CN107098711A - A kind of Ferrous Metallurgy refractory material - Google Patents

A kind of Ferrous Metallurgy refractory material Download PDF

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CN107098711A
CN107098711A CN201710381458.XA CN201710381458A CN107098711A CN 107098711 A CN107098711 A CN 107098711A CN 201710381458 A CN201710381458 A CN 201710381458A CN 107098711 A CN107098711 A CN 107098711A
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weight
parts
powder
refractory material
sillimanite
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王杉杉
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Jiaxing New Building Materials Co Ltd
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Jiaxing New Building Materials Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/66Monolithic refractories or refractory mortars, including those whether or not containing clay
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • C21C7/064Dephosphorising; Desulfurising
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • C04B2235/3222Aluminates other than alumino-silicates, e.g. spinel (MgAl2O4)
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/327Iron group oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3279Nickel oxides, nickalates, or oxide-forming salts thereof
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427Silicates other than clay, e.g. water glass
    • C04B2235/3463Alumino-silicates other than clay, e.g. mullite
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/38Non-oxide ceramic constituents or additives
    • C04B2235/3817Carbides
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/40Metallic constituents or additives not added as binding phase
    • C04B2235/402Aluminium
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    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • C04B2235/447Phosphates or phosphites, e.g. orthophosphate or hypophosphite
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52Constituents or additives characterised by their shapes
    • C04B2235/5208Fibers

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Metallurgy (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Ceramic Products (AREA)

Abstract

The present invention provides a kind of Ferrous Metallurgy refractory material, solves existing agitator because corrosion resistance is poor, and molten iron corrodes serious, and thermal shock resistance difference causes structure spalling, the problem of thermal spalling etc. causes the life-span shorter.The technical scheme is that:The parts by weight of sillimanite 10~20;Ti3AlC313 parts by weight;The parts by weight of calcium hexaluminate 10~20;The parts by weight of white fused alumina 10 20;The parts by weight of pink fused alumina 5 15;The parts by weight of sillimanite micro mist 5 10;The parts by weight of copper and iron Spinel micropowder 35;The parts by weight of aluminium riched spinel powder 38;The parts by weight of nickel oxide powder 3~5, the parts by weight of pure calcium aluminate cement 2~5, the weight powder of alumina gel powder 24;The outer parts by weight of doping 0.35;Above-mentioned raw materials are mixed according to proportioning, you can obtain a kind of desulfurization rifle castable refractory.

Description

A kind of Ferrous Metallurgy refractory material
Technical field
The present invention relates to desulfurizing iron pretreating process technical field, more particularly to a kind of steel in category iron and steel metallurgical industry Metallurgy is desulfurization rifle castable refractory with refractory material.
Background technology
Stirring desulphurization method is that the literary field iron of nippon began one's study in 1963, and nineteen sixty-five is applied to industrial production A kind of External Desulfurization Technique From Melten Iron.The sulfur method has desulfuration efficiency high, and sorbent consumption is few, and the activity duration is short, metal Consume the low feature of low and refractory consumption rate.The seventies in last century, China's Wuhan Iron and Steel Plant introduces stirring desulphurization from nippon Technology, the stirring desulphurization production line that other domestic enterprises also introduce in succession or prepared by designed, designed, has opened up China's desulfurizing iron The new frame of technology development.
Rifle is stirred for one of capital equipment needed for desulfurizing iron pretreatment in smelting iron and steel technique, stirring rifle is because using bar Part is more harsh.It is agitator steel construction inside agitator, several longevity may be reused in outside pouring fireproof material, steel construction The life cycle, and refractory material outside then needs a life cycle once to be poured into a mould again;With desulfurized effect and the need of degree The need for asking raising, stirrer life used and can not meeting current production, the life-span is shorter, have impact on being smoothed out for production, city It is badly in need of a kind of long-life stirring desulphurization rifle castable on.
The content of the invention
It is desulfurization rifle refractory material that the present invention, which provides a kind of Ferrous Metallurgy with refractory material, more particularly to desulfuring spray gun makes Castable refractory, mainly solves existing agitator i.e. desulfuring spray gun because corrosion resistance is poor, and molten iron corrodes serious, anti-thermal shock Property difference causes structure spalling, the problem of thermal spalling etc. causes the life-span shorter.
In order to solve the above technical problems, the technical scheme is that:The parts by weight of sillimanite 10~20;Ti3AlC31-3 weights Measure part;The parts by weight of calcium hexaluminate 10~20;White fused alumina 10-20 parts by weight;Pink fused alumina 5-15 parts by weight;Sillimanite micro mist 5-10 weights Measure part;Copper and iron Spinel micropowder 3-5 parts by weight;Aluminium riched spinel powder 3-8 parts by weight;The parts by weight of nickel oxide powder 3~5, fine aluminium acid The parts by weight of calcium cement 2~5, alumina gel powder 2-4 weight powder;The outer parts by weight of doping 0.35;Above-mentioned raw materials are carried out according to proportioning Mixing, you can obtain a kind of desulfurization stirring rifle castable(Content of material refers to that weight contains to the present invention unless otherwise specified Amount).
Wherein it is preferred to, sillimanite aluminium content >=60%.
Wherein it is preferred to, calcium hexaluminate aluminium content >=70%.
Wherein it is preferred to, white fused alumina aluminium content >=90%.
Wherein it is preferred to, aluminium riched spinel aluminium content >=78%.
Wherein it is preferred to, alumina gel powder purity >=99%;Ti3AlC3Purity >=99%.
Wherein it is preferred to, the additive is sodium tripolyphosphate, explosion-proof fiber, three kinds of metallic aluminium powder are combined.
Beneficial effects of the present invention:Refractory material of the invention is according to the technical process and agitator of molten iron stirring desulphurization The design feature of itself, it is primary raw material to select the refractory raw material used in the present invention, and it is good to obtain a kind of corrosion resistance, resistive connection structure Peel off and Spalling resistance can be good, a kind of long-life desulfurization stirring rifle castable.
The present invention desulfurization rifle castable under the use condition of molten iron stirring desulphurization, using sillimanite aggregate, Ti3AlC3And fine powder, pink fused alumina, improve desulfurization stirring rifle volume stability and anti-slag ferrum property, it is to avoid stirring rifle, which shrinks, to be opened Split and hang the defect of scum.
Present invention addition aluminium riched spinel, copper and iron spinelle effectively improves the bonding state between aggregate and powder, carried The high matrix bond strength of castable refractory, the slag-resistant penetrating power of matrix, and then improve the entirety that rifle is stirred in desulfurization Performance.
The pure calcium aluminate cement that the present invention is added, alumina gel powder, nickel oxide powder can progressively occur during applied at elevated temperature Reaction, the superior nickel aluminate of production performance enhances overall performance.Using alumina gel powder and cement collectively as composite junction Mixture, can improve overall performance, reduce the calcium content introduced.The addition of additive, obtains preferable product workability With part thermal shock resistance.
It is average under same application conditions using the desulfurization stirring rifle castable function admirable of the present invention, with low cost Service life reaches 1500 times or so, is 3 times conventional at present of agitator refractory material service life.
Embodiment
The technical scheme in the embodiment of the present invention is clearly and completely described below, it is clear that described embodiment Only a part of embodiment of the invention, rather than whole embodiments.Based on the embodiment in the present invention, the common skill in this area The every other embodiment that art personnel are obtained under the premise of creative work is not made, belongs to the model that the present invention is protected Enclose.
Embodiment 1
The present embodiment provides a kind of desulfurization stirring rifle castable, is prepared from by following preparation method:
According to following weight than carrying out dispensing:The parts by weight of sillimanite 19;Ti3AlC31 parts by weight;The parts by weight of calcium hexaluminate 18;In vain The parts by weight of corundum 18;The parts by weight of pink fused alumina 12;The parts by weight of sillimanite micro mist 9;The parts by weight of copper and iron Spinel micropowder 4;Rich aluminium point is brilliant The parts by weight of stone flour 5;The parts by weight of nickel oxide powder 5, the parts by weight of pure calcium aluminate cement 5, the weight powder of alumina gel powder 4;The weight of additive 0.35 Measure part.
Wherein it is preferred to, sillimanite aluminium content >=60%.
Wherein it is preferred to, calcium hexaluminate aluminium content >=70%.
Wherein it is preferred to, white fused alumina aluminium content >=90%.
Wherein it is preferred to, aluminium riched spinel aluminium content >=78%.
Wherein it is preferred to, alumina gel powder purity >=99%;Ti3AlC3Purity >=99%.
Wherein it is preferred to, the additive is sodium tripolyphosphate, explosion-proof fiber, three kinds of metallic aluminium powder are combined.
Embodiment 2
According to following weight than carrying out dispensing:The parts by weight of sillimanite 17;Ti3AlC32 parts by weight;The parts by weight of calcium hexaluminate 18;In vain The parts by weight of corundum 18;The parts by weight of pink fused alumina 15;The parts by weight of sillimanite micro mist 10;The parts by weight of copper and iron Spinel micropowder 3;Rich aluminium point is brilliant The parts by weight of stone flour 6;The parts by weight of nickel oxide powder 4, the parts by weight of pure calcium aluminate cement 4, the weight powder of alumina gel powder 3;Outer doping 0.35 parts by weight.
Wherein it is preferred to, sillimanite aluminium content >=60%.
Wherein it is preferred to, calcium hexaluminate aluminium content >=70%.
Wherein it is preferred to, white fused alumina aluminium content >=90%.
Wherein it is preferred to, aluminium riched spinel aluminium content >=78%.
Wherein it is preferred to, it is preferable that alumina gel powder purity >=99%;Ti3AlC3Purity >=99%.
Wherein it is preferred to, the additive is sodium tripolyphosphate, explosion-proof fiber, three kinds of metallic aluminium powder are combined.
Embodiment 3
According to following weight than carrying out dispensing:The parts by weight of sillimanite 10;Ti3AlC33 parts by weight;The parts by weight of calcium hexaluminate 17;In vain The parts by weight of corundum 20;The parts by weight of pink fused alumina 15;The parts by weight of sillimanite micro mist 10;The parts by weight of copper and iron Spinel micropowder 5;Rich aluminium point is brilliant The parts by weight of stone flour 8;The parts by weight of nickel oxide powder 5, the parts by weight of pure calcium aluminate cement 5, the weight powder of alumina gel powder 2;Outer doping 0.35 parts by weight.
Wherein it is preferred to, sillimanite aluminium content >=60%.
Wherein it is preferred to, calcium hexaluminate aluminium content >=70%.
Wherein it is preferred to, white fused alumina aluminium content >=90%.
Wherein it is preferred to, aluminium riched spinel aluminium content >=78%.
Wherein it is preferred to, it is preferable that alumina gel powder purity >=99%;Ti3AlC3Purity >=99%.
Wherein it is preferred to, the additive is sodium tripolyphosphate, explosion-proof fiber, three kinds of metallic aluminium powder are combined.
The above-mentioned castable refractory prepared is poured into 40mm × 40mm × 160mm test block according to a conventional method, and Heat-resistant knocking stability contrast test is often carried out with castable with desulfurization agitator, specially 1000 DEG C water cooling experiments are as a result above-mentioned Refractory casting made from embodiment and normal pouring material are essentially identical.
Desulfurization stirring rifle made from above-described embodiment is sent to steel mill desulfurization stirring rifle with castable and makes scene, according to Rifle manufacture craft is stirred, the making that rifle is stirred in several commerical tests is completed.By type approval test, achieve stirring rifle and put down Equal service life is 1400 times or so excellent results, and service life is quite outstanding.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention God is with principle, and any modification, equivalent substitution and improvements made etc. should be included in the scope of the protection.

Claims (5)

1. a kind of Ferrous Metallurgy refractory material, it is characterised in that the parts by weight of sillimanite 10~20;Ti3AlC31-3 parts by weight;Just The beautiful parts by weight of spinelle 10~20;Alumina corundum 10-20 parts by weight;Pink fused alumina 5-15 parts by weight;Sillimanite micro mist 5-10 weights Measure part;Copper and iron Spinel micropowder 3-5 parts by weight;Aluminium riched spinel powder 3-8 parts by weight;The parts by weight of nickel oxide powder 3~5, fine aluminium acid The parts by weight of calcium cement 2~5,2-4 parts of weight of alumina gel powder;The outer parts by weight of doping 0.35.
2. a kind of Ferrous Metallurgy refractory material according to claim 1, it is characterised in that the sillimanite aluminium content >= 60%.
3. a kind of Ferrous Metallurgy refractory material according to claim 1, it is characterised in that the mullite aluminium content >= 70%.
4. a kind of Ferrous Metallurgy refractory material according to claim 1, it is characterised in that the alumina gel powder purity >= 99%, Ti3AlC3Purity >=99%.
5. a kind of Ferrous Metallurgy refractory material according to claim 1, it is characterised in that the additive is trimerization phosphorus Sour sodium, explosion-proof fiber, three kinds of metallic aluminium powder are combined.
CN201710381458.XA 2017-05-25 2017-05-25 A kind of Ferrous Metallurgy refractory material Pending CN107098711A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115636662A (en) * 2022-11-14 2023-01-24 北京利尔高温材料股份有限公司 Chromium carbide-added main channel castable for blast furnace tapping channel and preparation method thereof
CN115991597A (en) * 2023-03-22 2023-04-21 北京利尔高温材料股份有限公司 Self-flowing castable for sol combined hearth

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03501246A (en) * 1988-09-09 1991-03-22 ザ・ダウ・ケミカル・カンパニー A new method for producing ceramic bodies
CN101891485A (en) * 2009-05-21 2010-11-24 宝山钢铁股份有限公司 Pouring material for steel ladle
CN104876598A (en) * 2015-05-14 2015-09-02 武汉钢铁(集团)公司 Max phase-boron nitride composite ceramic side seal plate for thin-strip casting and manufacturing method of Max phase-boron nitride composite ceramic side seal plate
CN104973877A (en) * 2015-07-16 2015-10-14 陈巨根 Castable with favorable sintering properties
CN105254316A (en) * 2015-11-03 2016-01-20 张婷 Castable for main trough of middle-sized blast furnace

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03501246A (en) * 1988-09-09 1991-03-22 ザ・ダウ・ケミカル・カンパニー A new method for producing ceramic bodies
CN101891485A (en) * 2009-05-21 2010-11-24 宝山钢铁股份有限公司 Pouring material for steel ladle
CN104876598A (en) * 2015-05-14 2015-09-02 武汉钢铁(集团)公司 Max phase-boron nitride composite ceramic side seal plate for thin-strip casting and manufacturing method of Max phase-boron nitride composite ceramic side seal plate
CN104973877A (en) * 2015-07-16 2015-10-14 陈巨根 Castable with favorable sintering properties
CN105254316A (en) * 2015-11-03 2016-01-20 张婷 Castable for main trough of middle-sized blast furnace

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115636662A (en) * 2022-11-14 2023-01-24 北京利尔高温材料股份有限公司 Chromium carbide-added main channel castable for blast furnace tapping channel and preparation method thereof
CN115991597A (en) * 2023-03-22 2023-04-21 北京利尔高温材料股份有限公司 Self-flowing castable for sol combined hearth

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