CN107099832A - New-energy automobile car body coating production line - Google Patents

New-energy automobile car body coating production line Download PDF

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Publication number
CN107099832A
CN107099832A CN201710444620.8A CN201710444620A CN107099832A CN 107099832 A CN107099832 A CN 107099832A CN 201710444620 A CN201710444620 A CN 201710444620A CN 107099832 A CN107099832 A CN 107099832A
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CN
China
Prior art keywords
drying unit
electrophoresis
production line
energy automobile
new
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CN201710444620.8A
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Chinese (zh)
Inventor
黄立明
茅立安
沈泽京
盛剑
余大海
钱莹卿
吴筱波
吴未来
张汉
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Zhejiang Mingquan Industrial Equipment Technology Co Ltd
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Zhejiang Mingquan Industrial Equipment Technology Co Ltd
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Priority to CN201710444620.8A priority Critical patent/CN107099832A/en
Publication of CN107099832A publication Critical patent/CN107099832A/en
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D13/00Electrophoretic coating characterised by the process
    • C25D13/12Electrophoretic coating characterised by the process characterised by the article coated
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D13/00Electrophoretic coating characterised by the process
    • C25D13/22Servicing or operating apparatus or multistep processes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Drying Of Solid Materials (AREA)
  • Coating Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention discloses a kind of new-energy automobile car body coating production line, new-energy automobile car body coating production line includes body of a motor car electrophoretic apparatus, electrophoresis drying unit, putty drying unit, face applies drying unit, the vertical chain conveying device in ground and electric control system, body of a motor car electrophoretic apparatus includes the electrophoresis tank set according to technique sequencing, UF1 grooves and pure water rinsing bowl, each groove is provided with the circulatory system, the circulatory system includes circulating pump, valve, circulating pump feed pipe, circulating pump discharge nozzle and the multiple stirring pipes for being arranged on each vallecular cavity bottom, stirring pipe is connected with circulating pump discharge nozzle and sets multiple mixed flow nozzles, body of a motor car can be all immersed in each groove when carrying out electrophoretic process, the chain of the vertical chain conveying device in ground can pull body of a motor car through electrophoresis drying unit, putty drying unit and face apply the inner chamber of drying unit.New-energy automobile car body coating production line of the present invention, can greatly prolong the service life of body of a motor car.

Description

New-energy automobile car body coating production line
Technical field
The present invention relates to a kind of new-energy automobile car body coating production line, belong to spraying equipment technical field.
Background technology
In the processing and manufacturing of body of a motor car, electrophoresis, spraying and the drying of body of a motor car are extremely important step, automobile Electrophoresis, spraying and the drying of vehicle body are also critically important salvo, can greatly prolong the service life of body of a motor car, it is ensured that The use reliability of body of a motor car for a long time.But there is body of a motor car surfaces externally and internally electrophoresis not in current Car Body Painting production line Uniformly, electrophoresis quality is not good, the halfway phenomenon of spraying drying, causes body of a motor car poor quality, service life is not long.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of new-energy automobile car body coating production line, it is possible to achieve automobile Vehicle body surfaces externally and internally electrophoresis is uniform, and electrophoresis quality is good, and spraying drying is thorough, can greatly prolong the use longevity of body of a motor car Life.
In order to solve the above technical problems, the new-energy automobile car body coating production line of the present invention, the new-energy automobile car Body paint line includes body of a motor car electrophoretic apparatus, electrophoresis drying unit, putty drying unit, face painting drying unit, ground Vertical chain conveying device and electric control system, the body of a motor car electrophoretic apparatus include the electricity set according to technique sequencing Swim groove, UF1 grooves and pure water rinsing bowl, each groove is provided with the circulatory system, the circulatory system include circulating pump, valve, Circulating pump feed pipe, circulating pump discharge nozzle and the multiple stirring pipes for being arranged on each vallecular cavity bottom, the stirring pipe are pumped out with circulation Expects pipe is connected and sets multiple mixed flow nozzles, and the body of a motor car can be all immersed in each groove when carrying out electrophoretic process, The chain of the vertical chain conveying device in the ground can pull body of a motor car through electrophoresis drying unit, putty drying unit and Face applies the inner chamber of drying unit.
As the improvement of the present invention, the electrophoresis tank includes electrophoresis major trough and the auxiliary groove of electrophoresis, and the auxiliary groove of electrophoresis goes out located at workpiece Mouthful end, the interior chamber size of electrophoresis major trough is:Long by 5.00 × wide by 2.80 × high 2.60m, the interior chamber size of the auxiliary groove of electrophoresis is:Long 0.60 × wide by 2.80 × high 1.50m, electrophoresis tank is welded by 5mm carbon steel sheets, and 6mm fiberglass is coated with carbon steel cell body inwall, Tank liquor suction inlet, which is arranged in the bottom of the auxiliary groove of electrophoresis, the circulatory system of electrophoresis tank, sets filter, and electrophoresis tank sets liquid level control System processed.
As the improvement of the present invention, the interior chamber size of the UF1 grooves and pure water rinsing bowl is:Long by 4.80 × wide by 2.60 × High 2.60m, UF1 groove and pure water rinsing bowl are welded by 4mm carbon steel sheets, and 3mm glass is coated with carbon steel cell body inwall The tank liquor suction inlet of steel, UF1 grooves and pure water rinsing bowl is arranged in the top of cell body, the circulatory system of UF1 grooves and is provided with filtering Bucket.
As the improvement of the present invention, the electrophoresis tank is provided with the ultrafiltration system for reclaiming Electrophoretic Paints and Electrophoretic Paints is entered The heat-exchange system of row cooling, the ultrafiltration system includes prefilter, roll-to-roll ultrafiltration device, ultrafilter purging system, ultrafiltrate storage Groove, shaft seal pump, ultrafiltration liquid pump, pipeline and valve are deposited, ultrafiltration feed pipe is connected with circulating pump discharge nozzle, roll-to-roll ultrafiltration device is reclaimed Electrophoretic Paints be pipelined to the top of the auxiliary groove of electrophoresis, ultrafiltrate made from roll-to-roll ultrafiltration device is sent to ultrafiltrate storage The ultrafiltrate that ultrafiltrate in groove, ultrafiltrate accumulator tank is gone in circulating pump axle envelope, ultrafiltrate accumulator tank by shaft seal pump all the way is another UF1 groove hydro-peenings are gone by ultrafiltrate pump all the way;The heat-exchange system includes heat exchanger, cold water circulation pump, cold water pipeline, cold water Unit, temperature controller, 7~10 DEG C of the cold water that Electrophoretic Paints are produced using handpiece Water Chilling Units are cooled down by heat exchanger.
As the improvement of the present invention, the electrophoresis major trough is provided with six stirring pipes being evenly arranged, and the odd number is stirred Mix pipe and be provided with six mixed flow nozzles being evenly arranged, the stirring pipe of the even numbers is provided with seven mixed flow being evenly arranged sprays Adjacent mixed flow nozzle in mouth, the adjacent stirring pipe is misplaced arrangement, and the direction of the mixed flow nozzle is sucked with the tank liquor The position of mouth is opposite.
As the improvement of the present invention, the UF1 grooves and pure water rinsing bowl are provided with five stirring pipes being evenly arranged, described Each stirring pipe of UF1 grooves and pure water rinsing bowl is provided with four mixed flow nozzles being evenly arranged, the adjacent stirring pipe Adjacent mixed flow nozzle misplaces arrangement, the adjacent mixed flow nozzle offset 300mm distances in adjacent stirring pipe, the mixed flow spray The direction of mouth is opposite with the position of the tank liquor suction inlet;The circulating pump is stainless steel noncorrosive pump, and pump inlet is set Screen pack, the valve of the circulatory system is stainless valve, and the circulating pump feed pipe, circulating pump discharge nozzle and stirring pipe are Stainless steel pipes, the mixed flow nozzle of stirring pipe is hard PVC nozzle, and each groove sets drain valve;UF1 grooves and the pure water washing It is provided with the top of the long side both sides of groove on sparge pipe, the sparge pipe and is evenly arranged with 10 nozzles, sparge pipe is stainless steel Pipe, nozzle is to be provided with V-arrangement spray orifice on hard PVC nozzle, the nozzle, and sparge pipe is connected with circulating pump discharge nozzle.
As the improvement of the present invention, the electrophoresis drying unit includes drying chamber, imports and exports bridge section, sends wind pipeline, bottom back to Framework, gas-operated thermal bath facility, exhaust emission device and automatic temperature control system, the electrophoresis drying unit use the heat of gas heating Wind circulative convection drying mode, the electrophoresis drying unit is full bridge case structure, and the inner chamber of the electrophoresis drying unit is Yi word pattern passage, the cavity length of electrophoresis drying unit is 28m, and lumen width is 2.70m, and cavity heights are 3.0m, drying chamber Cavity length be 16m, gas-operated thermal bath facility is placed in drying chamber bottom, and gas-operated thermal bath facility is quaternary body.
As the improvement of the present invention, the putty drying unit, which includes drying chamber, send wind pipeline, bottom framework, combustion gas back to adds Thermal, exhaust emission device and automatic temperature control system, the putty drying unit use the hot air circulation convection current of gas heating Drying mode, the putty drying unit is straight-through structure, and stove end structure form is wind curtain type, the inner chamber of putty drying unit Length is 15m, and lumen width is 2.70m, and cavity heights are 3.0m, and gas-operated thermal bath facility is placed in drying chamber top platform, combustion Gas heater is triplet.
As the improvement of the present invention, the face, which applies drying unit, to be included drying chamber, sends wind pipeline, bottom framework, combustion gas back to and add Thermal and automatic temperature control system, the face apply the hot air circulation convection stoving mode that drying unit uses gas heating, described It is straight-through structure that face, which applies drying unit, and stove end structure form is wind curtain type, and the cavity length that face applies drying unit is 30m, interior Chamber width is 2.70m, and cavity heights are 3.0m, and gas-operated thermal bath facility is placed in drying chamber top platform, and gas-operated thermal bath facility is Quaternary body.
As the improvement of the present invention, the inner panel that the electrophoresis drying unit, putty drying unit and face apply drying unit is equal For thickness 1.5mm galvanized sheet, inner panel constitutes hermetically sealed internal structure, and outside plate is thickness 0.6mm die mould galvanized sheets, and electrophoresis dries The outside that equipment for drying, putty drying unit and face apply drying unit coats heat-insulation layer, and insulation layer thickness is 150mm, heat-insulation layer Material is 120kg/m3High-quality rock cotton board, assembled seam crossing using high-temperature plastic seal.
The new-energy automobile car body coating production line of the present invention, the new-energy automobile car body coating production line includes automobile Car body electrophoretic device, electrophoresis drying unit, putty drying unit, face apply drying unit, the vertical chain conveying device in ground and electrically Control system, the electrophoresis tank, UF1 grooves and pure water that the body of a motor car electrophoretic apparatus includes setting according to technique sequencing is washed Groove, each groove is provided with the circulatory system, and the circulatory system is pumped out including circulating pump, valve, circulating pump feed pipe, circulation Expects pipe and the multiple stirring pipes for being arranged on each vallecular cavity bottom, the stirring pipe are connected with circulating pump discharge nozzle and set multiple mixed Flow nozzle, the body of a motor car can be all immersed in each groove when carrying out electrophoretic process, the vertical chain conveying device in the ground Chain can pull the inner chamber that body of a motor car applies drying unit through electrophoresis drying unit, putty drying unit and face, can To realize that body of a motor car surfaces externally and internally electrophoresis is uniform, electrophoresis quality is good, and spraying drying is thorough, can greatly prolong body of a motor car Service life.
Brief description of the drawings
The present invention is further detailed explanation with reference to the accompanying drawings and detailed description.
Fig. 1 is the body of a motor car electrophoretic apparatus top view of new-energy automobile car body coating production line of the present invention.
Fig. 2 is the positive schematic diagram of body of a motor car electrophoretic apparatus of new-energy automobile car body coating production line of the present invention.
Fig. 3 is the electrophoresis tank top view of the body of a motor car electrophoretic apparatus of new-energy automobile car body coating production line of the present invention.
Fig. 4 illustrates for the electrophoresis tank forward direction of the body of a motor car electrophoretic apparatus of new-energy automobile car body coating production line of the present invention Figure.
Fig. 5 is the electrophoresis tank ultrafiltration system of the body of a motor car electrophoretic apparatus of new-energy automobile car body coating production line of the present invention Schematic diagram.
Fig. 6 is the electrophoresis tank heat-exchange system of the body of a motor car electrophoretic apparatus of new-energy automobile car body coating production line of the present invention Schematic diagram.
Fig. 7 is the UF1 groove top views of the body of a motor car electrophoretic apparatus of new-energy automobile car body coating production line of the present invention.
Fig. 8 illustrates for the UF1 grooves forward direction of the body of a motor car electrophoretic apparatus of new-energy automobile car body coating production line of the present invention Figure.
Fig. 9 overlooks for the pure water rinsing bowl of the body of a motor car electrophoretic apparatus of new-energy automobile car body coating production line of the present invention Figure.
Figure 10 for new-energy automobile car body coating production line of the present invention body of a motor car electrophoretic apparatus pure water rinsing bowl just To schematic diagram.
Figure 11 is the positive schematic diagram of electrophoresis drying unit of new-energy automobile car body coating production line of the present invention.
Figure 12 is the electrophoresis drying unit top view of new-energy automobile car body coating production line of the present invention.
Figure 13 is the drying chamber sectional view of the electrophoresis drying unit of new-energy automobile car body coating production line of the present invention.
Figure 14 is the positive schematic diagram of putty drying unit of new-energy automobile car body coating production line of the present invention.
Figure 15 is the putty drying unit top view of new-energy automobile car body coating production line of the present invention.
Figure 16 is the drying chamber sectional view of the putty drying unit of new-energy automobile car body coating production line of the present invention.
Figure 17 applies the positive schematic diagram of drying unit for the face of new-energy automobile car body coating production line of the present invention.
Figure 18 applies drying unit top view for the face of new-energy automobile car body coating production line of the present invention.
Figure 19 applies the drying chamber sectional view of drying unit for the face of new-energy automobile car body coating production line of the present invention.
Embodiment
As shown in Fig. 1 to Figure 19, new-energy automobile car body coating production line, the new-energy automobile car body coating production line Drying unit 41, the vertical chain in ground are applied including body of a motor car electrophoretic apparatus, electrophoresis drying unit 30, putty drying unit 36, face Conveying device and electric control system, the body of a motor car electrophoretic apparatus include according to technique sequencing set electrophoresis tank 1, UF1 grooves 2 and pure water rinsing bowl 3, each groove are provided with the circulatory system 4, the circulatory system 4 include circulating pump 5, valve 6, Circulating pump feed pipe 7, circulating pump discharge nozzle 8 and the multiple stirring pipes 9 for being arranged on each vallecular cavity bottom, the stirring pipe 9 and circulation Pump out expects pipe 8 to be connected and set multiple mixed flow nozzles 10, the body of a motor car can be all immersed in when carrying out electrophoretic process In each groove, the chain of the vertical chain conveying device in the ground can pull body of a motor car through electrophoresis drying unit 30, putty Drying unit 36 and face apply the inner chamber of drying unit 41.
The circulating pump 5 is stainless steel noncorrosive pump, and the import of circulating pump 5 sets screen pack, the valve of the circulatory system 4 6 be stainless valve, and the circulating pump feed pipe 7, circulating pump discharge nozzle 8 and stirring pipe 9 are stainless steel pipes, stirring pipe 9 Mixed flow nozzle 10 is hard PVC nozzle, and each trench bottom sets drain valve.
As shown in Figures 3 to 6, the electrophoresis tank 1 includes electrophoresis major trough 11 and the auxiliary groove 12 of electrophoresis, and the auxiliary groove 12 of electrophoresis is located at work The part port of export, the interior chamber size of electrophoresis major trough 11 is:Long by 5.00 × wide by 2.80 × high 2.60m, the interior chamber size of the auxiliary groove 12 of electrophoresis For:Long by 0.60 × wide by 2.80 × high 1.50m, electrophoresis tank 1 is welded by 5mm carbon steel sheets, and 6mm is coated with carbon steel cell body inwall Fiberglass, tank liquor suction inlet 13 is arranged on the bottom of the auxiliary groove 12 of electrophoresis, and electrophoresis tank 1 sets tank level control system.The electrophoresis Major trough 11 is provided with six stirring pipes being evenly arranged 9, and the stirring pipe 9 of the odd number is provided with six mixed flow being evenly arranged sprays Mouth 10, the stirring pipe 9 of the even numbers is provided with adjacent in seven mixed flow nozzles being evenly arranged 10, the adjacent stirring pipe 9 Mixed flow nozzle 10 misplaces arrangement, and the direction of the mixed flow nozzle 10 is opposite with the position of the tank liquor suction inlet 13.Electrophoresis tank 1 The circulatory system 4 in filter 14 is set, the bottom of electrophoresis major trough 11 sets drain valve 15.The electrophoresis tank 1 is provided with back The ultrafiltration system of Electrophoretic Paints is received, the ultrafiltration system includes prefilter 16, roll-to-roll ultrafiltration device 17, ultrafilter purging system 18th, ultrafiltrate accumulator tank 19, shaft seal pump 20, ultrafiltration liquid pump 21, pipeline and valve.Ultrafiltration feed pipe and the phase of circulating pump discharge nozzle 8 Connection, the Electrophoretic Paints that roll-to-roll ultrafiltration device 17 is reclaimed are pipelined to the top of the auxiliary groove 12 of electrophoresis, and roll-to-roll ultrafiltration device 17 is made The ultrafiltrate obtained is sent to ultrafiltrate accumulator tank 19.Ultrafiltrate in ultrafiltrate accumulator tank 19 removes circulating pump by shaft seal pump 20 all the way The hydro-peening of UF1 grooves 2 is removed in another road of ultrafiltrate in 5 axle envelopes, ultrafiltrate accumulator tank 19 by ultrafiltration liquid pump 21.Ultrafilter purging system 18 are arranged on before prefilter 16.The electrophoresis tank 1 is provided with the heat-exchange system cooled down to Electrophoretic Paints, described to change Hot systems include heat exchanger 22, cold water circulation pump 23, cold water pipeline 24, handpiece Water Chilling Units 25, temperature controller and (not shown in figure Go out), 7~10 DEG C of the cold water that Electrophoretic Paints are produced using handpiece Water Chilling Units 25 is cooled down by heat exchanger 22, heat exchanger 22 are arranged between ultrafilter purging system 18 and prefilter 16.Cold water after the heat absorption of heat exchanger 22 is in handpiece Water Chilling Units 25 In exchanged heat with the recirculated water in cooling tower 26.
As shown in Figure 7 to 10, the interior chamber size of the UF1 grooves 2 and pure water rinsing bowl 3 is:It is long by 4.80 × wide by 2.60 × high 2.60m, UF1 grooves 2 and pure water rinsing bowl 3 are welded by 4mm carbon steel sheets, are coated with 3mm's in carbon steel cell body inwall The tank liquor suction inlet 13 of fiberglass, UF1 grooves 2 and pure water rinsing bowl 3 is arranged in the top of cell body, the circulatory system of UF1 grooves and set It is equipped with filter vat 29.The UF1 grooves 2 and pure water rinsing bowl 3 are provided with five stirring pipes being evenly arranged 9, the He of UF1 grooves 2 Each stirring pipe 9 of pure water rinsing bowl 3 is provided with the phase in four mixed flow nozzles being evenly arranged 10, the adjacent stirring pipe 9 Adjacent mixed flow nozzle 10 misplaces arrangement, the offset 300mm distances of adjacent mixed flow nozzle 10 in adjacent stirring pipe 9, described mixed The direction of flow nozzle 10 is opposite with the position of the tank liquor suction inlet 13.The long side both sides of the UF1 grooves 2 and pure water rinsing bowl 3 Top be provided with sparge pipe 27, the sparge pipe 27 and be provided with multiple nozzles 28, sparge pipe 27 is stainless steel tube, nozzle 28 For hard PVC nozzle.It is evenly arranged with the sparge pipe 27 on 10 nozzles 28, the nozzle 28 and is provided with V-arrangement spray orifice, hydrojet Pipe 27 is connected with circulating pump discharge nozzle 8.
As shown in Figure 11 to Figure 13, the electrophoresis drying unit 30 include drying chamber 31, import and export bridge section 32,33, send back to Wind pipeline, bottom framework, gas-operated thermal bath facility 34, exhaust emission device 35 and automatic temperature control system, the electrophoresis drying unit 30 Using the hot air circulation convection stoving mode of gas heating, the electrophoresis drying unit 30 is full bridge case structure, the electricity The inner chamber of swimming drying unit 30 is yi word pattern passage, and the cavity length of electrophoresis drying unit is 28m, and lumen width is 2.70m, interior Chamber is highly 3.0m, and the cavity length of drying chamber 31 is 16m, and gas-operated thermal bath facility 34 is placed in the bottom of drying chamber 31, and combustion gas adds Thermal 34 is quaternary body.During drying, body of a motor car is placed on the dolly of ground, the chain of the vertical chain conveying device in ground Drawing ground dolly makes body of a motor car through the inner chamber of electrophoresis drying unit 30.Body of a motor car maximum appearance and size for it is long by 4200 × Wide by 1800 × high 1700mm.Body of a motor car maximum weight is 350kg, (ground dolly maximum weight is 300kg).Conveying machinery class Type is vertical chain, and workpiece pitch is 5.2m, and productive temp 15min/ platforms convey speed of service 0.5m/min, drying time 30min, empty stove heating-up time 60min, Heating style natural gas, drying temperature is 160-180 DEG C, the kcal/ of heating power 400,000 H, air circulation 35000m3/h。
As shown in Figure 14 to Figure 16, the putty drying unit 36 includes drying chamber 37, sends wind pipeline, bottom framework, combustion back to Gas heater 38, exhaust emission device 39 and automatic temperature control system, the putty drying unit 36 use the heat of gas heating Wind circulative convection drying mode, the putty drying unit 36 is straight-through structure, and the form of stove end structure 40 is wind curtain type, putty The cavity length of drying unit 36 is 15m, and lumen width is 2.70m, and cavity heights are 3.0m, and gas-operated thermal bath facility 38 is placed in The top platform of drying chamber 37, gas-operated thermal bath facility 38 is triplet.During drying, body of a motor car is placed on the dolly of ground, ground The chain drawing ground dolly of vertical chain conveying device makes body of a motor car through the inner chamber of putty drying unit 36.Automobile Body maximum appearance and size is long by 4200 × wide by 1800 × high 1700mm.Body of a motor car maximum weight is 350kg, and (ground dolly is most Big weight is 300kg).Conveying machinery type is vertical chain, and workpiece pitch is 5.2m, productive temp 15min/ platforms, conveying operation Speed 0.5m/min, drying time 15-20min, empty stove heating-up time 60min, Heating style natural gas, drying temperature is 120- 140 DEG C, heating power 300,000 kcal/h, air circulation 20000m3/h。
As shown in Figures 17 to 19, the face applies drying unit 41 and includes drying chamber 42, sends wind pipeline, bottom framework, combustion back to Gas heater 43 and automatic temperature control system, the face apply hot air circulation convection stoving side of the drying unit 41 using gas heating Formula, it is straight-through structure that the face, which applies drying unit 41, and the form of stove end structure 44 is wind curtain type, and face applies the inner chamber of drying unit 41 Length is 30m, and lumen width is 2.70m, and cavity heights are 3.0m, and gas-operated thermal bath facility 43 is placed in the top horizontal of drying chamber 42 Platform, gas-operated thermal bath facility 43 is quaternary body.During drying, body of a motor car is placed on the dolly of ground, the vertical chain conveying device in ground Chain drawing ground dolly make body of a motor car through face apply drying unit 41 inner chamber.Body of a motor car maximum appearance and size For long by 4200 × wide by 1800 × high 1700mm.Body of a motor car maximum weight is 350kg, (ground dolly maximum weight is 300kg). Conveying machinery type is vertical chain, and workpiece pitch is 5.2m, and productive temp 15min/ platforms convey speed of service 0.8m/min, dried Dry time 30min, the empty stove heating-up time is 60min, and Heating style natural gas, drying temperature is 140-160 DEG C, heating power 40 Ten thousand kcal/h, air circulation 35000m3/h。
The inner panel that the electrophoresis drying unit 30, putty drying unit 36 and face apply drying unit 41 is thickness 1.5mm Galvanized sheet, inner panel constitutes hermetically sealed internal structure, and outside plate is thickness 0.6mm die mould galvanized sheets, electrophoresis drying unit 30, greasy The outside that sub- drying unit 36 and face apply drying unit 41 coats heat-insulation layer, and insulation layer thickness is 150mm, and heat-insulation layer material is 120kg/m3High-quality rock cotton board, assembled seam crossing using high-temperature plastic seal.
Body of a motor car maximum appearance and size is long by 4200 × wide by 1800 × high 1700mm.Electrophoresis tank is by 5mm carbon steel plate welds Form, groove inner surface applies glass fibre reinforced plastic insulating preservative treatment, the insulating barrier dry film 20000V of resistance to DC voltage.Electrophoresis uses ability cathode electrophoresis Technique, Electrophoretic Paints are the epoxy resin cathode electrodip painting of bi-component.Paint liquid circulation stirring system keeps tank liquor uniformly to mix, no Precipitation, to ensure the stability of Electrophoretic Paints.Tank liquor is passed through filter, remove particle dust and greasy dirt in tank liquor.Filtering Device is bag filter, using RB-2AL bag filters, and filter housings are stainless steel.Electric current and circulation in electrophoresis process The heat of the generations such as pump mechanical movement can raise temperature of paint liquid, for ensure electrophoresis quality, Electrophoretic Paints temperature automatic control, Configuration heat-exchange system is cooled down to paint liquid, and 7~12 DEG C of cold water are supplied provided with handpiece Water Chilling Units, and tank liquor temperature control is set in technique In the range of constant temperature degree ± 1 DEG C, keep tank liquor temperature uniform, heat exchanger area is 12m2.Exclude and be electrolysed in electrophoresis process in time The gas of generation.The auxiliary groove of electrophoresis is located at the workpiece port of export, the foam and dust flowed into access electrophoresis rooved face, and has froth breaking Function.Adjustable downflow weir is set between major-minor groove, with adjustment tank liquid level and surface flow state.Electrophoresis tank bottom corner is streamlined to be set Meter, to avoid liquid stream dead angle.Electrophoresis tank sets Liquid level alarm.Paint liquid cycle-index is about 3-4 times/h, and liquid level flow velocity >= 0.2m/s, close to trench bottom tank liquor flow velocity >=0.4m/s, circulating line flow velocity must > 0.4m/s (2~3.5m/s of optimum flow rate). Pump flow:Meet cycle-index requirement, lift:30m, quantity 2, one is used using double mechanical seal centrifugal pump of horizontal axis, one It is standby.Using ultrafiltration system to reclaim electrophoretic coating;Control the electrical conductivity of electrophoresis tank and the content of foreign ion.
UF cleanings are configured after electrophoresis, with the utilization rate for reclaiming paint liquid, improving coating;Wash the floating paint of workpiece surface, disappear Except secondary sagging, improve and improve the surface quality of film.To ensure that last washing together uses pure water after cleaning quality, electrophoresis Wash.Cleaning uses adverse current water supply cleaning way, using water wisely reduction energy consumption after electrophoresis, and reduces discharge of wastewater.Each groove is all provided with row Put valve, so as to cleaning when, each tank liquor of emptying.Make electrophoretic paint transfer groove using pure water rinsing bowl.Electrophoretic paint transfer groove mainly for Electrophoresis tank overhauls, safeguards that the when of falling groove uses, and inside sets circulation stirring system.2 two technology grooves are washed in cleaning part by UF1, pure water afterwards Body, circulating pump, bag filter, pipeline, valve, nozzle etc. are constituted.Bag filter is RB-2AL stainless steel filters.
Gland seal system includes shaft seal pump, pipe valve, pressure gauge spinner flowmeter etc..Predominantly electrophoresis circulating pump, ultrafiltration Paint feeding pump, UF circulating pumps provide ultrafiltration axle envelope liquid.Shaft seal pump configures for double pump, a preparation and a use, with each paint liquid and UF1 liquid circulating pumps Chain control.Pole liquid system is configured, anode is enclosed in the cover of flushable pole, circulated by pole liquid by anode assembly with pole film, Organic acid is constantly produced to electrophoresis middle-jiao yang, function of the spleen and stomach polar region to remove in time, it is to avoid organic acid enters paint liquid and causes paint liquid pH value to decline, with true Protect paint liquid stability, throwing power and film quality.Anode fluid circulation by tubular anode cover, pole liquid circulation line, circulating pump, Pole liquid bath, conductivity meter, PH controllers etc. are constituted.Anode is made using SUS316L stainless steel materials.Using rational pole pipe Annode area, it is ensured that anode and cathode area ratio is 4 in groove:1~6:1.All pipeline connection and reasonable arrangements, pipe-line system lowest part sets emptying Liquid in valve, energy emptying pipeline completely.
It should be noted that embodiment is only the explanation and illustration to technical solution of the present invention, should not be by it The restriction to technical solution of the present invention is interpreted as, it is any that local change is only made using the substantive content of the invention of the present invention, should Fall within the scope of protection of the present invention.

Claims (10)

1. a kind of new-energy automobile car body coating production line, it is characterised in that:The new-energy automobile car body coating production line bag Include body of a motor car electrophoretic apparatus, electrophoresis drying unit, putty drying unit, face painting drying unit, the vertical chain conveying device in ground And electric control system, the body of a motor car electrophoretic apparatus includes electrophoresis tank, the UF1 grooves and pure set according to technique sequencing Water rinsing bowl, each groove is provided with the circulatory system, and the circulatory system includes circulating pump, valve, circulating pump feed pipe, followed Ring pumps out expects pipe and is arranged on multiple stirring pipes of each vallecular cavity bottom, and the stirring pipe is connected and set with circulating pump discharge nozzle Multiple mixed flow nozzles, the body of a motor car can be all immersed in each groove when carrying out electrophoretic process, and the vertical chain in the ground is defeated Send the chain of device to pull body of a motor car and apply the interior of drying unit through electrophoresis drying unit, putty drying unit and face Chamber.
2. new-energy automobile car body coating production line according to claim 1, it is characterised in that:The electrophoresis tank includes electricity Swimming major trough and the auxiliary groove of electrophoresis, the auxiliary groove of electrophoresis are located at the workpiece port of export, and the interior chamber size of electrophoresis major trough is:Long by 5.00 × wide by 2.80 × High 2.60m, the interior chamber size of the auxiliary groove of electrophoresis is:Long by 0.60 × wide by 2.80 × high 1.50m, electrophoresis tank is by 5mm carbon steels plate weld Into being coated with 6mm fiberglass in carbon steel cell body inwall, tank liquor suction inlet is arranged on the bottom of the auxiliary groove of electrophoresis, electrophoresis tank is followed Filter is set in loop system, and electrophoresis tank sets tank level control system.
3. new-energy automobile car body coating production line according to claim 1, it is characterised in that:The UF1 grooves and pure water The interior chamber size of rinsing bowl is:Long by 4.80 × wide by 2.60 × high 2.60m, UF1 grooves and pure water rinsing bowl are welded by 4mm carbon steel sheets Connect and form, 3mm fiberglass is coated with carbon steel cell body inwall, the tank liquor suction inlet of UF1 grooves and pure water rinsing bowl is arranged on groove Filter vat is provided with the top of body, the circulatory system of UF1 grooves.
4. new-energy automobile car body coating production line according to claim 2, it is characterised in that:The electrophoresis tank is provided with The heat-exchange system for reclaiming the ultrafiltration system of Electrophoretic Paints and being cooled down to Electrophoretic Paints, the ultrafiltration system includes pre-filtering Device, roll-to-roll ultrafiltration device, ultrafilter purging system, ultrafiltrate accumulator tank, shaft seal pump, ultrafiltration liquid pump, pipeline and valve, ultrafiltration charging Pipe is connected with circulating pump discharge nozzle, and the Electrophoretic Paints that roll-to-roll ultrafiltration device is reclaimed are pipelined to the top of the auxiliary groove of electrophoresis, The ultrafiltrate that ultrafiltrate made from roll-to-roll ultrafiltration device is sent in ultrafiltrate accumulator tank, ultrafiltrate accumulator tank is gone by shaft seal pump all the way UF1 groove hydro-peenings are removed in another road of ultrafiltrate in circulating pump axle envelope, ultrafiltrate accumulator tank by ultrafiltration liquid pump;The heat-exchange system bag Heat exchanger, cold water circulation pump, cold water pipeline, handpiece Water Chilling Units, temperature controller are included, Electrophoretic Paints are produced using handpiece Water Chilling Units 7~10 DEG C of cold water is cooled down by heat exchanger.
5. new-energy automobile car body coating production line according to claim 2, it is characterised in that:The electrophoresis major trough is set There are six stirring pipes being evenly arranged, the stirring pipe of the odd number is provided with six mixed flow nozzles being evenly arranged, the even numbers The adjacent mixed flow nozzle that is provided with seven mixed flow nozzles being evenly arranged, the adjacent stirring pipe of stirring pipe misplace cloth Put, the direction of the mixed flow nozzle is opposite with the position of the tank liquor suction inlet.
6. new-energy automobile car body coating production line according to claim 1, it is characterised in that:The UF1 grooves and pure water Rinsing bowl is provided with five stirring pipes being evenly arranged, and each stirring pipe of the UF1 grooves and pure water rinsing bowl is provided with four Adjacent mixed flow nozzle in the mixed flow nozzle being evenly arranged, the adjacent stirring pipe misplaces arrangement, the phase in adjacent stirring pipe Adjacent mixed flow nozzle offset 300mm distances, the direction of the mixed flow nozzle is opposite with the position of the tank liquor suction inlet;It is described Circulating pump is stainless steel noncorrosive pump, and pump inlet sets screen pack, and the valve of the circulatory system is stainless valve, institute Circulating pump feed pipe, circulating pump discharge nozzle and stirring pipe are stated for stainless steel pipes, the mixed flow nozzle of stirring pipe is hard PVC nozzle, Each groove sets drain valve;Sparge pipe, the hydrojet are provided with the top of the long side both sides of the UF1 grooves and pure water rinsing bowl 10 nozzles are evenly arranged with pipe, sparge pipe is stainless steel tube, and nozzle is that V-arrangement spray is provided with hard PVC nozzle, the nozzle Hole, sparge pipe is connected with circulating pump discharge nozzle.
7. new-energy automobile car body coating production line according to claim 1, it is characterised in that:The electrophoresis drying unit Including drying chamber, import and export bridge section, send wind pipeline, bottom framework, gas-operated thermal bath facility, exhaust emission device and temperature automatically controlled system back to System, the electrophoresis drying unit uses the hot air circulation convection stoving mode of gas heating, and the electrophoresis drying unit is full-bridge Frame case structure, the inner chamber of the electrophoresis drying unit is yi word pattern passage, and the cavity length of electrophoresis drying unit is 28m, interior Chamber width is 2.70m, and cavity heights are 3.0m, and the cavity length of drying chamber is 16m, and gas-operated thermal bath facility is placed in drying chamber bottom Portion, gas-operated thermal bath facility is quaternary body.
8. new-energy automobile car body coating production line according to claim 1, it is characterised in that:The putty drying unit Including drying chamber, send wind pipeline, bottom framework, gas-operated thermal bath facility, exhaust emission device and automatic temperature control system, the putty back to Drying unit uses the hot air circulation convection stoving mode of gas heating, and the putty drying unit is straight-through structure, stove end Structure type is wind curtain type, and the cavity length of putty drying unit is 15m, and lumen width is 2.70m, and cavity heights are 3.0m, Gas-operated thermal bath facility is placed in drying chamber top platform, and gas-operated thermal bath facility is triplet.
9. new-energy automobile car body coating production line according to claim 1, it is characterised in that:The face applies drying unit Including drying chamber, send wind pipeline, bottom framework, gas-operated thermal bath facility and automatic temperature control system back to, the face applies drying unit and used The hot air circulation convection stoving mode of gas heating, it is straight-through structure that the face, which applies drying unit, and stove end structure form is wind Curtain formula, the cavity length that face applies drying unit is 30m, and lumen width is 2.70m, and cavity heights are 3.0m, gas-operated thermal bath facility Drying chamber top platform is placed in, gas-operated thermal bath facility is quaternary body.
10. new-energy automobile car body coating production line according to claim 1, it is characterised in that:The electrophoresis drying dress Put, putty drying unit and face apply drying unit inner panel be thickness 1.5mm galvanized sheet, inner panel constitutes hermetically sealed internal junction Structure, outside plate is thickness 0.6mm die mould galvanized sheets, and electrophoresis drying unit, putty drying unit and face apply the outside of drying unit Heat-insulation layer is coated, insulation layer thickness is 150mm, and heat-insulation layer material is 120kg/m3High-quality rock cotton board, assembled seam crossing adopts Sealed with high-temperature plastic.
CN201710444620.8A 2017-06-13 2017-06-13 New-energy automobile car body coating production line Pending CN107099832A (en)

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CN107866349A (en) * 2017-11-18 2018-04-03 江苏长虹智能装备集团有限公司 A kind of automobile coating production line
CN109107965A (en) * 2018-09-27 2019-01-01 浙江明泉工业装备科技有限公司 A kind of mighty torrent flushed channel
CN112853433A (en) * 2021-03-03 2021-05-28 浙江合众新能源汽车有限公司 Bottom spraying device of automobile coating electrophoresis tank
CN113981505A (en) * 2021-10-15 2022-01-28 安徽柳溪智能装备有限公司 Multicolor electrophoresis coating device

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CN113981505A (en) * 2021-10-15 2022-01-28 安徽柳溪智能装备有限公司 Multicolor electrophoresis coating device

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