CN107116415A - A kind of high speed folding running-in machine - Google Patents
A kind of high speed folding running-in machine Download PDFInfo
- Publication number
- CN107116415A CN107116415A CN201710307398.7A CN201710307398A CN107116415A CN 107116415 A CN107116415 A CN 107116415A CN 201710307398 A CN201710307398 A CN 201710307398A CN 107116415 A CN107116415 A CN 107116415A
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- China
- Prior art keywords
- module
- high speed
- folding
- signal
- speed folding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
- B24B9/08—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a kind of high speed folding running-in machine, including base, the base two ends are separately installed with stuck-module and active module, servomotor, control device are installed on the stuck-module, two ball screws are provided between the stuck-module and active module, active module can move back and forth along ball screw, it is provided with the control device on PLC control circuits and the signal receiving circuit for receiving remote controller signal, the stuck-module and active module and is mounted on transmission mechanism;A kind of high speed folding running-in machine provided in structure of the present invention, is a kind of intelligent, motorisation unit, and the folding speed of former tradition edge polisher only has 1.5m/min, and the folding speed for the high speed folding edge polisher that this invention is provided reaches 7.5m/min, is original 5 times.Meanwhile, using the edge polisher of double servo-drives, folding precision is improved.Folding speed is fast, and folding diagonal error is small, improving production efficiency, has reached low energy consumption, the environmental requirement of low cost.
Description
Technical field
The present invention relates to glass running-in machine technical field, more particularly to a kind of high speed folding running-in machine.
Background technology
China's building energy consumption accounts for the 27.45% of total energy consumption, and wherein half is by being described as the glass door in " hot hole "
Window scatters and disappears.Double glazing has the advantages that heat-insulated, sound insulation, anti-condensation, can effectively reduce building energy consumption, and cost performance is higher.But I
State is produced per year in 30,000,000,000 square metres of plate glass, and double glazing only accounts for 10% or so, therefore double glazing industry market prospect is wide
It is wealthy.
Glass edging is important procedure in double glazing production process, and the process V-arrangement skive enters to glass edge
Row chamfer machining, to eliminate the defect such as microfissure, stress concentration of glass edge presence after sheet glass cutting, improves glass
The yield rate of tempering process, it is to avoid grinding vibration when operating personnel and equipment are damaged with edging, grinding parameter and, diamond
The factors such as grinding tool characterisitic parameter, determine the quality of edging processing.Improve edge polisher grinding carriage dynamic characteristic and be undoubtedly reduction, suppression
The basis of system grinding vibration.Yet with glass edge-grinding machine size is big, complicated, stability requirement is high, to being engaged in glass mill
For side machine is developed, it is ensured that the good dynamic of equipment turns into the key technology for being difficult to break through, technology maturation that so far there are no
Product comes out, so as to cause domestic vertical glass edge polisher market to be monopolized by South Korea rising star, superfine offshore company of Switzerland hundred.
Glass linear double-edge milling edge polisher sets various countries and grown up in external last century the nineties latter stage, and mesh dips in Belgium, meaning
The big sharp double side edge grinder machining accuracy produced is higher, production efficiency is high, easy to operate, and equipment and technology is ripe, stable, can
Lean on;China has introduced some import equipments, and every equipment is more than 80.90 ten thousand yuan, and equipment price is costly.China is from 2001
Just start to develop this technical equipment after year, the mainly diagonal error of glass, the glass processing size essence that presently, there are
Degree problem.
Glass edge-grinding machine is one of most important equipment in glass deep processing equipment, is mainly used in the accurate mill of glass periphery
Cut, such as Mobile phone screen, MP3 screens, watch crystal, various optical glass, make its overall dimensions accurate by peripheral grinding, edge
It is smooth.Traditional edge polisher controls the shape of ground product by pattern (also referred to as profile tracer machine), and it utilizes product mould
Plate is positioned, and can be ground straight flange, round edge, duckbilled side, hypotenuse of special-shaped glass etc..In profile tracer machine, workpiece rotary shaft is used
Three phase alternating current motor is driven by transmission device to be clamped in workpiece on the axle and rotates, and by master form mechanism with it is for linear motion
Grinding wheel feed axle between realize linkage, realize grinding of the bistrique to workpiece periphery.
Glass edge-grinding machine is primarily suitable for the processing of furniture glass and building glass and artistic glass, is that glass machinery is deep
One of maximum cold working equipment of earliest and consumption is produced in process equipment.It is mainly used in ordinary plate glass base and chamfering
Grinding, polishing.It is general to have the configurations such as manual, digital display control, the control of PLC computers.Rational operation, daily cleaning lubrication is protected
Support, can guarantee that machine operation is normal, in the prolonged mechanical life-span, improve processing output.
Traditional edge polisher is rotated by common electric machine, by reductor, is then transported to other end by connecting shaft and is slowed down
Machine, then two reductors export and conveying capacity are transported into screw mandrel simultaneously, and screw mandrel causes mobile box to move ahead by rotating.It is this
In the case of occur that error increases when being transferred to another reductor by connecting shaft, is forbidden mobile box folding, produce pair
Linea angulata error.The velocity of rotation of the common electric machine used simultaneously in traditional edge polisher is slow, makes the translational speed of mobile box slow, shadow
Production efficiency is rung, one kind is simple and reasonable so working out on this basis, and folding speed is fast, and folding diagonal error is small,
Reach low energy consumption, the edge polisher of the environmental requirement of low cost turns into the target that this area is developed.
The content of the invention
The invention discloses a kind of high speed folding running-in machine, using the edge polisher of double servo-drives, folding precision is high, folding
Speed is fast, and folding diagonal error is small, and production efficiency is high.
The present invention is achieved in that a kind of high speed folding running-in machine, including base, and the base two ends are separately installed with
Servomotor, control device, the stuck-module and movable mold are installed on stuck-module and active module, the stuck-module
Two ball screws are provided between block, active module can move back and forth along ball screw, be provided with the control device
PLC controls to be respectively mounted on circuit and the signal receiving circuit for receiving remote controller signal, the stuck-module and active module
There is transmission mechanism.
Further, the servomotor has two, and the connection relative with two ball screws respectively of two servomotors is watched
Control speed can be made by taking motor, and positional precision is very accurate, and voltage signal can be converted into torque and rotating speed with drive control
Object, servo motor rotor rotating speed by input signal control, and can fast reaction, with electromechanical time constant is small, the linearity is high,
The characteristics such as pickup voltage, the angular displacement that the electric signal received can be converted on motor reel or angular speed output.
Further, the PLC controls circuit controls the working condition of servomotor so that distinguished by two servomotors
Drive two ball screws rotated to rotate simultaneously, and then move back and forth active module by parts.
Further, the transmission mechanism is belt gear, including synchronous pulley, the driving wheel of synchronous pulley and from
Connected between driving wheel with timing belt, be additionally provided with that electromagnet pull is sincere in transmission mechanism, electromagnet pull is sincere to be tensioned to belt
Set.
Further, the stuck-module in active edges with being respectively provided with ten emery wheels, and described ten emery wheels are respectively by ten
Individual motor driving, the motor is direct current generator, is a kind of tumbler that direct current energy is converted to mechanical energy.
Further, the PLC controls circuit includes signal input module, CPU module, coder module, signal output
Module, the signal input module, CPU module, coder module, signal output module and the letter for receiving remote controller signal
It is connected with each other between number receiving circuit.
Further, one end of the base is provided with feed mechanism, and the other end is provided with discharging mechanism.
Further, the signal output module is at least two voltage signal, and the signal input module includes electricity
Press signal acquisition circuit.
Further, the signal output module is at least two current signal, and the signal input module includes electricity
Flow signal acquisition circuit.
A kind of advantage for high speed folding running-in machine that the present invention is provided is:A kind of high speed provided in structure of the present invention is opened
Running-in machine is closed, is a kind of intelligent, motorisation unit, the folding speed of former tradition edge polisher only has 1.5m/min, and this is invented
The folding speed of the high speed folding edge polisher of offer reaches 7.5m/min, is original 5 times.Meanwhile, using double servo-drives
Edge polisher, folding precision also greatly promotes than original mode.Folding speed is fast, and folding diagonal error is small, lifting production
Efficiency, has reached low energy consumption, the environmental requirement of low cost.
Brief description of the drawings
Technical scheme in order to illustrate the embodiments of the present invention more clearly, makes required in being described below to embodiment
Accompanying drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the present invention, for
For those of ordinary skill in the art, on the premise of not paying creative work, other can also be obtained according to these accompanying drawings
Accompanying drawing.
Fig. 1 is a kind of structural representation of high speed folding running-in machine of the invention;
Fig. 2 is a kind of high speed folding running-in machine motor of the invention and ball screw positional structure schematic diagram;
Wherein, 1, stuck-module, 2, active module, 3, base, 4, control device, 5, servomotor, 6, ball screw, 7,
Transmission mechanism, 8, synchronous pulley, 9, timing belt.
Embodiment
The invention discloses a kind of high speed folding running-in machine is disclosed, using the edge polisher of double servo-drives, folding precision
Height, folding speed is fast, and folding diagonal error is small, and production efficiency is high.
With reference to the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear and detailed
Description, it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments.Based on this
Embodiment in invention, all other reality that those of ordinary skill in the art are obtained under the premise of creative work is not made
Example is applied, the scope of protection of the invention is belonged to.Refer to Fig. 1, Fig. 2, a kind of high speed folding break-in provided in an embodiment of the present invention
Machine.
As shown in figure 1, a kind of high speed folding running-in machine, including base, the two ends of base 3 are separately installed with stuck-module
1 and active module 2, servomotor 5 and control device 4, the stuck-module 1 and movable mold are installed on the stuck-module 1
Ball screw 6 is provided between block 2, active module 2 can move back and forth along ball screw 6, be provided with the control device 4
PLC controls to pacify on circuit and the signal receiving circuit for receiving remote controller signal, the stuck-module 1 and active module 2
Equipped with transmission mechanism 7.
As shown in Fig. 2 the servomotor 5 has two, two servomotors 5 are relative with two ball screws 6 respectively to be connected
Connect, servomotor can make control speed, positional precision is very accurate, voltage signal can be converted into torque and rotating speed to drive
Control object, servo motor rotor rotating speed by input signal control, and can fast reaction, it is small, linear with electromechanical time constant
Spend the characteristics such as height, pickup voltage, the angular displacement that the electric signal received can be converted on motor reel or angular speed output.
The PLC controls circuit controls the working condition of servomotor 5 so that drive rotation respectively by two servomotors
Two ball screws can rotate simultaneously, and then move back and forth active module by parts.
The transmission mechanism 7 is belt gear, including synchronous pulley 8, between the driving wheel and driven pulley of synchronous pulley 8
Connected with timing belt 9, it is sincere to be additionally provided with electromagnet pull in transmission mechanism 7, electromagnet pull is sincere to carry out tensioning setting to belt.
The stuck-module 1 is driven by ten motors respectively with being respectively provided with ten emery wheels, described ten emery wheels in active edges
Dynamic, the motor is direct current generator, is a kind of tumbler that direct current energy is converted to mechanical energy.
The PLC controls circuit includes signal input module, CPU module, coder module, signal output module, described
Signal input module, CPU module, coder module, signal output module receive electricity with the signal for receiving remote controller signal
It is connected with each other between road.
One end of the base (3) is provided with feed mechanism, and the other end is provided with discharging mechanism.
The signal output module is at least two voltage signal, and the signal input module includes voltage signal acquisition
Circuit, the voltage signal acquisition circuit includes I/O ports and A/D ports, and the I/O ports export high/low electricity according to program
Flat, the A/D ports are used for signal acquisition provided with amplifier, and 2 tunnels or 2 tunnel above signals are by switching switch and the A/D ends
Mouth connection, the I/O ports are connected with the switching switch, control described switch to switch on-off.
The signal output module is at least two current signal, and the signal input module is gathered including current signal
Circuit, the input signal end of the current signal Acquisition Circuit is equipped with the sampling electricity that current signal is converted to voltage signal
Resistance, the current analog signal Acquisition Circuit includes I/O ports and A/D ports, and the I/O ports export high/low according to program
Level, the A/D ports are used for signal acquisition provided with amplifier, and 2 tunnels or 2 tunnel above signals are by switching switch and the A/D
Port is connected, and the I/O ports are connected with the switching switch, control the switching to switch on-off.
Traditional edge polisher is rotated using common electric machine, by reductor, is then transported to other end by connecting shaft and is slowed down
Machine, then power output arrives ball-screw simultaneously for two reductors, ball-screw drives mobile box forward by rotating.Such case
Under occur that error increases when being transferred to another reductor by connecting shaft, is forbidden mobile box folding, produce diagonal
Error.The velocity of rotation of common electric machine is slow simultaneously, makes the translational speed of mobile box slow, influences production efficiency.
A kind of high speed folding running-in machine of the present invention, when running-in machine works, is installed on the PLC controls in control electric installation 4
Circuit sending signal, two servomotors 5 being fixed on stuck-module 1 are rotated simultaneously, and power is sent into ball screw 6
On, rotated simultaneously relative to the ball screw 6 being connected with two servomotors 5 and move back and forth active module by parts,
The folding speed of traditional edge polisher only has 1.5m/min, and the folding speed for the high speed folding edge polisher that the present invention is provided reaches
7.5m/min, is original 5 times.
In summary, a kind of high speed folding running-in machine provided in structure of the present invention, is a kind of intelligent, machinery makeup
Put, the folding speed of former tradition edge polisher only has 1.5m/min, and the folding for the high speed folding edge polisher that this invention is provided is fast
Degree reaches 7.5m/min, is original 5 times.Meanwhile, using the edge polisher of double servo-drives, folding precision is also than original mode
Greatly promote.Folding speed is fast, and folding diagonal error is small, improving production efficiency, has reached that low energy consumption, the environmental protection of low cost will
Ask.
A kind of high speed folding running-in machine provided by the present invention is described in detail above, for the general of this area
Technical staff, according to the thought of the embodiment of the present invention, will change, to sum up in specific embodiments and applications
Described, this specification content should not be construed as limiting the invention.
Claims (9)
1. a kind of high speed folding running-in machine, including base, it is characterised in that base (3) two ends are separately installed with stent
Servomotor (5) and control device (4), the stent are installed on block (1) and active module (2), the stuck-module (1)
Ball screw (6) is provided between block (1) and active module (2), active module (2) can move back and forth along ball screw (6),
PLC control circuits and the signal receiving circuit for receiving remote controller signal, the fixation are installed in the control device (4)
Transmission mechanism (7) is mounted on module (1) and active module (2).
2. a kind of high speed folding running-in machine according to claim 1, it is characterised in that the servomotor (5) has two,
Two servomotors (5) are relative with two ball screws (6) respectively to be connected.
3. a kind of high speed folding running-in machine according to claim 1, it is characterised in that the PLC controls circuit control is watched
Take the working condition of motor (5).
4. a kind of high speed folding running-in machine according to claim 1, it is characterised in that the transmission mechanism (7) is belt
Transmission mechanism, including synchronous pulley (8), are connected, driver between the driving wheel and driven pulley of synchronous pulley (8) with timing belt (9)
Electromagnet pull is additionally provided with structure (7) sincere, electromagnet pull is sincere to carry out tensioning setting to belt.
5. a kind of high speed folding running-in machine according to claim 1, it is characterised in that the stuck-module (1) and activity
Ten emery wheels are respectively installed, described ten emery wheels are driven by ten motors respectively on side.
6. a kind of high speed folding running-in machine according to claim 1, it is characterised in that the PLC controls circuit includes letter
Number input module, CPU module, coder module, signal output module, the signal input module, CPU module, encoder mould
It is connected with each other between block, signal output module and signal receiving circuit for receiving remote controller signal.
7. a kind of high speed folding running-in machine according to claim 1, it is characterised in that one end of the base (3) is provided with
Feed mechanism, the other end is provided with discharging mechanism.
8. a kind of high speed folding running-in machine according to claim 6, it is characterised in that the signal output module is at least
The voltage signal of two, the signal input module includes voltage signal acquisition circuit.
9. a kind of high speed folding running-in machine according to claim 6, it is characterised in that the signal output module is at least
The current signal of two, the signal input module includes current signal Acquisition Circuit.
Priority Applications (1)
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CN201710307398.7A CN107116415A (en) | 2017-05-04 | 2017-05-04 | A kind of high speed folding running-in machine |
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CN201710307398.7A CN107116415A (en) | 2017-05-04 | 2017-05-04 | A kind of high speed folding running-in machine |
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CN107116415A true CN107116415A (en) | 2017-09-01 |
Family
ID=59727617
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CN201710307398.7A Pending CN107116415A (en) | 2017-05-04 | 2017-05-04 | A kind of high speed folding running-in machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109848792A (en) * | 2019-03-28 | 2019-06-07 | 广东高力威机械科技有限公司 | The part of the grinding head of High-speed fine grinding linear bilateral edge polisher |
CN109894970A (en) * | 2019-03-28 | 2019-06-18 | 广东高力威机械科技有限公司 | The lathe bed open-and-close mechanism of linear bilateral edge polisher |
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CN2507611Y (en) * | 2001-12-10 | 2002-08-28 | 洛阳北方玻璃技术股份有限公司 | Dual-functional glass two-sided linear edge grinder |
CN203092281U (en) * | 2012-12-31 | 2013-07-31 | 佛山市顺德区伦教熹涌林氏玻璃机械厂 | Glass straight line dual-edge grinding machine |
CN203509827U (en) * | 2013-09-26 | 2014-04-02 | 广东顺德柏力仕玻璃机械有限公司 | Polishing automatic compensating mechanism of glass linear double-edge grinding machine |
CN204639818U (en) * | 2015-02-02 | 2015-09-16 | 广东科达洁能股份有限公司 | A kind of automation edge polisher |
CN205465548U (en) * | 2016-01-14 | 2016-08-17 | 广东科达洁能股份有限公司 | Numerical control edging beveler |
WO2016207814A1 (en) * | 2015-06-23 | 2016-12-29 | Ancora S.P.A. | Grinding machine for plate-like elements, particularly ceramic tiles and plates, natural stones, glass or similar |
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2017
- 2017-05-04 CN CN201710307398.7A patent/CN107116415A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2507611Y (en) * | 2001-12-10 | 2002-08-28 | 洛阳北方玻璃技术股份有限公司 | Dual-functional glass two-sided linear edge grinder |
CN203092281U (en) * | 2012-12-31 | 2013-07-31 | 佛山市顺德区伦教熹涌林氏玻璃机械厂 | Glass straight line dual-edge grinding machine |
CN203509827U (en) * | 2013-09-26 | 2014-04-02 | 广东顺德柏力仕玻璃机械有限公司 | Polishing automatic compensating mechanism of glass linear double-edge grinding machine |
CN204639818U (en) * | 2015-02-02 | 2015-09-16 | 广东科达洁能股份有限公司 | A kind of automation edge polisher |
WO2016207814A1 (en) * | 2015-06-23 | 2016-12-29 | Ancora S.P.A. | Grinding machine for plate-like elements, particularly ceramic tiles and plates, natural stones, glass or similar |
CN205465548U (en) * | 2016-01-14 | 2016-08-17 | 广东科达洁能股份有限公司 | Numerical control edging beveler |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109848792A (en) * | 2019-03-28 | 2019-06-07 | 广东高力威机械科技有限公司 | The part of the grinding head of High-speed fine grinding linear bilateral edge polisher |
CN109894970A (en) * | 2019-03-28 | 2019-06-18 | 广东高力威机械科技有限公司 | The lathe bed open-and-close mechanism of linear bilateral edge polisher |
CN109848792B (en) * | 2019-03-28 | 2024-05-07 | 广东高力威机械科技有限公司 | Grinding head component of high-speed accurate grinding linear double-sided edging machine |
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Application publication date: 20170901 |