CN107104262B - A kind of method and cavity resonator structure improving microwave cavity magnetic distribution uniformity - Google Patents

A kind of method and cavity resonator structure improving microwave cavity magnetic distribution uniformity Download PDF

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CN107104262B
CN107104262B CN201710228622.3A CN201710228622A CN107104262B CN 107104262 B CN107104262 B CN 107104262B CN 201710228622 A CN201710228622 A CN 201710228622A CN 107104262 B CN107104262 B CN 107104262B
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microwave
holes
boundary
cavity
isolation
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CN107104262A (en
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李迎光
李楠垭
周靖
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Nanjing University of Aeronautics and Astronautics
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Nanjing University of Aeronautics and Astronautics
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P7/00Resonators of the waveguide type
    • H01P7/06Cavity resonators

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Abstract

A kind of microwave resonance cavity method and structure improving magnetic distribution uniformity, it is characterized in that multiple strong-electromagnetic field regions and light current field region are arranged in microwave resonance cavity, different zones are separated by isolation boundary with holes, the electromagnetic field of light current field region is heated object and is heated in light current field region by strong field feed-in after the multiple reflections of boundary.The present invention can effectively improve the magnetic distribution uniformity for being heated object place light current field region, reduce product and solidify the temperature difference.

Description

A kind of method and cavity resonator structure improving microwave cavity magnetic distribution uniformity
Technical field
The present invention relates to a kind of Composites Molding Techniques, especially a kind of Composite Microwave forming technique, specifically Say it is a kind of method that can improve microwave cavity magnetic distribution uniformity and microwave resonance cavity configuration.
Background technique
Advanced composite material has that specific strength and specific modulus are high, anti-fatigue performance is good, corrosion resistance and good and integrally formed Property many excellent characteristics such as good, widely apply composite material not only can significantly mitigate the construction weight of aircraft on aircraft, mention The performance of high aircraft can also greatly reduce amount of parts, simplify tooling, be conducive to carry out big component assembling, accelerate manufacture week Phase.Application site is from secondary load-carrying construction to main force support structure transition, and composite material is widely used in various control surfaces, wing at present With the primary load bearings position such as fuselage.Multiple material on complex-curved component using more and more, as air intake duct, frame sections, pressure every Frame etc..Component develops to integrally formed, co-curing direction, can significantly reduce the quantity of part, fastener and mold, significantly Ground reduces assembly process, is the important measures of composite structure loss of weight, and reduce a kind of effective ways of cost.
Currently, the main moulding process of advanced composite material is solidification of hot-press tank technique.By composite material and molding die It is sent into autoclave after encapsulation, temperature-pressure curing molding.Solidification of hot-press tank technique heats composite material with heat exchange pattern, multiple The temperature difference inside condensation material is big;All material includes that gas medium is both needed to be heated to high temperature in tank body, and energy consumption is high, cure cycle Long, low efficiency.Microwave curing composite technology is a kind of technology of potential substitution autoclave, can be inside and outside while equal Even heating composite material, heating speed are fast.During microwave curing, composite material is only heated, other materials and gas are situated between in tank Matter does not heat, and low energy consumption, and cure cycle is short, high-efficient.
Microwave is with heating speed is fast, temperature is easily controllable, low energy consumption, selectivity heats, can be to large-scale and thicker Complex structural member the advantages that being heated, widely applied in industrial circle and sphere of life.However microwave resonance The surrounding of chamber is metal material, and microwave can be reflected in metal wall surface in transmission process.Incidence wave and back wave by be superimposed into One step forms standing wave.During heating, the node of fixed standing wave and antinode can on being heated object formation temperature cold spot And hot spot, it being unevenly distributed so as to cause object temperature is heated, the local temperature difference of 200mm size parts is even as high as to 60 DEG C, To become the main bottleneck of limitation microwave heating development.To solve the above problems, existing way be using multichannel microwave source, The methods of mode stirrer is to avoid forming fixed cold spot and hotspot's distribution in a certain region.Although however, multichannel microwave source Improve the uniformity of microwave field to a certain extent, but since the number of microwave source is by the limit of microwave resonance chamber size and cost System can only change to a certain degree and burn original electromagnetic field, can not effectively improve electromagnetism distributing homogeneity.Mode stirrer passes through reflection The microwave magnetic distribution single to avoid formation, it is identical as the improvement principle in multichannel microwave source, it can not equally improve resonant cavity The uniformity of interior electromagnetic field.
Summary of the invention
To attain heating temperature uniformity poor the purpose of the present invention is being led for existing microwave cavity due to microwave reflection, The problem of influencing heating effect and material, a kind of method that can improve microwave cavity magnetic distribution uniformity is invented, A kind of microwave resonance cavity that can improve microwave cavity magnetic distribution uniformity is designed simultaneously.
Technical solution of the present invention first is that:
A kind of method that can improve microwave cavity magnetic distribution uniformity, it is characterized in that by microwave resonance cavity Middle setting isolation boundary with holes, is separated into strong-electromagnetic field region and light current field region, light current field regions for microwave resonance cavity The electromagnetic field in domain by the electromagnetic field of strong field after the boundary multiple reflections of the two, it is incident via the hole on isolation boundary with holes To light current magnetic area;Microwave source is formed on isolation boundary hole, is heated after intercoupling and interfere between the microwave source of enormous amount It is placed in the heating target of light current field region, greatly reduces the area size of cold spot and hot spot, so that it is humorous to improve microwave It shakes intracavitary magnetic distribution uniformity;Cold spot and hot spot characterize non-uniform magnetic distribution in cavity, and cold spot is standing wave Node, hot spot are the antinode of standing wave.
Mode stirrer can be increased in strong-electromagnetic field region in order to further increase uniformity to increase electromagnetic field in forceful electric power The reflection of field region and boundary.
The isolation boundary with holes is using not wave transparent heat-resisting material.
The not wave transparent heat-resisting material is metal material or the material being made of light material internal layer and metal surface.
The isolation boundary surface shape with holes is plane or complex-curved;Isolation boundary with holes can be single boundary Or by multiple single boundary combinations at polygon cavity;The status requirement of isolation boundary with holes is not parallel to nearest microwave Resonant cavity wall surface, the required distance minimum value with microwave resonance cavity wall surface are 1/4 wavelength, and maximum value is 4 wavelength; Isolation boundary with holes uses welding, riveting, screw thread with wall surface, support column or hinge to connect in the intracavitary fixing means of microwave resonance Connect mechanical connection or the splicing, the on-mechanical connection of electromagnetic adsorption class of class;The support column that uses or hinge class connecting material is non- Metal material;The shape in hole is rectangle on isolation boundary with holes, and waist type is round and cross;Aperture on isolation boundary with holes Size increases with increasing at a distance from antenna for radiating microwave, and the diameter in hole or length are not less than electromagnetic field wavelength in cavity 1/4, Kong Yukong between the shortest distance be equally not less than the 1/4 of electromagnetic field wavelength;The arragement direction in hole can single direction arrangement It multidirectional can also arrange.
Multichannel microwave antenna assembly is set in microwave resonance cavity outside wall surface;Microwave generating apparatus emits microwave, and passes through The coupling device of overshoot antenna or microwave resonance cavity contact position can be controlled separately to inside cavity feed-in microwave, power Control can also be combined;Microwave frequency range is 300MHz~300GHz;Microwave frequency can immobilize or according to 20MHz's or more Range linearly or nonlinearly changes;Microwave aerial assembly can be Waveguide slot antenna, flagpole antenna, circular loop antenna, helical day One of line, electromagnetic horn or microstrip antenna are a variety of.
Technical solution of the present invention second is that:
A kind of microwave resonance cavity that can improve microwave cavity magnetic distribution uniformity, it is characterized in that it includes polygon Shape outer chamber 2, microwave aerial assembly 1 are mounted on the outer chamber 2, are equipped in outer chamber 2 by isolation boundary group with holes At inner chamber body 3, heating target is mounted in inner chamber body 3;The microwave that microwave aerial assembly 1 emits is in inner chamber body 3 and outer chamber 2 Between add after multiple reflections through being formed the light current magnetic area that microwave source is incident in inner chamber body 3 by the hole on isolation boundary with holes Heat is placed in the heating target of light current field region;After intercoupling and interfere between the microwave source of enormous amount, greatly subtract The small area size of cold spot and hot spot.
Mode stirrer is equipped between outer chamber 2 and inner chamber body 3 to increase electromagnetic field on strong-electromagnetic field region and boundary Reflection.
For the isolation boundary with holes using not wave transparent heat-resisting material, the not wave transparent heat-resisting material is metal material Material or the material being made of light material internal layer and metal surface.
The isolation boundary surface shape with holes is plane or complex-curved;Isolation boundary with holes can be single boundary Or by multiple single boundary combinations at polygon cavity;The status requirement of isolation boundary with holes is not parallel to nearest microwave Resonant cavity wall surface, the required distance minimum value with microwave resonance cavity wall surface are 1/4 wavelength, and maximum value is 4 wavelength; Isolation boundary with holes uses welding, riveting, screw thread with wall surface, support column or hinge to connect in the intracavitary fixing means of microwave resonance Connect mechanical connection or the splicing, the on-mechanical connection of electromagnetic adsorption class of class;The support column that uses or hinge class connecting material is non- Metal material;The shape in hole is rectangle on isolation boundary with holes, and waist type is round and cross;Aperture on isolation boundary with holes Size increases with increasing at a distance from antenna for radiating microwave, and the diameter in hole or length are not less than electromagnetic field wavelength in cavity 1/4, Kong Yukong between the shortest distance be equally not less than the 1/4 of electromagnetic field wavelength;The arragement direction in hole can single direction arrangement It multidirectional can also arrange.
Beneficial effects of the present invention:
The present invention proposes that a kind of new thinking solves the non-uniform problem of the intracavitary electromagnetic field of microwave resonance, significantly improves chamber The uniformity of internal electromagnetic field.Realize that heating member overall temperature difference is no more than 3 degrees Celsius of excellent uniform temperature, temperature uniformity improves 20 times or more.
Detailed description of the invention
Fig. 1 is resonant cavity structural schematic diagram of the invention.
Fig. 2 is through-hole schematic diagram on inner chamber body wall surface of the invention.
In figure: 1 being antenna assembly, 2 be outer chamber, 3 be inner chamber body.
Specific embodiment
The present invention is further illustrated with reference to the accompanying drawings and examples.
Embodiment one.
As shown in Figs. 1-2.
A kind of method that can improve microwave cavity magnetic distribution uniformity, by the way that band is arranged in microwave resonance cavity Microwave resonance cavity is separated into strong-electromagnetic field region and light current field region, the electromagnetism of light current field region by hole isolation boundary After the boundary multiple reflections of the two, light current magnetic is incident on via the hole on isolation boundary with holes by the electromagnetic field of strong field in field Region;Microwave source is formed on isolation boundary hole, heating is placed in weak after intercoupling and interfere between the microwave source of enormous amount The heating target of electromagnetic field greatly reduces the area size of cold spot and hot spot, to improve the intracavitary electricity of microwave resonance Distribution of Magnetic Field uniformity;Cold spot and hot spot characterize non-uniform magnetic distribution in cavity, and cold spot is the node of standing wave, hot spot For the antinode of standing wave.It can be existed to further increase uniformity in strong-electromagnetic field region increase mode stirrer with increasing electromagnetic field The reflection in strong-electromagnetic field region and boundary.The isolation boundary with holes using not wave transparent heat-resisting material such as metal material or by The material of light material internal layer and metal surface composition.The isolation boundary surface shape with holes is plane or complex-curved; Isolation boundary with holes can for single boundary or by multiple single boundary combinations at polygon cavity;Isolation boundary with holes Status requirement is not parallel to nearest microwave resonance cavity wall surface, and the required distance minimum value with microwave resonance cavity wall surface is 1/4 wavelength, maximum value are 4 wavelength;Isolation boundary with holes uses and wall surface, support in the intracavitary fixing means of microwave resonance Welding, riveting, the mechanical connection for being threadedly coupled class or the splicing of column or hinge, the on-mechanical of electromagnetic adsorption class connect;It uses Support column or hinge class connecting material are nonmetallic materials;The shape in hole is rectangle, waist type, circle and ten on isolation boundary with holes Font;Bore size on isolation boundary with holes increases with increasing at a distance from antenna for radiating microwave, and the diameter in hole or Length is equally not less than the 1/4 of electromagnetic field wavelength not less than the shortest distance between 1/4, Kong Yukong of electromagnetic field wavelength in cavity; The arragement direction in hole can single direction arrangement multidirectional can also arrange.Multichannel microwave day is set in microwave resonance cavity outside wall surface Line apparatus;Microwave generating apparatus emits microwave, and by the coupling device of radiating antenna or microwave resonance cavity contact position to Inside cavity feed-in microwave, power, which can be controlled separately, can also combine control;Microwave frequency range is 300MHz~300GHz;It is micro- Wave frequency rate can immobilize or linearly or nonlinearly change according to the range of 20MHz or more;Microwave aerial assembly can be waveguide Leaky antenna, one of flagpole antenna, circular loop antenna, spiral antenna, electromagnetic horn or microstrip antenna or a variety of.
Specific to Fig. 1,2 and side, key of the invention are that one layer of wall surface group as shown in Figure 2 is placed inside outer chamber 2 Inner chamber body 3 made of conjunction.The weak region in the region and electromagnetic field that entire cavity is divided into electromagnetic field intensity by inner chamber body 3.Microwave is from outer Antenna assembly 1 on cavity 2 is incident on 3 wall surface of inner chamber body, and intensive microbeam becomes via inside and outside cavity wall surface multiple reflections It must disperse, the microwave then dispersed is incident on light current field region via the hole on 3 wall surface of inner chamber body, and heats and be heated pair As.
The microwave curing frequency that this example uses is 2450 ± 30MHz.Being heated object is galss fiber reinforced resin base Composite material, having a size of 500mm*500mm.Antenna assembly 1 uses leaky antenna in this example.Interior 2 section of outer chamber is using just Heptagon, and a wall surface of the intersection face inner chamber body 3 of 2 liang of wall surfaces of outer chamber.The side length of outer chamber 2 is 1m, inner chamber body 2 Side length is 0.8m.The central axis difference of interior outer chamber is no more than 5mm.3 epithyrid of inner chamber body uses round rectangle hole, such as Fig. 2 institute Show.Its length and width is respectively 3cm and 1cm.Adjacent round rectangle hole center is away from not less than 6cm.In addition, on outer chamber 2 The size of antenna assembly 1, round rectangle hole is bigger, and farthest round rectangle hole length and width is respectively 6cm and 2cm.
Microwave source is connected with microwave transmission antenna, and the other end of microwave transmission line is connected with leaky antenna, microwave It is generated by microwave source, is radiated in outer chamber 2 by leaky antenna.The hole eventually passed through in inner chamber body 3 is radiated glass Glass fiber-reinforced resin matrix compound material.The experimental results showed that comparing original cavity design method, galss fiber reinforced resin Based composites surface maximum temperature difference is reduced to 3 DEG C from original 25 DEG C, and the temperature for significantly improving material microwave heating is uniform Property.
Embodiment two.
As shown in Figs. 1-2.
A kind of microwave resonance cavity that can improve microwave cavity magnetic distribution uniformity, it includes polygon outer chamber 2, as shown in Figure 1, microwave aerial assembly 1 is mounted on the outer chamber 2, as shown in Figure 2 with holes is equipped in outer chamber 2 The inner chamber body 3 of isolation boundary composition, heating target are mounted in inner chamber body 3;The microwave that microwave aerial assembly 1 emits is in inner chamber body Between 3 and outer chamber 2 after multiple reflections through by the hole on isolation boundary with holes formed microwave source be incident on it is weak in inner chamber body 3 Heat the heating target for being placed in light current field region in electromagnetic spectrum;Between the microwave source (hundreds and thousands of) of enormous amount mutually After coupling and interference, the area size of cold spot and hot spot is greatly reduced.When it is implemented, can also be in outer chamber 2 and inner cavity Blender is set between body 3 to increase electromagnetic field in the reflecting effect in strong-electromagnetic field region and boundary.The isolated border with holes It boundary should be using not wave transparent heat-resisting material, such as metal material or the material being made of light material internal layer and metal surface.It is with holes Isolation boundary surface shape can be plane or complex-curved;Isolation boundary with holes can be for single boundary or by multiple single boundaries The polygon cavity being combined into;The status requirement of isolation boundary with holes is not parallel to nearest microwave resonance cavity wall surface, Required distance minimum value with microwave resonance cavity wall surface is 1/4 wavelength, and maximum value is 4 wavelength;Isolation boundary with holes exists The intracavitary fixing means of microwave resonance uses and the welding of wall surface, support column or hinge, riveting, the mechanical connection for being threadedly coupled class Or it is glued, the connection of the on-mechanical of electromagnetic adsorption class;The support column or hinge class connecting material used is nonmetallic materials;It is with holes every Shape from hole on boundary is rectangle, and waist type is round and cross;Bore size on isolation boundary with holes with microwave spoke The distance for penetrating antenna increases and increases, and between 1/4, the Kong Yukong of the diameter in hole or length not less than electromagnetic field wavelength in cavity The shortest distance is equally not less than the 1/4 of electromagnetic field wavelength;The arragement direction in hole can single direction arrangement multidirectional can also arrange.
The working principle of the invention is:
Multiple strong-electromagnetic field regions and light current field region are set in microwave resonance cavity, and different zones are by isolation with holes Boundary separates, the electromagnetic field of light current field region by strong field electromagnetic field feed-in after the boundary multiple reflections of the two. The hole of isolation boundary enormous amount is converted to new microwave source, emits microwave.Hole microwave source intercouples and interferes, so that Cold spot in original resonant cavity is substantially reduced with spot size and mutual spacing distance, significantly improves electromagnetic field in resonant cavity Uniformity.
The above is only specific application examples of the invention, are not limited in any way to protection scope of the present invention.All uses Equivalents or equivalence replacement and the technical solution formed, all fall within rights protection scope of the present invention.
Part that the present invention does not relate to is the same as those in the prior art or can be realized by using the prior art.

Claims (2)

1. a kind of microwave cavity body method for improving magnetic distribution uniformity, it is characterised in that: in microwave resonance cavity Multiple strong-electromagnetic field regions and light current field region are set, and different zones are separated by isolation boundary with holes, light current field region Electromagnetic field by strong field electromagnetic field feed-in after the boundary multiple reflections of the two, heating be placed in light current field region Heating target;The isolation boundary with holes is using not electromagnetic wave transparent material;The length in hole is not less than cavity on the isolation boundary with holes The 1/4 of interior electromagnetic field wavelength, and the shortest distance is equally not less than the 1/4 of electromagnetic field wavelength between Kong Yukong;It is described it is with holes every It is plane or complex-curved from border surface shape;Isolation boundary with holes be single boundary or by multiple single boundary combinations at Polygon cavity;The status requirement of isolation boundary with holes is not parallel to nearest microwave resonance cavity wall surface, with microwave resonance The required distance minimum value of cavity wall surface is 1/4 wavelength, and maximum value is 4 wavelength;Isolation boundary with holes is in microwave cavity Interior fixing means uses and the welding of wall surface, support column or hinge, riveting, the mechanical connection for being threadedly coupled class or splicing, electricity The on-mechanical of magnetic subordinate class connects;The support column or hinge class connecting material used is nonmetallic materials;On isolation boundary with holes The shape in hole is rectangle, and waist type is round and cross;Bore size on isolation boundary with holes with antenna for radiating microwave Distance increases and increases, and the arragement direction in hole is single direction arrangement or multidirectional arrangement.
2. a kind of microwave resonance cavity that can improve microwave cavity magnetic distribution uniformity, it is characterized in that it includes polygon Outer chamber (2), microwave aerial assembly (1) are mounted on the outer chamber (2), are equipped in outer chamber (2) by isolation with holes The inner chamber body (3) of boundary composition, heating target are mounted in inner chamber body (3);The microwave of microwave aerial assembly (1) transmitting is in inner cavity Microwave source is formed by the hole on isolation boundary with holes after multiple reflections between body (3) and outer chamber (2) and is incident on inner chamber body (3) the light current magnetic area heating in is placed in the heating target of light current field region;After intercoupling and interfere between microwave source, Reduce the area size of cold spot and hot spot;The isolation boundary surface shape with holes is plane or complex-curved;Isolation with holes Boundary be single boundary or by multiple single boundary combinations at polygon cavity;The status requirement of isolation boundary with holes is not parallel In nearest microwave resonance cavity wall surface, the required distance minimum value with microwave resonance cavity wall surface is 1/4 wavelength, maximum Value is 4 wavelength;Isolation boundary with holes is in the intracavitary fixing means of microwave resonance using the weldering with wall surface, support column or hinge Connect, rivet, being threadedly coupled mechanical connection or the splicing, the on-mechanical connection of electromagnetic adsorption class of class;The support column or hinge of use Class connecting material is nonmetallic materials;The shape in hole is rectangle on isolation boundary with holes, and waist type is round and cross;It is with holes every Increase from borderline bore size with increasing at a distance from antenna for radiating microwave, and the diameter in hole or length are not less than chamber The shortest distance is equally not less than the 1/4 of electromagnetic field wavelength between 1/4, Kong Yukong of internal electromagnetic field wavelength;The arragement direction in hole For single direction arrangement or multidirectional arrangement.
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Publication number Priority date Publication date Assignee Title
CN108366446B (en) * 2018-04-13 2021-01-12 南京航空航天大学 Microwave heating temperature field control method based on time-varying electromagnetic field
CN109655446B (en) * 2019-01-22 2021-03-30 重庆大学 Triangular resonant cavity/integrating sphere combined enhancement cavity for improving gas Raman intensity
CN113766689B (en) * 2021-09-22 2023-02-03 四川大学 Microwave heating structure, method and system
CN114666932B (en) * 2022-04-07 2022-11-18 湖南大学 Method for improving uniformity of electromagnetic field in cavity of static microwave resonant cavity

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CN202374485U (en) * 2011-12-20 2012-08-08 湖南省中晟热能科技有限公司 Slot antenna for microwave furnace
CN103587130A (en) * 2013-10-15 2014-02-19 南京航空航天大学 Method and device for curing fiber-reinforced resin-based composite material component by utilizing microwaves
CN105655724A (en) * 2016-03-07 2016-06-08 南京航空航天大学 Microwave antenna for composite material microwave solidification

Patent Citations (4)

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CN202374485U (en) * 2011-12-20 2012-08-08 湖南省中晟热能科技有限公司 Slot antenna for microwave furnace
CN103587130A (en) * 2013-10-15 2014-02-19 南京航空航天大学 Method and device for curing fiber-reinforced resin-based composite material component by utilizing microwaves
CN105655724A (en) * 2016-03-07 2016-06-08 南京航空航天大学 Microwave antenna for composite material microwave solidification

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