CN107096668B - High-speed automatic spraying integrated equipment - Google Patents
High-speed automatic spraying integrated equipment Download PDFInfo
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- CN107096668B CN107096668B CN201710346721.1A CN201710346721A CN107096668B CN 107096668 B CN107096668 B CN 107096668B CN 201710346721 A CN201710346721 A CN 201710346721A CN 107096668 B CN107096668 B CN 107096668B
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- Prior art keywords
- developing roller
- spraying
- cleaning device
- cleaning
- developing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0218—Pretreatment, e.g. heating the substrate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/12—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention provides high-speed automatic spraying integrated equipment which comprises a supporting seat frame and a control console, wherein a high-temperature oven, a cleaning device and a spraying device which are sequentially processed are arranged on the supporting seat frame; an input conveyor belt penetrating through the high-temperature oven is installed on the input side, and a bearing box for bearing the conveying of the plurality of developing rollers is borne on the input conveyor belt; the tail end of the input conveyor belt is provided with a front manipulator for clamping and transferring the developing roller; a post-positioned manipulator for clamping and moving out the developing roller is arranged at the rear side of the spraying coating; the lower sides of the cleaning device and the spraying device are also provided with developing roller bearing seats used for bearing the developing roller to be conveniently pushed to the cleaning station and the spraying station respectively, and a transverse pushing mechanism used for pushing the developing roller bearing seats and the developing roller to be pushed to the cleaning station and the spraying station is arranged in the supporting seat frame; a placing box recovery belt for recovering and outputting the vacant receiving box is arranged on the supporting seat frame; through automatic processing, the processing cost is saved, the processing efficiency and the processing quality are improved, and the uniformity of the coating quality of the developing tube is ensured.
Description
Technical Field
The invention relates to the field of carbon powder box processing, in particular to high-speed automatic spraying integrated equipment.
Background
Toner cartridge, also known as toner cartridge. The method not only determines the quality of printing quality, but also determines the cost of a user in the using process; in a laser printer, most of imaging components are intensively arranged on the toner cartridge, and the quality of printing depends on the quality of the toner cartridge to a great extent.
The developing roller is an important part in the toner cartridge, and mainly comprises an iron shaft, a layer of specially-made conductive rubber wrapped on the surface of the iron shaft and a coating sprayed on the conductive rubber, wherein the coating also needs certain requirements on conductivity, wear resistance and roughness.
In the prior art, the spraying mode of the developing roller is as follows: one is a pure manual spraying mode; one is a manual and machine combined semi-automatic spray process, in which high temperature drying and spray are separated and manually engaged. The pure manual spraying mode has low processing efficiency and high cost, and the processed developing rollers have uneven quality; the semi-automatic spraying process improves the processing efficiency to a certain extent, saves the cost, but still adopts manual operation in the process connection of high-temperature drying and spraying.
Disclosure of Invention
The invention provides the high-speed automatic spraying integrated equipment which is suitable for the automatic processing of the developing roller, realizes the automation of the pipe cutting, pipe conveying and pipe penetrating, greatly saves the processing cost, improves the processing efficiency and the processing quality, and ensures the uniformity of the coating quality of the developing roller.
In order to achieve the purpose of the invention, the invention adopts the technical scheme that:
the high-speed automatic spraying integrated equipment comprises a supporting seat frame and a control console, wherein a high-temperature oven, a cleaning device and a spraying device for drying, cleaning and spraying a developing roller to be processed are sequentially connected with the supporting seat frame; an input conveyor belt which passes through a high-temperature oven for drying and processing and conveys the developing roller to be processed to the front side of the cleaning device is arranged at the input side of the supporting seat frame, and a plurality of bearing boxes which are used for bearing the plurality of developing rollers and limiting and fixing the developing rollers so as to facilitate the conveying of the developing rollers in multiple batches respectively are borne on the input conveyor belt; the tail end of the input conveying belt is provided with a front-end manipulator which clamps the developing roller in the bearing box and conveys the developing roller to a cleaning device for cleaning; a rear manipulator which clamps and moves the sprayed developing roller to a finished product placing position is arranged on the rear side of the cleaning device; the lower sides of the cleaning device and the spraying device are also provided with a developing roller bearing seat used for bearing a developing roller transferred by a front manipulator and facilitating the developing roller to be respectively pushed to a cleaning station and a spraying station, a plurality of arc-shaped supporting ports which are coaxially distributed and are respectively used for supporting rotating shafts at two ends of the developing roller are arranged at two sides of the developing roller bearing seat, and a transverse pushing mechanism used for pushing the developing roller on the developing roller bearing seat to be respectively pushed to the cleaning station and the spraying station along the output direction is arranged in the supporting seat frame; the lower side of the cleaning device is also provided with a first driving wheel which is positioned beside the side of the arc-shaped support opening, is convenient for driving the developing roller in the arc-shaped support opening to rotate in the circumferential direction and is convenient for the cleaning device to clean the developing roller in the circumferential direction; the lower side of the spraying device is also provided with a second driving wheel which is positioned beside the side of the arc-shaped support opening, is convenient for driving the developing roller in the arc-shaped support opening to rotate in the circumferential direction and is convenient for the spraying device to spray the developing roller in the circumferential direction; and a box placing and recycling belt used for recycling and outputting the receiving box which is arranged at the tail end of the input conveyor belt in an empty mode is arranged on the supporting seat frame at the rear sides of the cleaning device and the spraying device.
Preferably, the front manipulator comprises a first driving motor, a first linkage belt and at least one pair of front pneumatic clamping hands, the first driving motor, the first linkage belt and the pair of front pneumatic clamping hands are arranged on the top side of the supporting seat frame, the front pneumatic clamping hands are used for clamping and moving the developing roller at the tail end of the input conveying belt to the developing roller bearing seat along the guide rail under the driving of the first driving motor, the upper side of each front pneumatic clamping hand is connected to the first linkage belt, and the transverse pushing mechanism pushes the developing roller on the developing roller bearing seat to push the developing roller to the cleaning station along the output direction.
Preferably, the rear manipulator comprises a second driving motor arranged on the top side of the supporting seat frame, a second linkage belt and at least one pair of rear pneumatic clamping hands for respectively clamping two ends of the developing roller, the transverse pushing mechanism pushes the developing roller on the developing roller bearing seat to respectively push the developing roller to the spraying station along the output direction, and the upper side of each rear pneumatic clamping hand is connected to the second linkage belt and is driven by the second driving motor to clamp and move the sprayed developing roller to the finished product placing box along the guide rail.
Preferably, the front side of the cleaning device is further provided with a longitudinal pushing mechanism for pushing the empty receiving box at the tail end of the input conveyor belt to the parallel box placing and recycling belt.
The invention has the beneficial effects that:
the automatic spraying device changes the original manual spraying mode and the original semi-automatic spraying mode into full-automatic operation, is matched with an automatic pipe cutting, conveying and penetrating process, realizes automatic processing in the subsequent cleaning and spraying processes through the matching of the front pneumatic clamping hand, the rear pneumatic clamping hand and the first driving wheel and the second driving wheel with the cleaning device and the spraying device respectively, realizes full-flow automatic processing, and directly outputs a processed finished product; the cost is greatly saved, the processing efficiency and the processing quality of the coating of the developing roller are improved, and the uniformity of the coating quality of the developing tube is ensured.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a partial main view magnification configuration of the present invention;
FIG. 3 is an enlarged perspective view of the cleaning device and the spraying device of the present invention with the outer casing removed;
FIG. 4 is a schematic view on a larger scale of a cleaning device and a spray device of the present invention with the housing removed;
the following describes embodiments of the present invention in further detail with reference to the accompanying drawings.
Detailed Description
The high-speed automatic spraying integrated equipment comprises a support frame 1 and a control console 2, wherein a high-temperature oven 4, a cleaning device 5 and a spraying device 6 for drying, cleaning and spraying a developing roller 3 to be processed are sequentially connected and arranged on the support frame 1; an input side of the supporting seat frame 1 is provided with an input conveyor belt 7 which passes through the high-temperature oven 4 for drying and processing and conveys the developing roller 3 to be processed to the front side of the cleaning device 5, and a plurality of receiving boxes 8 which are used for receiving the plurality of developing rollers 3 and limiting and fixing the developing rollers 3 so as to facilitate the conveying of the developing rollers 3 in batches respectively are borne on the input conveyor belt 7; a front manipulator 9 which clamps the developing roller 3 in the receiving box 8 and conveys the developing roller to the cleaning device 5 for cleaning is arranged at the tail end of the input conveyor belt 7; a post-positioned manipulator 10 which clamps and moves the sprayed developing roller 3 to a finished product placing position is arranged at the rear side of the cleaning device 5; the lower sides of the cleaning device 5 and the spraying device 6 are also provided with a developing roller bearing seat 11 for bearing the developing roller 3 transferred by the front manipulator 9 so as to respectively push the developing roller to the cleaning station and the spraying station, and a transverse pushing mechanism 12 for pushing the developing roller on the developing roller bearing seat 11 to respectively push the developing roller to the cleaning station and the spraying station along the output direction is arranged in the supporting seat frame 1; the supporting frame 1 at the rear side of the cleaning device 5 and the spraying device 6 is provided with a placing box recovery belt 13 for recovering and outputting the receiving box 8 with the empty tail end of the input conveyor belt 7, and the front side of the cleaning device 5 is also provided with a longitudinal pushing mechanism 14 for pushing the receiving box 8 with the empty tail end of the input conveyor belt 7 to the placing box recovery belt 13 which is arranged in parallel.
As shown in fig. 3 and 4, a plurality of arc-shaped support openings 15 are coaxially distributed on two sides of the developing roller bearing 11 and are respectively used for supporting rotating shafts at two ends of the developing roller 3; the lower side of the cleaning device 5 is also provided with a first driving wheel 16 which is positioned beside the arc-shaped supporting opening 15 and is convenient for driving the circumferential rotation of the developing roller in the arc-shaped supporting opening 15 and is convenient for the cleaning device 5 to clean the circumferential direction of the developing roller, and the lower side of the spraying device 6 is also provided with a second driving wheel 17 which is positioned beside the arc-shaped supporting opening 15 and is convenient for driving the circumferential rotation of the developing roller in the arc-shaped supporting opening 15 and is convenient for the spraying device 6 to spray the circumferential direction of the developing roller.
As shown in fig. 3 and 4, the front manipulator 9 includes a first driving motor 90 disposed on the top side of the supporting frame, a first linkage belt 91, and two pairs of front pneumatic grippers 92 disposed side by side and respectively gripping two ends of the developing roller simultaneously, an upper side of the front pneumatic gripper 92 is connected to the first linkage belt 91 and clamps and moves the developing roller at the end of the input conveyor belt 7 to the cleaning device 5 under the driving of the first driving motor 90, an upper side of the front pneumatic gripper 92 is connected to the first linkage belt 91 and clamps and moves the developing roller at the end of the input conveyor belt 7 to the developing roller receiving seat 11 along the guide rail under the driving of the first driving motor 90, and the transverse pushing mechanism 12 pushes the developing roller on the developing roller receiving seat 11 to push to the cleaning station along the output direction respectively. The rear manipulator 10 comprises a second driving motor 100, a second linkage belt 101 and two pairs of rear pneumatic grippers 102 which are arranged on the top side of the supporting seat frame 1 in parallel and used for simultaneously gripping two ends of the developing roller, respectively, the transverse pushing mechanism 12 continues to push the developing roller on the developing roller bearing seat 11 to respectively push the developing roller to a spraying station along the output direction, and the upper side of the rear pneumatic gripper 10 is connected to the second linkage belt 101 and clamps and moves the sprayed developing roller to a finished product placing box (not shown) along a guide rail under the driving of the second driving motor 100.
When the developing roller works, the developing roller is driven on the input conveyor belt 7 and dried by the high-temperature oven 4; when the developing roller reaches the tail end of the input conveyor belt 7, the front-end manipulator 9 moves in parallel to the developing roller to clamp, and moves the developing roller to the developing roller bearing seat 11 arranged on the cleaning device 5, the cleaning spray gun in the cleaning device 5 starts to act, the first driving wheel 15 simultaneously drives the developing roller to rotate in the circumferential direction to clean the developing roller, and after the cleaning is finished, the developing roller is cleaned.
The developing roller bearing seat 11 is translated backwards to a spraying station at the lower side of the spraying device 6, a paint spray gun in the spraying device 6 starts to act, the second driving wheel 16 simultaneously drives the developing roller to rotate circumferentially, the paint spray gun sprays the developing roller, and after the spraying operation is finished, the post-positioned mechanical arm 10 clamps and moves the sprayed developing roller into a finished product placing box.
The above-mentioned embodiments are merely preferred embodiments of the present invention, and not intended to limit the scope of the invention, and all equivalent changes in shape, structure and principle of the invention should be covered by the protection scope of the present invention.
Claims (4)
1. High-speed automatic spraying integration equipment, including pedestal frame and control cabinet, its characterized in that:
the supporting seat frame is sequentially connected with a high-temperature oven, a cleaning device and a spraying device which are used for drying, cleaning and spraying the developing roller to be processed;
an input conveyor belt which passes through a high-temperature oven for drying and processing and conveys the developing roller to be processed to the front side of the cleaning device is arranged at the input side of the supporting seat frame, and a plurality of bearing boxes which are used for bearing the plurality of developing rollers and limiting and fixing the developing rollers so as to facilitate the conveying of the developing rollers in multiple batches respectively are borne on the input conveyor belt;
the tail end of the input conveying belt is provided with a front-end manipulator which clamps the developing roller in the bearing box and conveys the developing roller to a cleaning device for cleaning;
a rear manipulator which clamps and moves the sprayed developing roller to a finished product placing position is arranged on the rear side of the cleaning device;
the lower sides of the cleaning device and the spraying device are also provided with a developing roller bearing seat used for bearing a developing roller transferred by a front manipulator and facilitating to respectively push the developing roller to a cleaning station and a spraying station, a plurality of arc-shaped bearing openings which are coaxially distributed and are respectively used for bearing and supporting rotating shafts at two ends of the developing roller are arranged at two sides of the developing roller bearing seat, and a transverse pushing mechanism used for pushing the developing roller on the developing roller bearing seat to respectively push the developing roller to the cleaning station and the spraying station along the output direction is arranged in the supporting seat frame;
the lower side of the cleaning device is also provided with a first driving wheel which is positioned beside the side of the arc-shaped support opening, is convenient for driving the developing roller in the arc-shaped support opening to rotate in the circumferential direction and is convenient for the cleaning device to clean the developing roller in the circumferential direction;
the lower side of the spraying device is also provided with a second driving wheel which is positioned beside the side of the arc-shaped support opening, is convenient for driving the developing roller in the arc-shaped support opening to rotate in the circumferential direction and is convenient for the spraying device to spray the developing roller in the circumferential direction;
and a box placing and recycling belt used for recycling and outputting the empty receiving box at the tail end of the input conveyor belt is arranged on the supporting seat frame at the rear side of the cleaning device and the spraying device.
2. The high-speed automatic spraying integrated equipment according to claim 1, wherein the front manipulator comprises a first driving motor arranged on the top side of the support frame, a first linkage belt and at least one pair of front pneumatic clamping hands for clamping two ends of the developing roller respectively, the upper side of each front pneumatic clamping hand is connected to the first linkage belt and clamps and moves the developing roller at the tail end of the input conveying belt onto the developing roller bearing seat along the guide rail under the driving of the first driving motor, and the transverse pushing mechanism pushes the developing rollers on the developing roller bearing seat to be pushed to the cleaning stations along the output direction respectively.
3. The integrated high-speed automatic spraying equipment according to claim 1, wherein the rear manipulator comprises a second driving motor arranged on the top side of the supporting seat frame, a second linkage belt and at least one pair of rear pneumatic clamping hands for respectively clamping two ends of the developing roller, the transverse pushing mechanism pushes the developing roller on the developing roller bearing seat to respectively push to the spraying stations along the output direction, the rear pneumatic clamping hands are connected to the second linkage belt at the upper side, and the sprayed developing roller is clamped and moved to the finished product placing box along the guide rail under the driving of the second driving motor.
4. The integrated high-speed automatic spraying equipment according to claim 1, wherein a longitudinal pushing mechanism for pushing the empty receiving box at the tail end of the input conveyor belt to a parallel box placing and recycling belt is further arranged at the front side of the cleaning device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710346721.1A CN107096668B (en) | 2017-05-16 | 2017-05-16 | High-speed automatic spraying integrated equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710346721.1A CN107096668B (en) | 2017-05-16 | 2017-05-16 | High-speed automatic spraying integrated equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107096668A CN107096668A (en) | 2017-08-29 |
| CN107096668B true CN107096668B (en) | 2022-08-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710346721.1A Active CN107096668B (en) | 2017-05-16 | 2017-05-16 | High-speed automatic spraying integrated equipment |
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| Country | Link |
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| CN (1) | CN107096668B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107899835A (en) * | 2017-12-14 | 2018-04-13 | 海盐汇通智能家居股份有限公司 | A kind of steel pipe plastic-blasting device |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07181811A (en) * | 1994-12-22 | 1995-07-21 | Ricoh Co Ltd | Rotary device such as roller using liquid |
| CN201437104U (en) * | 2009-06-10 | 2010-04-14 | 东莞丰裕电机有限公司 | Shaft piece powder spraying system |
| CN201880645U (en) * | 2010-06-04 | 2011-06-29 | 刘宝利 | Automatic coating machine for rubber rollers |
| CN103359463A (en) * | 2012-03-29 | 2013-10-23 | 平田机工株式会社 | Transport unit and transport apparatus |
| CN104084339A (en) * | 2014-07-11 | 2014-10-08 | 曹国柱 | Automatic spraying machine |
| CN106081597A (en) * | 2016-07-20 | 2016-11-09 | 珠海华冠科技股份有限公司 | Battery core automatic conveyor line |
| CN207238316U (en) * | 2017-05-16 | 2018-04-17 | 珠海鼎龙新材料有限公司 | High-Speed Automatic spraying integration apparatus |
-
2017
- 2017-05-16 CN CN201710346721.1A patent/CN107096668B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07181811A (en) * | 1994-12-22 | 1995-07-21 | Ricoh Co Ltd | Rotary device such as roller using liquid |
| CN201437104U (en) * | 2009-06-10 | 2010-04-14 | 东莞丰裕电机有限公司 | Shaft piece powder spraying system |
| CN201880645U (en) * | 2010-06-04 | 2011-06-29 | 刘宝利 | Automatic coating machine for rubber rollers |
| CN103359463A (en) * | 2012-03-29 | 2013-10-23 | 平田机工株式会社 | Transport unit and transport apparatus |
| CN104084339A (en) * | 2014-07-11 | 2014-10-08 | 曹国柱 | Automatic spraying machine |
| CN106081597A (en) * | 2016-07-20 | 2016-11-09 | 珠海华冠科技股份有限公司 | Battery core automatic conveyor line |
| CN207238316U (en) * | 2017-05-16 | 2018-04-17 | 珠海鼎龙新材料有限公司 | High-Speed Automatic spraying integration apparatus |
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| Publication number | Publication date |
|---|---|
| CN107096668A (en) | 2017-08-29 |
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