CN107116878B - With solid grain musculus cutaneus and the one-time formed method of substrate - Google Patents
With solid grain musculus cutaneus and the one-time formed method of substrate Download PDFInfo
- Publication number
- CN107116878B CN107116878B CN201610102764.0A CN201610102764A CN107116878B CN 107116878 B CN107116878 B CN 107116878B CN 201610102764 A CN201610102764 A CN 201610102764A CN 107116878 B CN107116878 B CN 107116878B
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- China
- Prior art keywords
- musculus cutaneus
- substrate
- solid grain
- release paper
- wheel
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- 239000000758 substrate Substances 0.000 title claims abstract description 75
- 239000007787 solid Substances 0.000 title claims abstract description 56
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000010412 perfusion Effects 0.000 claims abstract description 20
- 239000004744 fabric Substances 0.000 claims abstract description 18
- 230000001681 protective effect Effects 0.000 claims description 30
- 230000035800 maturation Effects 0.000 claims description 25
- 239000004814 polyurethane Substances 0.000 claims description 23
- 238000005187 foaming Methods 0.000 claims description 17
- 229920002635 polyurethane Polymers 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 14
- 239000004698 Polyethylene Substances 0.000 claims description 11
- 229920000573 polyethylene Polymers 0.000 claims description 11
- -1 polypropylene Polymers 0.000 claims description 11
- 239000004743 Polypropylene Substances 0.000 claims description 10
- 229920001155 polypropylene Polymers 0.000 claims description 9
- 230000000694 effects Effects 0.000 claims description 7
- 239000000049 pigment Substances 0.000 claims description 5
- 239000004433 Thermoplastic polyurethane Substances 0.000 claims description 4
- 239000006260 foam Substances 0.000 claims description 4
- 239000005060 rubber Substances 0.000 claims description 4
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims description 4
- KXDHJXZQYSOELW-UHFFFAOYSA-M Carbamate Chemical compound NC([O-])=O KXDHJXZQYSOELW-UHFFFAOYSA-M 0.000 claims description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 3
- 239000005977 Ethylene Substances 0.000 claims description 3
- 229920001577 copolymer Polymers 0.000 claims description 3
- 229920000768 polyamine Polymers 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 229920002725 thermoplastic elastomer Polymers 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000012528 membrane Substances 0.000 description 4
- 229920001971 elastomer Polymers 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 229920002799 BoPET Polymers 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 150000002440 hydroxy compounds Chemical class 0.000 description 1
- 230000033444 hydroxylation Effects 0.000 description 1
- 238000005805 hydroxylation reaction Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000000859 sublimation Methods 0.000 description 1
- 230000008022 sublimation Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/02—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/06—Embossing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/10—Removing layers, or parts of layers, mechanically or chemically
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials For Medical Uses (AREA)
- Laminated Bodies (AREA)
- Absorbent Articles And Supports Therefor (AREA)
Abstract
One kind having solid grain musculus cutaneus and the one-time formed method of substrate, it is first to form a musculus cutaneus using two perfusion equipments, the musculus cutaneus is passed through into an arched door again, keep the musculus cutaneus surface uniform and smooth, and the musculus cutaneus surface is extruded by lines by a pinch roller, it is connected in one substrate of musculus cutaneus surface forming, is finally bonded a base fabric in the substrate surface, and the finished product with solid grain musculus cutaneus and substrate can be obtained.
Description
Technical field
The present invention relates to the forming methods of a kind of musculus cutaneus and substrate.
Background technique
The manufacturing method of existing musculus cutaneus and substrate, be using two perfusion equipments, prior to one with predetermined lines from
One mould material of type paper surface forming is finally bonded a base fabric in the substrate surface, that is, obtains then at one substrate of membrane material surface forming
The finished product of musculus cutaneus and substrate.
Only, existing manufacturing method is the side that lines is set to the membrane material with respect to the release paper, therefore the musculus cutaneus and substrate
Finished product after being used for a long time, the lines of the membrane material can be worn away, so reduce the finished product of the musculus cutaneus and the substrate sense of touch and
Visual effect, therefore, how to develop it is a kind of can the musculus cutaneus of one-pass molding solid grain and the forming method of substrate, have it really
It is necessary.
Summary of the invention
The main object of the present invention is to be that providing one kind has solid grain musculus cutaneus and the one-time formed method of substrate, special
Do not refer to a kind of forming method of solid grain that one-pass molding is wear-resisting.
In order to achieve the above object, the one-time formed method provided by the present invention with solid grain musculus cutaneus and substrate,
Step is to include: one first release paper is conveyed along a plane toward predetermined direction；Take one first perfusion equipment be placed in this first
Above release paper, polyurethane (PU) is poured into the surface of first release paper, to form a transparent musculus cutaneus；It should
Musculus cutaneus by a lines forming unit, the lines forming unit be include a protective film, support wheel on one, one opposite support wheel on this
The pinch roller of setting and a lines part, the pinch roller are provided with the lines part, which is the surface for fitting in the musculus cutaneus, and is somebody's turn to do
The upper position to wheel is slightly higher than the plane, make to support on this wheel be can on to first release paper, and be formed with an arched door, the pressure
Wheel is provided with the protective film, which is to compress the protective film, can be by one first solid grain when making the musculus cutaneus by the arched door
Clearly and completely take shape in the musculus cutaneus；One second perfusion equipment is taken to be placed in above the musculus cutaneus, which is with machine
Tool foam pattern generates the polyurethane (PU) of foaming, and the polyurethane of foaming (PU) is poured into the musculus cutaneus
Surface with a substrate of shaping foam, and makes the substrate correspond to first solid grain and forms one second solid grain；By one
Base fabric fits in the surface of the substrate；Finished product is furled in appropriate location using a retracting device, obtains a finished product.
Preferably, wherein the protective film be for one second release paper, should when the musculus cutaneus is under half maturation state
Protective film is the surface that the musculus cutaneus is fitted in using one first idler wheel, the musculus cutaneus be when close to maturation state by this first from
By supporting wheel and the middle position of the pinch roller on this, which advances a distance and close to complete maturation state type paper
When, which is removed using one second idler wheel.
Preferably, wherein the material of second release paper is to can be selected from polypropylene (PP) or polyethylene (PE).
Preferably, wherein the protective film be for a not release paper, when the musculus cutaneus is under half maturation state, the guarantor
Cuticula is the surface that the musculus cutaneus is fitted in using one first idler wheel, which is first release by this when close to maturation state
Paper makes the musculus cutaneus and the protective film is to form the first three-dimensional line by supporting wheel and the middle position of the pinch roller on this
Road, and when forming the substrate, so that the substrate is corresponded to first solid grain and form second solid grain, while making the base
Material combines the not release paper.
Preferably, wherein the material of release paper is not to can be selected from thermoplastic polyurethane (TPU), rubber for this
Glue or ethylene/vinyl acetate copolymer (EVA).
Preferably, wherein the thickness of the not release paper is between 10 microns to 100 microns.
Preferably, wherein the protective film is with ductility, and it is at least 10 at a distance from the plane that wheel is supported on this
Millimeter.
In order to achieve the above object, the one-time formed method provided by the present invention with solid grain musculus cutaneus and substrate,
Step is to include: one first release paper is conveyed along a plane toward predetermined direction；Take one first perfusion equipment be placed in this first
Above release paper, polyurethane (PU) is poured into the surface of first release paper, to form a transparent musculus cutaneus；It should
Musculus cutaneus by a lines forming unit, the lines forming unit be include a protective film, support wheel on one, one opposite support on this
The pinch roller and a lines part of setting are taken turns, which is for one the 4th release paper, and the 4th release paper is provided with the lines part,
The protective film is the surface for fitting in the musculus cutaneus, and on this support wheel position be slightly higher than the plane, make on this support wheel be on support
First release paper, and it is formed with an arched door, which is to compress the protective film, when making the musculus cutaneus by the arched door, and can be incited somebody to action
One first solid grain is clear and completely takes shape in the musculus cutaneus；One second perfusion equipment is taken to be placed in above the musculus cutaneus, this second
Perfusion equipment is the polyurethane (PU) that foaming is generated in a manner of mechanical foaming, and by the polyurethane of foaming (PU)
It is poured into the surface of the musculus cutaneus, to form the substrate of a foaming, and so that the substrate is corresponded to first solid grain and forms one the
Two solid grains；One base fabric is fitted in the surface of the substrate；Finished product is furled in appropriate location using a retracting device,
Obtain a finished product；First solid grain and second solid grain can clearly and completely be formed by the arched door as a result, and
The solid grain of the substrate is shown by the musculus cutaneus, to achieve the effect that wear-resisting and beautiful.
Preferably, wherein the 4th release paper is the transferable pigment of coating, and the material of the 4th release paper
It is that can be selected from polyethylene (PE) or polypropylene (PP).
Preferably, wherein the protective film is with ductility, and it is at least 10 at a distance from the plane that wheel is supported on this
Millimeter.
One-time formed method provided by the present invention with solid grain musculus cutaneus and substrate is to utilize first perfusion
Equipment and second perfusion equipment form the musculus cutaneus and the substrate, and make the surface of the musculus cutaneus by the arched door by the musculus cutaneus
It is uniform and smooth, and the pinch roller is that the musculus cutaneus surface is extruded lines, the musculus cutaneus surface forming substrate is connected in, finally in this
Substrate surface is bonded a base fabric, and can obtain the finished product with solid grain musculus cutaneus and substrate, is to have shorten technique, save
The waste of plant and equipment and manpower and material resources, and reduce the effectiveness of production cost.
Detailed description of the invention
To further illustrate technology contents of the invention, with reference to embodiments and attached drawing detailed description is as follows, in which:
Fig. 1 is manufacturing flow chart of the invention.
Fig. 2 is the flow diagram of first embodiment of the invention.
Fig. 3 is the finished product cross-sectional view of first embodiment of the invention.
Fig. 4 is the flow diagram of second embodiment of the invention.
Fig. 5 is the finished product cross-sectional view of second embodiment of the invention.
Fig. 6 is the flow diagram of third embodiment of the invention.
Fig. 7 is the finished product cross-sectional view of third embodiment of the invention.
Specific embodiment
As shown in Figs.1 and 2, it is the flow diagram of manufacturing flow chart and first embodiment of the invention, is
Exposure has one kind to have solid grain musculus cutaneus and the one-time formed method of substrate, and being includes following steps:
One first release paper 10 is conveyed along a plane A toward predetermined direction.
Take one first perfusion equipment 20 to be placed in first release paper, 10 top, by polyurethane (PU) be poured into this
The surface of one release paper 10, to form a transparent musculus cutaneus 11, and the musculus cutaneus 11 be in the state of gradually reacting by this
One release paper 10 conveys forward, and in the present invention, being will be containing an isocyanates polymer 21 of NCO and the hydroxylation containing 0H
It closes and is mixed in 22 pan feeding of object to first perfusion equipment 20, be mixed into the polyurethanes (PU), and by the polyurethane
Ester (PU) injection is poured into 10 surface of the first release paper to form the musculus cutaneus 11.
When the musculus cutaneus 11 is under half maturation state, by the musculus cutaneus 11 by the way that a lines forming unit 30, which is formed
Unit 30 is to include on the malleable protective film 31, one of a tool to the pinch rollers 33 being arranged on wheel 32, one relatively this to wheel 32
And a lines part 34, the pinch roller 33 are provided with the lines part 34, which is the surface for fitting in the musculus cutaneus 11, on this
It is above to support first release paper 10 respectively and compress the protective film 31, and support the position of wheel 32 on this to wheel 32 and the pinch roller 33
Set and be slightly higher than plane A, it is at least 10 millimeters with plane A at a distance from that wheel 32 is supported on this, make to support on this take turns 32 be on be butted on
First release paper 10, and it is formed with an arched door 35, and the lines part 34 is provided at the protective film 31 or the pinch roller 33, the lines
Part 34 is one kind selected from burr or dimpled grain, and in first embodiment of the invention, which is to be selected from one second release paper,
And second release paper is one kind selected from polyethylene (PE) or polypropylene (PP), which is provided with the lines part 34, when
For the musculus cutaneus 11 under half maturation state, which is the surface that the musculus cutaneus 11 is fitted in using one first idler wheel 36, and past
Preceding conveying, the musculus cutaneus 11 are by first release paper 10 when close to maturation state by supporting wheel 32 and the pinch roller 33 on this
Middle position, the position of the pinch roller 33 is slightly higher than the position of first idler wheel 36, and the 11 traveling a distance of musculus cutaneus is simultaneously
When close to complete maturation state, which is removed using one second idler wheel 37, and the position of the second idler wheel 37 is to omit
Lower than the pinch roller 33 position and be located at same level with first idler wheel 36, make first idler wheel 36, the pinch roller 33, this
Second wheel 37 and this on to support wheel 32 be that can define the arched door 35, and while making the musculus cutaneus 11 by the arched door 35 will generate one
Power, and one first solid grain 111 can clearly and completely be taken shape in the musculus cutaneus 11.
One second perfusion equipment 40 is taken to be placed in 11 top of musculus cutaneus, which produced in a manner of mechanical foaming
The polyurethane (PU) of germ-vesicle, and when the musculus cutaneus 11 is close to complete maturation state, by the polyurethane of foaming
(PU) it is poured into the surface of the musculus cutaneus 11, with a substrate 12 of shaping foam, and makes corresponding first solid grain of the substrate 12
111 form one second solid grain 121, in the present invention, be will the isocyanates polymer 41 containing NCO, contain OH
A hydroxy compound 42,43, one nitrogen (N of an air (AIR)2) 44 and one shooting (Color) 45 distinguish pan feeding to this second fill
It infuses after being mixed in equipment 40, generates the polyurethane of foaming in the way of mechanical foaming by second perfusion equipment 40
(PU), it projects and is poured into 11 surface of musculus cutaneus to form the substrate 12.
It is bonded a third release paper 50 in 12 top surface of substrate, which gradually reacted in the substrate 12
It is bonded under state using a third idler wheel 51, and after the 12 traveling a distance of substrate, that is, utilizes one the 4th idler wheel 52
It is removed, keeps 12 surface of substrate more smooth and uniform.
One base fabric 13 is fitted in the surface of the substrate 12, and is subject to finished product in appropriate location using a retracting device 60
Retracting, and finished product can be obtained, and complete technique of the invention.
Please continue to refer to shown in Fig. 2 and Fig. 3, being flow diagram and finished product cross-sectional view for first embodiment of the invention,
Using first perfusion equipment 20 prior to 10 surface forming of the first release paper musculus cutaneus 11, then by the protective film 31 cooperate this
One idler wheel 36 fits in the surface of the musculus cutaneus 11, when the musculus cutaneus 11 is by being incomplete in half maturation state when the pinch roller 33
Hardening, and the protective film 31 is therefore the arched door 35 can be cooperated to imprint out the musculus cutaneus 11 by the pinch roller 33 with ductility
Solid grain, when the musculus cutaneus 11 is close to complete maturation state, which is removed using second idler wheel 37, is connect
It is continuous that second perfusion equipment 40 is utilized, to form the substrate 12, to make the musculus cutaneus 11 and the 12 phase mutual connection of substrate in 11 surface of musculus cutaneus
, then at the substrate 12 in the state that half maturation state is not fully hardened, it is bonded the base fabric 13, makes it mutually then, with
Complete the finished product with solid grain musculus cutaneus and substrate.
The present invention is the surface forming three-dimensional pattern in the musculus cutaneus 11, then at the surface forming of the musculus cutaneus 11 substrate 12,
And the substrate 12 is that the three-dimensional pattern of opposite musculus cutaneus 11 forms corresponding three-dimensional pattern, and the substrate 12 is with color and hair
Bubble, the visual focus of user can penetrate the transparent musculus cutaneus 11 as a result, and then see the three-dimensional pattern of the substrate 12, and then reach
Beautiful effect, and three-dimensional pattern is the inner surface for taking shape in the musculus cutaneus 11, and can reach wear-resisting and protect the three-dimensional pattern
Effect.
The present invention is to form the arched door 35 by being at least 10 millimeters at a distance from plane A to wheel 32 on this, is made
The musculus cutaneus 11 will generate a tension when passing through the arched door 35, and cooperate the pinch roller 33 and can solid grain is clear and completely at
Type can avoid the pinch roller 33 and imprint the musculus cutaneus 11 and then generate impression or folding line in the musculus cutaneus 11.
The present invention musculus cutaneus 11 is to be incomplete in half maturation state between first idler wheel 36 and the pinch roller 33
Hardening, therefore can first pass through the protective film 31 and be smoothed, when then the musculus cutaneus 11 is close to maturation state, degree of ripeness 51%-
80%, and first solid grain 111 can be imprinted out by the pinch roller 33, finally when close to complete maturation state, degree of ripeness
For 85%-95%, which is removed, at this time because of not yet complete maturation and hardening, therefore can mutually be tied with the substrate 12
It closes.
Referring again to shown in Fig. 4 and Fig. 5, being flow diagram and finished product cross-sectional view for second embodiment of the invention, this
Invention second embodiment is a difference in that with aforementioned first embodiment to be, the protective film 31 be for a not release paper, this not from
Type paper is that do not have release effect, and can be respectively in connection with the musculus cutaneus 11 and the substrate 12, and release paper is not selected from thermoplasticity polyamine for this
One kind of carbamate (TPU), rubber and ethylene/vinyl acetate copolymer (EVA), and the thickness of the not release paper be between
Between 10 microns to 100 microns, as a result, this release paper does not cooperate first idler wheel 36 to fit in 11 surface of musculus cutaneus, due to this
Release paper does not have release effect, thus this not release paper be in combination with the musculus cutaneus 11, and the thickness of the not release paper be between
Between 10 microns to 100 microns, and this release paper is not and can to pass through the pressure between second idler wheel 37 and the musculus cutaneus 11
The musculus cutaneus 11 is imprinted out solid grain by 33 cooperation arched door 35 of wheel, and then improves the clarity and integrity degree of solid grain, is connect
It is continuous using second perfusion equipment 40 in the not release paper surface forming substrate 12, making this, release paper and the substrate 12 be not mutual
In conjunction with, and improve the musculus cutaneus 11, not release paper and the bond power of the substrate 12, and then the structural strength of raising finished product.
Referring again to shown in Fig. 6 and Fig. 7, being flow diagram and finished product cross-sectional view for third embodiment of the invention, this
Invention 3rd embodiment is a difference in that with aforementioned first embodiment to be, which is for one the 4th release paper, this
Four release papers are provided with the lines part 34 and coat transferable pigment, and the 4th release paper is selected from polyethylene (PE) or poly-
Propylene (PP), the 4th release paper cooperates first idler wheel 36 to fit in the surface of the musculus cutaneus 11 as a result, and can pass through the pinch roller
33 cooperate the arched door 35 that the musculus cutaneus 11 is imprinted out solid grain, and the pigment of the 4th release paper is transferred to the musculus cutaneus 11,
It is that can increase the color of finished product, and make into kind since the 4th release paper is with lines and to coat transferable pigment
Class is more polynary.
The present invention musculus cutaneus 11, the substrate 12, therefore can be completely compatible both with the composition of polyurethane (PU)
Outside, and because it is to be perfused in the state of the incomplete maturation of the musculus cutaneus 11, hardening, form the substrate 12, more make the musculus cutaneus
11, the substrate 12 is mutual then, and is bonded the base fabric in the state of the incomplete maturation of half-reaction, hardening in the substrate 12
13, therefore using the stickiness of the incomplete maturation of the substrate 12, hardening, and firm fitting base fabric 13.
The base fabric 13 of the invention more can be selected from one of warp of nonwoven fabric, elastical cloth, PE film, PET film and rubber membrane
The ground made again is recycled to be constituted.
The base fabric 13 of the invention more can be selected from one of institute's structure of textile sheet, knitted fibers cloth or its analog
At, and the base fabric 13 more utilizes the one way in which of heat sublimation, thermal transfer or UV printing by pattern forming in the base fabric 13, and
Make that there is pattern in the base fabric 13.
Claims (8)
1. one kind has solid grain musculus cutaneus and the one-time formed method of substrate, it includes have following steps:
One first release paper is conveyed along a plane toward predetermined direction；
It takes one first perfusion equipment to be placed in above first release paper, polyurethane is poured into the table of first release paper
Face, to form a transparent musculus cutaneus；
By the musculus cutaneus by a lines forming unit, the lines forming unit include a protective film, support on one wheel, one it is opposite should
The upper pinch roller and a lines part for supporting wheel setting, the pinch roller are equipped with the lines part, which fits in the surface of the musculus cutaneus, and
The position that wheel is supported on this is slightly above the plane, make to support on this wheel can on to first release paper, and be formed with an arched door, the pinch roller
Equipped with the protective film, which compresses the protective film, when making the musculus cutaneus by the arched door, can one first solid grain is clear and
Completely take shape in the musculus cutaneus, the described protective film has ductility, supports wheel at least 10 millimeters at a distance from the plane on this；
One second perfusion equipment is taken to be placed in above the musculus cutaneus, which generates the polyamine of foaming in a manner of mechanical foaming
Carbamate, and the polyurethane of foaming is poured into the surface of the musculus cutaneus, with a substrate of shaping foam, and make the base
Material corresponds to first solid grain and forms one second solid grain；
One base fabric is fitted in the surface of the substrate；
Finished product is furled in appropriate location using a retracting device, obtains a finished product；
First solid grain and second solid grain can clearly and completely be formed by the arched door as a result, and by being somebody's turn to do
Musculus cutaneus shows the solid grain of the substrate in turn, to achieve the effect that wear-resisting and beautiful.
2. according to claim 1 have solid grain musculus cutaneus and the one-time formed method of substrate, wherein the protective film is
One second release paper, when the musculus cutaneus is under half maturation state, which fits in the surface of the musculus cutaneus using one first idler wheel,
The musculus cutaneus is when close to maturation state by first release paper by supporting wheel and the middle position of the pinch roller, the face on this
Skin is advanced a distance and when close to complete maturation state, which is removed using one second idler wheel.
3. according to claim 1 have solid grain musculus cutaneus and the one-time formed method of substrate, wherein this is second release
The material of paper is selected from polypropylene or polyethylene.
4. according to claim 1 have solid grain musculus cutaneus and the one-time formed method of substrate, wherein the protective film is
One not release paper, when the musculus cutaneus is under half maturation state, which fits in the surface of the musculus cutaneus using one first idler wheel, should
Musculus cutaneus, which is passed through when close to maturation state by first release paper, supports wheel and the middle position of the pinch roller on this, make the face
Skin and the protective film form first solid grain, and when forming the substrate, the substrate are made to correspond to first solid grain
Second solid grain is formed, while the substrate being made to combine the not release paper.
5. according to claim 4 have solid grain musculus cutaneus and the one-time formed method of substrate, wherein the not release paper
Material be selected from thermoplastic polyurethane, rubber or ethylene/vinyl acetate copolymer.
6. according to claim 4 have solid grain musculus cutaneus and the one-time formed method of substrate, wherein the not release paper
Thickness between 10 microns to 100 microns.
7. one kind has solid grain musculus cutaneus and the one-time formed method of substrate, it includes have the following steps:
One first release paper is conveyed along a plane toward predetermined direction；
It takes one first perfusion equipment to be placed in above first release paper, polyurethane is poured into the table of first release paper
Face, to form a transparent musculus cutaneus；
By the musculus cutaneus by a lines forming unit, which includes a protective film, wheel is supported on one, is one opposite
The pinch roller and a lines part of wheel setting are supported on this, which is one the 4th release paper, and the 4th release paper is equipped with the lines
Part, the protective film fit in the surface of the musculus cutaneus, and the position that wheel is supported on this is slightly above the plane, make to support on this on wheel support this
One release paper, and it is formed with an arched door, which compresses the protective film, when making the musculus cutaneus by the arched door, and can be by one first
Solid grain is clear and completely takes shape in the musculus cutaneus, and the protective film has ductility, supports wheel at a distance from the plane on this
At least 10 millimeters；
One second perfusion equipment is taken to be placed in above the musculus cutaneus, which generates the polyamine of foaming in a manner of mechanical foaming
Carbamate, and the polyurethane of foaming is poured into the surface of the musculus cutaneus, to form the substrate of a foaming, and make the base
Material corresponds to first solid grain and forms one second solid grain；
One base fabric is fitted in the surface of the substrate；
Finished product is furled in appropriate location using a retracting device, obtains a finished product；
First solid grain and second solid grain can clearly and completely be formed by the arched door as a result, and by being somebody's turn to do
Musculus cutaneus shows the solid grain of the substrate in turn, to achieve the effect that wear-resisting and beautiful.
8. according to claim 7 have solid grain musculus cutaneus and the one-time formed method of substrate, wherein the 4th is release
Paper coats transferable pigment, and the material of the 4th release paper is selected from polyethylene or polypropylene.
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200945800Y (en) * | 2006-08-08 | 2007-09-12 | 闳晖实业股份有限公司 | Display structure having solid pattern |
| CN101332677A (en) * | 2007-06-29 | 2008-12-31 | 凯力实业股份有限公司 | Method for directly shaping face-mask using vacuum adsorption |
| CN103660495A (en) * | 2012-09-05 | 2014-03-26 | 凯力实业股份有限公司 | Forming method of environment-friendly membrane materials and base materials |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200945800Y (en) * | 2006-08-08 | 2007-09-12 | 闳晖实业股份有限公司 | Display structure having solid pattern |
| CN101332677A (en) * | 2007-06-29 | 2008-12-31 | 凯力实业股份有限公司 | Method for directly shaping face-mask using vacuum adsorption |
| CN103660495A (en) * | 2012-09-05 | 2014-03-26 | 凯力实业股份有限公司 | Forming method of environment-friendly membrane materials and base materials |
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