CN107089368B - Automatic bobbin yarn arraying device with cache function and method thereof - Google Patents
Automatic bobbin yarn arraying device with cache function and method thereof Download PDFInfo
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- CN107089368B CN107089368B CN201710404645.5A CN201710404645A CN107089368B CN 107089368 B CN107089368 B CN 107089368B CN 201710404645 A CN201710404645 A CN 201710404645A CN 107089368 B CN107089368 B CN 107089368B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
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- Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
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Abstract
The invention discloses an automatic bobbin yarn alignment device with a cache function and a method thereof, wherein the system comprises an alignment platform, and the alignment platform comprises two areas which are respectively a cache area and an alignment area; the buffer area is connected with the conveying mechanism, and a position sensor is arranged at the joint of the buffer area and the conveying mechanism and is connected with the controller, and the position sensor is used for detecting a position signal of the bobbin yarn on the conveying mechanism and conveying the position signal to the controller. According to the invention, the L-shaped push plate is used for preventing the bobbin yarn on the conveying mechanism from being continuously uploaded to the buffer area when the conveying mechanism does not need to stop, so that the time can be saved and the efficiency can be improved finally.
Description
Technical Field
The invention belongs to the field of automation, and particularly relates to an automatic bobbin yarn arraying device with a buffer function and a method thereof.
Background
At present, the package mode of cheeses in spinning mills is mainly packaging by woven bags and is divided into two modes of manual operation and automatic operation. In the automatic packaging process, the cheeses need to be automatically gathered, and various modes such as 3×4,4×5 and the like exist according to the sizes of woven bags and cheeses. The current aggregate mode is low in efficiency, has no temporary storage function, and cannot meet the requirements of automatic packaging of woven bags.
Disclosure of Invention
In order to overcome the above-mentioned drawbacks of the prior art, a first object of the present invention is to provide an automatic bobbin alignment device with a buffer function, which is capable of buffering and automatically aligning bobbin, and improving the packaging efficiency of bobbin.
The invention relates to an automatic bobbin yarn arraying device with a buffer function, which comprises: the whole column platform comprises two areas which are respectively a cache area and a whole column area; the buffer area is connected with the conveying mechanism, and a position sensor is arranged at the joint of the buffer area and the conveying mechanism, the position sensor is connected with the controller, and the position sensor is used for detecting a position signal of the bobbin yarn on the conveying mechanism and conveying the position signal to the controller;
the buffer area and the whole row area are respectively areas surrounded by the push plate, and are communicated by a cone yarn channel; the two sides of the cone yarn channel are provided with a first baffle and a second baffle, the first baffle is arranged at the cone yarn outlet, and the first baffle and the second baffle are used for preventing cone yarns from sliding off; the buffer area is also provided with a first push plate, a second push plate and a third push plate, and the first push plate, the second push plate and the third push plate are respectively connected with the controller through a first driving mechanism, a second driving mechanism and a third driving mechanism;
the first pushing plate and the second pushing plate are respectively arranged at two sides of the conveying mechanism, the second pushing plate is a transverse plate and can move along the second partition plate under the drive of the second driving mechanism, the third pushing plate is arranged at the relative position of the second pushing plate, and the first pushing plate and the third pushing plate are L-shaped plates formed by two side walls; when the position sensor detects that the cone yarn on the conveying mechanism reaches the buffer area, the controller is used for controlling the first driving mechanism to drive the first pushing plate to move, one side wall of the first pushing plate is used for blocking the cone yarn on the conveying mechanism from being continuously uploaded to the buffer area, and the other side wall of the first pushing plate is used for pushing the cone yarn from the initial position to the second partition plate and then returning to the initial position; and when the number of the yarns in the buffer area reaches a preset value to form an integral row of yarns, the controller controls the second driving mechanism to drive the second push plate to push the integral row of yarns to one side wall of the third push plate, and after the second push plate returns to the initial position, the other side wall of the third push plate pushes the integral row of yarns to the integral row area through the yarn channel under the driving of the third driving mechanism.
Further, the arranging area is further provided with a fourth push plate, the fourth push plate is connected with a fourth driving mechanism, the fourth driving mechanism is connected with the controller, and the fourth push plate is used for pushing out the arranging yarn from the yarn outlet under the driving of the fourth driving mechanism.
Further, the conveying mechanism is a conveyer belt conveying mechanism.
Further, the first driving mechanism, the second driving mechanism and the third driving mechanism are all driving motors.
Further, the fourth driving mechanism is a driving motor.
Further, the first driving mechanism, the second driving mechanism and the third driving mechanism are all air cylinder mechanisms, electromagnetic switches are arranged on the air cylinder mechanisms, and the electromagnetic switches are connected with the controller.
Further, the fourth driving mechanism is a cylinder mechanism, electromagnetic switches are arranged on the cylinder mechanism, and the electromagnetic switches are connected with the controller.
The second object of the invention is to provide a working method of the automatic bobbin yarn arraying device with the buffer function.
The invention relates to a working method of a cone yarn automatic alignment device with a buffer function, which comprises the following steps:
the position sensor detects a position signal of the cone yarn on the conveying mechanism in real time and transmits the position signal to the controller, when the position sensor detects a signal that the cone yarn on the conveying mechanism reaches the buffer area, the controller controls the first driving mechanism to drive the first push plate to move, one side wall of the first push plate stops the cone yarn on the conveying mechanism from being continuously uploaded to the buffer area, and the other side wall of the first push plate pushes the cone yarn to the second partition plate from the initial position and returns to the initial position;
and when the number of the yarns in the buffer area reaches a preset value to form an integral row of yarns, the controller controls the second driving mechanism to drive the second push plate to push the integral row of yarns to one side wall of the third push plate, and after the second push plate returns to the initial position, the other side wall of the third push plate pushes the integral row of yarns to the integral row area through the yarn channel under the driving of the third driving mechanism.
Further, the method further comprises: the fourth push plate arranged on the whole row area pushes whole row of cone yarns out of the cone yarn outlet under the drive of the fourth driving mechanism.
Further, the method further comprises: when the first driving mechanism, the second driving mechanism and the third driving mechanism are all air cylinder mechanisms, electromagnetic switches are arranged on the air cylinder mechanisms, and the controller controls the electromagnetic switches to act so as to respectively start and close the first driving mechanism, the second driving mechanism and the third driving mechanism.
Compared with the prior art, the invention has the beneficial effects that:
(1) According to the invention, the buffer area is arranged to temporarily buffer the cone yarns, the cone yarns reaching the preset value form whole-row cone yarns, the controller controls the second driving mechanism to drive the second push plate to push the formed whole-row cone yarns to one side wall of the third push plate, and when the second push plate returns to the initial position, the other side wall of the third push plate pushes the whole-row cone yarns to the whole-row area through the cone yarn channel under the driving of the third driving mechanism, so that the efficiency of the whole cone yarns is improved;
(2) The invention also provides an L-shaped plate formed by two side walls, when the position sensor detects a signal that the cone yarn on the conveying mechanism reaches the buffer area, the controller is used for controlling the first driving mechanism to drive the first push plate to move, one side wall of the first push plate is used for blocking the cone yarn on the conveying mechanism from being continuously uploaded to the buffer area, and the other side wall of the first push plate is used for returning to the starting position after pushing the cone yarn to the second partition plate from the starting position, so that the conveying mechanism does not need to be stopped when the first push plate moves, and time can be saved and efficiency can be improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute an undue limitation to the application.
Fig. 1 is a schematic diagram of the overall structure of an automatic bobbin yarn alignment device with a buffer function according to the present invention.
Fig. 2 is a flowchart of an operation method of the automatic bobbin yarn alignment device with the buffer function of the present invention.
Wherein, 1, a conveyer belt; 2. a first cylinder; 3. a position sensor; 4. a first push plate; 5. a second cylinder; 6. a third cylinder; 7. a buffer area; 8. a second push plate; 9. a fourth cylinder; 10. an entire column region.
Detailed Description
It should be noted that the following detailed description is illustrative and is intended to provide further explanation of the present application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments in accordance with the present application. As used herein, the singular is also intended to include the plural unless the context clearly indicates otherwise, and furthermore, it is to be understood that the terms "comprises" and/or "comprising" when used in this specification are taken to specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.
As shown in fig. 1, a specific structure of an automatic bobbin yarn alignment device with a buffer function according to the present invention includes:
the whole column platform comprises two areas which are a buffer area 7 and a whole column area 10 respectively; the buffer area 7 is connected with the conveying mechanism, a position sensor 3 is arranged at the joint of the buffer area 7 and the conveying mechanism, the position sensor 3 is connected with the controller, and the position sensor 3 is used for detecting a position signal of the bobbin yarn on the conveying mechanism and conveying the position signal to the controller;
the buffer area 7 and the whole row area 10 are areas surrounded by push plates respectively, and the buffer area 7 and the whole row area 10 are communicated by a cone yarn channel; the two sides of the cone yarn channel are provided with a first baffle and a second baffle, the first baffle is arranged at the cone yarn outlet, and the first baffle and the second baffle are used for preventing cone yarns from sliding off; the buffer area is also provided with a first push plate 4, a second push plate 8 and a third push plate, and the first push plate 4, the second push plate 8 and the third push plate are respectively connected with the controller through a first driving mechanism, a second driving mechanism and a third driving mechanism;
the first push plate 4 and the second push plate 8 are respectively arranged at two sides of the conveying mechanism, the second push plate 8 is a transverse plate and can move along the second partition plate under the drive of the second driving mechanism, the third push plate is arranged at the relative position of the second push plate, and the first push plate and the third push plate are L-shaped plates formed by two side walls; when the position sensor detects that the cone yarn on the conveying mechanism reaches the buffer area, the controller is used for controlling the first driving mechanism to drive the first pushing plate to move, one side wall of the first pushing plate is used for blocking the cone yarn on the conveying mechanism from being continuously uploaded to the buffer area, and the other side wall of the first pushing plate is used for pushing the cone yarn from the initial position to the second partition plate and then returning to the initial position; and when the number of the yarns in the buffer area reaches a preset value to form an integral row of yarns, the controller controls the second driving mechanism to drive the second push plate to push the integral row of yarns to one side wall of the third push plate, and after the second push plate returns to the initial position, the other side wall of the third push plate pushes the integral row of yarns to the integral row area through the yarn channel under the driving of the third driving mechanism.
In another embodiment, the arranging area is further provided with a fourth push plate, the fourth push plate is connected with a fourth driving mechanism, the fourth driving mechanism is connected with the controller, and the fourth push plate is used for pushing the arranging cone yarns out of the cone yarn outlet under the driving of the fourth driving mechanism.
Wherein, the conveying mechanism is a conveyer belt conveying mechanism.
The conveying belt transmission mechanism is characterized in that:
(1) The motion is stable and noiseless, and impact and vibration can be buffered;
(2) The structure is simple, and the transmission distance is long;
(3) The manufacturing and the installation are simple, the maintenance is convenient, and the lubrication is not needed;
(4) Overload slipping can play a role in protection;
(5) The external dimension is large, the efficiency is low, the service life is short, and the transmission precision is not high.
The conveying mechanism may be a chain transmission mechanism or a gear transmission mechanism in addition to the conveyor belt conveying mechanism.
Wherein, first actuating mechanism, second actuating mechanism and third actuating mechanism are driving motor.
The fourth driving mechanism is a driving motor.
Besides the driving motor, the first driving mechanism, the second driving mechanism and the third driving mechanism can also be air cylinder mechanisms, and electromagnetic switches are arranged on the air cylinder mechanisms and connected with the controller.
The fourth driving mechanism is a cylinder mechanism, electromagnetic switches are arranged on the cylinder mechanism, and the electromagnetic switches are connected with the controller.
In the specific implementation process, the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism can also be a hydraulic cylinder mechanism or a screw mechanism.
Taking the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism as cylinder mechanisms as examples:
the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism are respectively a first cylinder 2, a second cylinder 5, a third cylinder 6 and a fourth cylinder 9.
Because the first push plate is designed into the L shape, the conveyor belt is not required to stop when the cylinder is pushed, so that the time is saved and the efficiency is improved. In addition, when the pushing-out of the first cylinder reaches the maximum stroke, the pushing plate on the first cylinder can not influence the pushing-out action of the second cylinder, namely, the pushing-out action and the pushing-out action of the first cylinder do not have mechanical interference. Similarly, the second cylinder and the third cylinder do not have interference. Therefore, the return time of the air cylinder can be saved, and the efficiency is improved.
The whole row and the rear end of the invention are connected with the packaging link of the woven bag, the woven bag array (such as 3 multiplied by 4) is required to be automatically taken out, opened and bagged from the time of packaging and pushing out the cheeses, during the period, the collecting device can continue to work, and finally, a plurality of (such as 9) cheeses temporarily stored on the device can be quickly packaged after the woven bag is completely sleeved. Because the aggregate link and the automatic bag taking, opening and bagging are synchronously carried out, the time can be saved and the packaging efficiency can be improved.
According to the invention, the buffer area is arranged to temporarily buffer the cone yarns, the cone yarns reaching the preset value form whole-row cone yarns, the controller controls the second driving mechanism to drive the second push plate to push the formed whole-row cone yarns to one side wall of the third push plate, and when the second push plate returns to the initial position, the other side wall of the third push plate pushes the whole-row cone yarns to the whole-row area through the cone yarn channel under the driving of the third driving mechanism, so that the efficiency of the whole cone yarns is improved;
the invention also provides an L-shaped plate formed by two side walls, when the position sensor detects a signal that the cone yarn on the conveying mechanism reaches the buffer area, the controller is used for controlling the first driving mechanism to drive the first push plate to move, one side wall of the first push plate is used for blocking the cone yarn on the conveying mechanism from being continuously uploaded to the buffer area, and the other side wall of the first push plate is used for returning to the starting position after pushing the cone yarn to the second partition plate from the starting position, so that the conveying mechanism does not need to be stopped when the first push plate moves, and time can be saved and efficiency can be improved.
Fig. 2 is a flowchart of an operation method of the automatic bobbin yarn alignment device with the buffer function of the present invention.
As shown in fig. 2, the working method of the automatic bobbin yarn arraying device with the buffer function of the invention comprises the following steps:
the position sensor detects a position signal of the cone yarn on the conveying mechanism in real time and transmits the position signal to the controller, when the position sensor detects a signal that the cone yarn on the conveying mechanism reaches the buffer area, the controller controls the first driving mechanism to drive the first push plate to move, one side wall of the first push plate stops the cone yarn on the conveying mechanism from being continuously uploaded to the buffer area, and the other side wall of the first push plate pushes the cone yarn to the second partition plate from the initial position and returns to the initial position;
and when the number of the yarns in the buffer area reaches a preset value to form an integral row of yarns, the controller controls the second driving mechanism to drive the second push plate to push the integral row of yarns to one side wall of the third push plate, and after the second push plate returns to the initial position, the other side wall of the third push plate pushes the integral row of yarns to the integral row area through the yarn channel under the driving of the third driving mechanism.
In another embodiment, the method further comprises: the fourth push plate arranged on the whole row area pushes whole row of cone yarns out of the cone yarn outlet under the drive of the fourth driving mechanism.
In another embodiment, the method further comprises: when the first driving mechanism, the second driving mechanism and the third driving mechanism are all air cylinder mechanisms, electromagnetic switches are arranged on the air cylinder mechanisms, and the controller controls the electromagnetic switches to act so as to respectively start and close the first driving mechanism, the second driving mechanism and the third driving mechanism.
While the foregoing description of the embodiments of the present invention has been presented in conjunction with the drawings, it should be understood that it is not intended to limit the scope of the invention, but rather, it is intended to cover all modifications or variations within the scope of the invention as defined by the claims of the present invention.
Claims (8)
1. Automatic permutation device of section of thick bamboo yarn with buffer memory function, characterized by comprising: the whole column platform comprises two areas which are respectively a cache area and a whole column area; the buffer area is connected with the conveying mechanism, and a position sensor is arranged at the joint of the buffer area and the conveying mechanism, the position sensor is connected with the controller, and the position sensor is used for detecting position signals of the bobbin yarn on the conveying mechanism in real time and conveying the position signals to the controller;
the buffer area and the whole row area are respectively areas surrounded by the push plate, and are communicated by a cone yarn channel; the two sides of the cone yarn channel are provided with a first baffle and a second baffle, the first baffle is arranged at the cone yarn outlet, and the first baffle and the second baffle are used for preventing cone yarns from sliding off; the buffer area is also provided with a first push plate, a second push plate and a third push plate, and the first push plate, the second push plate and the third push plate are respectively connected with the controller through a first driving mechanism, a second driving mechanism and a third driving mechanism;
the first pushing plate and the second pushing plate are respectively arranged at two sides of the conveying mechanism, the second pushing plate is a transverse plate and can move along the second partition plate under the drive of the second driving mechanism, the third pushing plate is arranged at the relative position of the second pushing plate, and the first pushing plate and the third pushing plate are L-shaped plates formed by two side walls; when the position sensor detects that the cone yarn on the conveying mechanism reaches the buffer area, the controller is used for controlling the first driving mechanism to drive the first pushing plate to move, one side wall of the first pushing plate is used for blocking the cone yarn on the conveying mechanism from being continuously uploaded to the buffer area, and the other side wall of the first pushing plate is used for pushing the cone yarn from the initial position to the second partition plate and then returning to the initial position; when the quantity of the yarns in the buffer area reaches a preset value to form an integral row of yarns, the controller controls the second driving mechanism to drive the second push plate to push the integral row of yarns to one side wall of the third push plate, and after the second push plate returns to the initial position, the other side wall of the third push plate pushes the integral row of yarns to the integral row area through the yarn channel under the driving of the third driving mechanism;
the arrangement area is also provided with a fourth push plate, the fourth push plate is connected with a fourth driving mechanism, the fourth driving mechanism is connected with the controller, and the fourth push plate is used for pushing out the arrangement cone yarns from the cone yarn outlet under the driving of the fourth driving mechanism;
the rear end of the whole row area is connected with a woven bag packaging link.
2. An automatic bobbin yarn arraying device with a buffer function as claimed in claim 1, wherein said conveying mechanism is a conveyer belt conveying mechanism.
3. The automatic bobbin yarn arraying device with a buffer function according to claim 1, wherein the first driving mechanism, the second driving mechanism and the third driving mechanism are all driving motors.
4. The automatic bobbin yarn arraying device with a buffer function according to claim 1, wherein said fourth driving mechanism is a driving motor.
5. The automatic bobbin yarn arraying device with the buffer function according to claim 1, wherein the first driving mechanism, the second driving mechanism and the third driving mechanism are all air cylinder mechanisms, electromagnetic switches are arranged on the air cylinder mechanisms, and the electromagnetic switches are connected with a controller.
6. The automatic bobbin yarn arraying device with the buffer function according to claim 1, wherein the fourth driving mechanism is a cylinder mechanism, electromagnetic switches are arranged on the cylinder mechanisms, and the electromagnetic switches are connected with the controller.
7. A method of operating an automatic alignment device for cone yarns with a buffer function according to any one of claims 1-6, comprising:
the position sensor detects a position signal of the cone yarn on the conveying mechanism in real time and transmits the position signal to the controller, when the position sensor detects a signal that the cone yarn on the conveying mechanism reaches the buffer area, the controller controls the first driving mechanism to drive the first push plate to move, one side wall of the first push plate stops the cone yarn on the conveying mechanism from being continuously uploaded to the buffer area, and the other side wall of the first push plate pushes the cone yarn to the second partition plate from the initial position and returns to the initial position;
when the quantity of the yarns in the buffer area reaches a preset value to form an integral row of yarns, the controller controls the second driving mechanism to drive the second push plate to push the integral row of yarns to one side wall of the third push plate, and after the second push plate returns to the initial position, the other side wall of the third push plate pushes the integral row of yarns to the integral row area through the yarn channel under the driving of the third driving mechanism;
the fourth push plate arranged on the whole row area pushes whole row of cone yarns out of the cone yarn outlet under the drive of the fourth driving mechanism.
8. The method of operating a yarn package with a buffer function of claim 7, further comprising: when the first driving mechanism, the second driving mechanism and the third driving mechanism are all air cylinder mechanisms, electromagnetic switches are arranged on the air cylinder mechanisms, and the controller controls the electromagnetic switches to act so as to respectively start and close the first driving mechanism, the second driving mechanism and the third driving mechanism.
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| CN201710404645.5A CN107089368B (en) | 2017-06-01 | 2017-06-01 | Automatic bobbin yarn arraying device with cache function and method thereof |
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| CN201710404645.5A CN107089368B (en) | 2017-06-01 | 2017-06-01 | Automatic bobbin yarn arraying device with cache function and method thereof |
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| CN107089368B true CN107089368B (en) | 2023-05-12 |
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| JP2001180616A (en) * | 1999-12-27 | 2001-07-03 | Murata Mach Ltd | Package boxing system |
| CN201825244U (en) * | 2010-09-07 | 2011-05-11 | 维达纸业（四川）有限公司 | Baled flexibly-extracted facial tissue bagging equipment |
| CN202337378U (en) * | 2011-10-18 | 2012-07-18 | 维达北方纸业(北京)有限公司 | Automatic tissue box bagger |
| CN203005816U (en) * | 2012-12-07 | 2013-06-19 | 江苏中鹏新材料股份有限公司 | Container loader of epoxy molding compound end products |
| CN105217081B (en) * | 2015-07-17 | 2017-04-12 | 广州紫怡机电有限公司 | Automatic arranging combination device for connected bags |
| CN105129120A (en) * | 2015-07-22 | 2015-12-09 | 四川多联实业有限公司 | Automatic insert placing machine |
| CN105151396B (en) * | 2015-07-23 | 2016-09-07 | 泰安康平纳机械有限公司 | A kind of cheese materials auto-feeder for bag and bagging method thereof |
| CN105480474B (en) * | 2015-11-27 | 2017-10-03 | 赛特环球机械（青岛）有限公司 | Cylinder yarn materials auto-feeder for bag |
| CN105539248B (en) * | 2015-12-14 | 2017-08-01 | 西南石油大学 | A kind of intelligent express delivery distributing vehicle and its application method |
| CN205418230U (en) * | 2015-12-16 | 2016-08-03 | 天津金恩斯科技有限公司 | Centreless scroll flattens bagging -off automation equipment |
| CN105599998B (en) * | 2016-01-16 | 2017-11-24 | 芜湖安普机器人产业技术研究院有限公司 | A kind of cheese baling line automatic packing device |
| CN105966671B (en) * | 2016-06-30 | 2018-10-23 | 芜湖安普机器人产业技术研究院有限公司 | A kind of cylinder yarn baling line automatic bagging packing apparatus |
| CN206750244U (en) * | 2017-06-01 | 2017-12-15 | 山东大学 | A kind of cylinder yarn automatic arraying device with caching function |
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