CN107099830A - A kind of graining aluminium section bar production technology and product - Google Patents

A kind of graining aluminium section bar production technology and product Download PDF

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Publication number
CN107099830A
CN107099830A CN201710417128.1A CN201710417128A CN107099830A CN 107099830 A CN107099830 A CN 107099830A CN 201710417128 A CN201710417128 A CN 201710417128A CN 107099830 A CN107099830 A CN 107099830A
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Prior art keywords
section bar
aluminium section
graining
production technology
electrophoretic
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CN201710417128.1A
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Chinese (zh)
Inventor
熊建卿
罗士烓
王洪伟
陆文伟
黄超
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Foshan United States Aluminum Co Ltd
Guangdong Jianmei Aluminum Profile Factory Group Co Ltd
Original Assignee
Foshan United States Aluminum Co Ltd
Guangdong Jianmei Aluminum Profile Factory Group Co Ltd
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Priority to CN201710417128.1A priority Critical patent/CN107099830A/en
Publication of CN107099830A publication Critical patent/CN107099830A/en
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/06Anodisation of aluminium or alloys based thereon characterised by the electrolytes used
    • C25D11/08Anodisation of aluminium or alloys based thereon characterised by the electrolytes used containing inorganic acids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/16Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
    • B44C1/165Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like for decalcomanias; sheet material therefor
    • B44C1/17Dry transfer
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/16Pretreatment, e.g. desmutting
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D13/00Electrophoretic coating characterised by the process
    • C25D13/04Electrophoretic coating characterised by the process with organic material
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D9/00Electrolytic coating other than with metals
    • C25D9/04Electrolytic coating other than with metals with inorganic materials

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)

Abstract

The invention discloses a kind of graining aluminium section bar production technology, including anodic oxidation process, electrolytic coloring process, electrophoretic process process and transfer printing wood grain process, wherein, in electrolytic coloring process, it is that titanium colours groove to colour groove, utilize the Comprehensive Control of each operation, so that multiple film layer collective effects such as oxide-film, the background color of electrolytic coloring and electrodeposited paint film for being formed, splendid visual effect is presented, transferred finally by the infiltration of wood grain ink and make it that whole graining Product Visual effect is true to nature, it is unique.The present invention also provides a kind of graining aluminium section bar prepared using above-mentioned production technology, and the aluminium section bar possesses wooden light sensation and Wood hard sense, visual effect good the features such as homogeneous with appearance color.

Description

A kind of graining aluminium section bar production technology and product
Technical field
The present invention relates to the production technology and product of production process of aluminium section, more particularly to a kind of graining aluminium section bar.
Background technology
At present, aluminium section bar graining product is mainly made using spraying transfer printing, and it forms the life of graining effect Production. art is:One of powdery paints or liquid coating first are sprayed in Surface of profile, a coating film protective layer is formed, recycled special Woodgrained paper parcel stick its surface, under conditions of high temperature, the ink penetration on woodgrained paper, which is transferred in film, forms lines, The color of bottom film and the lines of ink penetration form the decorative effect of final wood grain.Wherein, high pressure electrostatic painting mode Because paint-absorbable rate is high, saves material, be generally used in sprayed layer undercoat film-coating procedures.
But, spraying printing transferring method still suffers from many drawbacks.First, the corrosion-resistant at section bar groove position:Either Powdery paints or liquid coating are as bottom protective film, when profile shapes structure has ditch groove position, often in groove Position can not spray to sufficiently thick coating, in particular by electrostatic coating method, because of its Faraday effect, coating during spraying Grain can not be adsorbed onto groove position because electric field force is shielded, therefore groove position coating is thin, and corrosion resistance is poor.
Second, section bar graining effect heterogeneity:Whether wood grain effect homogeneous to depend primarily on protective underlayer film Whether color and thicknesses of layers have uniformity.But profile structure complexity is various at present, and using electrostatic coating method Often there is electric field force characteristic, the thickness at the sharp position of profile flange can be caused thicker.The defect such as bottom coating thickness difference is big The depth for being easily caused ink penetration is inconsistent, causes the definition of lines different, or even produces bottom film aberration, fills wood grain Adorn effect heterogeneity.
3rd, Surface of profile is wooden to feel not good enough firmly:Because the property of spraying method and former auxiliary coating influences, section bar bottom film During for powdery paints, coating thickness is often more than 60 μm, and due to the inclined software feature of film hardness itself, film is thicker, and decoration is applied Film more loses hard sense.When section bar bottom film is liquid coating, because of electric field force characteristic, coating thickness differs, and is also easy to produce aberration, The higher problem of gloss itself, also causes Surface of profile is wooden to feel not good enough firmly simultaneously.
On the other hand, although the production method of existing electrophoresis wood grain aluminium section bar can improve spraying and turn to a certain extent The open defect that print method is present, still, existing electrophoresis wood grain aluminium section bar still suffers from larger in visual effect with high-end product Gap, can not especially solve the technical problem for possessing wooden light sensation and Wood hard sense etc. on Product Visual.
The content of the invention
Present invention seek to address that problem as described above.It is an object of the invention to provide a kind of production of graining aluminium section bar Technique, the combination of the technology such as electrophoresis and woodgrained paper transfer is impregnated using anodic oxidation, electrolytic coloring, electrophoretic paint, can be effective The uneven technical problem of section bar groove position film is solved, and groove coloring, electrodeposited paint film are coloured using oxide-film, titanium is formed Etc. the refraction action of multiple film layers, with splendid visual effect so that the product of final infiltration wood grain ink has wooden light Sense and Wood hard sense, with special graining effect.
Specifically, the graining aluminium section bar production technology includes following processes:
Anodic oxidation, aluminium section bar enters sulfuric acid oxidation groove and carries out electrolytic oxidation process;
Electrolytic coloring, the aluminium section bar after anodic oxidation enters titanium coloring groove and carries out electrolytic coloring processing;
Electrophoretic process, the aluminium section bar after electrolytic coloring processing enters electrophoresis tank and carries out electrophoretic process;
Transfer printing wood grain, grain pattern is transferred on the aluminium section bar after electrophoretic process, and graining product is made.
Wherein, in the anodic oxidation process, the oxide thickness of Surface of profile formation is 8~15 μm.
Wherein, in the electrolytic coloring process, SeO in the titanium colouring slot liquid2 -Concentration is 4~10g/L, tank liquor pH value For 1.0~1.7, coloration voltage is 7~10V, and coloration time is 1~3min.
Wherein, in the electrophoretic process process, the aluminium shape surface formation translucent electrodeposited paint film of delustring, also, electrophoretic paint Film thickness is 15~30 μm.
Wherein, in the electrophoretic process process, electrophoresis paint ingredients includes polyacrylic acid, melmac and titanium dioxide Titanium, the ratio that the electrophoretic paint quality accounts for tank liquor quality is 30~50%, and the titanium dioxide quality accounts for the 0.01 of tank liquor quality ~1.5%, the electrophoresis tank solid part is 8~10%.
Wherein, in the electrophoretic process process, tank liquor solvent includes isopropanol, ethylene glycol monobutyl ether and hydroxyethyl methacrylate Ethyl ester, wherein, in tank liquor the control of isopropanol mass fraction be the control of 1~3%, ethylene glycol monobutyl ether mass fraction be 1~2%, The control of hydroxyethyl methacrylate mass fraction is 0.1~0.5%.
Wherein, in the electrophoretic process process, tank liquor pH value be 7~10, voltage be 110~150V, the time be 5~ 15min。
Wherein, in the anodic oxidation process, oxidation trough sulfuric acid concentration is 165~185g/L, and voltage is 13~16V, when Between be 30~50min.
Wherein, in the transfer printing wood grain process, woodgrained paper or wood grain film are adjacent to section bar, after be put at curing oven high temperature Reason, wherein, the temperature of high-temperature process is 165~200 DEG C, and processing time is 3~10min.
Wherein, the electrophoretic process process also include curing operation carry out electrodeposited paint film solidification, solidification temperature be 165~ 220 DEG C, hardening time is 25~45min.
Wherein, in the electrophoretic process process, before electrophoretic process is powered, 2~4min of section bar pre-soaking.
Wherein, the decoration production process of aluminium section also includes pretreatment procedure, and each operation operating procedure is as follows:
1S pretreatment procedures:Including oil removing pretreatment, washing, caustic corrosion, washing, neutralization and water washing operations, wherein alkali is rotten Erosion tank liquor is sodium hydroxide solution, and concentration is 40~50g/L, and temperature is 40~50 DEG C, and the time is 3~5min;Neutralizer is sulphur Acid solution, concentration is 160~200g/L, and the time is 3~5min;
2S anodic oxidation processes:Including anodic oxidation and water washing operations, wherein in oxidation trough sulfuric acid concentration be 165~ 185g/L, voltage is 13~16V, and the time is 30~50min, and temperature is 18~23 DEG C, and oxide thickness is 8~15 μm;
3S electrolytic coloring processes:Including electrolytic coloring and water washing operations, wherein SeO in titanium colouring slot liquid2 -Concentration be 4~ 10g/L, tank liquor pH value is 1.0~1.7, and coloration voltage is 7~10V, and coloration time is 1~3min, and temperature is 28~35 DEG C;
4S electrophoretic process processes:Including electrophoretic process, washing, drip-dry, solidification and cooling down operation, wherein, electrophoretic paint includes Polyacrylic acid, melmac and titanium dioxide, the ratio that the electrophoretic paint quality accounts for tank liquor quality are 30~50%, described Titanium dioxide quality accounts for the 0.01~1.5% of tank liquor quality, and the electrophoresis tank solid part is 8~10%;
In tank liquor solvent the control of isopropanol mass fraction be the control of 1~3%, ethylene glycol monobutyl ether mass fraction be 1~ 2%th, the control of hydroxyethyl methacrylate mass fraction is 0.1~0.5%;Tank liquor pH value is 7~10, and voltage is 110~150V, Time is 5~15min, and temperature is 18~26 DEG C;
Solidification temperature is 165~220 DEG C, and hardening time is 25~45min;
5S transfer printing wood grain processes:Including woodgrained paper envelope, vacuumize, solidify and cooling down operation, wherein solidification temperature is 165 ~200 DEG C, processing time is 3~10min.
The present invention also provides a kind of using graining aluminium section bar made from above-mentioned graining aluminium section bar production technology Product.
Technical scheme mainly make use of anodic oxidation, electrolytic coloring, electrophoretic process and woodgrained paper transfer etc. The production technology that process is combined, prepares even film layer, the splendid graining aluminium profile product of visual effect.Wherein, In electrolytic coloring process, coloring groove is that titanium colours groove, and titanium colours groove using selenite as main salt, makes oxidation in coloring process Precipitation metal or non-metallic atom particle in film fenestra, surface forms blond shades.Titanium, which is coloured, forms wood grain primary colours, and with The electrodeposited paint film that electrophoretic process is obtained is combined, with splendid visual effect, whole wood grain after the transfer of wood grain ink penetration Decorative product visual effect is true to nature, unique.
The visual effect of final obtained graining aluminium section bar is cooperatively forming by above-mentioned multiple film layers, Therefore, inventor has carried out numerous studies for color, glossiness and the thicknesses of layers of each film layer.Preferably, oxide thickness Control as 8~15 μm, and control appropriate electrolytic coloring process to form optimal product background color.The control of electrodeposited paint film is same For the key of technical solution of the present invention, electrodeposited paint film film layer is excessively thin, then the infiltration of wood grain ink can not be facilitated to form cleaning line Road, film layer is blocked up, then electrodeposited paint film soft feeling can be caused strong, the Wood hard sense for losing product, it is preferable that electrophoretic paint thickness Degree control is 15~30 μm, enables to the Overlay of each film layer visually excellent, reduces the hard sense of solid wood.
As the innovative point of the present invention, it is the translucent electrodeposited paint film of delustring, obtained decoration aluminium to control electrodeposited paint film Section bar visual effect is more life-like.The translucent electrodeposited paint film generated by Surface of profile electrophoresis, on the one hand will can be electrolysed The titanium background color that coloring is formed is reflected, and it is become more soft, another aspect photoextinction effectively reduces titanium bottom The glossiness of color and electrodeposited paint film in itself, with the not high characteristic of glossiness, reduction solid wood light sensation and solid wood color and luster.Work as oxide-film Thicknesses of layers is 8~15 μm, and when the translucent electrodeposited paint film thickness of delustring is 15~30 μm, beneficial effect is optimal.
To realize being precisely controlled for each Film color, glossiness and thickness, process conditions of the inventor to each process Numerous studies are carried out.
In anodic oxidation process, aluminium section bar is put into sulfuric acid oxidation groove and carries out electrolytic oxidation process, in section bar outer surface Upper whole formation layer oxide film, on the one hand can solve the problem that the uneven problem of section bar groove position film, on the other hand the oxide-film Due to that with intensive trickle fenestra, color can be kept homogeneous during follow-up electrolytic coloring.Control oxidation trough sulfuric acid dense Spend for 165~185g/L, voltage is 13~16V, the time is 30~50min, can realize above-mentioned beneficial effect.
In electrolytic coloring process, by the section bar for having formed oxide-film be put into titanium coloring groove in, coloring groove in metal or Nonmetalloid is electrolytic reduced to atom or its oxide precipitation in the fenestra of oxide-film, whole film layer refraction is showed gold Color color and luster, by electrolytic colouring technology produce titanium color can avoid because thickness is thin differ caused by bottom film color distortion.
The pH value pair and the tinctorial property of selenite for colouring groove tank liquor have a major impact, also, coloration voltage is relatively low, then Colouring speeds are slow, and colourity is shallower, and the higher then colouring speeds of coloration voltage are accelerated, and colourity is deeper.Found by studying, control titanium SeO in golden colouring slot liquid2 -Concentration is 4~10g/L, and tank liquor pH value is 1.0~1.7, and coloration voltage is 7~10V, and coloration time is 1~3min, with preferably coloring effect, the titanium color color of formation is uniform, and blond shades are good, obtained product decoration color It is homogeneous.
In electrophoretic process process, the aluminium section bar after electrolytic coloring processing enters electrophoresis tank and carries out electrophoretic process, electrophoretic process Be that section bar is impregnated into the electrophoresis tank containing liquid coating to be handled, solve in the prior art, section bar groove position because Film layer is thin or without film problem caused by can not spraying to.Wherein, electrophoresis tank solid part is 8~10%, tank liquor pH value is 7~ 10, voltage is 110~150V, and the time is 5~15min.Preferably, section bar needs 2~3min of pre-soaking before electrophoresis is powered, and makes electricity Swimming paint moistening Surface of profile completely, improves the planarization of film.
As the improvement of the present invention, the present invention has made intensive studies to electrophoretic paint and electrophoresis tank composition, existing skill Paint film in art after electrophoretic process is often transparent, gloss is high, fails to embody the light sensation and texture of log.To realize there is delustring to make Translucent electrophoretic paint film layer, electrophoresis paint ingredients of the present invention may include polyacrylic acid, melmac and titanium dioxide, its In, polyacrylic acid, melmac have preferable extinction effect, and titanium dioxide can make electrodeposited paint film semi-transparent as pigment It is bright.Also, the ratio for controlling electrophoretic paint quality to account for tank liquor quality is 30~50%, and titanium dioxide quality accounts for the 0.01 of tank liquor quality ~1.5%, the electrodeposited paint film good weatherability of formation, and paint film has matt effect, and electrophoresis tank solid part is painted when being 8~10% Film is better.
Further, tank liquor solvent includes isopropanol, ethylene glycol monobutyl ether and hydroxyethyl methacrylate, wherein, tank liquor Middle isopropanol mass fraction control is that the control of 1~3%, ethylene glycol monobutyl ether mass fraction is 1~2%, hydroxyethyl methacrylate second The control of ester mass fraction is 0.1~0.5%, and painting quality is more stablized.
After electrophoretic paint dipping electrophoresis formation electrodeposited paint film, wash and drip-dry Surface of profile, put the profile into solidification Stove carries out the solidification of electrodeposited paint film, and it is 165~220 DEG C to control solidification temperature, and the time is 25~45min.
The operation temperature of the steps such as anodic oxidation, electrolytic coloring and electrophoretic process has considerable influence to the performance of each film layer, The operation temperature of each step is presented as tank liquor temperature, and it is 18~23 DEG C preferably to control oxidation trough temperature;It is preferred that controlling electrolytic coloring Bath temperature degree is 28~35 DEG C;It is preferred that controlling electrophoresis tank temperature to be 18~26 DEG C.
In transfer printing wood grain process, by high temperature action, by woodgrained paper or wood grain film curing ink solution pervasion to electrodeposited paint film To form clearly lines in layer, the due lines effect of solid wood is reduced.
As a kind of embodiment, transfer printing wood grain process may include woodgrained paper envelope, vacuumize, solidifies and cool down Operation.Specifically, section bar centering is wrapped first with special woodgrained paper, and the edge of paper two is sticked;Then take out true Sky, the air in woodgrained paper envelope is pumped, and makes woodgrained paper is smooth to be adjacent to section bar;Then curing oven is put the profile into, in high temperature Under effect, the ink solution pervasion on woodgrained paper is into electrophoretic paint protective layer, 165~200 DEG C of curing oven in-furnace temperature, time 3 ~10min;Finally, air is blown into paper envelope, cooling tears woodgrained paper off, you can obtain possessing graining product.
As another improvement of the present invention, above-mentioned graining aluminium section bar production technology also includes pretreatment procedure, preceding Treatment process includes the steps such as oil removing pretreatment, washing, caustic corrosion, neutralization, washing, and the purpose of pretreatment procedure is to remove section bar Surface and oil contaminant, burr, miscellaneous point etc., improve section bar cleannes, can as agent technology scheme of the present invention basic process.Specifically Ground, it is sodium hydroxide solution to control caustic corrosion tank liquor, and concentration is 40~50g/L, and temperature is 40~50 DEG C, and the time is 3~5min; Neutralizer is sulfuric acid solution, and concentration is 160~200g/L, and the time is 3~5min.Surface cleaning effect is can obtain under the parameter Good aluminium section bar, is easy to the orderly progress of subsequent operation, is further ensured that product quality.
The present invention solves the uneven problem of section bar groove position film by processes such as anodic oxidation and electrophoretic process, utilizes The optimal background color of electrolytic coloring process generation graining, using the translucent electrodeposited paint film of delustring as superposition film layer, not only makes The background color of electrolytic coloring is more soft, while reducing the glossiness of background color and organic film in itself, reduces the color and luster of solid wood, most Transferred again by the infiltration of wood grain ink afterwards, lines is manufactured on electrodeposited paint film, the due lines of solid wood is reduced.With existing skill Art is compared, with following beneficial effects:
First, each even film layer:Efficiently solve groove or labyrinth position thicknesses of layers is uneven, or even the skill without film Art problem, the overall outward appearance of product and decay resistance are homogeneous.
Second, the hard good texture of product:By the control to each film layer glossiness and thickness, ink lines is being kept clearly Meanwhile, retain Wood hard sense so that the Overlay of each film layer visually is good, possesses wooden light sensation and Wood hard sense.
3rd, visual effect is true to nature:It is the translucent electrodeposited paint film of delustring to control electrodeposited paint film, not only reflects titanium background color Out, make it more soft, and effectively control the visual glossiness of film layer, the visual effect of whole graining product It is true to nature, it is unique.
It is used as a kind of currently preferred graining aluminium section bar production technology, including operations described below process:
1S pretreatment procedures:Including oil removing pretreatment, washing, caustic corrosion, washing, neutralization and water washing operations, wherein alkali is rotten Erosion tank liquor is sodium hydroxide solution, and concentration is 40~50g/L, and temperature is 40~50 DEG C, and the time is 3~5min;Neutralizer is sulphur Acid solution, concentration is 160~200g/L, and the time is 3~5min;
2S anodic oxidation processes:Including anodic oxidation and water washing operations, wherein in oxidation trough sulfuric acid concentration be 165~ 185g/L, voltage is 13~16V, and the time is 30~50min, and temperature is 18~23 DEG C, and oxide thickness is 8~15 μm;
3S electrolytic coloring processes:Including electrolytic coloring and water washing operations, wherein SeO in titanium colouring slot liquid2 -Concentration be 4~ 10g/L, tank liquor pH value is 1.0~1.7, and coloration voltage is 7~10V, and coloration time is 1~3min, and temperature is 28~35 DEG C;
4S electrophoretic process processes:Including electrophoretic process, washing, drip-dry, solidification and cooling down operation, wherein, electrophoretic paint includes Polyacrylic acid, melmac and titanium dioxide, the ratio that the electrophoretic paint quality accounts for tank liquor quality are 30~50%, described Titanium dioxide quality accounts for the 0.01~1.5% of tank liquor quality, and the electrophoresis tank solid part is 8~10%;
In tank liquor solvent the control of isopropanol mass fraction be the control of 1~3%, ethylene glycol monobutyl ether mass fraction be 1~ 2%th, the control of hydroxyethyl methacrylate mass fraction is 0.1~0.5%;Tank liquor pH value is 7~10, and voltage is 110~150V, Time is 5~15min, and temperature is 18~26 DEG C;
Solidification temperature is 165~220 DEG C, and hardening time is 25~45min;
5S transfer printing wood grain processes:Including woodgrained paper envelope, vacuumize, solidify and cooling down operation, wherein solidification temperature is 165 ~200 DEG C, processing time is 3~10min.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention Technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is the present invention one Divide embodiment, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art are not making The every other embodiment obtained under the premise of creative work, belongs to the scope of protection of the invention.It should be noted that In the case of not conflicting, the feature in embodiment and embodiment in the application can be mutually combined.
Embodiment 1
One kind decoration production process of aluminium section, comprises the following steps:
1S pretreatment procedures:Aluminium section bar carries out oil removing pretreatment, washing, caustic corrosion, washing, neutralization and washing behaviour successively Make, oil removing pretreatment is carried out first, 5~10min is soaked in degreaser, remove surface and oil contaminant, then washing cleaning surface, alkali Corrosion process is 40g/L in concentration, and temperature is corrosion dissolution surface spikes, miscellaneous to handle 3min in 40 DEG C of sodium hydroxide solution Point;Concentration is the alkaline matter in 160g/L sulfuric acid solution with residual after washing, improves the cleannes of section bar, is neutralized Time is 3min, finally washing cleaning surface;
2S anodic oxidation processes:Anodic oxidation is carried out in sulfuric acid oxidation groove, it is 165g/L to control sulfuric acid concentration, voltage is 13V, the time is 30min, and oxide thickness is 9 μm, and temperature is 19 DEG C, then washing cleaning surface;
3S electrolytic coloring processes:Electrolytic coloring operation is carried out in titanium coloring groove, makes precipitation metal in oxide-film fenestra Or non-metallic atom particle, control SeO2 -Concentration 4g/L, voltage 7V, tank liquor PH are 1.0, and time 1min, temperature is 35 DEG C, makes type Material surface forms blond shades, then washing cleaning surface;
4S electrophoretic process processes:2~3min of pre-soaking in electrophoresis tank, then carries out electrophoretic process, and control electrophoresis tank is consolidated Body part is 8%, and tank liquor pH value is 7, and voltage is 110V, and the time is 5min, and temperature is 24 DEG C, Surface of profile formation is had delustring Property translucent electrodeposited paint film, and the thickness of electrodeposited paint film is 16 μm, drip-dry behind washing cleaning surface, then is put the profile into solid Change the solidification that electrophoretic paint film layer is carried out in stove, solidification temperature is 165 DEG C, and hardening time is 25min, is finally cooled to room temperature;
5S transfer printing wood grain processes:Section bar centering is wrapped using special woodgrained paper, and the edge of paper two is sticked, so The air in woodgrained paper envelope is pumped afterwards, makes woodgrained paper is smooth to be adjacent to section bar;Then curing oven is put the profile into, is made in high temperature Under, the ink solution pervasion on woodgrained paper is into electrodeposited paint film, 165 DEG C of control curing oven in-furnace temperature, time 3min, finally Woodgrained paper is torn off after air, cooling are blown into paper envelope, and graining aluminium section bar is made.
Embodiment 2
1S pretreatment procedures:Aluminium section bar carries out oil removing pretreatment, washing, caustic corrosion, washing, neutralization and washing behaviour successively Make, oil removing pretreatment is carried out first, 5~10min is soaked in degreaser, remove surface and oil contaminant, then washing cleaning surface, alkali Corrosion process is 45g/L in concentration, and temperature is corrosion dissolution surface spikes, miscellaneous to handle 4min in 43 DEG C of sodium hydroxide solution Point;Concentration is the alkaline matter in 170g/L sulfuric acid solution with residual after washing, improves the cleannes of section bar, is neutralized Time is 4min, finally washing cleaning surface;
2S anodic oxidation processes:Anodic oxidation is carried out in sulfuric acid oxidation groove, it is 170g/L to control sulfuric acid concentration, voltage is 14V, the time is 37min, and oxide thickness is 11 μm, and temperature is 20 DEG C, then washing cleaning surface;
3S electrolytic coloring processes:Electrolytic coloring operation is carried out in titanium coloring groove, makes precipitation metal in oxide-film fenestra Or non-metallic atom particle, control SeO2 -Concentration 6g/L, voltage 8V, tank liquor PH are 1.2, and time 2min, temperature is 30 DEG C, makes type Material surface forms blond shades, then washing cleaning surface;
4S electrophoretic process processes:2~3min of pre-soaking in electrophoresis tank, then carries out electrophoretic process, and control electrophoresis tank is consolidated Body part is 9%, and tank liquor pH value is 8, and voltage is 120V, and the time is 10min, and temperature is 26 DEG C, has Surface of profile formation and disappears The translucent electrodeposited paint film of photosensitiveness, and the thickness of electrodeposited paint film is 21 μm, drip-dry behind washing cleaning surface, then put the profile into The solidification of electrophoretic paint film layer is carried out in curing oven, solidification temperature is 180 DEG C, and hardening time is 30min, is finally cooled to room temperature;
5S transfer printing wood grain processes:Section bar centering is wrapped using special woodgrained paper, and the edge of paper two is sticked, so The air in woodgrained paper envelope is pumped afterwards, makes woodgrained paper is smooth to be adjacent to section bar;Then curing oven is put the profile into, is made in high temperature Under, the ink solution pervasion on woodgrained paper is into electrodeposited paint film, 175 DEG C of control curing oven in-furnace temperature, time 5min, finally Woodgrained paper is torn off after air, cooling are blown into paper envelope, and graining aluminium section bar is made.
Embodiment 3
1S pretreatment procedures:Aluminium section bar carries out oil removing pretreatment, washing, caustic corrosion, washing, neutralization and washing behaviour successively Make, oil removing pretreatment is carried out first, 5~10min is soaked in degreaser, remove surface and oil contaminant, then washing cleaning surface, alkali Corrosion process is 45g/L in concentration, and temperature is corrosion dissolution surface spikes, miscellaneous to handle 4min in 46 DEG C of sodium hydroxide solution Point;Concentration is the alkaline matter in 180g/L sulfuric acid solution with residual after washing, improves the cleannes of section bar, is neutralized Time is 4min, finally washing cleaning surface;
2S anodic oxidation processes:Anodic oxidation is carried out in sulfuric acid oxidation groove, it is 180g/L to control sulfuric acid concentration, voltage is 15V, the time is 42min, and oxide thickness is 12 μm, and temperature is 21 DEG C, then washing cleaning surface;
3S electrolytic coloring processes:Electrolytic coloring operation is carried out in titanium coloring groove, makes precipitation metal in oxide-film fenestra Or non-metallic atom particle, control SeO2 -Concentration 8g/L, voltage 9V, tank liquor PH are 1.4, and time 2min, temperature is 32 DEG C, makes type Material surface forms blond shades, then washing cleaning surface;
4S electrophoretic process processes:2~3min of pre-soaking in electrophoresis tank, then carries out electrophoretic process, and control electrophoresis tank is consolidated Body part is 9%, and tank liquor pH value is 9, and voltage is 130V, and the time is 13min, and temperature is 21 DEG C, has Surface of profile formation and disappears The translucent electrodeposited paint film of photosensitiveness, and the thickness of electrodeposited paint film is 26 μm, drip-dry behind washing cleaning surface, then put the profile into The solidification of electrophoretic paint film layer is carried out in curing oven, solidification temperature is 205 DEG C, and hardening time is 40min, is finally cooled to room temperature;
5S transfer printing wood grain processes:Section bar centering is wrapped using special woodgrained paper, and the edge of paper two is sticked, so The air in woodgrained paper envelope is pumped afterwards, makes woodgrained paper is smooth to be adjacent to section bar;Then curing oven is put the profile into, is made in high temperature Under, the ink solution pervasion on woodgrained paper is into electrodeposited paint film, 185 DEG C of control curing oven in-furnace temperature, time 7min, finally Woodgrained paper is torn off after air, cooling are blown into paper envelope, and graining aluminium section bar is made.
Embodiment 4
1S pretreatment procedures:Aluminium section bar carries out oil removing pretreatment, washing, caustic corrosion, washing, neutralization and washing behaviour successively Make, oil removing pretreatment is carried out first, 5~10min is soaked in degreaser, remove surface and oil contaminant, then washing cleaning surface, alkali Corrosion process is 50g/L in concentration, and temperature is corrosion dissolution surface spikes, miscellaneous to handle 5min in 50 DEG C of sodium hydroxide solution Point;Concentration is the alkaline matter in 190g/L sulfuric acid solution with residual after washing, improves the cleannes of section bar, is neutralized Time is 5min, finally washing cleaning surface;
2S anodic oxidation processes:Anodic oxidation is carried out in sulfuric acid oxidation groove, it is 185g/L to control sulfuric acid concentration, voltage is 16V, the time is 50min, and oxide thickness is 14 μm, and temperature is 23 DEG C, then washing cleaning surface;
3S electrolytic coloring processes:Electrolytic coloring operation is carried out in titanium coloring groove, makes precipitation metal in oxide-film fenestra Or non-metallic atom particle, control SeO2 -Concentration 10g/L, voltage 10V, tank liquor PH are 1.6, and time 3min, temperature is 28 DEG C, is made Surface is cleaned in Surface of profile formation blond shades, then washing;
4S electrophoretic process processes:2~3min of pre-soaking in electrophoresis tank, then carries out electrophoretic process, and control electrophoresis tank is consolidated Body part is 10%, and tank liquor pH value is 10, and voltage is 150V, and the time is 15min, and temperature is 18 DEG C, has Surface of profile formation The translucent electrodeposited paint film of extinction, and the thickness of electrodeposited paint film is 29 μm, drip-dry behind washing cleaning surface, then section bar is put Enter to carry out the solidification of electrophoretic paint film layer in curing oven, solidification temperature is 220 DEG C, and hardening time is 45min, is finally cooled to room Temperature;
5S transfer printing wood grain processes:Section bar centering is wrapped using special woodgrained paper, and the edge of paper two is sticked, so The air in woodgrained paper envelope is pumped afterwards, makes woodgrained paper is smooth to be adjacent to section bar;Then curing oven is put the profile into, is made in high temperature Under, the ink solution pervasion on woodgrained paper is into electrodeposited paint film, 200 DEG C of control curing oven in-furnace temperature, time 10min, most Woodgrained paper is torn off after being blown into air, cooling in paper envelope afterwards, and graining aluminium section bar is made.
Wherein, electrophoretic paint selects Hani board electrophoretic paint, also, isopropanol quality point in tank liquor solvent in embodiment 1~4 It is that 1~2%, hydroxyethyl methacrylate mass fraction is controlled that numerical control, which is made as the control of 1~3%, ethylene glycol monobutyl ether mass fraction, For 0.1~0.5%.
Test case
The mode of operation provided using above-described embodiment carries out the production of graining aluminium section bar to aluminium section bar, and to being made Product carries out performance test, and test event includes outward appearance, adhesive force, pencil hardness and salt fog resistance, the test result such as institute of table 1 Show:
The different graining aluminium section bar the performance test results of table 1
Sequence number Detection project Standard requirement Implement 1 Implement 2 Implement 3 Implement 4
1 Outward appearance It is without exception It is without exception It is without exception It is without exception It is without exception
2 Adhesive force It is not less than 0 grade 0 grade 0 grade 0 grade 0 grade
3 Pencil hardness ≥3H 4H 4H 4H 4H
4 Salt fog resistance >=9.5 grades 10 grades 10 grades 10 grades 10 grades
And by visual analysis, obtained graining aluminium section bar color is homogeneous, thicknesses of layers is uniform, with pole Production technology disclosed in good wood grain light sensation and Wood hard sense, particularly embodiment 2 and embodiment 3, obtained aluminium section bar Visual effect is especially true to nature, unique.
In summary, it is recessed that the production technology that the present invention is provided solves section bar by processes such as anodic oxidation and electrophoretic process Groove location film inequality problem, and with good decay resistance, generate graining using electrolytic coloring process optimal Background color, using the translucent electrodeposited paint film of delustring as superposition film layer, not only make the background color of electrolytic coloring more soft, simultaneously drop The low glossiness of background color and organic film in itself, reduces the color and luster of solid wood, is finally transferred again by the infiltration of wood grain ink, Lines is manufactured on electrodeposited paint film, with splendid visual effect.
Descriptions above can combine implementation individually or in a variety of ways, and these variants all exist Within protection scope of the present invention.
Finally it should be noted that:Herein, term " comprising ", "comprising" or its any other variant are intended to non- It is exclusive to include, so that process, method, article or equipment comprising a series of key elements not only include those key elements, But also other key elements including being not expressly set out, or also include solid by this process, method, article or equipment Some key elements.In the absence of more restrictions, the key element limited by sentence " including one ... ", it is not excluded that including institute Also there is other identical element in process, method, article or the equipment of stating key element.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations.Although with reference to the foregoing embodiments The present invention is described in detail, it will be understood by those within the art that:It still can be to foregoing each implementation Technical scheme described in example is modified, or carries out equivalent substitution to which part technical characteristic;And these modification or Replace, the essence of appropriate technical solution is departed from the spirit and scope of various embodiments of the present invention technical scheme.

Claims (10)

1. a kind of graining aluminium section bar production technology, it is characterised in that under the graining aluminium section bar production technology includes State process:
Anodic oxidation, aluminium section bar enters sulfuric acid oxidation groove and carries out electrolytic oxidation process;
Electrolytic coloring, the aluminium section bar after anodic oxidation enters titanium coloring groove and carries out electrolytic coloring processing;
Electrophoretic process, the aluminium section bar after electrolytic coloring processing enters electrophoresis tank and carries out electrophoretic process;
Transfer printing wood grain, grain pattern is transferred on the aluminium section bar after electrophoretic process, and graining product is made.
2. graining aluminium section bar production technology as claimed in claim 1, it is characterised in that in the anodic oxidation process, The oxide thickness of Surface of profile formation is 8~15 μm.
3. graining aluminium section bar production technology as claimed in claim 1, it is characterised in that in the electrolytic coloring process, SeO in the titanium colouring slot liquid2 -Concentration is 4~10g/L, and tank liquor pH value is 1.0~1.7, and coloration voltage is 7~10V, coloring Time is 1~3min.
4. such as graining aluminium section bar production technology according to any one of claims 1 to 3, it is characterised in that the electrophoresis In treatment process, the aluminium shape surface formation translucent electrodeposited paint film of delustring, also, electrodeposited paint film thickness is 15~30 μm.
5. such as graining aluminium section bar production technology according to any one of claims 1 to 3, it is characterised in that the electrophoresis In treatment process, electrophoresis paint ingredients includes polyacrylic acid, melmac and titanium dioxide, and the electrophoretic paint quality accounts for tank liquor The ratio of quality is 30~50%, and the titanium dioxide quality accounts for the 0.01~1.5% of tank liquor quality, the electrophoresis tank solid part For 8~10%.
6. graining aluminium section bar production technology as claimed in claim 5, it is characterised in that in the electrophoretic process process, Tank liquor solvent includes isopropanol, ethylene glycol monobutyl ether and hydroxyethyl methacrylate, wherein, isopropanol mass fraction control in tank liquor It is that the control of 1~2%, hydroxyethyl methacrylate mass fraction is 0.1 to be made as the control of 1~3%, ethylene glycol monobutyl ether mass fraction ~0.5%;
Tank liquor pH value is 7~10, and electrophoretic voltage is 110~150V, and the time is 5~15min.
7. such as graining aluminium section bar production technology according to any one of claims 1 to 3, it is characterised in that the anode In oxidation operation, oxidation trough sulfuric acid concentration is 165~185g/L, and voltage is 13~16V, and the time is 30~50min.
8. graining aluminium section bar production technology as claimed in claim 1, it is characterised in that in the transfer printing wood grain process, Woodgrained paper or wood grain film are adjacent to section bar, after be put into curing oven high-temperature process, wherein, the temperature of high-temperature process is 165~200 DEG C, processing time is 3~10min.
9. graining aluminium section bar production technology as claimed in claim 1, it is characterised in that the decoration aluminium section bar produces work Skill also includes pretreatment procedure, and each operation operating procedure is as follows:
(1) pretreatment procedure:Including oil removing pretreatment, washing, caustic corrosion, washing, neutralization and water washing operations, wherein caustic corrosion groove Liquid is sodium hydroxide solution, and concentration is 40~50g/L, and temperature is 40~50 DEG C, and the time is 3~5min;Neutralizer is that sulfuric acid is molten Liquid, concentration is 160~200g/L, and the time is 3~5min;
(2) anodic oxidation process:Including anodic oxidation and water washing operations, sulfuric acid concentration is 165~185g/L wherein in oxidation trough, Voltage is 13~16V, and the time is 30~50min, and temperature is 18~23 DEG C, and oxide thickness is 8~15 μm;
(3) electrolytic coloring process:Including electrolytic coloring and water washing operations, wherein SeO in titanium colouring slot liquid2 -Concentration be 4~ 10g/L, tank liquor pH value is 1.0~1.7, and coloration voltage is 7~10V, and coloration time is 1~3min, and temperature is 28~35 DEG C;
(4) electrophoretic process process:Including electrophoretic process, washing, drip-dry, solidification and cooling down operation, wherein, electrophoretic paint includes poly- third Olefin(e) acid, melmac and titanium dioxide, the ratio that the electrophoretic paint quality accounts for tank liquor quality are 30~50%, the dioxy Change titanium quality and account for the 0.01~1.5% of tank liquor quality, the electrophoresis tank solid part is 8~10%;Isopropanol matter in tank liquor solvent Amount Fractional domination is that the control of 1~3%, ethylene glycol monobutyl ether mass fraction is 1~2%, hydroxyethyl methacrylate mass fraction Control as 0.1~0.5%;Tank liquor pH value is 7~10, and voltage is 110~150V, and the time is 5~15min, and temperature is 18~26 ℃;
Solidification temperature is 165~220 DEG C, and hardening time is 25~45min;
(5) transfer printing wood grain process:Including woodgrained paper envelope, vacuumize, solidify and cooling down operation, wherein solidification temperature be 165~ 200 DEG C, processing time is 3~10min.
10. one kind is filled using the wood grain as made from graining aluminium section bar production technology according to any one of claims 1 to 9 Adorn aluminium profile product.
CN201710417128.1A 2017-06-06 2017-06-06 A kind of graining aluminium section bar production technology and product Pending CN107099830A (en)

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