CN107098308B - Efficient energy-saving down filling machine - Google Patents
Efficient energy-saving down filling machine Download PDFInfo
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- CN107098308B CN107098308B CN201710505702.9A CN201710505702A CN107098308B CN 107098308 B CN107098308 B CN 107098308B CN 201710505702 A CN201710505702 A CN 201710505702A CN 107098308 B CN107098308 B CN 107098308B
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- gear
- synchronous belt
- stirring
- box
- weighing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G7/00—Making upholstery
- B68G7/06—Filling of cushions, mattresses, or the like
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses a high-efficiency energy-saving down filling machine, which comprises: the conveying mechanism is used for conveying down; the stirring mechanism is communicated with the conveying mechanism and is used for stirring and opening the down; the weighing mechanism is communicated with the stirring mechanism through a plurality of down conveying pipes and is used for weighing down, and a plurality of down filling pipes are arranged on the weighing mechanism. The down filling machine is convenient to feed, high in down filling efficiency, low in electric energy loss and high in efficiency and energy-saving.
Description
Technical Field
The invention relates to the technical field of down filling machines, in particular to a high-efficiency and energy-saving down filling machine.
Background
The existing down filling machine is complex in structure, a down filling box is generally of a double-layer structure, a feeding port of the down filling box is high, down raw materials are not convenient to put in, and the existing down filling machine is low in down filling efficiency and large in electric energy loss.
Disclosure of Invention
It is an object of the present invention to provide an efficient and energy-saving down filling machine that solves one or more of the above mentioned problems of the prior art.
The invention provides a high-efficiency energy-saving down filling machine, which comprises:
the conveying mechanism is used for conveying down;
the stirring mechanism is communicated with the conveying mechanism and is used for stirring and opening the down;
the weighing mechanism is communicated with the stirring mechanism through a plurality of down conveying pipes and is used for weighing down, and a plurality of down filling pipes are arranged on the weighing mechanism.
In some embodiments, the conveying mechanism comprises a down storage box, an opening is formed in the top of the down storage box, a push plate is arranged in the down storage box, and the push plate pushes down to the stirring mechanism from the down storage box through a first driving device.
In some embodiments, the first driving device includes a rail groove, a first synchronous belt, a first gear, a second gear, and a first motor, the rail groove is disposed on two sides of the velvet storage box, the rail groove is disposed in a direction perpendicular to a plane of the push plate, the first synchronous belt is disposed in the rail groove and runs in the rail groove, the first gear and the first gear are respectively disposed at two ends of the synchronous belt and used for tensioning the synchronous belt and driving the synchronous belt to run, the first gear or the second gear is driven by the first motor, and the push plate is fixed to the first synchronous belt by a first fixing member.
In some embodiments, a baffle is arranged between the conveying mechanism and the stirring mechanism, and the baffle moves up and down through the second driving device.
In some embodiments, the second driving device includes a first guide rail and a second guide rail, the first guide rail and the second guide rail are fixed on the stirring mechanism, the first guide rail and the second guide rail are arranged in parallel, the guide rail is arranged in the same direction as the plane of the baffle, a second synchronous belt, a third gear and a fourth gear are respectively arranged in the first guide rail, a third synchronous belt, a fifth gear and a sixth gear are respectively arranged in the second guide rail, the second synchronous belt runs in the first guide rail, the third synchronous belt runs in the second guide rail, the third gear and the fourth gear are respectively arranged at two ends of the second synchronous belt and used for tensioning the second synchronous belt and driving the second synchronous belt to run, the third gear and the fourth gear are respectively arranged at two ends of the third synchronous belt and used for tensioning the third synchronous belt and driving the third synchronous belt to run, any one of the third gear, the fourth gear, the fifth gear and the sixth gear is driven by a second motor, the baffle both sides are fixed in second hold-in range and third hold-in range through second mounting and third mounting respectively.
In some embodiments, the stirring mechanism includes a down filling box, a stirring device is disposed in the down filling box, the stirring device includes a stirring shaft, a stirring paddle and a third motor for driving the stirring shaft to rotate, the stirring shaft is horizontally disposed in the down filling box, the stirring paddle is mounted on the stirring shaft, and the third motor is mounted outside the down filling box. The down filling box is internally provided with a first air pressure device which comprises a first air pump and a first air pipe used for communicating the first air pump with the top of the down filling box. The first air pressure device also comprises a first electromagnetic valve, wherein the first electromagnetic valve is arranged on the first air pipe and is used for controlling whether high-pressure air is introduced or not. The stirring device can keep the eiderdown in a fluffy state before the eiderdown enters the second down conveying pipe and the third down conveying pipe, cannot cause blockage, and is simple in structure and convenient to operate.
In some embodiments, two rotating shafts which are parallel up and down are arranged on one side of the down filling box, scrapers are arranged on the rotating shafts at equal intervals, the end parts of the two rotating shafts are connected through a fourth synchronous belt, and any rotating shaft is driven by a fourth motor. Or the two rotating shafts are driven by two motors respectively. The down feather is slowly conveyed from the down feather storage box to the down feather filling box by adopting a scraper structure.
In some embodiments, an infrared sensor is provided within the down-filled tank. Wherein, infrared sensor is used for restricting the height of eiderdown in filling the fine hair case. When the down feather in the down feather filling box exceeds the height set by the infrared sensor, the computer controller receives a signal fed back by the infrared sensor, and drives the second motor to move the baffle downwards to the bottom so as to prevent the down feather in the down feather filling box from being fed into the down feather filling box.
In some embodiments, the lower floor of the filing tank is smaller than the upper floor. The down feather in the down feather filling box can be sucked into the box body of the weighing device to the maximum extent.
In some embodiments, the weighing mechanism includes the weighing box, and weighing box top is equipped with the mounted beam, and the mounted beam is fixed with a plurality of weighing device, and the weighing device includes with mounted beam fixed connection's weighing sensor and hang the box in the weighing sensor below, and the box includes box and lower box, goes up the box and is cuboid or square structure, and lower box is for the four prismatic table of falling of from top to bottom narrowing gradually form, goes up box and lower box constitution wholly. Wherein, a second air pressure device is arranged in the box body and comprises a second air pump arranged outside the weighing mechanism and a second air pipe used for communicating the second air pump with the top of the box body. The second air pressure device also comprises a second electromagnetic valve, wherein the second electromagnetic valve is arranged on the second air pipe and used for controlling whether high-pressure air is introduced or not. The weighing device of the technical scheme is fixed through the suspension beam, can still keep basic stability in the down filling process, and cannot shake, so that the weighing device can be used for weighing quickly and efficiently, and the overall working efficiency of the down filling machine is improved.
In some embodiments, the first motor, the second motor, the third motor, the fourth motor, the infrared sensor, the first air pump and the second air pump are connected with a computer controller or a PLC controller. And automatic control is realized through a computer controller or a PLC (programmable logic controller).
Drawings
Fig. 1 is a schematic structural diagram of an efficient and energy-saving down filling machine according to an embodiment of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in figure 1 of the drawings, in which,
an energy-efficient down filling machine, characterized in that includes:
the conveying mechanism 1 is used for conveying down;
the stirring mechanism 2 is communicated with the conveying mechanism 1, and the stirring mechanism 2 is used for stirring and opening down;
Conveying mechanism 1, including depositing fine hair case 11, deposit the fine hair case 11 top and be equipped with an opening, deposit the fine hair incasement and be equipped with push pedal 12, push pedal 12 pushes away the eiderdown from depositing fine hair case 11 to rabbling mechanism 2 through a drive arrangement 13.
The first driving device 13 comprises a rail groove, a first synchronous belt, a first gear, a second gear and a first motor, wherein the rail groove is formed in two sides of the down storage box 11, the setting direction of the rail groove is perpendicular to the plane where the push plate 12 is located, the first synchronous belt is arranged in the rail groove and runs in the rail groove, the first gear and the first gear are respectively arranged at two ends of the synchronous belt and used for tensioning the synchronous belt and driving the synchronous belt to run, the first gear or the second gear is driven by the first motor, and the push plate 12 is fixed on the first synchronous belt through a first fixing piece.
A baffle 6 is arranged between the conveying mechanism 1 and the stirring mechanism 2, and the baffle 6 moves up and down through a second driving device 61.
The stirring mechanism 2 comprises a down filling box 21, wherein a stirring device 22 is arranged in the down filling box 21, the stirring device 22 comprises a stirring shaft, a stirring paddle and a third motor for driving the stirring shaft to rotate, the stirring shaft is horizontally arranged in the down filling box 21, the stirring paddle is arranged on the stirring shaft, and the third motor is arranged outside the down filling box 21. A first air pressure device is arranged in the down filling box 21, and comprises a first air pump and a first air pipe used for communicating the first air pump with the top of the down filling box.
Two rotating shafts 23 which are parallel up and down are arranged on one side of the down filling box 21, which is positioned on the conveying mechanism 1, scrapers are arranged on the rotating shafts 23 at equal intervals, the end parts of the two rotating shafts 23 are connected through a fourth synchronous belt, and any rotating shaft 23 is driven by a fourth motor.
An infrared sensor is arranged in the down filling box 21.
The lower bottom surface of the down filling box 21 is smaller than the upper bottom surface.
The first motor, the second motor, the third motor, the fourth motor, the infrared sensor, the first air pump and the second air pump are connected with the computer controller.
The working principle is as follows: after down is added into the down storage box 11, under the control of a computer program, a first motor drives a first gear or a second gear to drive a push plate 12 fixed on a first synchronous belt, the down is pushed from the down storage box 11 to the down filling box 12, at the moment, two rotating shafts 23 are driven by a fourth motor, the down feather is scraped from the down feather storage box 11 to the down feather filling box 12 through a scraping plate, and the stirring device 22 is driven through a third motor, stirring and opening the down feather entering the down feather filling box 12, pressing the down feather in the down feather filling box 12 into the weighing mechanism 3 through the down feather conveying pipe 4 by a first air pressure device, feeding the weight of the down feather in the box body below back to the computer controller by a weighing sensor of the weighing device, when the weight reaches a set value, the computer controller stops sending down to the box body of the weighing device, and simultaneously, the computer controller fills the down in the box body of the weighing device into the down product through the down filling pipe through the second air pressure device. When the down feather in the down feather filling box 12 exceeds the height set by the infrared sensor, the computer controller receives a signal fed back by the infrared sensor, and drives the second motor to move the baffle downwards to the bottom so as to prevent the down feather in the down feather filling box 11 from being fed into the down feather filling box 12, and when the down feather in the down feather filling box 12 is lower than the height set by the infrared sensor, the computer controller drives the second motor again to move the baffle upwards so as to allow the down feather in the down feather filling box 11 to be fed into the down feather filling box 12. The operation is repeated in such a cycle.
The down filling machine provided by the embodiment of the invention has the characteristics of convenience in feeding, high down filling efficiency, low electric energy loss, high efficiency and energy conservation.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various changes and modifications can be made without departing from the inventive concept of the present invention, and these should also be construed as being within the scope of the present invention.
Claims (9)
1. An efficient and energy-saving down filling machine is characterized by comprising:
the conveying mechanism (1), the said conveying mechanism (1) is used for conveying the eiderdown;
the stirring mechanism (2) is communicated with the conveying mechanism (1), the stirring mechanism (2) is used for stirring and opening down, and the stirring mechanism (2) and the conveying mechanism (1) are arranged on the left and right sides;
the down feather stirring device comprises a weighing mechanism (3), wherein the weighing mechanism (3) is communicated with a stirring mechanism (2) through a plurality of down feather conveying pipes (4), the weighing mechanism (3) is used for weighing down feather, and a plurality of down feather filling pipes (5) are arranged on the weighing mechanism (3);
conveying mechanism (1), including depositing fine hair case (11), it is equipped with an opening to deposit fine hair case (11) top, be equipped with push pedal (12) in depositing fine hair case (11), push pedal (12) are pushed away the eiderdown from depositing fine hair case (11) to rabbling mechanism (2) through first drive arrangement (13).
2. An efficient energy-saving down filling machine according to claim 1, wherein the first driving device (13) comprises a rail groove, a first synchronous belt, a first gear, a second gear and a first motor, the rail groove is arranged at two sides of the down storage box (11), the rail groove is arranged in a direction perpendicular to the plane of the push plate (12), the first synchronous belt is arranged in the rail groove and runs in the rail groove, the first gear and the first gear are respectively arranged at two ends of the synchronous belt and used for tensioning the synchronous belt and driving the synchronous belt to run, the first gear or the second gear is driven by the first motor, and the push plate (12) is fixed on the first synchronous belt by a first fixing member.
3. A highly efficient energy-saving down filling machine according to claim 1, characterized in that a baffle (6) is arranged between the conveying mechanism (1) and the stirring mechanism (2), and the baffle (6) moves up and down by a second driving device (61).
4. The efficient energy-saving down filling machine according to claim 3, wherein the second driving device (61) comprises a first guide rail and a second guide rail, the first guide rail and the second guide rail are fixed on the stirring mechanism (2), the first guide rail and the second guide rail are arranged in parallel, the arrangement direction of the guide rails is consistent with the plane of the baffle (6), the first guide rail is internally provided with a second synchronous belt, a third gear and a fourth gear, the second guide rail is internally provided with a third synchronous belt, a fifth gear and a sixth gear, the second synchronous belt runs in the first guide rail, the third synchronous belt runs in the second guide rail, the third gear and the fourth gear are respectively arranged at two ends of the second synchronous belt and used for tensioning the second synchronous belt and driving the second synchronous belt to run, the third gear and the fourth gear are respectively arranged at two ends of the third synchronous belt, the second synchronous belt is used for tensioning a third synchronous belt and driving the third synchronous belt to run, any one of the third gear, the fourth gear, the fifth gear and the sixth gear is driven by a second motor arranged on the outer side of the stirring mechanism (2), and two sides of the baffle are fixed on the second synchronous belt and the third synchronous belt through a second fixing piece and a third fixing piece respectively.
5. The efficient energy-saving down filling machine according to claim 1, wherein the stirring mechanism (2) comprises a down filling box (21), a stirring device (22) is arranged in the down filling box (21), the stirring device (22) comprises a stirring shaft, a stirring paddle and a third motor for driving the stirring shaft to rotate, the stirring shaft is horizontally arranged in the down filling box (21), the stirring paddle is arranged on the stirring shaft, the third motor is arranged on the outer side of the down filling box (21), a first air pressure device is arranged in the down filling box (21), and the first air pressure device comprises a first air pump and a first air pipe for communicating the first air pump with the top of the down filling box (21).
6. A high-efficiency energy-saving down filling machine according to claim 5, characterized in that one side of the down filling box (21) on the conveying mechanism (1) is provided with two rotating shafts (23) which are parallel up and down, the rotating shafts (23) are provided with scrapers at equal intervals, the ends of the two rotating shafts (23) are connected through a fourth synchronous belt, and any rotating shaft (23) is driven by a fourth motor arranged outside the down filling box (21).
7. An efficient energy-saving down filling machine according to claim 5, characterized in that an infrared sensor is arranged in the down filling box (21).
8. An efficient and energy-saving down filling machine according to claim 5, characterized in that the lower bottom surface of the down filling box (21) is smaller than the upper bottom surface.
9. A high-efficiency energy-saving down filling machine according to claim 1, wherein the weighing mechanism (3) comprises a weighing box (31), a suspension beam is arranged on the top of the weighing box (31), a plurality of weighing devices are fixed on the suspension beam, the weighing devices comprise a weighing sensor fixedly connected with the suspension beam and a box body suspended below the weighing sensor, the box body comprises an upper box body and a lower box body, the upper box body is of a cuboid or square structure, the lower box body is of an inverted quadrangular frustum pyramid shape gradually narrowed from top to bottom, the upper box body and the lower box body are integrated, a second air pressure device is arranged in the box body, and the second air pressure device comprises a second air pump arranged outside the weighing mechanism (3) and a second air pipe used for communicating the second air pump with the top of the box body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710505702.9A CN107098308B (en) | 2017-06-28 | 2017-06-28 | Efficient energy-saving down filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710505702.9A CN107098308B (en) | 2017-06-28 | 2017-06-28 | Efficient energy-saving down filling machine |
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| CN107098308A CN107098308A (en) | 2017-08-29 |
| CN107098308B true CN107098308B (en) | 2022-06-03 |
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| CN201710505702.9A Active CN107098308B (en) | 2017-06-28 | 2017-06-28 | Efficient energy-saving down filling machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108043265B (en) * | 2017-11-27 | 2020-12-11 | 温州意成自动化科技有限公司 | Paper pulp stirring equipment capable of stirring paper pulp back and forth at high and low positions |
| CN108639590A (en) * | 2018-07-04 | 2018-10-12 | 常熟市荣康电子科技有限公司 | The gate mechanism of the downward warehouse supply suede/cotton of warehouse on down-filling/cotton-filling machine |
| CN111227408A (en) * | 2020-03-31 | 2020-06-05 | 上海烨辉经贸有限公司 | Production of waistcoat is with filling fine hair device |
| CN113200507A (en) * | 2021-05-04 | 2021-08-03 | 苏州艾露恩智能科技有限公司 | Quantitative down feather filling yarn |
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|---|---|---|---|---|
| GB180755A (en) * | 1921-03-01 | 1922-06-01 | Louis Grand Broel | Improvements in apparatus for teasing and cleaning stuffing materials for mattresses and the like and for feeding the treated materials to the covers of said articles orto other enclosed spaces |
| DE2451664A1 (en) * | 1974-10-30 | 1976-05-13 | Lorch Ag Maschf | Down and feathers filler for quilts - .arms in silo feed down into shaft with flap sealing at fill weight |
| CN103101871A (en) * | 2013-02-18 | 2013-05-15 | 苏州比阳特服装设备有限公司 | Automatic down filling machine |
| CN103318834A (en) * | 2013-07-10 | 2013-09-25 | 苏州琼派瑞特电子科技有限公司 | Down filling machine with good down filling effect |
| CN103935950A (en) * | 2014-05-14 | 2014-07-23 | 常熟市百联自动机械有限公司 | Flock outlet device |
| CN104229712A (en) * | 2014-08-21 | 2014-12-24 | 苏州琼派瑞特电子科技有限公司 | Down piling and caking-prevention small-sized down filling machine |
| CN104760918A (en) * | 2015-03-16 | 2015-07-08 | 常熟市百联自动机械有限公司 | Weighing box of woolen filling machine with buffer function and wooden filling method thereof |
| CN106006534A (en) * | 2016-07-12 | 2016-10-12 | 南通云龙智能科技有限公司 | Down filling machine |
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2017
- 2017-06-28 CN CN201710505702.9A patent/CN107098308B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB180755A (en) * | 1921-03-01 | 1922-06-01 | Louis Grand Broel | Improvements in apparatus for teasing and cleaning stuffing materials for mattresses and the like and for feeding the treated materials to the covers of said articles orto other enclosed spaces |
| DE2451664A1 (en) * | 1974-10-30 | 1976-05-13 | Lorch Ag Maschf | Down and feathers filler for quilts - .arms in silo feed down into shaft with flap sealing at fill weight |
| CN103101871A (en) * | 2013-02-18 | 2013-05-15 | 苏州比阳特服装设备有限公司 | Automatic down filling machine |
| CN103318834A (en) * | 2013-07-10 | 2013-09-25 | 苏州琼派瑞特电子科技有限公司 | Down filling machine with good down filling effect |
| CN103935950A (en) * | 2014-05-14 | 2014-07-23 | 常熟市百联自动机械有限公司 | Flock outlet device |
| CN104229712A (en) * | 2014-08-21 | 2014-12-24 | 苏州琼派瑞特电子科技有限公司 | Down piling and caking-prevention small-sized down filling machine |
| CN104760918A (en) * | 2015-03-16 | 2015-07-08 | 常熟市百联自动机械有限公司 | Weighing box of woolen filling machine with buffer function and wooden filling method thereof |
| CN106006534A (en) * | 2016-07-12 | 2016-10-12 | 南通云龙智能科技有限公司 | Down filling machine |
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| CN107098308A (en) | 2017-08-29 |
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