CN107101500A - A kind of high-efficiency heat-accumulating Non-ferrous metal melting furnace - Google Patents

A kind of high-efficiency heat-accumulating Non-ferrous metal melting furnace Download PDF

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Publication number
CN107101500A
CN107101500A CN201610110996.0A CN201610110996A CN107101500A CN 107101500 A CN107101500 A CN 107101500A CN 201610110996 A CN201610110996 A CN 201610110996A CN 107101500 A CN107101500 A CN 107101500A
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CN
China
Prior art keywords
heat
crucible
melting furnace
burner
ferrous metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610110996.0A
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Chinese (zh)
Inventor
邵紫光
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ningbo Handar Energy Saving Technology Co Ltd
Original Assignee
Ningbo Handar Energy Saving Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ningbo Handar Energy Saving Technology Co Ltd filed Critical Ningbo Handar Energy Saving Technology Co Ltd
Priority to CN201610110996.0A priority Critical patent/CN107101500A/en
Publication of CN107101500A publication Critical patent/CN107101500A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • F27B14/10Crucibles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • F27B14/14Arrangements of heating devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • F27B14/20Arrangement of controlling, monitoring, alarm or like devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • F27B14/14Arrangements of heating devices
    • F27B2014/146Recuperation of lost heat, e.g. regenerators

Abstract

The present invention has invented a kind of high-efficiency heat-accumulating Non-ferrous metal melting furnace, devise the metal molten stove containing heat storage, utilized by the heat storage for absorbing and discharging inner flue gas of the stove waste heat, air blower drives combustion air combustion air is heated up by the heat storage A heats for absorbing its release, producing metal in heat stove into burner block and fuel mixed combustion makes its fusing heating, the flue gas of discharge flows through heat storage B and absorbs heat energy storage, combustion air discharges its heat through heat storage B and burnt after commutation, flue gas flows through heat storage A and absorbs its heat accumulation of energy again, so repeatedly, Mist heat recovering to greatest extent, reach the raising metal molten efficiency of furnace, energy-efficient purpose.

Description

A kind of high-efficiency heat-accumulating Non-ferrous metal melting furnace
Technical field
The present invention relates to a kind of Non-ferrous metal melting furnace, specifically a kind of high-efficiency heat-accumulating Non-ferrous metal melting furnace.
Background technology
Non-ferrous metal melting furnace is always that necessity of non-ferrous casting industry is set as a kind of conventional melting unit It is standby, it is the indispensability and key equipment of non-ferrous alloy melt material and insulation.
Non-ferrous metal melting furnace is broadly divided into fuel as the Fuel Furnace of heating energy source and electricity consumption as heating energy The major class of electric furnace two in source, the main fuel of Fuel Furnace is coal (including coke and carbon), natural gas, diesel oil, Bio-fuel etc..
With continuing to increase for Environmental management, the coal-burning heated originally with raw coal or coke The space that crucible furnace has not been survived, the Novel crucible stove for being currently being used combustion gas and alcohol-based fuel is replaced.
Current combustion gas or alcohol-based fuel crucible furnace are direct-fired, and flue gas enters after fuel is directly burnt by burner Enter burner hearth heating crucible and the material in crucible is transferred heat to by crucible, it is melted or is incubated, flue gas From chimney discharge after burner hearth stops very short time, because the flue-gas temperature of discharge is higher (close to burner hearth temperature Degree), in order to utilize its waste heat, a kind of conventional method is that flue gas is blown to above crucible by flue at present Metal bath surface, partially absorbs flue gas heat, but is mode of opening wide, the heat actually utilized again because the time is very short Amount is seldom, most of heat is still discharged in the work environment, causes the huge waste and production environment of the energy Deteriorate.Another way is that a heat exchanger is set up on flue, using flue gas combustion air, is improved combustion-supporting The temperature of air, recovery section fume afterheat, but due to efficiency of heat exchanger and capacity issue, this mode adds The combustion air temperature of heat is below 300 DEG C, and the flue-gas temperature of discharge still has big calorimetric more than 400 DEG C, still It can waste, production cost is still higher.
The content of the invention
It is low to solve crucible furnace heat utilization ratio, and the serious above mentioned problem of environmental pollution, the present invention provides a kind of High-efficiency heat-accumulating Non-ferrous metal melting furnace.
A kind of high-efficiency heat-accumulating Non-ferrous metal melting furnace, including body of heater, crucible, burner block, heat storage, commutation Valve, air blower, control system, the body of heater are set provided with the cavity volume for placing crucible between the cavity volume and crucible Have and the pot cover for being used for sealing burner hearth be provided with above burner hearth, the body of heater, the lower portion of furnace body is provided with multiple burner blocks, Multiple burner blocks include the first burner block and the second burner block, and the burner block inner hollow is provided with combustion chamber And one end outlet, in burner hearth, the other end is provided with end casing, the end casing is provided with shower nozzle and igniter burner, The shower nozzle connects fuel solenoid valve, and the fuel solenoid valve is used for the start and stop for controlling shower nozzle, the burner block side Side is provided with the fresh air inlet with combustion chamber, and the fresh air inlet connection accommodates the individual cavities of heat storage, described only Vertical cavity is sequentially communicated reversal valve, air blower, and the control system is used to control igniter burner, reversal valve, combustion Expect the start and stop of magnetic valve and air blower.
Provided with prominent platform in the middle of the body of heater bottom wall, the platform is constituted with crucible bottom to be coordinated, for putting Put crucible.
Perforate is provided with the middle of the pot cover, the perforate is engaged with crucible internal diameter, for feeding intake and dipping crucible Interior metallic solution.
The multiple individual cavities for accommodating heat storage, for placing heat storage.
The inboard wall of furnace body surface scribbles high temperature reflective coating.
The body of heater includes steel plate layer, heat-insulation layer, flame retardant coating.
The bottom of furnace body is provided with support.
Peephole is additionally provided with the end casing.
The burner block is provided with the arc-shaped tangent plane corresponding with crucible, the arc-shaped tangent plane close to burner hearth side Provided with the flame jet communicated with combustion chamber.
Beneficial effects of the present invention:The present invention sets multiple burner blocks and its corresponding heat storage, and air blower drives Combustion air is heated up by the heat storage A of the first burner block and discharges heat in burner block and fuel mixed combustion Metallic solution is heated, absorbing heat heel row by the heat storage B of the second burner block containing the flue gas stream having surplus heat comes out of the stove In vitro, absorbed after this heat storage close to after saturation, control system controls the first burner block to stop release heat and open Dynamic second burner block, combustion-supporting air flow is driven by heat storage B so as to which the heat for absorbing its release enters by air blower Enter burner block and fuel mixed combustion heating metallic solution, the heat storage A of final second burner block of flue gas of discharge Discharge, makes heat storage A heat-absorbing energy-accumulatings, so repeatedly, limit Mist heat recovering reaches energy-efficient mesh 's.
Brief description of the drawings
Accompanying drawing 1 is the structural representation (top view) of melting furnace.
Accompanying drawing 2 is the structural representation (front view) of melting furnace.
Accompanying drawing 3 is the structural representation (left view) of melting furnace.
Accompanying drawing 4 is the fundamental diagram (flow chart) of melting furnace.
Accompanying drawing 5 is the structural representation (top view) of burner block.
In accompanying drawing:1 body of heater, 011 steel plate layer, 012 heat-insulation layer, 013 flame retardant coating, 2 crucibles, 3 burner hearths, 4 pots Lid, 41 perforates, 5 burner blocks, 51 end casings, 511 shower nozzles, 512 igniter burners, 513 peepholes, 514 Fuel solenoid valve, 52 combustion chambers, 53 fresh air inlets, 54 flame jets, 6 heat storages, 7 reversal valves, 8 air blast Machine, 9 platforms, 10 supports, 11 refractory materials, 12 high temperature reflective coatings.
Embodiment
The embodiments of the invention provide a kind of high-efficiency heat-accumulating Non-ferrous metal melting furnace, to improve the thermal effect of combustion gas Rate.
A kind of high-efficiency heat-accumulating Non-ferrous metal melting furnace, including body of heater 1, crucible 2, heat storage 6, burner block 5, Reversal valve 7, air blower 8, control system, the body of heater 1 is provided with the cavity volume for placing crucible 2, the cavity volume Burner hearth 3 is provided between crucible 2, the top of body of heater 1 is provided with the pot cover 4 for being used for sealing burner hearth 3, described The bottom of body of heater 1 is provided with two burner blocks 5, wherein the first burner block is as shown in the downside of accompanying drawing 1, the burner block 5 one end are exported in burner hearth 3, and the other end is provided with end casing, and the end casing is provided with shower nozzle 511 and igniting Burner 512, shower nozzle 511 according to fuel performance be alcohol-based fuel shower nozzle or gas spray head, two shower nozzles 511 by The control of fuel solenoid valve 514 is provided with combustion chamber 52, the combustion so as to alternation, the inside of burner block 5 The fresh air inlet 53 that connection burner block 5 side of room 52 is provided with is burnt, the connection of fresh air inlet 53 accommodates heat storage 6 Individual cavities, the individual cavities are sequentially communicated reversal valve 7, air blower 8, and the control system is used to control The start and stop of reversal valve 7 processed and air blower 8.
It is below heat storage A and heat storage B (attached for ease of describing 6 points of the corresponding heat storage of burner block 5 Respectively with A, B mark to show difference in figure, the first burner block and the second burner block are corresponded to respectively, with lower nozzle 511 are equal), 511 points of shower nozzle is the first shower nozzle and the second shower nozzle.
When the first burner block burns, flame sprays from the first burner block, heating crucible 2 and earthenware in burner hearth 3 Material in crucible 2, flue gas enters the entrance of the second burner block after crucible 2, passes through the air intake of the second burner block Mouth enters heat storage B, and flue gas is flowed through after heat storage B, and heat is absorbed by heat storage B, and flue-gas temperature declines, When reaching reversal valve 7, flue-gas temperature is reduced to less than 150 DEG C, and flue gas is discharged out of the furnace by reversal valve 7, When this side heat storage B heat is close to saturation, control system control reversal valve 7 commutates, what air blower 8 was produced Combustion air, enters heated heat storage channel B, combustion air and heat storage B contacts by reversal valve 7 Heat exchange, heat storage B heat releases, heat is taken away by combustion air, and combustion air is reaching the second burner block air inlet When be heated near the high temperature air of fire box temperature, high temperature air enters the second burner block, and the second shower nozzle Closed after the fuel of ejection is mixed and carry out burning and produce heat, burned flame enters burner hearth 3, heated material, and from First burner block enters heat storage A, and flue gas heat is absorbed by heat storage A, flue-gas temperature reduction, heat storage A Absorb before heat saturation, commutate again, combustion air enters the first burner block, heat storage A from heat storage A again Heat release, air is heated, and heat storage B starts accumulation of heat, so repeatedly, limit Mist heat recovering, reaches height Imitate the purpose of energy-conservation.
Provided with prominent platform 9 in the middle of the bottom wall of body of heater 1, the crucible 2 is placed on platform 9.
The lower section of pot cover 4 is provided with heat-insulation layer 012 described in the pot cover 4 and centre is provided with perforate 41, the perforate 41 are engaged with the internal diameter of crucible 2, are easy to feed intake and dip in crucible 2 while temperature in burner hearth 3 is ensured Metallic solution.
The inner wall surface of body of heater 1 scribbles high temperature reflective coating 12, and hyperthermia radiation efficiency high, heat transfer rate is fast, Melting rate is high.
The body of heater 1 includes steel plate layer 011, heat-insulation layer 012, flame retardant coating 013, and the bottom of body of heater 1 is set There is support 10, flame retardant coating 013 enables body of heater 1 to bear higher temperature, and heat-insulation layer 012 can avoid stove The leakage of heat in body 1, and outermost heat-insulation layer 012 can enable body of heater 1 to bear high pressure, it is to avoid The generation of bombing bore phenomenon.
Peephole 513 is additionally provided with the end casing, is easy to observe the overall operation situation of burner block 5.
The individual cavities for accommodating heat storage 6 are shaped as rectangle, and inner circumferential wall is built using refractory material 11 Build and form, improve the sealing of individual cavities, it is to avoid cavity amount of localized heat caused by temperature is too high is leaked.
The outlet of the connection of burner block 5 burner hearth 3 is flat so that the flame profile of ejection is in flat thin type, It is close to the inwall of body of heater 1 and surrounds crucible 2, two alternations of burner block 5 is uniformly heated crucible 2, Accelerate programming rate, greatly prolong the service life of crucible 2.
The burner block 5 is provided with the arc-shaped tangent plane parallel with the outer wall of crucible 2 close to the side of burner hearth 3, described Arc-shaped tangent plane is provided with the flame jet 54 communicated with combustion chamber 52.Fuel passes through the front end of burner block 5 and height Occur combustion reaction after warm combustion air mixing and form thermal-flame, flame jet of the flame from the tail end of burner block 5 Spray 54, because the height of flame jet 54 is corresponding with crucible 2, and width be designed as it is very narrow flat Outlet, makes what flame sprayed to be shaped as flake, and flame is without directly contacting the outer wall of crucible 2, but along burner hearth 3 inwalls enter another and identical burner block 5 of this burner block 5 around crucible rotation one week or after many weeks so that earthenware The stove of crucible 2 is circumferentially heated evenly.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, and And without departing from the spirit or essential characteristics of the present invention, this hair can be realized in other specific forms It is bright.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and is non-limiting , the scope of the present invention is limited by appended claims rather than described above, will in right it is intended that will fall All changes in the implication and scope of the equivalency asked are included in the present invention.Should not be by claim Any reference is considered as the claim involved by limitation.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment party Formula is only comprising an independent technical scheme, and this narrating mode of specification is only ability for clarity Field technique personnel should be using specification as an entirety, and the technical scheme in each embodiment can also be through appropriate group Close, other embodiments which can be understood by those skilled in the art for formation.

Claims (9)

1. a kind of high-efficiency heat-accumulating Non-ferrous metal melting furnace, it is characterised in that:Including body of heater (1), crucible (2), Burner block (5), heat storage (6), reversal valve (7), air blower (8), control system, the body of heater (1) provided with the cavity volume for placing crucible (2), burner hearth (3), institute are provided between the cavity volume and crucible (2) The pot cover (4) for being provided with above body of heater (1) and being used for sealing burner hearth (3) is stated, body of heater (1) bottom is provided with Multiple burner blocks (5), multiple burner blocks (5) include the first burner block and the second burner block, the burning Mouth brick (5) inner hollow is provided with combustion chamber (52) and one end outlet is interior in burner hearth (3), and the other end is provided with end Cover plate (51), the end casing (51) is provided with shower nozzle (511) and igniter burner (512), the spray Head (511) connection fuel solenoid valve (514), the fuel solenoid valve (514) is used to control shower nozzle (511) Start and stop, burner block (5) side is provided with fresh air inlet (53) with combustion chamber, the fresh air inlet (53) connection accommodate heat storage (6) individual cavities, the individual cavities be sequentially communicated reversal valve (7), Air blower (8), the control system is used to control igniter burner (512), reversal valve (7), fuel electricity The start and stop of magnet valve (514) and air blower (8).
2. a kind of high-efficiency heat-accumulating Non-ferrous metal melting furnace according to claim 1, it is characterised in that: Provided with prominent platform (9) in the middle of body of heater (1) bottom wall, the platform (9) and crucible (2) bottom Constitute and coordinate, for placing crucible (2).
3. a kind of high-efficiency heat-accumulating Non-ferrous metal melting furnace according to claim 1, it is characterised in that: Perforate (41) is provided with the middle of the pot cover (4), the perforate (41) is engaged with crucible (2) internal diameter, For feeding intake and dipping crucible (2) interior metallic solution.
4. a kind of high-efficiency heat-accumulating Non-ferrous metal melting furnace according to claim 1, it is characterised in that: The multiple individual cavities for accommodating heat storage (6), for placing heat storage.
5. a kind of high-efficiency heat-accumulating Non-ferrous metal melting furnace according to claim 1, it is characterised in that: Body of heater (1) inner wall surface scribbles high temperature reflective coating (12).
6. a kind of high-efficiency heat-accumulating Non-ferrous metal melting furnace according to claim 1, it is characterised in that: The body of heater (1) includes steel plate layer (011), heat-insulation layer (012), flame retardant coating (013).
7. a kind of high-efficiency heat-accumulating Non-ferrous metal melting furnace according to claim 1, it is characterised in that: Body of heater (1) bottom is provided with support (10).
8. a kind of high-efficiency heat-accumulating Non-ferrous metal melting furnace according to claim 1, it is characterised in that: Peephole (513) is additionally provided with the end casing (51).
9. a kind of high-efficiency heat-accumulating Non-ferrous metal melting furnace according to claim 1, it is characterised in that: The burner block (5) is provided with the arc-shaped tangent plane corresponding with crucible (2), institute close to burner hearth (3) side State arc-shaped tangent plane and be provided with the flame jet (54) communicated with combustion chamber (52).
CN201610110996.0A 2016-02-23 2016-02-23 A kind of high-efficiency heat-accumulating Non-ferrous metal melting furnace Pending CN107101500A (en)

Priority Applications (1)

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CN201610110996.0A CN107101500A (en) 2016-02-23 2016-02-23 A kind of high-efficiency heat-accumulating Non-ferrous metal melting furnace

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Application Number Priority Date Filing Date Title
CN201610110996.0A CN107101500A (en) 2016-02-23 2016-02-23 A kind of high-efficiency heat-accumulating Non-ferrous metal melting furnace

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109579522A (en) * 2018-11-29 2019-04-05 大余明发矿业有限公司 A kind of modified natural gas heat accumulating type bismuth furnace
CN111504066A (en) * 2020-04-22 2020-08-07 新疆浦盛环保科技有限公司 Brown gas melting furnace

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2890658Y (en) * 2006-03-08 2007-04-18 顾向涛 Digitized high-temperature low oxygen air pulse combustion device
CN101338906A (en) * 2007-07-05 2009-01-07 北京神雾热能技术有限公司 Low-grade fuel dual prewarming and thermal storage type condensation energy-saving boiler
CN201652331U (en) * 2009-12-23 2010-11-24 郭志明 Heat-storage type combustion system of high-temperature industrial furnace
CN201653133U (en) * 2010-04-26 2010-11-24 株洲火炬工业炉有限责任公司 Heat accumulating type lead-liquating boiler
CN205482343U (en) * 2016-02-23 2016-08-17 宁波汉达节能环保科技有限公司 High -efficient heat accumulation formula non ferrous metal melting furnace

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2890658Y (en) * 2006-03-08 2007-04-18 顾向涛 Digitized high-temperature low oxygen air pulse combustion device
CN101338906A (en) * 2007-07-05 2009-01-07 北京神雾热能技术有限公司 Low-grade fuel dual prewarming and thermal storage type condensation energy-saving boiler
CN201652331U (en) * 2009-12-23 2010-11-24 郭志明 Heat-storage type combustion system of high-temperature industrial furnace
CN201653133U (en) * 2010-04-26 2010-11-24 株洲火炬工业炉有限责任公司 Heat accumulating type lead-liquating boiler
CN205482343U (en) * 2016-02-23 2016-08-17 宁波汉达节能环保科技有限公司 High -efficient heat accumulation formula non ferrous metal melting furnace

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109579522A (en) * 2018-11-29 2019-04-05 大余明发矿业有限公司 A kind of modified natural gas heat accumulating type bismuth furnace
CN111504066A (en) * 2020-04-22 2020-08-07 新疆浦盛环保科技有限公司 Brown gas melting furnace

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Application publication date: 20170829