CN107096552A - A kind of catalyst and preparation method for FCC gasoline removal of mercaptans - Google Patents

A kind of catalyst and preparation method for FCC gasoline removal of mercaptans Download PDF

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CN107096552A
CN107096552A CN201710412089.6A CN201710412089A CN107096552A CN 107096552 A CN107096552 A CN 107096552A CN 201710412089 A CN201710412089 A CN 201710412089A CN 107096552 A CN107096552 A CN 107096552A
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catalyst
alumina support
content
carrier
alumina
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CN107096552B (en
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晁会霞
罗祥生
李剑云
肖长根
柳力凤
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Qinzhou University
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Qinzhou University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/14Phosphorus; Compounds thereof
    • B01J27/186Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J27/188Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with chromium, molybdenum, tungsten or polonium
    • B01J27/19Molybdenum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/14Phosphorus; Compounds thereof
    • B01J27/16Phosphorus; Compounds thereof containing oxygen, i.e. acids, anhydrides and their derivates with N, S, B or halogens without carriers or on carriers based on C, Si, Al or Zr; also salts of Si, Al and Zr
    • B01J27/18Phosphorus; Compounds thereof containing oxygen, i.e. acids, anhydrides and their derivates with N, S, B or halogens without carriers or on carriers based on C, Si, Al or Zr; also salts of Si, Al and Zr with metals other than Al or Zr
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/14Phosphorus; Compounds thereof
    • B01J27/16Phosphorus; Compounds thereof containing oxygen, i.e. acids, anhydrides and their derivates with N, S, B or halogens without carriers or on carriers based on C, Si, Al or Zr; also salts of Si, Al and Zr
    • B01J27/18Phosphorus; Compounds thereof containing oxygen, i.e. acids, anhydrides and their derivates with N, S, B or halogens without carriers or on carriers based on C, Si, Al or Zr; also salts of Si, Al and Zr with metals other than Al or Zr
    • B01J27/1802Salts or mixtures of anhydrides with compounds of other metals than V, Nb, Ta, Cr, Mo, W, Mn, Tc, Re, e.g. phosphates, thiophosphates
    • B01J27/1804Salts or mixtures of anhydrides with compounds of other metals than V, Nb, Ta, Cr, Mo, W, Mn, Tc, Re, e.g. phosphates, thiophosphates with rare earths or actinides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • B01J35/615100-500 m2/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/63Pore volume
    • B01J35/6350.5-1.0 ml/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/63Pore volume
    • B01J35/638Pore volume more than 1.0 ml/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64Pore diameter
    • B01J35/6472-50 nm
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64Pore diameter
    • B01J35/65150-500 nm
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G45/00Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • C10G45/02Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
    • C10G45/04Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used
    • C10G45/06Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof
    • C10G45/08Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof in combination with chromium, molybdenum, or tungsten metals, or compounds thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/201Impurities
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/70Catalyst aspects
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2400/00Products obtained by processes covered by groups C10G9/00 - C10G69/14
    • C10G2400/02Gasoline

Abstract

The present invention relates to a kind of catalyst for FCC gasoline removal of mercaptans, catalyst includes the alumina support with macroporous structure and the metal active constituent nickel and molybdenum that are carried on carrier, by weight percentage, alumina support with macroporous structure is 66 91wt%, contain adjuvant component phosphorus and magnesium, the 180nm of pore-size distribution 60, macropore ratio 2 75% in carrier, the 2.0ml/g of pore volume 0.8, the 300m of specific surface area 2502/g.Nickel oxide content is 5 19wt%, and oxidation molybdenum content is 2 15wt%.Catalyst tool removal of mercaptans activity is high, and diolefin hydrogenation selectivity is high, and loss of octane number is low.

Description

A kind of catalyst and preparation method for FCC gasoline removal of mercaptans
Technical field
It is used for FCC gasoline mercaptan-eliminating catalyst and preparation method the present invention relates to one kind.
Background technology
Increasingly strict with environmental regulation, countries in the world propose increasingly stricter to the quality of refinery products It is required that, the particularly limitation to refinery products sulfur content is more and more stricter.Contained vulcanization owner in oils To be mercaptan (RSH), thioether (RSR) etc., wherein influence of the mercaptan to product quality is maximum, very strong not only with foul smell Corrosivity, can also influence the stability of product.
CN1229838A discloses a kind of method for transformation of hydrocarbon ils, and this method is to be catalyzed feedstock oil and a kind of hydrofinishing Agent removal of mercaptans under the process conditions of hydro-sweetening, the Hydrobon catalyst contains the oxygen of load on the alumina support Change tungsten (molybdenum), nickel oxide and cobalt oxide, the wherein content of tungsten oxide (molybdenum) is 4-10wt%, and the content of nickel oxide is 1-5wt%, The content of cobalt oxide is 0.01-0.1wt%, and the ratio between the total atom number of nickel and cobalt and nickel, cobalt, total atom number of tungsten (molybdenum) are 0.3- 0.9.CN102451694A discloses a kind of hydrodesulfurization alcohol catalyst and its preparation method and application.The catalyst is with aluminum oxide Or silicon-containing alumina is carrier, using phosphorus as adjuvant component, using copper and zinc as active component, on the basis of catalyst quality, auxiliary agent The content of phosphorus is 0.5-3.0wt%, and the content of zinc oxide is 3-15wt%, and the content of cupric oxide is 5-30wt%.Because of the catalysis Agent has very strong hydrogenation activity, and when for handling full cut FCC gasoline, mercaptans content is reduced to 3 μ g/g by 38 μ g/g, together When olefin(e) centent 20v% is also reduced to by 25v%, RON losses are up to 1.3 units.CN00136870.2 provides a kind of use Selectively mercaptan-eliminating catalyst of mercaptan sulfur and preparation method thereof in removing aviation fuel.Catalyst count by weight including Following component:1. molybdenum oxide 7-20;2. cobalt oxide 0.1-5;3. nickel oxide 0-5 4. silica 0-10;5. phosphorus or boron or fluorine 0- 4;6. aluminum oxide 0-40;7. titanium dioxide 60-100.The preparation method of catalyst is that catalyst carrier maceration extract is impregnated into 1-2 Hour, then dried at 100-130 DEG C;It is last to obtain catalyst within 2-6 hours in 400-550 DEG C of roasting.This catalyst pair Mercaptan sulfur in jet fuel has good removal effect and preferable low temperature active.CN201210393263.4 is related to a kind of new The preparation method and application of type demercaptaning for gasoline adsorbent.The preparation method of the demercaptaning for gasoline adsorbent comprises the following steps: Solvent, metal ion presoma, mesoporous material are well mixed, are aged, organic ligand is added, hydrothermal crystallizing processing is carried out;So Afterwards, the product to hydrothermal crystallizing processing carries out suction filtration, washing, dried, and obtains zeolite imidazole class framework material/mesoporous material and is combined Thing;Compression molding, crushing and screening are carried out to the zeolite imidazole class framework material/mesoporous material compound, gasoline desulfurization is obtained Alcohol adsorbent.In zeolite imidazole class framework material/mesoporous material compound that the present invention is provided, zeolite imidazole class framework material Specific surface area is high, while being in high dispersion state on mesoporous material, efficiently solves the diffusion limitation reunited and caused.It is described molten Agent is one or more of combinations in deionized water, methanol, ethanol and DMF;The metal ion is Zn2+、Cu2+And Co2+In one or more of combinations;The metal ion presoma is the nitrate and/or second of metal ion One or more of combinations in hydrochlorate;The organic ligand is in imidazoles, 2-methylimidazole, 2- nitroimidazoles and benzimidazole One or more;The mesoporous material is modified ordered mesoporous molecular sieve.CN200910082945.1 is related to one kind and urged Change cracking gasoline selective hydrocatalyst and preparation method thereof.Catalyst of the present invention is by Al2O3-TiO2Composite oxide carrier With reactive metal oxides composition, based on the percentage by weight to catalyst, the NiO contents in its reactive metal oxides are 10-20w%, MoO3Content is 5-12w%;Wherein carrier Al2O3-TiO2Oxide TiO2:Al2O3Weight ratio be 0.01-1: 1.Catalyst of the present invention is in low temperature (100-200 DEG C), low pressure (1-3.0MPa), low hydrogen/gasoline ratio (hydrogen to oil volume ratio 5:1-100:1) Under conditions of, catalytically cracked gasoline is handled, very high de- diolefin and removal of mercaptans activity, selectivity and stability is shown. CN200910187903.4 discloses a kind of hydrodesulfurization alcohol catalyst and its preparation method and application.The catalyst is with HZSM-5 Molecular sieve is main carrier component, using copper and zinc as active component.Active component is in terms of oxide weight, and the content of cupric oxide is 5%-27%, the content of zinc oxide is 3%-15%, is prepared using saturation total immersion technology.The catalyst of the present invention is applied to light Matter oil product carries out selective hydrodesulfurization alcohol reaction, with removal of mercaptans activity height, the low feature of hydrogenation of olefins activity, and after reaction Liquid yield is high, loss of octane number is seldom.CN201610187374.8 is provided the light hydrocarbons regulated and controled based on aluminum oxide crystal face and taken off Mercaptan catalyst and its preparation method, the catalyst are using the gama-alumina after hydro-thermal process of the present invention regulation and control as carrier, with nickel And molybdenum is active metal.Light hydrocarbons mercaptan-eliminating catalyst of the present invention is high activity and high-selectivity catalyst, and it can use Macromolecular sulfide is generated with alkadienes effect in being catalyzed mercaptan in light hydrocarbons, and can also be catalyzed the selectivity of diolefin and is added Hydrogen saturation, compared with existing catalyst, catalyst desulfurizing alcohol activity provided by the present invention is high, diolefin hydrogenation selectivity is high, And active component is not lost in, not easy in inactivation, thus the catalyst runs cycle is long, with preferable prospects for commercial application.The invention Gama-alumina after hydro-thermal process regulation and control, as described above, the gama-alumina is characterised by that it has highly exposed (111) (110) crystal face so that active metal nickel (Ni) and molybdenum (Mo) in catalyst of the present invention can be in the gama-alumina crystal faces On realize that crystal face selection is preferably loaded, W metal is preferentially supported on newly (111) crystal face of exposure, and metal Mo is preferentially supported on Newly on (110) crystal face of exposure.Meanwhile, two kinds of active metals also by respectively with modified gama-alumina (111) and (110) effect of crystal face forms two kinds of different active crystal faces, so as to obtain the light hydrocarbons of high activity and high selectivity Mercaptan-eliminating catalyst.The catalyst can be in efficient removal liquefied petroleum gas, FCC gasoline, catalytic cracking gasoline and coker gasoline etc. In the case of mercaptan and/or alkadienes in light fraction, retain the alkene in raw material, the octane number RON of gasoline only reduces by 0.3 Point or so, so as to realize the high value added utilization of light hydrocarbons.
The composition and comparision contents of above-mentioned catalyst are more, and preparation technology is complicated, and produce catalyst prod matter in enormous quantities Amount is difficult control.
Macroporous oxide due to larger pore passage structure, higher specific surface area, good heat endurance, using extensively In fields such as heterogeneous catalyst, catalyst carrier, adsorption and separation material, chromatograph packing material, electrode material, acoustic resistance and thermal resistance materials.
The carrier of aluminum oxide with macroporous structure is relatively more.CN03126434.4 discloses a kind of macropore alumina supporter, Containing aluminum oxide, also containing a kind of halogen, on the basis of carrier total amount, the carrier contains 95-99 weight % aluminum oxide, with member Element meter, 0.1-5 weight % halogen, its acid amount is less than 0.2 mM/gram.The preparation method of macropore alumina supporter includes will A kind of precursor of aluminum oxide is molded and is calcined, before shaping and roasting, and the precursor of aluminum oxide is mixed with a kind of expanding agent Close, the expanding agent includes a kind of organic expanding agent and a kind of halide, sintering temperature is 600-850 DEG C, roasting time 1-10 Hour, the consumption of each component contains final alumina support, on the basis of carrier total amount, 95-99 weight % aluminum oxide, In terms of element, 0.1-5 weight % halogen.Organic expanding agent is in starch, synthetic cellulose, polymeric alcohol, surfactant One or more.Synthetic cellulose is in carboxymethyl cellulose, methylcellulose, ethyl cellulose, hydroxylated cellulose It is one or more of.One or more of the polymeric alcohol in polyethylene glycol, poly- propyl alcohol, polyvinyl alcohol, surfactant is selected from fat Fat alcohol APEO, fatty alkanol amide, molecular weight are 200-10000 acrylic copolymer, in maleic acid copolymer It is one or more of.CN201110410339.5 provides a kind of high temperature-resistant active aluminum oxide material and preparation method thereof, described oxygen Change aluminum to be made by following steps:After macropore boehmite, high viscous boehmite are mixed with additive with water, turning Speed adds the dilute nitric acid reaction that concentration is 30% to be stirred under 100-1000r/min, to the peptization that pH is 2.0-5.5 During state, 3-6h is aged under the stirring of 80 DEG C of -100 DEG C of temperature, add at room temperature pore creating material stir, it is slurrying, spraying, dry It is dry, it is calcined at 900 DEG C and aluminum oxide is made.The alumina material has the advantages that to be easy to batch production and high-ratio surface. It can be kept for a long time than surface in 110m at a temperature of 1000-1100 DEG C2/ more than g;The work of the alumina material preparation method Skill process is simple, with low cost.Wherein described sky agent of making is selected from polyvinyl alcohol, polyethylene glycol, polyacrylamide or methyl fibre One kind in dimension element, its consumption is the 0-40% of oxide gross weight in alumina material.《Zhongshan University's journal》(2002,41 (2):Method 121-122) introduced is as follows:A diameter of 600nm polystyrene colloidal crystal microballoon is placed on a buchner funnel, so The ethanol solution of aluminum nitrate and citric acid is added drop-wise under suction filtration on glue crystalline substance afterwards, allows it fully to penetrate into the gap of microballoon, Through drying and being calcined, polystyrene moulding is removed, macroporous aluminium oxide is obtained.《Acta PhySico-Chimica Sinica》(2006,22 (7):831- 835) method that granular formwork method prepares three-dimensional ordered macroporous alumina is described, this method is as follows:Emulsion polymerization is used first Method obtains polystyrene microsphere, and aluminum nitrate plus weak aqua ammonia are made into alumina sol, and both are then stirred into mixed by a certain percentage Close, it is ultrasonically treated, then through drying and being calcined, obtain macroporous aluminium oxide.CN201010221302.3 (CN102311134A) is open A kind of spherical integral macroporous alumina and preparation method thereof.This method comprises the following steps:By polymer microballoon emulsion, oxidation Alumina gel and coagulant are well mixed with certain proportion, and the mixture is scattered in oil phase, form w/o type drop, Ran Houzai Above-mentioned mixed phase system is heated, makes the alumina sol gelling balling-up in aqueous phase, the gel for isolating shaping from oil phase afterwards is micro- Ball, then obtain described spherical integral macroporous alumina after aged, dry and roasting in aqueous ammonia medium.The aluminum oxide Macropore diameter is homogeneous controllable in the range of less than 1 μm, and the size of spheric granules is controllable, and mechanical strength is higher, is molded Journey is simple and easy to do, is easy to be prepared on a large scale.Polymer microballoon diameter 50-1000nm, the type of polymer microballoon is polystyrene The esters microballoons such as microballoon, polyaerylic acid N-butyl microballoon, polyacrylate.Coagulant is hexamethylenetetramine, urea.Oil phase is Organic hydrocarbon.The invention, which is mainly, prepares Integral macroporous alumina, and macropore diameter is homogeneous controllable.Preparation process is used Lipid microballoon and coagulant etc..Preparation technology is complicated, and reagent raw material used is relatively more.Due to polymer microballoon cause Alumina support internal gutter structure is blind bore, that is to say, that alumina support internal gutter does not have connectivity. CN201010221297.6 discloses a kind of preparation method of Integral macroporous alumina.This method comprises the following steps:Aluminium Source, polyethylene glycol and after low-carbon alcohol and water at least one is well mixed, will low-carbon epoxyalkane add it is described mixed In compound, Integral macroporous alumina is obtained through aging, immersion, dry and roasting.Preparation method of the invention is simple and easy to apply, ring Border pollution is small, and its aperture of gained Integral macroporous alumina is controllable at 0.05-10 μm.The monoblock type macropore oxidation that the present invention is provided Thing can be applied to the fields such as macromolecular heterogeneous catalysis, adsorption and separation material, chromatograph packing material, electrode material, acoustic resistance and thermal resistance material. CN201410347665.X discloses a kind of big pore volume, the preparation method of high-strength alumina, by adding polyacrylamide, gathering The expanding agents such as vinyl alcohol, alkylcellulose, sesbania powder, starch, obtain containing eurypyloue alumina support, the consumption of its expanding agent The 10-30% of aluminum oxide is accounted for, but specific pore diameter range is not disclosed.Although hard mould agent method can obtain preferable macropore oxidation Alumina supporter, but the consumption of its template causes processing cost to greatly improve more preferably greater than 20%, the decomposition of a large amount of templates The demand for development of low-carbon environment-friendly is not met.CN201010509425.7 discloses the side of a kind of hydro-thermal and the common reaming of template Method, to prepare the alumina support containing macroporous structure, is acted on, the consumption of template can be reduced by the complementary reaming of hydro-thermal To 3-10%, but auxiliary hydro-thermal causes the rise of energy consumption.CN200310103035.X discloses a kind of macroporous aluminium oxide Preparation method, reaming is carried out using polyvinyl alcohol, poly- propyl alcohol, polyethylene glycol soft template, by adding 1% polyethylene glycol, The pore volume that aperture is more than 100nm accounts for the 26.2% of total pore volume.Soft template has the advantages that consumption is low, reaming effect is good, still Solubility property of the alcohols soft template of higher molecular weight in water is poor, causes it to be used to expanding super large porous aluminum oxide and limited System.CN200910204238.5 (CN102040235) discloses a kind of three-dimensional ordered macroporous alumina and preparation method thereof.The party Method comprises the following steps:Monodispersed polymer microballoon is assembled into glue crystal template, certain party legal system is then filled into template Standby alumina sol, most obtains macroporous aluminium oxide through dry and roasting afterwards.This method can be good at control Alumina gel and The recombination process of Alumina gel and polymer microballoon, the network structure of alumina gel is not destroyed as far as possible, makes prepared oxidation Aluminium not only has the macropore duct of three-dimensional order but also with higher specific surface area.The invention is burnt by the appropriateness to template Small fenestra formed by knot, makes the macropore in material be connected with the macropore of surrounding by 12 small fenestras.The oxidation of the invention Aluminium is suitable for use as the adsorption and separation material of mink cell focus catalyst carrier and organic macromolecule.Have in catalyst carrier material application Beneficial to the mass transfer ability of material in the catalyst is improved, be conducive to improving the activity and selectivity of catalyst. CN201410148773.4 discloses a kind of preparation method of aluminum oxide porous microballoon, comprises the following steps:1) by surface-active Agent is dissolved in deionized water, stirring, is used as aqueous phase;2) chelating agent, alumina precursor and n-octyl alcohol are mixed, stirred, as Oil phase;3) Span80 and pore-foaming agent, stirring are added in oil phase;4) by step 3) gained clarification oil phase be poured into aqueous phase Continue stirring and emulsifying;5) by step 4) gains vacuum filtration, dry after gained Washing of Filter Cake, obtain aluminum oxide porous microballoon.Should Microballoon has internal closing macroporous structure, and Microsphere Size is 1 μm -100 μm, and the invention is coagulated using pore-foaming agent with the colloidal sol in emulsion Glue process obtains the metal porous microballoon with internal closing macroporous structure.Porous microsphere is prepared using phase separation principle.It is internal It is 50nm-5 μm to close aperture.Inside closing aperture is 50nm-5 μm.Aperture is closing inside the aluminum oxide porous microballoon, That is alumina support internal gutter does not have connectivity.Pore-foaming agent is polyvinylpyrrolidone, polyacrylamide or poly- third Olefin(e) acid.The invention has used substantial amounts of surfactant, chelating agent, pore-foaming agent, and preparing raw material is more, and synthesis technique is complicated.
Above macroporous aluminium oxide mainly prepares macropore oxygen using cellulose, polymeric alcohol, polystyrene etc. as expanding agent Change aluminium.
Alumina support with macropore and mesoporous i.e. composite pore structural also compares many.CN101200297A discloses whole The preparation method of build macroporous aluminium oxide:Reverse concentrated emulsions method is used to prepare monoblock type using styrene and divinylbenzene as monomer big Hole organic formwork;Al is prepared using aluminium isopropoxide or boehmite as predecessor2O3The hydrosol;By Al2O3The hydrosol is filled into whole In body formula macropore organic formwork;Monolithic devices organic/inorganic composite after filling is through drying, in 600 DEG C of -900 DEG C of roasting removings Template, obtains integral macroporous alumina.The advantage of this method is that preparation process is simple and easy to apply, obtained monoblock type macropore oxygen Changing aluminium has the macropore duct that micron order is interconnected, and aperture is 1-50 μm.It is simple that this method prepares Integral macroporous alumina It is easy, but the volume fraction of aqueous phase accounts for 75%-90% in this method, and correspondingly the volume fraction of organic monomer is relatively low, this Method is while organic monomer consumption is reduced, and the preparation efficiency of prepared template is relatively low, is unfavorable for subsequent step macropore It is prepared by the batch of aluminum oxide.A kind of preparation methods of the alumina support of composite pore structural of CN201110032234.0, including will Being closed containing calorize selected from least one of aluminium isopropoxide, aluminium secondary butylate, aluminum nitrate, aluminium chloride, Alumina gel and boehmite powder Thing and composite mould plate agent are mixed and are calcined, the composite mould plate agent be mesoporous template and macroporous granules template, it is described mesoporous Template is selected from polyethylene glycol propane diols-polyethylene glycol triblock polymer, polyethylene glycol, lauryl amine, cetyl At least one of trimethylammonium bromide, laurate, stearic acid and AEO, the macroporous granules template are selected from Polystyrene microsphere, poly (methyl methacrylate) micro-sphere, particles of bioglass, pitch particle or the heavy oil that particle diameter is more than 50nm are residual Slag;The weight ratio of the mesoporous template, macroporous granules template and aluminum contained compound is 0.1-2:0.1-0.7:1, wherein institute The weight of aluminum contained compound is stated in terms of aluminum oxide.The invention also discloses have mesopore orbit while preparation by the above method With the alumina support in macropore duct, its intermediary hole accounts for the 40%-90% of total pore volume, and macropore accounts for the 10%-60% of total pore volume. CN201210328824.2 discloses a kind of method for preparing solid phase of gradient distribution hole gama-alumina.This method is anti-by solid phase Precursor aluminium carbonate ammonium should be obtained, the gamma oxidation of a kind of high specific surface area, gradient distribution hole and larger pore volume is obtained after roasting Aluminium.What the present invention was protruded the most is technically characterized in that using raw material solid phase reactive synthesis technique, as obtained by being controlled synthesis condition The property of gama-alumina.Meanwhile, the inventive method is simple, it is easy to operate, it is not necessary to add expanding agent, cost-effective, is adapted to work Industryization is produced in batches.The preparation process of alumina support of the present invention comprises the following steps:(1) aluminum nitrate, ammonium hydrogen carbonate and table Face activating agent is fully ground uniformly, and ageing certain time obtains precursor aluminium carbonate ammonium in the closed container of specified temp;(2) Aftershaping is well mixed with peptizing agent after precursor aluminium carbonate ammonium obtained by (1) is dried, can typically be squeezed using banded extruder Bar is molded;(3) it is (2) are obtained that article shaped is dried, final alumina support is made in aerobic roasting.Luring described in step (1) Lead the polyethylene glycol that agent is liquid form, 0.1-10.0% of the addition equivalent to aluminum nitrate weight.Carbonic acid described in step (2) The drying process of aluminium ammonium is generally dried 1-20 hours at 50-180 DEG C.Roasting process described in step (3) is in 350-900 It is calcined 1-10 hours at DEG C.The invention prepares gama-alumina using the decomposition at a certain temperature of precursor aluminium carbonate ammonium.Aluminium carbonate Ammonium produces gas, such as NH in decomposable process3And CO2, the generation and effusion of these gases can manufacture some macropores.Simultaneous oxidation The pattern of aluminium is transformed by the pattern topology of aluminium carbonate ammonium.Slower heating rate is conducive to gas thing in roasting process Matter is slowly escaped, and carrier is not easily caused and is caved in.Method is simple, it is not necessary to add any physics expanding agent. CN201310097588.2 discloses a kind of gama-alumina particle and preparation method thereof:1) aluminum soluble salt is dissolved in by acid The pH value of acidifying is less than or equal in 3 aqueous solution, and the amount that the aluminum soluble salt is added causes obtained containing aluminium in aluminum water solution The molar concentration of ion is 0.01-5mol/L;2) to step 1) it is obtained contain in aluminum water solution add alkaline precipitating agent, the alkali Property precipitating reagent add amount cause reaction after solution ph between 5-12;3) by step 2) obtained mixed sediment solution exists At room temperature after stirring 0.1-3h, it is put into water-bath or water heating kettle, 6-24h is aged at a temperature of 50-150 DEG C;4) by step 3) after the solution after being aged stirs, dried using spray drying process, it is 150-400 that EAT is controlled during spray drying DEG C, leaving air temp is 60-110 DEG C, and the thermal efficiency of spray drying is more than 50%;5) by step 4) obtained dried oxidation Aluminium precursor powder is at room temperature with the first heating rate to 250 DEG C -350 DEG C, then with the second heating rate extremely 400 DEG C -800 DEG C, insulation 0.5-20h obtains final product gama-alumina particle;Wherein, first rate of heat addition is less than the Two rates of heat addition, and first rate of heat addition and second rate of heat addition are in the range of 0.1-10 DEG C/min.It is obtained Gama-alumina is experiments verify that test, its specific surface area is in the range of 180m2/g-260m2/g, with high-specific surface area.It is made Gama-alumina particle observed under ESEM with hollow foam shape pattern, it is and compound with micropore-mesopore-macropore Aperture structure.So, when gama-alumina is as catalyst carrier, its hollow foam shape pattern can be effectively in dispersed catalyst Active component.And hollow foam shape pattern and composite bore diameter structure, be conducive to the mass transfer in catalytic process, so as to accelerate Rate of catalysis reaction.The composite bore diameter structure refers to both include the micropore that aperture is less than 2nm, again including aperture in 2nm-50nm Between it is mesoporous, in addition to aperture be more than 50nm macropore.Step 1) in also include to it is obtained contain add and make in aluminum water solution Hole agent, the molar concentration that the amount that the pore creating material is added to add pore creating material in rear solution is aluminum ions molar concentration 0.01-5 times.The pore creating material is cetyl trimethylammonium bromide (CTAB), neopelex (SDBS), polyethylene One or more in alcohol (PVA), polyethylene glycol (PEG) and calgon.CN101863499A (201010187094.X) provides a kind of preparation method of macroporous-mesoporous alumina.Comprise the following steps:A. first reaction is helped Agent and aluminium salt are dissolved in organic solvent solution, reaction promoter:Two kinds of material mol ratios of aluminium ion are 3-5:1, then by template Add above-mentioned solution and dissolve, aluminium ion is 1 with template mol ratio:0.015-0.025, the pH value control of final solution exists 3.5-6.0;B., a is walked to the solution prepared and carries out burin-in process, making it, progressively organic solvent and moisture are obtained greatly in removing system Hole-meso-porous alumina presoma;C. macroporous-mesoporous alumina powder is obtained through 400-800 DEG C of calcination process.Present invention process letter Single, duct rule, pore-size distribution is concentrated and controllable adjustment can be realized according to concrete application situation, thus many in petrochemical industry Mutually catalysis, adsorbing separation and as having important application value in terms of catalyst carrier, energy and material.Make full use of anti- The space frame effect and coordination of auxiliary agent and template, and intermediary's organic polymer, reaction promoter are answered to inorganic ions Complexing so that a step prepares the adjustable macroporous-mesoporous alumina material in aperture.Prepared foramen magnum-mesoporous oxidation The specific surface area of aluminum is up to 250-320m2/ g, duct rule, pore-size distribution in mesoporous 5-40nm, macropore 50-150nm, and It can be realized and adjusted according to actual conditions.Reaction promoter is organic acid, and aluminium salt is inorganic aluminate.Template is triblock copolymer. Organic solvent is anhydrous alcohols, ethers or ketones solvent.Organic acid is citric acid or laurate.Triblock copolymer is P123 or F127.(Langmuir, 2004,20 such as Tie-Zhen Ren:1531-1534) use nonionic surfactant The aluminium secondary butylates of Brij 56 in acid condition use hydro-thermal method and Microwave-assisted synthesis macroporous-mesoporous alumina, synthesis it is porous 0.8-2 μm of alumina powder macropore diameter, mesoporous pore size 5-8nm, the aluminum oxide of 0.4-1.4 μm of hole wall.Its deficiency is aluminium-alcohol salt Expensive, the macroporous-mesoporous alumina pore volume of synthesis is small, duct is irregular, pore-size distribution is excessive and can not realize pore structure Effective regulation, thus, have significant limitation in using effect and scope.Jean-Philippe Dacquin etc. (J.Am.Chem.Soc., 2009,131:12896-12897) use sol-gel process using P123 be template in mixed solution It is middle to be introduced into the polystyrene droplet with single dispersed phase to realize the formation of macropore in macroporous-mesoporous alumina.Deficiency Place is that macropore diameter size (300nm or 400nm) is determined by the size of secondary introducing polystyrene drop completely, i.e. macropore diameter Size depends on polystyrene droplet size.Organic molecule in the part change to solution itself component and system can not be passed through Interact to realize the adjustment in aperture.(the Inorganic Chemistry, 2009,48 such as Huining Li:4421) equally adopt The polymethyl methacrylate with single dispersed phase is introduced in mixed solution by template of F127 with sol-gel process (PMMA) droplet realizes the formation of macropore in macroporous-mesoporous alumina, weak point be macropore diameter size also completely by Secondary introducing polymethyl methacrylate droplet size is determined, it is impossible to changed by the part to solution system itself component come real Show the adjustment in aperture to realize the formation of foramen magnum-mesoporous composite pore structural, thus can not also realize the controllable of foramen magnum-mesoporous aperture Regulation, in use, in particular for during the bulky molecular catalysis of complicated ingredient by significant limitation.
Above composite holes alumina support is typically used as mould using organic polymer such as polyvinyl alcohol, polymethylacrylic acid etc. Plate agent either expanding agent.So that the preparation of composite holes and macroporous aluminium oxide material exist template monomer have certain toxicity, Template consumption is larger, prepare the problems such as cost is higher, preparation process is cumbersome.Meanwhile, also there is the discharge in roasting process The problem of thing environmental pollution.Also there is the patent of the adding carbohydrate compound in polymer microballoon emulsion.
CN201310142454.8 discloses a kind of preparation method of alumina hollow ball, preparation chitosan-acetic acid-water-soluble Liquid;By polystyrene spheres:Chitosan-acetic acid-aqueous solution is 5:1-10:1 mass ratio, by polystyrene spheres:Alpha-alumina Body is 1:5-1:15 mass ratio takes each raw material;Polystyrene spheres and chitosan-acetic acid-aqueous solution are mixed, make polyphenyl Ethene ball surface uniformly coats one layer of chitosan-acetic acid-aqueous solution;The polyphenyl second of chitosan-acetic acid-aqueous solution is coated with again Alkene ball is put into ball mill device with alpha-alumina powder, with 5-30r/s rotating speed rotation cladding 2-24h, and core-shell structure copolymer ball is made;Will After the calcining of core-shell structure copolymer ball warp, that is, the alumina hollow ball that a diameter of 0.2-2mm, wall thickness are 20-100 μm is made. CN201110170283.0 discloses a kind of three-dimensional ordered macroporous alumina and preparation method thereof.The three-dimensional ordered macroporous oxidation Aluminium, diameter macropores are 50-1000nm, and grain diameter is 1-50mm, and mechanical strength is 80-280g/mm.This method includes following step Suddenly:Will into monodisperse polymer micro-sphere emulsion adding carbohydrate compound and the concentrated sulfuric acid, obtain the brilliant mould of polymer-modified microballoon glue Plate, is subsequently filled alumina sol, then through aging and roasting, obtains three-dimensional ordered macroporous alumina.The polymer microballoon A diameter of 50-1000nm, can using polystyrene microsphere, poly (methyl methacrylate) micro-sphere, polyacrylic acid N-butyl microballoon and One or more in the different monooctyl ester microballoon of polyacrylic acid, preferably polystyrene microsphere.Described single dispersing refers to polymer microballoon The standard deviation of diameter is not more than 10%.The carbohydrate organic matter is the one or more in Soluble Monosaccharide and polysaccharide, preferably For the one or more in sucrose, glucose, chitosan.This method can increase substantially the adhesion amount of aluminum oxide precursor, increase The strong mechanical strength of material, it is trickle powder that when removing template is removed in high-temperature roasting, large pore material is not easily broken, can still be protected Hold higher integrity degree.Chitosan is in ceramic coating sorbing material field using more.《Mesoporous chitosan-aluminium hydroxide is combined Material Study on adsorption properties》(author:Peng Shaohua] University Of Suzhou,《Suzhou Institute of Science and Technology journal:Natural science edition》2013 30 Rolled up for 4 phases):With chitosan and AlCl3For raw material, chitosan and α-Al (OH) are prepared for3Composite.With X-ray powder diffraction, Transmission electron microscope, infrared, thermogravimetric and specific surface instrument have carried out sign results to it and shown:α-Al(OH)3It is in chitosan complexes Existing typical mesoporous characteristic, BET specific surface area is 55.4m2g-1, BJH average pore sizes are 3.3nm;Specifically preparation method is:Claim Take 2.0g Aluminium chloride hexahydrates to be dissolved in the hydrochloric acid that 5.0mL pH value is 1, add 2.0g chitosans, then add 10.0m L distillations Water is stirred, and adjusts the pH value of solution to 1 with watery hydrochloric acid.Still aging 30min (solution becomes pasty state), is 14 with pH value The pH value of NaOH solution regulation solution has white flock precipitate generation, suction filtration washes away the NaOH of residual with distilled water, is put into 8 Baking oven, product is obtained after being incubated 5h at 120 DEG C.As above step, it is respectively 1 that chitosan and aluminium chloride mass ratio are prepared respectively:2、1: 3、2:1、3:1 product.
《The preparation of chitosan/oxidized aluminium composite aerogel and sign》(Chang Xinhong;The chemicalization engineering of Luoyang Normal College Institute,《Luoyang Normal College's journal》, 11 phases of volume 31 in 2012):With chitosan and inorganic aluminate AlCl3.6H2O is raw material, is passed through Sol-gel process, uses CO respectively2Supercritical drying means and freeze-drying means are prepared for new chitosan/oxidized aluminium Composite aerogel.As a result show, the property such as specific surface area and pore volume of the content influence composite aerogel of chitosan, with shell The increase of glycan content, the specific surface area of mixing aeroge is gradually reduced.Ratio table of the different drying means to composite aerogel The properties such as area also have obvious influence.Composite aerogel contains micropore and mesoporous.CN201110022814.1 one kind has super The ordered mesoporous metal oxide material of large aperture, it is characterised in that utilize the amphipathic block with ultrahigh molecular weight hydrophobic section Copolymer is as structure directing agent, according to the principle of part assisted self assembling, before mesoporous material is made during solvent volatilizees Drive and acted between body and structure directing agent, and microphase-separated is differently formed according to hydrophilic and hydrophobic, ultimately form to be situated between in order and see knot Structure;Remove again after structure directing agent, form the ordered mesoporous metal oxide material with ultra-large aperture;Wherein, block copolymerization The molecular weight of the hydrophobic block of thing is more than 10000g/mol;The ordered mesoporous metal oxide material mesoporous pore size is in 10-50nm Between, mesoporous wall thickness of material is between 4-20nm.The hydrophilic block of the block copolymer is polyoxyethylene blocks;Institute The hydrophobic block for stating block copolymer is polystyrene or derivatives thereof, polyacrylate or derivatives thereof, polymethylacrylic acid One kind of ester or derivatives thereof, PLA pole or derivative, or two or more polymer described above copolymer.The invention system Standby is meso-porous alumina, and similar also has CN101153051A, CN1631796A, CN101134567A, CN101823706A, CN101863499A.CN201310258011.5 is related to a kind of tooth spherical alumina support, tooth ball-aluminium oxide hydrotreating and urged Agent and preparation method thereof, including following components:Peptizing agent, 0.5-4 parts by weight;Lubricant, 0.2-2 parts by weight;Dispersant, 0.2-3 parts by weight;Expanding agent, 0.3-4 parts by weight;Aluminium hydroxide, 100 parts by weight.Expanding agent is polyvinyl alcohol, polyacrylic acid One kind or mixture in sodium, starch derivatives or carbon black.The invention, which with the addition of anion surfactant, reduces various help Specific surface area increases 246m while agent composition addition2/ g, expanding agent Sodium Polyacrylate.Tooth spherical alumina described in the invention Alumina supporter, due to the wherein various auxiliary agents such as group such as peptizing agent, expanding agent, dispersant, anion surfactant is greatly lowered Point content, not only saved cost, it is also big with specific surface area, the advantages of high mechanical strength.The invention has used peptizing agent, Lubricant, dispersant, the reagent such as expanding agent, obtained alumina support is unimodal pore size distribution.CN201110116418.5 is carried A kind of mesoporous sphere aluminum oxide is supplied and the method for preparing the mesoporous sphere aluminum oxide is oriented to using template.Using oil column into Type method, is adding the template with guide function, Alumina gel is in shaping and aging into Alumina gel during preparing Alumina gel During, because the presence of the template with guide function makes to produce substantial amounts of meso-hole structure in alumina balls.Template For organic monomer or linear polymer, organic monomer is one kind in acrylic acid, ammonium acrylate, acrylamide, allyl alcohol.Jie Hole spherical alumina aluminum ratio surface is 150-300m2/ g, particle diameter 0.1-5mm, pore volume is 0.7-1.5ml/g, and bore dia is 2-40nm hole is more than 97%, and heap density is 0.30-0.80g/cm3, crushing strength is 70-250N/.The invention utilizes template Mesoporous sphere alumina pore diameter prepared by agent compares concentration, and this kind of mesoporous sphere aluminum oxide can be used for petrochemical industry and become more meticulous Work as catalyst or catalyst carrier.
Macroporous aluminium oxide and compound porous aluminum oxide have different journeys to activity, selectivity and the stability aspect of catalyst The improvement result of degree.Solubility of the polyvinyl alcohol template in water is influenceed by the degree of polymerization, causes it to be used for super big hole oxygen Also it is subject to certain restrictions in the preparation for changing aluminium.
Prior art is mainly change support chemistry composition and type, and addition coagent to lift catalyst performance Energy.Influence due to mercaptan to oil product product quality is maximum, and not only with foul smell, very strong corrosivity can also influence The stability of product.Therefore needing mercaptan-eliminating catalyst to have, catalyst desulfurizing alcohol activity is high, and diolefin hydrogenation selectivity is high, pungent Alkane value loses low characteristic.
The content of the invention
The problem to be solved in the present invention is to provide a kind of FCC gasoline mercaptan-eliminating catalyst, and the catalyst has removal of mercaptans work Property it is high, diolefin hydrogenation selectivity is high, the characteristics of loss of octane number is low.Catalyst is using aluminum oxide as carrier, and alumina support is adopted With chitosan as expanding agent, synthesize the alumina support with macroporous structure.Macroporous aluminium oxide has pore size adjustable Section, the characteristics of macropore ratio can be controlled effectively.
The present invention provides a kind of for FCC gasoline mercaptan-eliminating catalyst, and the catalyst includes the oxidation with macroporous structure Alumina supporter and the metal active constituent nickel and molybdenum being carried on carrier, by weight percentage, the aluminum oxide with macroporous structure Carrier is 66-91wt%, and alumina support as expanding agent, contains adjuvant component phosphorus and magnesium, auxiliary agent using chitosan in carrier The content of component phosphorus and magnesium accounts for the percentage composition respectively P of carrier quality2O50.1-2.5wt%, MgO 0.1-2.5wt%, hole Footpath is distributed 60-180nm, preferably 65-150nm, macropore ratio 2-75%, preferably 5-65%, pore volume 0.8-2.0ml/g, preferably 0.8-1.3ml/g or preferred 1.6-2.0ml/g, specific surface area 250-300m2/g.Nickel oxide content is 5-19wt%, molybdenum oxide Content is 2-15wt%.
Preferably, adjuvant component cerium, adjuvant component cerium oxide are also contained in the alumina support with macroporous structure Content account for carrier quality percentage composition be 0.1-2.5wt%.
Preferably, by weight percentage, the alumina support with macroporous structure is 71-88wt% to the catalyst, Nickel oxide content is 6-17wt%.Oxidation molybdenum content is 5-12wt%.
The mercaptan-eliminating catalyst preparation method comprises the following steps:Soluble-salt containing cobalt and containing molybdenum is made into dipping Liquid, alumina support of the dipping with macroporous structure, roasting 5-9 is small at being dried 4-8 hours, 650-800 DEG C at 120-160 DEG C When, obtain mercaptan-eliminating catalyst.
The present invention has the alumina support of macroporous structure, and aperture can be by changing addition and the reaming of expanding agent The molecular size range of agent is adjusted.Pore-size distribution can change between 60-180nm, such as 60-90nm, 100-160nm, The scopes such as 120-180nm.Macropore ratio is 2-75%, can be tuned as 5-30%, 35-50%, the scope such as 55-75%.
The present invention also provides a kind of preparation method of the alumina support with macroporous structure, first, is acidified with acid solution Boehmite and sesbania powder, are then added in kneader and are well mixed by chitosan, add phosphoric acid, magnesium nitrate and mix molten The acid solution of chitosan-containing, is finally added in boehmite and mediates uniform, the addition of the acid solution containing expanding agent by liquid For the 0.1-8wt% of boehmite, preferably 0.2-5.0wt%, by extrusion-shaping-drying-roasting, obtain with macropore The alumina support of structure.
The preparation method of alumina support with macroporous structure may be incorporated into cerium, such as by cerous nitrate and magnesium nitrate one Play mixing to add in carrier, obtain the alumina support of phosphorous, magnesium, cerium.
The process of the acid solution acidified chitosan is as follows:First by chitosan expanding agent be added to 30-95 DEG C go from In sub- water, acid is added dropwise afterwards, until chitosan dissolving is complete, the acid solution containing expanding agent is obtained.The acid can be inorganic acid Or organic acid, preferably acetic acid, formic acid, malic acid, lactic acid etc..The addition of acid is advisable with that can be completely dissolved chitosan.Also may be used To select water soluble chitosan, such as carboxyl chitosan, chitosan salt, sulfated chitosan etc..Chitosan acid solution is best With ultrasonic oscillation or magnetic agitation.More than ultrasonic oscillation 10min, magnetic agitation 0.5-2h.Ultrasound is carried out to expanding agent Ripple shakes or magnetic agitation, and expanding agent good dispersion, alumina support is more prone to macropore, and pore-size distribution more collects In, pore-size distribution is in 70-180nm.The addition of the sesbania powder is the 0.1-7wt% of boehmite.
Extrusion technique is that the acid solution containing expanding agent configured is added in sesbania powder and boehmite and mixes equal Even, extrusion, shaping afterwards is dried 3-9 hours, 650-800 DEG C is calcined 4-8 hours, finally gives with big by 100-160 DEG C The alumina support of pore structure.
Alumina support of the present invention uses chitosan for expanding agent, and the alumina support of preparation contains macroporous structure, simultaneously Also contain meso-hole structure, macropore range is in 2-50nm, mesoporous ratio 15-75%, preferably 15-50%, be a kind of containing Jie-macropore Alumina support.And the not homogeneous aperture structure in aperture.
The alumina support with macroporous structure obtained using preparation method of the present invention, can also utilize phosphorus and magnesium Carrier surface is modified, the concentration of phosphorus and magnesium is unsuitable too high, and preferably configuration concentration is less than phosphorus when preparing complex carrier Acid and magnesium nitrate aqueous solution spray carrier surface, and carrier surface modification is preferably carried out as follows:Configure phosphoric acid and nitre Alumina support of the aqueous solution spray with macroporous structure of sour magnesium, obtains used additives phosphorus through drying, roasting and magnesium carries out surface Phosphorus pentoxide and content of magnesia are in 0.1- in modified alumina support, alumina support of the control with macroporous structure In the range of 2.5wt%, and the content of carrier surface phosphorus pentoxide and magnesia is set to be internal phosphorus pentoxide and magnesia 1.1-1.6 times of content.
The above-mentioned alumina support containing adjuvant component phosphorus, magnesium and cerium, can also be entered using phosphorus, magnesium and cerium to carrier surface Row is modified, the aqueous solution spray carrier surface of configuration phosphoric acid, magnesium nitrate and cerous nitrate, and carrier is preferably carried out as follows Surface is modified:Alumina support of the aqueous solution spray with macroporous structure of phosphoric acid, magnesium nitrate and cerous nitrate is configured, through dry Dry, roasting obtains the alumina support that used additives phosphorus, magnesium and cerium carry out surface modification, carrying alumina of the control with macroporous structure The content of phosphorus pentoxide, magnesia and cerium oxide is all in the range of 0.1-2.5wt% in body, and makes the oxidation of carrier surface five The content of two phosphorus, magnesia and cerium oxide is 1.1-1.6 times of internal phosphorus pentoxide, magnesia and cerium-oxide contents.
Compared with prior art, the present invention has advantages below:
1st, catalyst carrier of the present invention is using chitosan as expanding agent, and expanding agent chitosan is cheap, and environmental protection It is nontoxic, it is adapted to industrialized production.The obtained alumina support with macroporous structure, pore size can adjust, and macropore ratio can Effectively to control.And carrier is also containing mesoporous, is a kind of Jie-macropore alumina supporter.Catalyst carrier has macroporous structure, Catalyst is difficult coking and deactivation, and stability is good.
2nd, the present invention can also in alumina support and carrier surface introduce cerium, make carrier surface cerium content higher than load Internal portion, should be prepared into mercaptan-eliminating catalyst with the alumina support of macroporous structure, and can suppress olefinic polymerization, and improve diene Hydrogenation selectivity.
3rd, the alumina support with macroporous structure that the present invention is obtained, using phosphorus and magnesium or phosphorus, magnesium and cerium to big The alumina carrier surface of pore structure is modified, and makes carrier surface phosphorus pentoxide, magnesia, the content of cerium oxide be interior Portion's phosphorus pentoxide, magnesia, 1.1-1.6 times of cerium-oxide contents.Carrier surface is modified by the way of spray, energy The partial pore of enough effective peptization carrier surfaces, so advantageously reduces the micropore ratio of carrier surface, improve carrier surface be situated between- Macropore ratio, promotes carrier surface to produce more active sites load centres, improves removal of mercaptans activity.And in this carrier Outer concentration of component different structure, makes alkadienes be not easily accessed inside duct and occurs polymerisation blocking duct.To carrier surface Improvement should not use dipping method, impregnated carrier surface can make large quantity of moisture enter carrier, do not reach raising carrier surface be situated between-it is big The purpose of boring ratio example.
4th, mercaptan-eliminating catalyst of the present invention be applied to removing liquefied petroleum gas, FCC gasoline, catalytic cracking gasoline and/ Or mercaptan and/or alkadienes in coker gasoline;Or for being catalyzed diolefin selective hydrogenation.That is catalyst is to raw material In alkene be not hydrogenated with, in the light hydrocarbons such as removing liquefied petroleum gas, FCC gasoline, catalytic cracking gasoline and/or coker gasoline Mercaptan and/or alkadienes, catalyst choice are good.Octane number RON loss 0.3-0.4 points of gasoline or so.Catalyst desulfurizing alcohol Active high, diolefin hydrogenation selectivity is high, and loss of octane number is low.
Brief description of the drawings
Fig. 1 is the graph of pore diameter distribution of the alumina support with macroporous structure prepared by embodiment 3.
Embodiment
The present invention is described in further detail by the following examples, but these embodiments are not considered as the limit to the present invention System.
Primary raw material used in catalyst is prepared to originate:Source chemicals used in the present invention are commercially available prod.
Embodiment 1
8.0g water soluble chitosan expanding agents are added in 50 DEG C of deionized water first, acetic acid is added dropwise afterwards, until Chitosan dissolving is complete, obtains the acid solution containing expanding agent.Phosphatase 11 .46g, magnesium nitrate 7.35g are weighed respectively, by phosphoric acid and nitre Sour magnesium, which is dissolved completely in 70g distilled water, is made into phosphorous, magnesium the aqueous solution.Weigh 350g boehmite powder and 20.0g fields Cyanines powder is added in kneader, and is well mixed, and adds the mixed solution of phosphoric acid and magnesium nitrate, finally by the acid of chitosan-containing Solution, which is added in boehmite, to be mediated uniformly, is clover shape by kneading-extruded moulding.It is small that 8 are dried at 120 DEG C When, 700 DEG C are calcined 4 hours, obtain phosphorous and magnesium alumina support 1.Phosphorus pentoxide 0.5wt%, magnesia in carrier 1 0.8wt%.Alumina support specific surface area with macroporous structure is shown in Table 1 with pore-size distribution.
Nickel nitrate and ammonium molybdate are made into maceration extract, adding ammoniacal liquor regulation pH value carries oxide impregnation aluminium after salt whole dissolving Body 1, is dried 6 hours, 680 DEG C are calcined 8 hours, obtain catalyst 1 at 130 DEG C.Catalyst 1 is mainly constituted:With macropore knot The alumina support of structure is 79wt%, and nickel oxide content is 12wt%, and oxidation molybdenum content is 9wt%.
Embodiment 2
8.0g water soluble chitosan expanding agents are added in 50 DEG C of deionized water, acetic acid is added dropwise afterwards, until shell gathers Sugar dissolving is complete, obtains the acid solution containing expanding agent.Phosphatase 11 .09g, magnesium nitrate 9.12g are weighed respectively, by phosphoric acid and magnesium nitrate It is dissolved completely in 70g distilled water and is made into phosphorous, magnesium the aqueous solution.Weigh 350g boehmite powder and 20.0g sesbania powders It is added in kneader, and is well mixed, add the mixed solution of phosphoric acid and magnesium nitrate, finally by the acid solution of chitosan-containing It is added in boehmite and mediates uniformly, is clover shape by kneading-extruded moulding.8 hours, 700 are dried at 120 DEG C DEG C roasting 4 hours, obtains phosphorous and magnesium alumina support 1.Recycle phosphorus and magnesium to be modified carrier surface, configure phosphorous Alumina support 1 of the aqueous solution spray with macroporous structure of acid and magnesium nitrate, is dried 8 hours, 700 DEG C of roastings 4 are small through 120 DEG C When obtain the content of the alumina support 2 that used additives phosphorus and magnesium carry out surface modification, carrier surface phosphorus pentoxide and magnesia It is 1.2 times of internal phosphorus pentoxide and content of magnesia.Alumina support specific surface area and aperture point with macroporous structure Cloth is shown in Table 1.
Nickel nitrate and ammonium molybdate are made into maceration extract, adding ammoniacal liquor regulation pH value carries oxide impregnation aluminium after salt whole dissolving Body 2, is dried 6 hours, 720 DEG C are calcined 5 hours, obtain catalyst 2 at 130 DEG C.Catalyst 2 is mainly constituted:With macropore knot The alumina support of structure is 79.5wt%, and nickel oxide content is 10.5wt%, and oxidation molybdenum content is 10wt%.
Embodiment 3
The preparation method of carrier is carried out according to embodiment 1.Difference is in carrier that adjuvant component also contains cerium, by water Soluble chitosan expanding agent is replaced by water-insoluble chitosan expanding agent, 30 points of magnetic stirrer of chitosan formic acid liquid Clock, obtains the alumina support 3 with macroporous structure.The content of adjuvant component phosphorus, magnesium and cerium accounts for the hundred of carrier quality in carrier Point content is respectively 1.8wt%, 2.0wt%, 0.6wt%.Its specific surface area is shown in Table 1 with pore-size distribution.
Nickel nitrate and ammonium molybdate are made into maceration extract, adding ammoniacal liquor regulation pH value carries oxide impregnation aluminium after salt whole dissolving Body 3, is dried 6 hours, 750 DEG C are calcined 5 hours, obtain catalyst 3 at 130 DEG C.Catalyst 3 is mainly constituted:With macropore knot The alumina support of structure is 81.5wt%, and nickel oxide content is 6wt%, and oxidation molybdenum content is 12.5wt%.
Embodiment 4
The preparation method of carrier is carried out according to embodiment 3.Difference is water soluble chitosan expanding agent being replaced by Water-insoluble chitosan expanding agent, chitosan acetic acid solution ultrasonic oscillation 15 minutes.Obtain the aluminum oxide with macroporous structure Carrier.The percentage composition that the content of adjuvant component phosphorus, magnesium and cerium accounts for carrier quality in carrier be respectively 1.6wt%, 1.6wt%, 0.6wt%.Recycle phosphorus, magnesium and cerium to be modified carrier surface, obtain carrier 4, the surface phosphorus pentoxide of carrier 4, oxidation The content of cerium and magnesia is 1.5 times of internal phosphorus pentoxide, cerium oxide and content of magnesia.Oxidation with macroporous structure The specific surface area of alumina supporter 4 is shown in Table 1 with pore-size distribution.
Nickel nitrate and ammonium molybdate are made into maceration extract, adding ammoniacal liquor regulation pH value carries oxide impregnation aluminium after salt whole dissolving Body 4, is dried 6 hours, 750 DEG C are calcined 5 hours, obtain catalyst 4 at 130 DEG C.Catalyst 4 is mainly constituted:With macropore knot The alumina support of structure is 77.5wt%, and nickel oxide content is 16wt%, and oxidation molybdenum content is 6.5wt%.
Embodiment 5
The preparation method of carrier is carried out according to embodiment 2, except that carrier surface phosphorus pentoxide and magnesia Content is 1.4 times of internal phosphorus pentoxide and content of magnesia.Catalyst 5 is mainly constituted:Aluminum oxide with macroporous structure Carrier is 80.5wt%, and nickel oxide content is 5.5wt%, and oxidation molybdenum content is 14wt%.
Embodiment 6
The preparation method of carrier is carried out according to embodiment 4, except that surface phosphorus pentoxide, cerium oxide and magnesia Content be 1.3 times of internal phosphorus pentoxide, cerium oxide and content of magnesia.Catalyst 6 is mainly constituted:With macroporous structure Alumina support be 78wt%, nickel oxide content is 13.5wt%, oxidation molybdenum content be 8.5wt%.
The alumina support specific surface area and pore-size distribution of the macropore of table 1
Catalyst 1-4 is loaded into fixed bed reactors respectively, carries out evaluating catalyst reaction performance.With sulfurized oil pair Catalyst carries out presulfurization, and sulfide stress is 3.2MPa, and hydrogen to oil volume ratio is 300, and sulfurized oil volume space velocity is 3.5h-1, vulcanization Program is respectively in 240 DEG C, 280 DEG C of vulcanizing treatment 6h.After vulcanizing treatment terminates, switch at full cut FCC gasoline displacement 6h is managed, reaction process condition is then adjusted to, sweetening reaction is carried out.FCC feedstock content of sulfur in gasoline 556 μ g/g, the μ of mercaptan sulfur 35 G/g, olefin(e) centent 47.35v%, RON 88.36.Reaction process condition is:115 DEG C of temperature of reactor, volume space velocity 3.3h-1, Hydrogen to oil volume ratio 11:1, reaction pressure 2.1MPa.React sampling analysis after about 55h.Catalyst 1-4 reaction results are as follows:Catalysis The μ g/g of 1 sulfur content of agent 544, mercaptan sulfur 5 μ g/g, olefin(e) centent 46.59v%, RON 87.93, yield of gasoline 97.8wt%;Catalysis The μ g/g of 2 sulfur content of agent 547, mercaptan sulfur 3 μ g/g, olefin(e) centent 46.83v%, RON 87.95, yield of gasoline 98.2wt%;Catalysis The μ g/g of 3 sulfur content of agent 545, mercaptan sulfur 3 μ g/g, olefin(e) centent 46.85v%, RON 88.01, yield of gasoline 98.0wt%;Catalysis The μ g/g of 4 sulfur content of agent 548, mercaptan sulfur 2 μ g/g, olefin(e) centent 46.82v%, RON 88.03, yield of gasoline 98.5wt%;Catalysis Agent product mercaptan sulfur is less than 4 μ g/g, and olefin(e) centent is basically unchanged, and reaction loss of octane number is in 0.3-0.4, and catalyst activity is high, Selectivity is good, and loss of octane number is low.Stability test, reaction operation 400h, the μ g/ of 1 sulfur content of catalyst 542 are carried out to catalyst G, mercaptan sulfur 4 μ g/g, olefin(e) centent 46.56v%, RON 7.91, yield of gasoline 97.9wt%;The μ g/ of 2 sulfur content of catalyst 546 G, mercaptan sulfur 3 μ g/g, olefin(e) centent 46.82v%, RON 7.94, yield of gasoline 98.0wt%;The μ g/ of 3 sulfur content of catalyst 545 G, mercaptan sulfur 3 μ g/g, olefin(e) centent 46.84v%, RON 7.98, yield of gasoline 98.1wt%;The μ g/ of 4 sulfur content of catalyst 547 G, mercaptan sulfur 2 μ g/g, olefin(e) centent 46.83v%, RON 8.04, yield of gasoline 98.4wt%;Product after catalyst operation 400h Mercaptan sulfur is less than 4 μ g/g, and olefin(e) centent is basically unchanged, and catalyst is difficult coking and deactivation, and stability is good.
Catalyst 5-6 is loaded into fixed bed reactors respectively, carries out evaluating catalyst reaction performance.With sulfurized oil pair Catalyst carries out presulfurization, and sulfide stress is 3.2MPa, and hydrogen to oil volume ratio is 300, and sulfurized oil volume space velocity is 3.5h-1, vulcanization Program is respectively in 240 DEG C, 280 DEG C of vulcanizing treatment 6h.After vulcanizing treatment terminates, switch at full cut FCC gasoline displacement 6h is managed, reaction process condition is then adjusted to, sweetening reaction is carried out.FCC feedstock content of sulfur in gasoline 733 μ g/g, the μ of mercaptan sulfur 28 G/g, olefin(e) centent 44.68v%, RON 9.24.Reaction process condition is:145 DEG C of temperature of reactor, volume space velocity 2.2h-1, hydrogen Oil volume compares 14:1, reaction pressure 2.7MPa.React sampling analysis, 5 sulfur content of catalyst 724 μ g/g, the μ of mercaptan sulfur 2 after about 55h G/g, olefin(e) centent 43.95v%, RON 8.95, yield of gasoline 98.3wt%;6 sulfur content of catalyst 725 μ g/g, the μ of mercaptan sulfur 2 G/g, olefin(e) centent 44.19v%, RON 9.01, yield of gasoline 98.6wt%.Catalyst activity is high, and selectivity is good, and octane number is damaged Lose low, catalyst is to different sulfur contents, the oil product strong adaptability of mercaptan sulfur content and olefin(e) centent.
Certainly, the present invention can also have other various embodiments, ripe in the case of without departing substantially from spirit of the invention and its essence Various corresponding changes and deformation, but these corresponding changes and deformation can be made according to the present invention by knowing those skilled in the art Protection scope of the present invention should all be belonged to.

Claims (10)

1. a kind of catalyst for FCC gasoline removal of mercaptans, it is characterised in that:
Catalyst includes the alumina support with macroporous structure and the metal active constituent nickel and molybdenum that are carried on carrier, with weight Percentages are measured, the alumina support with macroporous structure is 66-91wt%, and alumina support is used as reaming using chitosan Containing adjuvant component phosphorus and magnesium in agent, carrier, the content of adjuvant component phosphorus and magnesium accounts for the percentage composition respectively P of carrier quality2O5 0.1-2.5wt%, MgO 0.1-2.5wt%, pore-size distribution 60-180nm, macropore ratio 2-75%, pore volume 0.8-2.0ml/g, Specific surface area 250-300m2/g;Nickel oxide content is 5-19wt%, and oxidation molybdenum content is 2-15wt%.
2. a kind of catalyst for FCC gasoline removal of mercaptans according to claim 1, it is characterised in that:The catalyst By weight percentage, the alumina support with macroporous structure is 71-88wt%, and nickel oxide content is 6-17wt%.Oxidation Molybdenum content is 5-12wt%.
3. a kind of a kind of preparation method of catalyst for FCC gasoline removal of mercaptans described in claim 1, it is characterised in that: Comprise the following steps:Soluble-salt containing cobalt and containing molybdenum is made into maceration extract, dipping has the alumina support of macroporous structure, It is calcined 5-9 hours at being dried 4-8 hours, 650-800 DEG C at 120-160 DEG C, obtains mercaptan-eliminating catalyst.
4. a kind of catalyst for FCC gasoline removal of mercaptans according to claim 1, it is characterised in that:It is described to have greatly Also contain adjuvant component cerium in the alumina support of pore structure, the content of adjuvant component cerium oxide accounts for the percentage composition of carrier quality For 0.1-2.5wt%.
5. a kind of catalyst for FCC gasoline removal of mercaptans according to claim 1, it is characterised in that:It is described to have greatly The preparation method of the alumina support of pore structure comprises the following steps:First, acid solution acidified chitosan is used, then will intend thin water Aluminium stone and sesbania powder are added in kneader and are well mixed, and add the mixed solution of phosphoric acid and magnesium nitrate, will finally contain shell and gather The acid solution of sugar, which is added in boehmite, to be mediated uniformly, and the addition of the acid solution containing expanding agent is boehmite 0.1-8wt%, by extrusion-shaping-drying-roasting, obtains the alumina support with macroporous structure.
6. a kind of catalyst for FCC gasoline removal of mercaptans according to claim 1, it is characterised in that:The aluminum oxide Carrier also contains meso-hole structure simultaneously, and macropore range is in 5-50nm, mesoporous ratio 15-75%.
7. a kind of catalyst for FCC gasoline removal of mercaptans according to claim 4, it is characterised in that:It is described to have greatly The preparation method of the alumina support of pore structure comprises the following steps:First, acid solution acidified chitosan is used, then will intend thin water Aluminium stone and sesbania powder are added in kneader and are well mixed, and add the mixed solution of phosphoric acid, magnesium nitrate and cerous nitrate, finally will The acid solution of chitosan-containing, which is added in boehmite, to be mediated uniformly, and the addition of the acid solution containing expanding agent is the thin water aluminium of plan The 0.1-8wt% of stone, by extrusion-shaping-drying-roasting, obtains the alumina support with macroporous structure.
8. a kind of catalyst for FCC gasoline removal of mercaptans according to claim 7, it is characterised in that:To claim 7 The obtained alumina support with macroporous structure, is modified using phosphorus, magnesium and cerium to carrier surface:Configure phosphoric acid, nitre Sour magnesium and cerous nitrate the aqueous solution spray with macroporous structure alumina support, through drying, roasting obtain used additives phosphorus, magnesium and Cerium carry out surface modification alumina support, control with macroporous structure alumina support in phosphorus pentoxide, magnesia and The content of cerium oxide makes containing for carrier surface phosphorus pentoxide, magnesia and cerium oxide all in the range of 0.1-2.5wt% Amount is 1.1-1.6 times of internal phosphorus pentoxide, magnesia and cerium-oxide contents.
9. a kind of catalyst for FCC gasoline removal of mercaptans according to claim 5, it is characterised in that:To claim 5 The obtained alumina support with macroporous structure, is modified using phosphorus and magnesium to carrier surface:Configure phosphoric acid and nitric acid Alumina support of the aqueous solution spray with macroporous structure of magnesium, obtains used additives phosphorus through drying, roasting and magnesium carries out surface and changed Property alumina support, phosphorus pentoxide and content of magnesia are respectively in 0.1- in alumina support of the control with macroporous structure In the range of 2.5wt% and 0.1-2.5wt%, and the content of carrier surface phosphorus pentoxide and magnesia is set to be internal five oxidation 1.1-1.6 times of two phosphorus and content of magnesia.
10. a kind of catalyst for FCC gasoline removal of mercaptans according to claim 5, it is characterised in that:The acid solution The process of acidified chitosan is as follows:Chitosan expanding agent is added in 30-95 DEG C of deionized water first, acid is added dropwise afterwards, Until chitosan dissolving is complete, the acid solution containing expanding agent is obtained.
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