CN106052377B - Gas-fired cupola - Google Patents

Gas-fired cupola Download PDF

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Publication number
CN106052377B
CN106052377B CN201610602918.2A CN201610602918A CN106052377B CN 106052377 B CN106052377 B CN 106052377B CN 201610602918 A CN201610602918 A CN 201610602918A CN 106052377 B CN106052377 B CN 106052377B
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China
Prior art keywords
burner hearth
gas pipeline
gas
pipe line
air
Prior art date
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Application number
CN201610602918.2A
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Chinese (zh)
Other versions
CN106052377A (en
Inventor
钟贵全
王东方
郭科宏
王志军
石为华
吴道洪
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Shenwu Technology Group Corp Co Ltd
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Shenwu Technology Group Corp Co Ltd
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Priority to CN201610602918.2A priority Critical patent/CN106052377B/en
Publication of CN106052377A publication Critical patent/CN106052377A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B1/00Shaft or like vertical or substantially vertical furnaces
    • F27B1/08Shaft or like vertical or substantially vertical furnaces heated otherwise than by solid fuel mixed with charge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B1/00Shaft or like vertical or substantially vertical furnaces
    • F27B1/10Details, accessories, or equipment peculiar to furnaces of these types
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/004Systems for reclaiming waste heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D99/00Subject matter not provided for in other groups of this subclass
    • F27D99/0001Heating elements or systems
    • F27D99/0033Heating elements or systems using burners
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/004Systems for reclaiming waste heat
    • F27D2017/007Systems for reclaiming waste heat including regenerators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D99/00Subject matter not provided for in other groups of this subclass
    • F27D99/0001Heating elements or systems
    • F27D99/0033Heating elements or systems using burners
    • F27D2099/0053Burner fed with preheated gases
    • F27D2099/0056Oxidant
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27MINDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
    • F27M2003/00Type of treatment of the charge
    • F27M2003/13Smelting

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)
  • Furnace Details (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

The present invention relates to Metal Melting technical fields, provide a kind of gas-fired cupola, including burner hearth, fuel gas pipeline, air pipe line, igniter and flue gas pipeline, are placed in burner hearth and wait for smelting metal, wait for that smelting metal is deposited in the bottom position of burner hearth naturally;Fuel gas pipeline is connected to the lower part of the side wall of burner hearth;The mixed airflow direction for the combustion gas formation that air pipe line makes the air being passed through in burner hearth and is passed into burner hearth waits for that smelting metal sprays, and is lighted by igniter;Flue gas pipeline is used to discharge the flue gas in burner hearth.During melting, wait for that smelting metal can be wrapped up by the flame close to internal flame region, and the internal flame region of flame is the region that completely burned does not occur for combustion gas, if reproducibility is presented, and uniformity of temperature profile, it can effectively reduce the problems such as alloying element scaling loss (oxidation) is serious in fusion process.

Description

Gas-fired cupola
Technical field
The present invention relates to Metal Melting technical fields, specifically provide a kind of gas-fired cupola.
Background technology
To gas-fired cupola combustion method, there has been no complete theoretical and approved product, especially Cupolas to burn at present Tissue, molten iron temperature, the control of chemical composition, the oxidization burning loss of element and burner the great key such as structure design ask Topic there are no ripe report, and the gas-fired cupola that also there are no the sizing of technology maturation is applied in actual production.With high temperature The continuous development of air burning technology, in recent years, a part of gas-fired cupola is by arranging regenerative chamber, with heat storage type combustion side Formula reduces exhaust gas exhaust temperature to a certain extent, but there is heat storages easily to block, and furnace pressure, which is not easy to adjust, etc. asks Topic.The shortcomings that heat accumulating type rotation commutation heater is that inleakage is big, and higher inleakage causes the reduction of pre-heater inlet wind pressure, in advance Coefficient of excess air after heat increases, and pressure fluctuations amplitude is big, and rated load is not achieved in heating equipment.
Existing gas-fired cupola combustion method, since burning tissues are unreasonable, smog discharge temperature is high, heat utilization efficiency Low, energy waste is serious, and bonded hard ferrite magnet is relatively low, and highest only reaches 1380 DEG C.Therefore there is an urgent need to develop a kind of effectively to solve The certainly combustion method of the gas-fired cupola of the above problem.The difficult point of this technology is the air after rotation commutation heater preheating In participating in combustion process, pressure oscillation is big, and flow is not easy to control, i.e., burning tissues are unreasonable, cause combustion instability.
Invention content
(1) technical problems to be solved
The object of the present invention is to provide a kind of gas-fired cupolas that can effectively reduce alloying element scaling loss in fusion process.
(2) technical solution
To achieve the above object, the present invention provides a kind of gas-fired cupolas, which is characterized in that including:
Burner hearth is placed in the burner hearth and waits for smelting metal;
Fuel gas pipeline, the fuel gas pipeline are connected to the lower part of the side wall of the burner hearth, for spraying into combustion gas obliquely Into the burner hearth;
Air pipe line, the air pipe line are connected to the burner hearth, for being passed through air, and the sky into the burner hearth The tie point of air pipe and the burner hearth is located at the top of the fuel gas pipeline and the tie point of the burner hearth, and stove is passed through for making The mixed airflow of air and the combustion gas formation being passed into burner hearth in thorax waits for smelting metal described in;
Igniter, the igniter are arranged in the inside of the burner hearth, the combustion gas and air for that will be passed through in burner hearth Mixed airflow is lighted;And
Flue gas pipeline, the flue gas pipeline are connected to the burner hearth, for discharging the flue gas in the burner hearth.
Preferably, the fuel gas pipeline is two groups, and fuel gas pipeline described in two groups is symmetrically connected in the both sides of the burner hearth;
The air pipe line is two groups be correspondingly arranged with fuel gas pipeline described in two groups.
Preferably, the jet port of the fuel gas pipeline is from the horizontal by °~° angle.
Preferably, the jet port of the air pipe line is horizontally disposed.
Preferably, the flue gas pipeline is connected to the top of the burner hearth.
Preferably, further include heat exchanger, the heat exchanger is used to make in the air and fuel gas pipeline in the air pipe line Flue gas occur heat exchange.
Preferably, the accumulating type heat exchanger of revolution includes heat exchanging chamber, heat storage, separator and driving device;
The heat storage, which is placed in the heat exchanging chamber and is driven by the driving device, to be rotated;
The rotary shaft that the separator is parallel to the heat exchanging body is arranged and is separated into the inner space of the heat exchanging chamber First heat transfer space and the second heat transfer space, first heat transfer space is for making the air in the air pipe line pass through, institute The second heat transfer space is stated for making the flue gas in the flue gas pipeline pass through.
Preferably, the driving device drives the heat storage uniform rotation.
Preferably, the air pipe line is equipped with throttling set.
Preferably, the heat storage is honeycomb ceramic heat accumulator.
(3) advantageous effect
A kind of gas-fired cupola provided by the invention, including burner hearth, fuel gas pipeline, air pipe line, igniter and flue gas Pipeline is placed in burner hearth and waits for smelting metal, waits for that smelting metal is deposited in the bottom position of burner hearth naturally;Fuel gas pipeline and burner hearth Side wall lower part connection;Air pipe line makes the mixed airflow that the air being passed through in burner hearth is formed with the combustion gas being passed into burner hearth Direction waits for that smelting metal sprays, and is lighted by igniter;Flue gas pipeline is used to discharge the flue gas in burner hearth.In the process of melting In, wait for that smelting metal can be wrapped up close to the flame in internal flame region, and to be combustion gas do not occur to fire completely in the internal flame region of flame The region of burning, if reproducibility is presented, and uniformity of temperature profile, it is tight can effectively to reduce alloying element scaling loss (oxidation) in fusion process The problems such as weight.
Description of the drawings
Fig. 1 is a kind of schematic diagram of gas-fired cupola of the embodiment of the present invention.
Reference numeral:
1, burner hearth;2, heat exchanger;21, the second heat transfer space;22, separator;23, the first heat transfer space;3, flue gas pipeline; 4, air pipe line;5, fuel gas pipeline;6, throttling set.
Specific implementation mode
With reference to the accompanying drawings and examples, the specific implementation mode of the present invention is described in further detail.Implement below Example is not limited to the scope of the present invention for illustrating the present invention.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " connection " should be done It broadly understood, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can be directly connected, It can also be indirectly connected through an intermediary.For the ordinary skill in the art, can be understood with concrete condition above-mentioned The concrete meaning of term in the present invention.
As shown in Figure 1, a kind of gas-fired cupola provided by the invention, including burner hearth 1, fuel gas pipeline 5, air pipe line 4, point Firearm and flue gas pipeline 3 are placed in burner hearth 1 and wait for smelting metal, wait for that smelting metal is deposited in the bottom position of burner hearth 1 naturally It sets;Fuel gas pipeline 5 is connected to the lower part of the side wall of burner hearth 1, and the jet port of fuel gas pipeline 5 tilts obliquely, with horizontal direction At 15 °~30 ° angles, for combustion gas to be injected to obliquely in burner hearth 1;Air pipe line 4 is connected to burner hearth 1, is used for burner hearth 1 It is inside passed through air, and the tie point of air pipe line 4 and burner hearth 1 is located at the top of fuel gas pipeline 5 and the tie point of burner hearth 1, air The jet port of pipeline 4 is horizontally disposed, pushes the fuel gas flow sprayed towards oblique upper by the cross-ventilation being passed through, makes to be passed through The mixed airflow direction of air and the combustion gas formation being passed into burner hearth 1 in burner hearth 1 waits for that smelting metal sprays;Igniter is arranged In burner hearth 1, for lighting the mixed gas of the combustion gas being passed through in burner hearth 1 and air, to the flame spray for making burning be formed To smelting metal is waited for, to wait for that the thawing of smelting metal provides heat;Flue gas pipeline 3 is connected to burner hearth 1, for discharging in burner hearth 1 Flue gas, the preferred connection of the fuel gas pipeline 5 makes flue gas be formed by ascending air and is easier to be discharged at the top of burner hearth 1.
During melting, since the penetrating point of the mixed gas of the air and combustion gas that are passed through is located at the lower part of burner hearth 1, And the injection direction of the mixed airflow, so after the mixed airflow is ignited, waits for that smelting metal can quilt towards smelting metal is waited for Flame close to internal flame region is wrapped up, and the internal flame region of flame is the region that completely burned does not occur for combustion gas, if presenting also Originality, and uniformity of temperature profile can effectively reduce the problems such as alloying element scaling loss (oxidation) is serious in fusion process.
Fuel gas pipeline 5 is preferably set to two groups, and two groups of fuel gas pipelines 5 are symmetrically connected in the both sides of burner hearth 1;Air pipe line 4 Also two groups are set as, two groups of air pipe lines 4 are correspondingly arranged with two groups of fuel gas pipelines 5 respectively.During melting, smelting metal is waited for Both sides surrounded by the internal flame region of flame, thus can more make to wait for smelting metal generally in it is more uniform it is weak also It in former ring condition and temperature condition, and is sprayed positioned at waiting for that the flame of smelting metal both sides is opposite, at the middle part for waiting for smelting metal Surrounding crosses, and under the mutual impact of convection current, direction of two flames after crossing is towards the outside for waiting for smelting metal, to more have The flame envelope region for avoiding flame of effect and wait for smelting metal basis, it is more effective to reduce alloying element scaling loss in fusion process.
Accumulating type heat exchanger of revolution 2 includes heat exchanging chamber, heat storage, separator 22 and driving device;Heat storage is accommodating In in heat exchanging chamber and by driving device drive rotate, heat storage is honeycomb ceramic heat accumulator, i.e., the interior parallel of heat storage in It is formed with multiple equally distributed through-holes on the direction of rotary shaft, for enabling flow through, and is sent out between the ontology of heat storage Raw good heat exchange;Separator 22 is whole structure in a ring, and is parallel to the rotary shaft of heat exchanging body, setting heat storage with The inner space of heat exchanging chamber is separated into the first heat transfer space 23 and second heat exchange sky by the gap location between heat exchanging chamber, separator 22 Between 21, the first heat transfer space 23 is for making the air in air pipe line 4 pass through, and the second heat transfer space 21 is for making flue gas pipeline 3 Interior flue gas passes through, and air and flue gas can be each passed through when respectively by the first heat transfer space 23 and the second heat transfer space 21 Through-hole on heat storage, the part heat storage that the flue gas of high temperature will be passed through heats, and the part accumulation of heat that air will then be passed through Body cools down, and is rotated since heat storage is driven by driving device always, so being heated by high-temperature flue gas in the second heat transfer space 21 Part heat storage afterwards can be gradually transferred in the first heat transfer space 23, to be obtained to the air in the first heat transfer space 23 Preheating, meanwhile, this part heat exchanging body also gradually receives the cooling of the air constantly injected and cools down, until subsequently going back to again Into the second heat transfer space 21, and the effect of cooling can be formed to flue gas, recycle according to this, make the air in air pipe line 4 and row Flue gas in smoke pipe road forms heat exchange, to playing the role of preheating to the air for participating in burning, and to that will discharge Flue gas plays the role of cooling, and under same thermal load conditions, combustion air is preheating to 800 DEG C or so, saves fuel, reduces Pollutant emission reduces production cost, thus reduces energy consumption, and improve the quality of melting.
Driving device preferably drives heat storage uniform rotation to be in a certain particular orientation when heat storage uniform rotation Time for being contacted with high-temperature flue gas or air of part heat storage be fixed, so the temperature in each orientation of heat storage is all It is fixed, therefore the air after heat storage heats has metastable preheating temperature upon mixing, is subsequently entering When participating in burning in burner hearth 1, since burning condition is stablized, the air of burning is participated in by obtaining preheating, therefore can guarantee burner hearth 1 Interior furnace pressure will not fluctuate, and can be controlled within 0-10Pa, can prevent the phenomenon that fire door is burned with anger, furnace atmosphere, temperature It is relatively uniform, it can be controlled within the scope of ± 5 DEG C.
Throttling set 6 can be set on air pipe line 4, for adjusting air pipe line according to technique thermal load demands Air current limliting after rotation commutation heater preheating, voltage stabilizing are made it steadily participate in burning, increased by 4 pore size 1 internal temperature of burner hearth and pressure adjustable adjusting range.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, without departing from the technical principles of the invention, several improvement and replacement can also be made, these improve and replace Also it should be regarded as protection scope of the present invention.

Claims (9)

1. a kind of gas-fired cupola, which is characterized in that including:
Burner hearth (1), interior be placed with of the burner hearth (1) wait for smelting metal;
Fuel gas pipeline (5), the fuel gas pipeline (5) are connected to the lower part of the side wall of the burner hearth (1), are used for combustion gas obliquely It is injected in the burner hearth (1);
Air pipe line (4), the air pipe line (4) are connected to the burner hearth (1), for being passed through air into the burner hearth (1), And the tie point of the air pipe line (4) and the burner hearth (1) is located at the connection of the fuel gas pipeline (5) and the burner hearth (1) The top of point, for making the mixed airflow that the air being passed through in burner hearth (1) is formed with the combustion gas being passed into burner hearth (1) towards institute It states and waits for smelting metal;
Igniter, the igniter are arranged in the inside of the burner hearth (1), the combustion gas for that will be passed through in burner hearth (1) and air Mixed airflow light;And
Flue gas pipeline (3), the flue gas pipeline (3) is connected to the burner hearth (1), for discharging the flue gas in the burner hearth (1);
The air pipe line (4) is equipped with throttling set (6).
2. gas-fired cupola according to claim 1, which is characterized in that the fuel gas pipeline (5) is two groups, described in two groups Fuel gas pipeline (5) is symmetrically connected in the both sides of the burner hearth (1);
The air pipe line (4) be with fuel gas pipeline (5) is correspondingly arranged described in two groups two groups.
3. gas-fired cupola according to claim 1, which is characterized in that the jet port of the fuel gas pipeline (5) and level Direction is at 15 °~30 ° angles.
4. gas-fired cupola according to claim 3, which is characterized in that the jet port level of the air pipe line (4) is set It sets.
5. gas-fired cupola according to claim 1, which is characterized in that the flue gas pipeline (3) and the burner hearth (1) Top is connected to.
6. gas-fired cupola according to any one of claims 1 to 5, which is characterized in that further include heat exchanger, the heat exchange Device is used to make the air in the air pipe line (4) that heat exchange occurs with the flue gas in flue gas pipeline (3).
7. gas-fired cupola according to claim 6, which is characterized in that the accumulating type heat exchanger of revolution includes heat exchange Chamber, heat storage, separator (22) and driving device;
The heat storage, which is placed in the heat exchanging chamber and is driven by the driving device, to be rotated;
The rotary shaft that the separator (22) is parallel to the heat exchanging body is arranged and is separated into the inner space of the heat exchanging chamber First heat transfer space (23) and the second heat transfer space (21), first heat transfer space (23) is for making the air pipe line (4) Interior air passes through, and second heat transfer space (21) is for making the flue gas in the flue gas pipeline (3) pass through.
8. gas-fired cupola according to claim 6, which is characterized in that the driving device drives the heat storage at the uniform velocity Rotation.
9. gas-fired cupola according to claim 6, which is characterized in that the heat storage is honeycomb ceramic heat accumulator.
CN201610602918.2A 2016-07-27 2016-07-27 Gas-fired cupola Active CN106052377B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610602918.2A CN106052377B (en) 2016-07-27 2016-07-27 Gas-fired cupola

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Application Number Priority Date Filing Date Title
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CN106052377B true CN106052377B (en) 2018-09-07

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Publication number Priority date Publication date Assignee Title
CN107631517A (en) * 2017-09-06 2018-01-26 同方节能装备有限公司 A kind of flue gas flashes back formula direct combustion type heat pump

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Publication number Priority date Publication date Assignee Title
DE4301322C2 (en) * 1993-01-20 1994-12-15 Feustel Hans Ulrich Dipl Ing Process and device for melting ferrous metal materials
JP5052416B2 (en) * 2008-05-30 2012-10-17 アイシン高丘株式会社 Gas cupola for metal dissolution
CN201811559U (en) * 2010-09-14 2011-04-27 霍恩源 Energy-saving environment-friendly cupola furnace
CN102878817A (en) * 2012-09-25 2013-01-16 北京神雾环境能源科技集团股份有限公司 Continuous combusting regenerative industrial furnace
CN103672870A (en) * 2013-10-10 2014-03-26 北京神雾环境能源科技集团股份有限公司 Combustion device for heating furnace and heating furnace with combustion device
CN206056234U (en) * 2016-07-27 2017-03-29 北京神雾环境能源科技集团股份有限公司 Gas-fired cupola

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