CN107091098A - A kind of driving method of Suporting structure in high viscosity mud stone - Google Patents

A kind of driving method of Suporting structure in high viscosity mud stone Download PDF

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Publication number
CN107091098A
CN107091098A CN201710525189.XA CN201710525189A CN107091098A CN 107091098 A CN107091098 A CN 107091098A CN 201710525189 A CN201710525189 A CN 201710525189A CN 107091098 A CN107091098 A CN 107091098A
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China
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mud
muddy water
storehouse
water
driving
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CN201710525189.XA
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CN107091098B (en
Inventor
林建平
党西锋
骆超峰
杨永强
蔡天彬
王建
张鹏翔
李又斌
杜雅丽
田黎明
周耀升
毛志新
张劲航
杨洪武
刘绥洲
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China Railway First Engineering Group Co Ltd
Urban Rail Transit Engineering Co Ltd of China Railway First Engineering Group Co Ltd
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China Railway First Engineering Group Co Ltd
Urban Rail Transit Engineering Co Ltd of China Railway First Engineering Group Co Ltd
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Priority to CN201710525189.XA priority Critical patent/CN107091098B/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/08Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

The invention discloses a kind of driving method of Suporting structure in high viscosity mud stone, this method comprises the following steps:The first, water cutter device is installed and checks that to wash away pipeline unimpeded;2nd, check whether cutterhead is bonded with mud cake;3rd, prerinse and shield machine circulation parameter and boring parameter are set;4th, shield driving and in real time detection Suporting structure operational factor;5th, judge whether amount of slag is reduced;6th, judge whether muddy water storehouse pressure fluctuates exception;7th, judge whether shield driving terminates;8th, delay cleaning.The present invention sets water cutter device, clod is carried out effective to wash away and cut, avoid the manual cleaning that opens a position, by setting stone crusher, the hard thing such as the fritter clod in mud or the stone mixed is crushed, avoid resulting in blockage during mud is circulated, be provided with inverse cleaning procedure, more effectively can be cleaned automatically to washing away pipeline.

Description

A kind of driving method of Suporting structure in high viscosity mud stone
Technical field
The invention belongs to shield tunnel technical field in high viscosity mud stone, more particularly to a kind of Suporting structure is in high viscosity mud Driving method in rock.
Background technology
Now with greatly developing for urban rail transit in China, the stratum that subway shield tunnel construction runs into also becomes increasingly complex Diversity, higher requirement, especially highly viscous mudstone stratum are proposed to Suporting structure and construction technology level, it is necessary to using Mud cake, mud is easily bonded and there is cutterhead in mudstone stratum shield driving in muddy water mixed solution shield machine, muddy water mixed solution shield machine The problems such as blocking of sump door, difficult muddy water storehouse pressure transient, cutterhead driving.Mudstone stratum is run into, need to frequently be carried out with pressure Open a position and be manually purged, not only security risk is big for artificial warehouse entry with pressure, and removing mud cake is long in time limit, and cost is big, causes wind The high work efficiency simultaneously in danger is low, during being arranged outside mud, often due to the hard thing and sillar that are mixed in mud cause discharge pipe Road blocks and dredged, it is necessary to stop work.
The content of the invention
In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the present invention is that providing a kind of Suporting structure Driving method in high viscosity mud stone, it carries out effective washing away and cutting by setting water cutter device to clod, it is to avoid Open a position manual cleaning, shortens the engineering time, reduces construction risk, is arranged at inverse cleaning procedure, can be more effectively to flush pipe Road is cleaned automatically, prevents flush pipe from routeing in long-time unidirectional operation, is caused inside pipe wall to deposit and bonding body refuse, is caused to follow Ring ability to work declines.
In order to solve the above technical problems, the technical solution adopted by the present invention is:A kind of Suporting structure is in high viscosity mud stone Driving method, it is characterised in that:This method comprises the following steps:
Step 1: installing water cutter device and checking that to wash away pipeline unimpeded:First, water cutter device is installed to stretch into through air cushion storehouse To muddy water storehouse, by the way that high-pressure hose is by water cutter device and is connected with water pipe and the high-pressure pump on supporting chassis after shield machine Water side is connected;Then, check and wash away pipeline, it is ensured that each pipeline is unimpeded, the pipeline that washes away includes high-pressure hose and connection shield The muddy water of structure machine nozzle washes away pipe network;
Second partition, air cushion storehouse and the first dividing plate that the water cutter device includes sequentially passing through shield machine stretch to the mud Water knife steel pipe in sump, water knife steel pipe is arranged on positioned at the water knife shower nozzle of one end in muddy water storehouse and to be arranged on water knife steel pipe another The preventer at end, preventer is arranged on second partition;
Step 2: checking whether cutterhead is bonded with mud cake:When cutterhead is bonded with mud cake, inject scattered in muddy water storehouse Agent, divests the mud cake of cutterhead bonding;When cutterhead is not glued mud cake, step 3 is performed;
Step 3: prerinse and setting shield machine circulation parameter and boring parameter:First, muddy water mixed solution cyclic system is started System, determines loop parameter, dregs discharge will be deposited in muddy water storehouse and air cushion storehouse;Then, the driving system of shield machine, and root are opened The circulation parameter and boring parameter of shield are set according to the mud stone species in actual environment;
The boring parameter includes cutterhead rotating speed, cutter head torque, driving distance, driving speed, gross thrust;
The circulation parameter includes into slurry flow, plasma discharge flow, mud storehouse pressure and enters plasma discharge mud parameter;
Step 4: shield driving and in real time detection Suporting structure operational factor, process are as follows:
Step 401, by Slarry cycling apptss to muddy water wash away pipe network provide mud, the mud after supercharging by entering The nozzle of shield machine, washes away to the cutterhead of shield machine;
The Slarry cycling apptss include being provided with the plasma discharge pipeline of slurry pump, the separation equipment for separating mud and setting The pulp-inlet pipe road into stock pump is equipped with, the plasma discharge pipeline is connected with the import of the separation equipment, the pulp-inlet pipe Lu Yufen Outlet from equipment is connected, and the plasma discharge pipeline is connected with air cushion orlop portion, and there are multiple branch pipes on the pulp-inlet pipe road point, point It is other that key position in muddy water storehouse and air cushion storehouse is washed away;
Step 402, by high-pressure pump to high-pressure hose water under high pressure is provided, the water under high pressure enters after being pressurized by hydraulic pump Water knife steel pipe, is cut and is washed away to the clod in muddy water storehouse from water knife shower nozzle formation water knife, and the spray in matching step 401 Clod is turned to muddy water mixed solution and washed away to the mud door for being arranged on the first dividing plate bottom in muddy water storehouse by mouth;
Step 403, the stone crusher by being installed in mud door, to enter mud door muddy water mixed solution in clod or Sillar is crushed, then flows into air cushion storehouse;
Step 404, offered in plasma discharge hole, step 403 by broken by the bottom of the second partition in air cushion storehouse Muddy water mixed solution enters Slarry cycling apptss from plasma discharge hole;
Muddy water mixed solution is pressurized into plasma discharge pipeline by slurry pump, separates clod with mud into separation equipment, point Mud from after enters pulp-inlet pipe road and washes away weight in pipe network by entering the muddy water entered in muddy water storehouse and air cushion storehouse that is pressurized of stock pump It is multiple to utilize;
Step 5: judging whether amount of slag is reduced:When amount of slag is reduced extremely, it should carry out inverse follow to Tu Cang and cutterhead Ring is cleaned;When amount of slag is normal, step 6 is performed;
Step 6: judging whether muddy water storehouse pressure fluctuates exception:When the pressure oscillation of muddy water storehouse is abnormal, stops shield and push away Enter, and circulation is carried out to muddy water storehouse and take slag cleaning, then restart shield driving;When the pressure oscillation of muddy water storehouse is normal, hold Row step 7;
Step 7: judging whether shield driving terminates:Shield is judged by the driving distance in the boring parameter of setting Structure driving whether terminates, when the actual driving of Suporting structure distance with setting the boring parameter in driving distance it is inconsistent When, shield driving does not terminate, circulate operation step 4;When the distance of the actual driving of Suporting structure is joined with the driving of setting When driving distance in number is consistent, at the end of shield driving, step 8 is performed;
Step 8: delay cleaning:After shield machine driving terminates, prolong to cleaning muddy water storehouse, air cushion storehouse and washing away pipeline When wash cycles after shut down.
A kind of driving method of the above-mentioned Suporting structure in high viscosity mud stone, it is characterised in that:The nozzle includes using In the panel nozzle for washing away cutter head panel and backboard nozzle for washing away cutterhead backboard, the muddy water washes away pipe network and the face The first booster pump is provided with the pipeline section of plate nozzle connection, the muddy water is washed away on the pipeline section that pipe network is connected with the backboard nozzle It is provided with the second booster pump.
A kind of driving method of the above-mentioned Suporting structure in high viscosity mud stone, it is characterised in that:The dispersant is mud Rock dispersant, the mud stone dispersant uses water and mud stone dispersant stoste in mass ratio 1:5 ratio is mixed.
A kind of driving method of the above-mentioned Suporting structure in high viscosity mud stone, it is characterised in that:It is right in the step 5 When amount of slag is monitored, by the instrument for measuring density of slurry and the reading of mud flow meter that are set on shield machine to amount of slag Calculated.
A kind of driving method of the above-mentioned Suporting structure in high viscosity mud stone, it is characterised in that:It is right in the step 6 When muddy water storehouse pressure is monitored, by setting multiple pressure sensors in muddy water storehouse.
A kind of driving method of the above-mentioned Suporting structure in high viscosity mud stone, it is characterised in that:The water cutter device is set The quantity put has two, and two water cutter devices are symmetricly set in muddy water storehouse.
A kind of driving method of the above-mentioned Suporting structure in high viscosity mud stone, it is characterised in that:Set at the plasma discharge hole It is equipped with grid, the plasma discharge pipeline section between the slurry pump and separation equipment and is provided with relay pump.
A kind of driving method of the above-mentioned Suporting structure in high viscosity mud stone, it is characterised in that:The stone crusher includes Frame and it is symmetricly set in frame and rotatable left valve door and right valve door, hydraulic pressure is passed through on the left valve door and right valve door Oil cylinder is connected with frame.
A kind of driving method of the above-mentioned Suporting structure in high viscosity mud stone, it is characterised in that:In the step one, institute High-pressure pump is stated for GDL type MODEL VERTICAL MULTISTAGE PUMPs.
A kind of driving method of the above-mentioned Suporting structure in high viscosity mud stone, it is characterised in that:The water knife shower nozzle is Fan spray head, the Fan spray head main body is cylinder, and the Fan spray head delivery port is sector, the Fan spray head connection end It is provided with external screw thread.
The present invention has advantages below compared with prior art:
1st, the present invention is by setting water cutter device, clod is carried out effective to wash away and cut, it is to avoid open a position artificial clear Reason, shortens the engineering time, reduces construction risk.
2nd, the present invention is crushed the fritter clod in mud or the hard thing of stone mixed by setting stone crusher, Avoid resulting in blockage during mud is circulated, be delayed construction speed.
3rd, the present invention is provided with inverse cleaning procedure, more effectively can automatically be cleaned to washing away pipeline, prevent from washing away Pipeline is caused inside pipe wall to deposit and bonding body refuse, is caused circulation ability to work to decline due to long-time unidirectional operation.
4th, the present invention carries out prerinse before shield-tunneling construction to washing away pipeline, terminates laggard line delay in shield-tunneling construction clear Wash, effectively prevent from excavating deposition of the dregs in muddy water storehouse and air cushion storehouse.
5th, the present invention effectively prevents high-pressure slurry in use due to high-pressure hose and water knife by setting preventer Fastener for connection defective tightness causes high-pressure slurry to eject.
In summary, the present invention its water cutter device is set, clod is carried out effective wash away and cut, it is to avoid the people that opens a position Work is cleared up, and shortens the engineering time, reduces construction risk, by setting stone crusher, by fritter clod in mud or is mixed The hard thing of stone is crushed, it is to avoid is resulted in blockage during mud is circulated, is delayed construction speed, is arranged at inverse cleaning journey Sequence, more effectively can automatically be cleaned to washing away pipeline, prevent flush pipe from routeing in long-time unidirectional operation, cause in pipe Wall deposits and bonding body refuse, causes circulation ability to work to decline.
Below by drawings and examples, technical scheme is described in further detail.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
Fig. 2 is enlarged drawing at Fig. 1 A.
Fig. 3 is the structural representation of stone crusher of the present invention.
Fig. 4 is the structural representation of water cutter device of the present invention.
Fig. 5 is flow chart of the method for the present invention.
Description of reference numerals:
1-cutterhead;2-bracket;3-muddy water storehouse;
4-air cushion storehouse;5-middle shield;6-tail shield;
7-water cutter device;7-1-water knife steel pipe;7-2-water knife shower nozzle;
7-3-preventer;8-high-pressure hose;9-mud door;
10-plasma discharge hole;11-plasma discharge pipeline;12-pulp-inlet pipe road;
13-enter stock pump;14-slurry pump;15-relay pump;
16-separation equipment;17-stone crusher;17-1-left valve door;
17-2-right valve door;17-3-hydraulic jack;17-4-frame;
18-the first dividing plate;19-second partition.
Embodiment
As shown in Figure 1, Figure 2 with shown in Fig. 5, the driving method of Suporting structure of the invention in high viscosity mud stone includes following step Suddenly:
Step 1: installing water cutter device and checking that to wash away pipeline unimpeded:First, water cutter device 7 is installed and passes through air cushion storehouse 4 Muddy water storehouse 3 is stretched to, by high-pressure hose 8 by water cutter device 7 with being connected with water pipe and on supporting chassis after shield machine The water side connection of high-pressure pump;Then, check and wash away pipeline, it is ensured that each pipeline is unimpeded, the pipeline that washes away includes high-pressure hose 8 Pipe network is washed away with the muddy water of connection shield machine nozzle;
The water cutter device 7 is stretched to including sequentially passing through the second partition 19 of shield machine, the dividing plate 18 of air cushion storehouse 4 and first Water knife steel pipe 7-1 in the muddy water storehouse 3, be arranged on water knife steel pipe 7-1 positioned at the water knife shower nozzle 7-2 of one end in muddy water storehouse 3 and The preventer 7-3 of the water knife steel pipe 7-1 other ends is arranged on, preventer 7-3 is arranged on second partition 19;
It should be noted that when implementing shield tunnel, there is 20a-1 intense weathering munstones in tunnel, remaining is top sand, Bottom rock stratum, the description of 20a-1 intense weathering munstones:Cinerous, structure is largely destroyed, and core presss from both sides severely-weathered chunky shape in cohesive soil Or severely-weathered piece of mixed stickiness earthy, drilled dry can creep into, and belong to ultimate soft rock, rock crushing, and rock mass basic quality's grade is V grade;High wind It is illite, montmorillonite, quartz, mica, feldspar and calcite composition to change mud stone predominant amount, and wherein montmorillonite is a kind of typical case Clay mineral, crystal structure is the repeat unit that two layers silicon-oxy tetrahedron presss from both sides one layer of alumina octahedral composition, with powerful Macromolecule exchange capacity and hydrophily and its excellent water swelling ability and adsorption capacity.This clay mineral water-swellable, And it is very sticky, easily unite, thus fine grained montmorillonite be shield cutter produced in the tunneling process of underground mud stone adhesion and Where the main cause of mud lining problem.
The water cutter device 7 is to eject highly pressurised liquid with fixed direction using the shape of shower nozzle, highly pressurised liquid The liquid flow of solid shape is formed in extruding and course of injection, and with higher speed and pressure, can be to muddy water storehouse 3 The clod of middle formation is cut and is washed away the clod after cutting, and highly pressurised liquid can be that water can also be mud, or Clear water is used in other liquid, the present embodiment, the proportion of clear water is light compared with mud, and effect is more preferable after being pressurizeed through high-pressure pump, together When high pressure pump priming compared with mud, to equipment using good compared with mud.The water cutter device 7 includes water knife steel pipe 7-1, water knife Shower nozzle 7-2 and high-pressure hose 7-3, the water knife steel pipe 7-1 sequentially pass through second partition 19, the dividing plate 18 of air cushion storehouse 4 and first and stretched Enter to the muddy water storehouse 3, directly stretch into water knife shower nozzle 7-2 in muddy water storehouse 3, and water source is provided to water knife shower nozzle 7-2, keep away The circuit design of complexity, and the convenient sealing of steel pipe are exempted from, have been set in the junction of the water knife steel pipe 7-1 and high-pressure hose 8 There is preventer 7-3, it is to avoid the water knife steel pipe 7-1 causes high-pressure hose 8 and water knife steel pipe with the bonding strength deficiency of high-pressure hose 8 7-1 is separated, and causes the highly pressurised liquid in water knife steel pipe to spray.
Step 2: checking whether cutterhead is bonded with mud cake:When cutterhead 1 is bonded with mud cake, inject scattered in muddy water storehouse 3 Agent, divests the mud cake of the bonding of cutterhead 1;When cutterhead 1 is not glued mud cake, step 3 is performed;
It it should be noted that producing mud cake during shield driving, gradually can deteriorate boring parameter, equipment thrust can be caused, Moment of torsion reaches busy hour, still without effective progress, therefore uses dispersant to muddy water storehouse 3 and air cushion when it is determined that producing mud cake Storehouse 4 carries out injection dispersant processing, is needed before dispersant injection by Slarry cycling apptss that the mud in storehouse is whole as much as possible Clear water is replaced into, in order to avoid the dispersant and slurry reaction of injection, influence dispersant and mud cake and the reaction effect of accumulated slag.
Step 3: prerinse and setting shield machine circulation parameter and boring parameter:First, muddy water mixed solution cyclic system is started System, determines loop parameter, by deposition dregs discharge in muddy water storehouse 3 and air cushion storehouse 4;Then, the driving system of shield machine is opened, and Mud stone species in actual environment sets the circulation parameter and boring parameter of shield;
The boring parameter includes cutterhead rotating speed, cutter head torque, driving distance, driving speed, gross thrust;
The circulation parameter includes into slurry flow, plasma discharge flow, mud storehouse pressure and enters plasma discharge mud parameter;
It should be noted that by the muddy water mixed solution circulatory system, circulation can be effectively by muddy water storehouse 3 and air cushion storehouse 4 in advance Debris flush out shield machine, while can also further determine that wash away pipeline whether being capable of normal work by prewashed operation Make, should be excluded in time if discovery is faulty;In addition during actual shield tunnel, the country rock species composition and knot of different regions Structure is different, the boring parameter of country rock species the Nomenclature Composition and Structure of Complexes setting shield machine that should be in actual environment, is conducive to improving shield The operating efficiency of structure machine and the service life for extending shield machine as far as possible.
It is described enter plasma discharge mud parameter include mud balance, mud viscosity, mud PH value and sand factor, during actual measurement, Mainly measure the mud balance into plasma discharge mud, mud viscosity or mud PH value.
In the present embodiment, shield cutter enters 20a-1 intense weathering munstones, need to be to cutterhead rotating speed, driving speed, always push away Power, enter plasma discharge flow, otch hydraulic pressure and be adjusted, cutterhead rotating speed is 1.3~1.5rpm, and cutter head torque is less than 3500kNm, Driving speed is 10mm/min, and gross thrust is less than 2300t, enters to starch flow for 950-1050m3/ h, plasma discharge flow is 1000- 1100m3/ h, muddy water storehouse pressure requirements constant pressure, reduce fluctuation, according to liquid level change control set amount, mud balance be 1.1~ 1.15g/cm3, mud viscosity 20s/500ml~24s/500ml, mud viscosity improve, raising take slag ability.
The boring parameter includes cutterhead rotating speed, cutter head torque, driving distance, driving speed, gross thrust;The circulation ginseng Number includes into slurry flow, plasma discharge flow, mud storehouse pressure and enters to starch slurry specific gravity;
Step 4: shield driving and in real time detection Suporting structure operational factor, process are as follows:
Step 401, by Slarry cycling apptss to muddy water wash away pipe network provide mud, the mud after supercharging by entering The nozzle of shield machine, washes away to the cutterhead 1 of shield machine;
The Slarry cycling apptss include being provided with the plasma discharge pipeline 11 of slurry pump 14, the separation equipment for separating mud 16 and the pulp-inlet pipe road 12 into stock pump 13 is provided with, the plasma discharge pipeline 11 is connected with the import of the separation equipment 16, institute The outlet that pulp-inlet pipe road 12 is stated with separation equipment 16 is connected, and the plasma discharge pipeline 11 is connected with the bottom of air cushion storehouse 4, it is described enter 12 points of pipeline of slurry has multiple branch pipes, and key position in muddy water storehouse 3 and air cushion storehouse 4 is washed away respectively;
It should be noted that the key position includes stone crusher, grid, the back of cutterhead 1 and the positive radial direction position of cutterhead 1 Put.
It should be noted that the nozzle, which is arranged on, easily glues incrusted place, mud of the nozzle towards design Flow direction, multiple nozzles wash away pipe network with the muddy water and are connected, and the nozzle and muddy water are washed away between pipe network also The booster pump for being pressurized for muddy water mixed solution is provided with, can effectively prevent and weaken mud cake bonding situation.
Step 402, by high-pressure pump to high-pressure hose 8 provide water under high pressure, the water under high pressure is pressurized laggard by hydraulic pump Enter water knife steel pipe 7-1, the clod in muddy water storehouse 3 is cut and washed away from water knife shower nozzle 7-2 formation water knives, and matching step Clod is turned to muddy water mixed solution and washed away to the mud door 9 for being arranged on the bottom of the first dividing plate 18 in muddy water storehouse by the nozzle in 401;
It should be noted that as shown in figure 4, water knife shower nozzle 7-2 operationally forms larger resistance to high-pressure slurry, making Gap of the mud between water knife steel pipe 7-1 and water knife penstock installation pore outwards sprays, and preventer 7-3 effectively blocks outer spray High-pressure slurry, protection is internally formed to shield machine.
Step 403, the stone crusher 17 by being installed in mud door 9, the mud in muddy water mixed solution to entering mud door 9 Block or sillar are crushed, then flow into air cushion storehouse 4;
It should be noted that stone crusher 17 can effectively prevent from being mixed into hard rock in mud or be difficult to wash away and cut Larger mud cake is blocked at mud door 9 and blocked, and decreases larger clod and hard rock enters the Slarry cycling apptss, The possibility of pipeline blockage is caused, when mud flows in muddy water storehouse 3, some overweight body refuses can be gradually in the bottom of muddy water storehouse 3 Alluvial, can cause mud door 9 and plasma discharge hole 10 to block simultaneously when serious, now be accomplished by shutting down, open a position carry out manual cleaning, greatly The duration is delayed greatly, while labour cost is also improved, while when body refuse alluvial is in 3 bottom of muddy water storehouse, rubble can be passed through The activity of machine 10 stirs mud, to reach the purpose of dredging body refuse, reduces the possibility of body refuse alluvial.
Step 404, offered in plasma discharge hole 10, step 403 by broken by the bottom of the second partition 19 in air cushion storehouse 4 Broken muddy water mixed solution enters Slarry cycling apptss from plasma discharge hole 10;
Muddy water mixed solution is pressurized into plasma discharge pipeline 11 by slurry pump 14, into separation equipment 16 by clod and mud Separation, the mud after separation enters the muddy water that supercharging of the pulp-inlet pipe road 12 by entering stock pump 13 enters in muddy water storehouse 3 and air cushion storehouse 4 Wash away in pipe network and reuse;
It should be noted that the effect of the Slarry cycling apptss is essentially consisted in carries out precipitation separating treatment by slurry collecting Afterwards again in the nozzle and water cutter device 7 of input shield machine, Slarry cycling apptss include plasma discharge pipeline 11 and pulp-inlet pipe road 12, plasma discharge pipeline 11 be used for the mud washed away is transported in the separation equipment 16 on ground, the plasma discharge pipeline 11 and enter slurry Pipeline 12 is provided with the hydraulic pump for supercharging, and described one end of plasma discharge pipeline 11 passes through the phase of plasma discharge hole 10 with the bottom of air cushion storehouse 4 Connection, the other end is connected with the import of separation equipment 16, and described one end of pulp-inlet pipe road 12 is washed away pipe network with the muddy water and is connected, another End is connected with the outlet of separation equipment 16.
Step 5: judging whether amount of slag is reduced:When amount of slag is reduced extremely, it should Tu Cang and cutterhead 1 are carried out inverse Wash cycles;When amount of slag is normal, step 6 is performed;
It should be noted that amount of slag is different due to the actual conditions at test point, and clod quantity and Volume Changes The fluctuation of a normal range (NR) can be produced, the cutting output of this fluctuation range and shield machine, the size and pump pressure for washing away pipeline have Close.
Step 6: judging whether muddy water storehouse pressure fluctuates exception:When the pressure oscillation of muddy water storehouse is abnormal, stops shield and push away Enter, and circulation is carried out to muddy water storehouse 3 and take slag cleaning, then restart shield driving;When the pressure oscillation of muddy water storehouse is normal, hold Row step 7;
It should be noted that in mud stone section tunneling process, grid occurs to block in such as tunneling process or mud door 9 is certain When the accumulated slag of degree causes circulation system not slag tap normally, the pressure oscillation in muddy water storehouse 3 can be caused abnormal, now using inverse Circulation pattern is cleaned, and muddy water mixed solution is reversed in pipeline is washed away, and is cleaned to washing away pipeline.
Step 7: judging whether shield driving terminates:Shield is judged by the driving distance in the boring parameter of setting Structure driving whether terminates, when the actual driving of Suporting structure distance with setting the boring parameter in driving distance it is inconsistent When, shield driving does not terminate, circulate operation step 4;When the distance of the actual driving of Suporting structure is joined with the driving of setting When driving distance in number is consistent, at the end of shield driving, step 8 is performed;
Step 8: delay cleaning:After shield machine driving terminates, carried out to cleaning muddy water storehouse 3, air cushion storehouse 4 and washing away pipeline Shut down after delay loop cleaning.
It should be noted that after the completion of shield-tunneling construction, shield machine need to again be removed after wash cycles, be conducive to shield The maintenance and protection of structure machine, also allow for transport.
In the present embodiment, the nozzle includes being used to wash away the panel nozzle of cutter head panel and for washing away cutterhead backboard Backboard nozzle, the muddy water, which washes away, is provided with the first booster pump, the muddy water on the pipeline section that pipe network is connected with the panel nozzle Wash away on the pipeline section that pipe network is connected with the backboard nozzle and be provided with the second booster pump.
In the present embodiment, the dispersant is mud stone dispersant, and the mud stone dispersant is former using water and mud stone dispersant Liquid in mass ratio 1:5 ratio is mixed.
It should be noted that the ratio of dispersant depends on the bonding situation of mud cake, it is also relevant with the composition of dispersant, this Mud stone dispersant starts driving in embodiment after being soaked 10~15 hours in muddy water storehouse and air cushion storehouse.
It is close by the mud set on shield machine when being monitored in the step 5 to amount of slag in the present embodiment The reading of degree measuring instrument and mud flow meter is calculated amount of slag.
It should be noted that amount of slag can not be measured accurately because the mixability of mud and water is uneven, also due to mud The characteristic of slag generally can not be measured directly, and body refuse is water insoluble, simply be mixed with water, according to the density and flow of mud, The dregginess in mud can be calculated.
In the present embodiment, when being monitored in the step 6 to the pressure of muddy water storehouse 3, by setting many in muddy water storehouse 3 Individual pressure sensor.
Shield machine can not carry out direct measurement to the pressure in muddy water storehouse 3 in itself, but in order to which easy construction and detection are accurate, Pressure sensor is installed before construction, the quantity of the pressure sensor is usually provided with multiple in the muddy water storehouse 3.
In the present embodiment, the quantity that the water cutter device 7 is set has two, and two water cutter devices 7 are symmetricly set on In muddy water storehouse 3.
It should be noted that the quantity that the water cutter device 7 is set there are two and is symmetrical arranged, reinforcement pair is not only contributed to The cutting of clod and washed away in muddy water storehouse, and the effect for possessing identical cutting and washing away mud cake is rotated and reverse to cutterhead 1 Really, prevent cutterhead 1 from changing the possibility for adding clod bonding due to turning to.
In the present embodiment, grid, the row between the slurry pump 14 and separation equipment 16 are provided with the plasma discharge hole 10 Relay pump 15 is provided with 11 sections of pipe of slurry.
It should be noted that may be otherwise uneasy grate, the purpose of installation grid is will to mud progress filtering The rock of bulk or clod separation prevent large rock mass or clod from entering after plasma discharge pipeline 11 outside plasma discharge pipeline 11 in mud Pipeline is resulted in blockage, construction speed is influenceed, because the underground space is limited, mud separation equipment is placed on the ground, discharge pipe Shield slurry is pumped in the separation equipment 16 on ground by road 11 out of tunnel, larger pressure is generally required, in discharge pipe One relay pump 15 being pressurized jointly for mud with slurry pump 14 would generally be set on road 11, to ensure mud with enough pressures The separation equipment 16 that power and flow enter on ground.
In the present embodiment, in the step one, the high-pressure pump is GDL type MODEL VERTICAL MULTISTAGE PUMPs.
It should be noted that the pressure loss of the water in pipeline is very big, pressure is there is no when often having arrived shield machine Power, water cutter device 7 generally requires the water of high pressure, then needs to pressurize to the water again, on pulp-inlet pipe road 12 and high-pressure hose 8 Supercharging device is provided with link position, for being pressurizeed for the water.The present embodiment uses GDL type MODEL VERTICAL MULTISTAGE PUMPs, pump Power of motor 22kw, lift 98m, per hour 56m3
In the present embodiment, the stone crusher 17 includes frame 17-4 and is symmetricly set on frame 17-4 and rotatable Pass through hydraulic jack 17-3 and frame on left valve door 17-1 and right valve door 17-2, the left valve door 17-1 and right valve door 17-2 17-4 is connected.
It should be noted that as shown in figure 3, the structure of the stone crusher 17 can also be combination or other knots Conjunction mode, in the present embodiment, by the way of being combined using left and right, including left valves 17-1 and right valve door 17-2, the left valves 17-1 and right valve door 17-2 are symmetrical arranged, and are respectively arranged with respective drive device, and action is independent of each other.
In the present embodiment, the water knife shower nozzle 7-2 is Fan spray head, and the Fan spray head main body is cylinder, the fan Shape nozzle delivery port is sector, and the Fan spray head connection end is provided with external screw thread.
It should be noted that the nozzle body of cylinder is provided with external screw thread and is easily installed on water knife steel pipe 7-1, spray Head delivery port is sector, and mud can be made to form effective water knife, and the direction for keeping mud to spray, clod is effectively cut Cut.
It is described above, only it is presently preferred embodiments of the present invention, not the present invention is imposed any restrictions, it is every according to the present invention Any simple modification, change and equivalent structure change that technical spirit is made to above example, still fall within skill of the present invention In the protection domain of art scheme.

Claims (10)

1. a kind of driving method of Suporting structure in high viscosity mud stone, it is characterised in that:This method comprises the following steps:
Step 1: installing water cutter device and checking that to wash away pipeline unimpeded:First, water cutter device (7) is installed to stretch through air cushion storehouse (4) Enter to muddy water storehouse (3), by high-pressure hose (8) by water cutter device (7) with being connected with water pipe and installed in supporting chassis after shield machine On high-pressure pump water side connection;Then, check and wash away pipeline, it is ensured that each pipeline is unimpeded, the pipeline that washes away includes high pressure The muddy water of flexible pipe (8) and connection shield machine nozzle washes away pipe network;
Second partition (19), air cushion storehouse (4) and the first dividing plate (18) that the water cutter device (7) includes sequentially passing through shield machine are stretched Enter to the water knife steel pipe (7-1) in the muddy water storehouse (3), be arranged on the water that water knife steel pipe (7-1) is located at muddy water storehouse (3) interior one end Knife shower nozzle (7-2) and the preventer (7-3) for being arranged on water knife steel pipe (7-1) other end, preventer (7-3) are arranged on second partition (19) on;
Step 2: checking whether cutterhead is bonded with mud cake:When cutterhead (1) is bonded with mud cake, injection is scattered in muddy water storehouse (3) Agent, divests the mud cake that cutterhead (1) is bonded;When cutterhead (1) is not glued mud cake, step 3 is performed;
Step 3: prerinse and setting shield machine circulation parameter and boring parameter:First, the muddy water mixed solution circulatory system is started, Loop parameter is determined, by deposition dregs discharge in muddy water storehouse (3) and air cushion storehouse (4);Then, the driving system of shield machine is opened, And the mud stone species in actual environment sets the circulation parameter and boring parameter of shield;
The boring parameter includes cutterhead rotating speed, cutter head torque, driving distance, driving speed, gross thrust;
The circulation parameter includes into slurry flow, plasma discharge flow, mud storehouse pressure and enters plasma discharge mud parameter;
Step 4: shield driving and in real time detection Suporting structure operational factor, process are as follows:
Step 401, by Slarry cycling apptss to muddy water wash away pipe network provide mud, the mud by after supercharging enter shield The nozzle of machine, washes away to the cutterhead (1) of shield machine;
The Slarry cycling apptss include being provided with the plasma discharge pipeline (11) of slurry pump (14), the separation equipment for separating mud (16) and it is provided with the pulp-inlet pipe road (12) into stock pump (13), the plasma discharge pipeline (11) and the import of the separation equipment (16) It is connected, the pulp-inlet pipe road (12) is connected with the outlet of separation equipment (16), the plasma discharge pipeline (11) and air cushion storehouse (4) Bottom is connected, and the pulp-inlet pipe road (12) point has multiple branch pipes, respectively to muddy water storehouse (3) and air cushion storehouse (4) interior key position Washed away;
Step 402, by high-pressure pump to high-pressure hose (8) water under high pressure is provided, the water under high pressure enters after being pressurized by hydraulic pump Water knife steel pipe (7-1), is cut and is washed away to the clod in muddy water storehouse (3) from water knife shower nozzle (7-2) formation water knife, and coordinated Clod is turned to muddy water mixed solution to the mud door for being arranged on the first dividing plate (18) bottom in muddy water storehouse by the nozzle in step 401 (9) wash away;
Step 403, the stone crusher (17) by being installed in mud door (9), to entering in the muddy water mixed solution of mud door (9) Clod or sillar are crushed, then flow into air cushion storehouse (4);
Step 404, offered and passed through in plasma discharge hole (10), step 403 by the bottom of the second partition (19) in air cushion storehouse (4) Broken muddy water mixed solution enters Slarry cycling apptss from plasma discharge hole (10);
Muddy water mixed solution enters plasma discharge pipeline (11) and is pressurized by slurry pump (14), into separation equipment (16) by clod and mud Separation, the mud after separation enters the supercharging of pulp-inlet pipe road (12) by entering stock pump (13) and enters muddy water storehouse (3) and air cushion storehouse (4) In muddy water wash away in pipe network reuse;
Step 5: judging whether amount of slag is reduced:When amount of slag is reduced extremely, it should carry out inverse follow to Tu Cang and cutterhead (1) Ring is cleaned;When amount of slag is normal, step 6 is performed;
Step 6: judging whether muddy water storehouse pressure fluctuates exception:When the pressure oscillation of muddy water storehouse is abnormal, stop shield driving, and Muddy water storehouse (3) are carried out with circulation and takes slag cleaning, then restarts shield driving;When the pressure oscillation of muddy water storehouse is normal, perform Step 7;
Step 7: judging whether shield driving terminates:Judge that shield is dug by the driving distance in the boring parameter of setting Enter and whether terminate, when the driving distance in the distance of the actual driving of Suporting structure and the boring parameter of setting is inconsistent, Shield driving does not terminate, circulate operation step 4;When the distance and the boring parameter of setting of the actual driving of Suporting structure In driving distance it is consistent when, at the end of shield driving, perform step 8;
Step 8: delay cleaning:After shield machine driving terminates, to cleaning muddy water storehouse (3), air cushion storehouse (4) and washing away pipeline progress Shut down after delay loop cleaning.
2. according to driving method of a kind of Suporting structure in high viscosity mud stone described in claim 1, it is characterised in that:It is described Nozzle includes the panel nozzle for washing away cutter head panel and the backboard nozzle for washing away cutterhead backboard, the muddy water flush pipe The first booster pump is provided with the pipeline section that net is connected with the panel nozzle, the muddy water washes away pipe network and connected with the backboard nozzle The second booster pump is provided with the pipeline section connect.
3. according to driving method of a kind of Suporting structure in high viscosity mud stone described in claim 1, it is characterised in that:It is described Dispersant is mud stone dispersant, and the mud stone dispersant uses water and mud stone dispersant stoste in mass ratio 1:5 ratio mixing Form.
4. according to driving method of a kind of Suporting structure in high viscosity mud stone described in claim 1, it is characterised in that:It is described When being monitored in step 5 to amount of slag, by the reading of the instrument for measuring density of slurry and mud flow meter that are set on shield machine It is several that amount of slag is calculated.
5. according to driving method of a kind of Suporting structure in high viscosity mud stone described in claim 1, it is characterised in that:It is described When being monitored in step 6 to muddy water storehouse (3) pressure, by setting multiple pressure sensors in muddy water storehouse (3).
6. according to driving method of a kind of Suporting structure in high viscosity mud stone described in claim 1, it is characterised in that:It is described The quantity that water cutter device (7) is set has two, and two water cutter devices (7) are symmetricly set in muddy water storehouse (3).
7. according to driving method of a kind of Suporting structure in high viscosity mud stone described in claim 1, it is characterised in that:It is described Plasma discharge hole (10) place is provided with grid, is set in plasma discharge pipeline (11) section between the slurry pump (14) and separation equipment (16) There is relay pump (15).
8. according to driving method of a kind of Suporting structure in high viscosity mud stone described in claim 1, it is characterised in that:It is described Stone crusher (17) includes frame (17-4) and is symmetricly set in frame (17-4) and rotatable left valve door (17-1) and right valve Pass through hydraulic jack (17-3) and frame (17-4) phase on door (17-2), the left valve door (17-1) and right valve door (17-2) Even.
9. according to driving method of a kind of Suporting structure in high viscosity mud stone described in claim 1, it is characterised in that:It is described In step one, the high-pressure pump is GDL type MODEL VERTICAL MULTISTAGE PUMPs.
10. according to driving method of a kind of Suporting structure in high viscosity mud stone described in claim 1, it is characterised in that:Institute Water knife shower nozzle (7-2) is stated for Fan spray head, the Fan spray head main body is cylinder, the Fan spray head delivery port is sector, The Fan spray head connection end is provided with external screw thread.
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CN107489428A (en) * 2017-09-30 2017-12-19 中国铁建重工集团有限公司 Mud circulation system for slurry balance shield machine
CN109113753A (en) * 2018-09-30 2019-01-01 中铁工程装备集团有限公司 A kind of device and method for abolishing cutterhead mud cake
CN109139025A (en) * 2018-10-29 2019-01-04 中铁工程装备集团有限公司 A kind of cutter head of shield machine mud cake restructuring bankrupt
CN109403990A (en) * 2018-10-16 2019-03-01 中建八局轨道交通建设有限公司 The remodeling method and system of slurry shield slurry flushing system
CN111594194A (en) * 2020-06-28 2020-08-28 中铁十四局集团大盾构工程有限公司 Shield constructs quick-witted operating condition monitored control system
CN112160760A (en) * 2020-09-12 2021-01-01 中铁隧道局集团有限公司 Construction method for coping with accumulated slag in large-diameter slurry shield cabin
WO2021098444A1 (en) * 2019-11-22 2021-05-27 中铁隧道局集团有限公司 Technique for controlling tunneling parameters of shielded tunneling machine for rocky region at shielded tunneling launch point
CN114109412A (en) * 2021-11-30 2022-03-01 中铁一局集团有限公司 Slurry shield circulation system and method based on double crushers and double slurry discharge channels
CN114164929A (en) * 2021-10-21 2022-03-11 王树生 Wall foundation and construction device thereof
CN114233322A (en) * 2022-01-11 2022-03-25 中铁十四局集团有限公司 Multi-pipeline slurry discharge device, shield equipment with same and shield method
CN116906069A (en) * 2023-09-14 2023-10-20 中建交通建设集团有限公司 Cutting system for preventing sludge blockage in slurry shield machine

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CN107489428B (en) * 2017-09-30 2023-11-07 中国铁建重工集团股份有限公司 Slurry circulation system for slurry balance shield machine
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CN109403990A (en) * 2018-10-16 2019-03-01 中建八局轨道交通建设有限公司 The remodeling method and system of slurry shield slurry flushing system
CN109139025A (en) * 2018-10-29 2019-01-04 中铁工程装备集团有限公司 A kind of cutter head of shield machine mud cake restructuring bankrupt
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CN111594194B (en) * 2020-06-28 2022-07-12 中铁十四局集团大盾构工程有限公司 Shield constructs quick-witted operating condition monitored control system
CN111594194A (en) * 2020-06-28 2020-08-28 中铁十四局集团大盾构工程有限公司 Shield constructs quick-witted operating condition monitored control system
CN112160760A (en) * 2020-09-12 2021-01-01 中铁隧道局集团有限公司 Construction method for coping with accumulated slag in large-diameter slurry shield cabin
CN112160760B (en) * 2020-09-12 2022-07-22 中铁隧道局集团有限公司 Construction method for coping with accumulated slag in large-diameter slurry shield cabin
CN114164929A (en) * 2021-10-21 2022-03-11 王树生 Wall foundation and construction device thereof
CN114109412A (en) * 2021-11-30 2022-03-01 中铁一局集团有限公司 Slurry shield circulation system and method based on double crushers and double slurry discharge channels
CN114109412B (en) * 2021-11-30 2024-05-10 中铁一局集团有限公司 Slurry shield circulation system and method based on double crushers and double slurry channels
CN114233322A (en) * 2022-01-11 2022-03-25 中铁十四局集团有限公司 Multi-pipeline slurry discharge device, shield equipment with same and shield method
CN116906069A (en) * 2023-09-14 2023-10-20 中建交通建设集团有限公司 Cutting system for preventing sludge blockage in slurry shield machine
CN116906069B (en) * 2023-09-14 2024-04-05 中建交通建设集团有限公司 Cutting system for preventing sludge blockage in slurry shield machine

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