CN107088508B - Hinge formula paint drying equipment - Google Patents
Hinge formula paint drying equipment Download PDFInfo
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- CN107088508B CN107088508B CN201710335000.0A CN201710335000A CN107088508B CN 107088508 B CN107088508 B CN 107088508B CN 201710335000 A CN201710335000 A CN 201710335000A CN 107088508 B CN107088508 B CN 107088508B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model provides a hinge formula paint drying equipment, including the cement basis, the stoving tunnel, conveying system, drying system, a control system, panel, go up to expect conveyor and expect conveyor down, the stoving tunnel sets up on the cement basis, conveying system arranges in the stoving tunnel, go up to expect conveyor and arrange the entry end and the exit end in stoving tunnel respectively down, control system respectively with conveying system, drying system, go up to expect conveyor and expect conveyor control connection down, and accomplish the coating assembly line stoving work of panel. Through the improvement of the structure, the invention has the characteristics of simple and reasonable structure, excellent performance, convenient operation, high production efficiency, safety, reliability, wide application range, energy conservation, environmental protection, automation and the like, and has strong practicability.
Description
Technical Field
The invention relates to a hinge type paint drying device, in particular to a hinge type paint drying device used after a plate is sprayed with solvent paint and water-based multicolor paint.
Background
The paint drying equipment in the prior art is various in types, but the paint drying equipment used for drying the plate spraying solvent paint and the water-based multicolor paint can only achieve surface drying but can not achieve complete drying, and the product can achieve the effect of complete drying after being placed for more than ten hours; the paint drying equipment with the structures has the advantages that the drying speed is low, meanwhile, the paint film forming is extremely unstable, the product quality is influenced, the product production period and the product placement space are increased, and the mass production of a product assembly line is not facilitated. Therefore, further improvements are needed.
Disclosure of Invention
The invention aims to provide the automatic hinge type paint drying equipment which is simple and reasonable in structure, excellent in performance, convenient to operate, high in production efficiency, safe, reliable, wide in application range, energy-saving, environment-friendly and automatic, so as to overcome the defects in the prior art.
According to a hinge formula paint drying equipment of this purpose design, including cement basis, stoving tunnel, conveying system, drying system, control system, panel, go up discharge conveyor and discharge conveyor down, its characterized in that: the drying tunnel is arranged on a cement basis, the conveying system is arranged in the drying tunnel, the upper discharging conveying device and the lower discharging conveying device are respectively arranged at the inlet end and the outlet end of the drying tunnel, the control system is respectively in control connection with the conveying system, the drying system, the upper discharging conveying device and the lower discharging conveying device, and the coating production line drying work of the plate is completed.
The control system at least comprises a variable frequency speed regulator, a photoelectric sensor, a temperature and humidity controller, a circuit breaking and overload protection device, and is respectively connected with the conveying system, the drying system, the upper discharging conveying device and the lower discharging conveying device in a control way.
The drying tunnel is formed by welding a plurality of middle connecting frames and square pipes, a sandwich board for heat insulation is arranged on the periphery of the drying tunnel, and a plurality of leaf doors for observation and inspection and maintenance of drying equipment are further arranged on the side face of the drying tunnel.
The conveying system is in control connection with the variable-frequency speed regulator and the photoelectric sensor and consists of a main driving chain wheel, a driven chain wheel, an arc-shaped bracket, a conveying chain support, a conveying chain guide rail, a conveying chain and a cycloidal pin gear reducer; the conveying chain is arranged on a conveying chain guide rail, the conveying chain guide rail is arranged on a conveying chain support, an arc-shaped bracket is arranged on the conveying chain and is arranged on the conveying chain support in a sliding manner through the matching of the conveying chain and the conveying chain guide rail, two ends of the conveying chain are respectively in driving connection with a main driving chain wheel and a driven chain wheel, and the main driving chain wheel is in driving connection with a cycloidal pin wheel speed reducer; and a pneumatic tensioning device is also arranged at the joint of the driven chain wheel and the conveying chain.
The plates are horizontally placed on the upper discharging and conveying device and are conveyed to the inlet end of the drying tunnel through the upper discharging and conveying device; the arc bracket and the horizontal plane of the conveying chain bracket form a certain included angle which is 45-85 degrees; the plate is horizontally conveyed to the inlet end of the drying tunnel through the upper discharging conveying device and then obliquely enters the drying tunnel at an angle of 45-85 degrees through the arc-shaped bracket.
The drying system is in control connection with the temperature and humidity controller and consists of a heating device, a moisture discharging device and a cooling device; wherein, heating device burns natural gas, or electricity, or steam by the combustor and is provided with the stoving draught fan on as the heat source on it, be provided with the branch wind pipeline on the stoving draught fan, and be connected with hot-blast dispersion cover through dividing the wind pipeline, hot-blast dispersion cover is arranged in the below of conveying chain support, and carries out the stoving work with heating device's heat source from the bottom up to the panel on the arc bracket through the cooperation of dividing wind pipeline and stoving draught fan.
The dehumidifying device is arranged at the upper part of the drying tunnel and comprises a dehumidifying cover, an air exhaust pipeline and a dehumidifying induced draft fan; the dehumidifying hood is respectively matched and connected with the dehumidifying draught fan and one end of the exhaust pipeline, and the other end of the exhaust pipeline extends out of the drying tunnel; the dehumidification draught fan and the temperature and humidity controller are in control connection, and the automatic starting type discharges redundant moisture in the drying tunnel through the cooperation of the dehumidification cover and the exhaust pipeline.
The cooling device is arranged at the outlet end of the drying tunnel and comprises a cooling fan and a cooling induced draft fan; wherein, cooling blower and cooling draught fan are arranged in the upper portion of the outlet end of the drying tunnel respectively, and are used for pumping the waste heat of the plate and the waste heat of the drying tunnel respectively.
According to the invention, through the improvement of the structure, the plate after being sprayed with the paint is horizontally conveyed to the inlet end of the drying tunnel through the upper discharging conveying device, and then the plate to be dried is supported by the arc-shaped bracket to form an angle of 45-85 degrees with the horizontal plane and obliquely enter the drying tunnel, and the control system is respectively in control connection with the conveying system, the drying system, the upper discharging conveying device and the lower discharging conveying device, so that the plate to be dried is comprehensively and uninterruptedly automatically dried in the drying tunnel, and finally the plate is conveyed out through the lower discharging conveying device, so that the production efficiency is effectively improved, the cost input of workers is reduced, and meanwhile, the time for drying the paint of the plate is shortened, thereby avoiding the influence of slow drying speed on the film formation of the paint on the plate, and further improving the quality of the finished product of the plate.
Compared with the prior art, the method has the following advantages:
after the plates M are sprayed with coatings such as solvent paint, water-based multicolor paint and the like, the plates M are conveyed to the inlet of a dryer by upper-discharging conveying equipment, the plates M are lifted by a conveying arc bracket to be inclined and erected at eighty degrees, each plate is arranged at intervals of 100-125 mm and continuously enters a drying tunnel to be conveyed forwards, and the drying tunnel is set to be 30-40M long and can accommodate 300-400 plates to be dried at the same time; the drying time of each plate M in the tunnel is shortened to 3-4/h, and the coating is completely cured to form a film, so that the coating can be quickly dried and has stable quality. When the plate M is conveyed to an outlet after being completely dried, the plate M is connected to a lower discharging and conveying device and then is laid flat, and then the plate M is quickly and uninterruptedly conveyed out; the drying equipment can output 5-6 plates per minute, so that the working efficiency is greatly improved; meanwhile, energy consumption can be reduced; wide application range
Comprehensively, the automatic feeding device has the characteristics of simple and reasonable structure, excellent performance, convenience in operation, high production efficiency, safety, reliability, wide application range, energy conservation, environmental protection, automation and the like, and is high in practicability.
Drawings
Fig. 1 is a schematic perspective view of a whole machine according to an embodiment of the present invention.
Fig. 2 is a front view of the whole device according to an embodiment of the present invention.
Fig. 3 is a cross-sectional view of the whole device according to an embodiment of the present invention.
FIG. 4 is a front view of a delivery system according to an embodiment of the present invention.
FIG. 5 is a top view of a conveyor system according to an embodiment of the invention.
Fig. 6 is a schematic perspective view of a drying system according to an embodiment of the present invention.
Fig. 7 is a front view of a drying system according to an embodiment of the present invention.
Fig. 8 is a side view of a drying system according to an embodiment of the present invention.
Detailed Description
The invention is further described below with reference to the drawings and examples.
Referring to fig. 1-8, the hinge type paint drying device comprises a cement foundation 1, a drying tunnel 2, a conveying system 3, a drying system 4, a control system 5, a plate M, an upper discharging conveying device 28 and a lower discharging conveying device 29, wherein the drying tunnel 2 is arranged on the cement foundation 1, the conveying system 3 is arranged in the drying tunnel 2, the upper discharging conveying device 28 and the lower discharging conveying device 29 are respectively arranged at the inlet end and the outlet end of the drying tunnel 2, and the control system 5 is respectively in control connection with the conveying system 3, the drying system 4, the upper discharging conveying device 28 and the lower discharging conveying device 29 and completes the drying work of a coating production line of the plate M.
Furthermore, the control system 5 at least comprises a variable frequency speed regulator, a photoelectric sensor, a temperature and humidity controller, a circuit breaking and overload protection device, and is respectively connected with the conveying system 3, the drying system 4, the upper discharging conveying device 28 and the lower discharging conveying device 29 in a control manner, so that the manual and automatic control of the drying equipment can be completed, and the main electric appliance component adopts Siemens products, so that the good overall performance of the drying equipment is ensured.
Further, the cement foundation 1 needs to be firstly dug in a standard factory building according to a construction drawing, and then concrete and pre-buried precast slabs are poured.
Furthermore, the drying tunnel 2 is formed by welding a plurality of middle connecting frames 6 and square pipes, and a sandwich board 7 for heat insulation is arranged at the periphery of the drying tunnel 2, wherein the sandwich board 7 is a rock wool tongue-and-groove sandwich board with the thickness of 50mm, so that heat energy in the tunnel can be kept from losing, and energy loss is reduced; the side of the drying tunnel 2 is also provided with a plurality of leaf doors 8 for observation and inspection and maintenance of the drying equipment.
Further, the conveying system 3 is in control connection with the variable frequency speed regulator and the photoelectric sensor, wherein the conveying system 3 is used for regulating the conveying speed through the variable frequency speed regulator and controlling the speed, the starting and the stopping of the conveying speed through the feedback information of the photoelectric sensor, and the stable operation is ensured. The conveying system 3 consists of a main driving chain wheel 9, a driven chain wheel 10, an arc-shaped bracket 11, a conveying chain support 12, a conveying chain guide rail 13, a conveying chain 14 and a cycloidal pin gear speed reducer 15; the conveying chain 14 is arranged on a conveying chain guide rail 13, the conveying chain guide rail 13 is arranged on a conveying chain support 12, an arc-shaped bracket 11 is arranged on the conveying chain 14 and is arranged on the conveying chain support 12 in a sliding manner through the matching of the conveying chain 14 and the conveying chain guide rail 13, two ends of the conveying chain 14 are respectively in driving connection with a main driving chain wheel 9 and a driven chain wheel 10, and the main driving chain wheel 9 is in driving connection with a cycloidal pin wheel speed reducer 15; the joint of the driven chain wheel 10 and the conveying chain 14 is also provided with a pneumatic tensioning device 16.
Specifically, a YP2-90S-4 motor is used for driving a BW3322-1003 cycloidal pin gear reducer 15 to transmit power to a main transmission chain wheel 9 and a conveying chain 14 through a main chain wheel and a driven chain wheel, and an arc-shaped bracket 11 on the conveying chain 14 supports the plate M to be conveyed along with the chain 14; the driven end chain wheel 10 is provided with an air cylinder tensioning device 16 which can automatically tension the conveying chain and avoid the mutual collision of the arc-shaped brackets 11 on the conveying chain 14 during movement. The conveying chain support 12 and the conveying guide rail 14 on the whole conveying line are horizontally adjusted by bolts, so that the plates M on the conveying chain can be stably conveyed.
Further, the sheet material M is horizontally placed on the upper discharging and conveying device 28 and is conveyed to the inlet end of the drying tunnel 2 through the upper discharging and conveying device 28; the arc-shaped bracket 11 and the horizontal plane of the conveying chain support 12 form a certain included angle which is 45-85 degrees, and the included angle of the embodiment is preferably 80 degrees; the plate M is horizontally conveyed to the inlet end of the drying tunnel 2 through the upper discharging conveying device 28 and then obliquely enters the drying tunnel 2 at 45-85 degrees through the arc-shaped bracket 11.
More specifically, after the plate M sprayed with the paint is conveyed to an upper discharging conveying device 28 at the inlet end of the drying tunnel 2 after being conveyed and turned, the plate M to be dried is lifted up by an arc-shaped bracket 11 and is inclined and erected at an angle of 80 degrees with the horizontal plane, and then the plate M enters the drying tunnel 2 along with the conveying chain 14 and the arc-shaped bracket 11 to start hot air circulation drying; the long-distance slow conveying through the conveying chain 14 is beneficial to the drying time required by the plate M in the drying tunnel 2, thereby achieving the effect of complete drying. When the plate M is conveyed to the outlet end of the drying tunnel 2, the plate M is lifted by the lower discharging and conveying device 29, slowly put down and quickly conveyed out.
Further, the drying system 4 is in control connection with the temperature and humidity controller and is composed of a heating device 17, a dehumidifying device 18 and a cooling device 19; wherein, the heating device 17 is provided with a drying induced draft fan 21 on which a burner burns natural gas, electricity or steam as a heat source, the drying induced draft fan 21 is provided with an air distribution pipeline 20, and is connected with a hot air dispersion cover 22 through the air distribution pipeline 20, the hot air dispersion cover 22 is arranged below the conveying chain support 12, and the heat source of the heating device 17 is used for drying the plate M on the arc-shaped bracket 11 from bottom to top through the matching of the air distribution pipeline 20 and the drying induced draft fan 21, and the coating of the plate M absorbs energy and then is cured to form a film so as to obtain rapid drying.
Further, the dehumidifying device 18 is arranged at the upper part of the drying tunnel 2 and comprises a dehumidifying cover 23, an exhaust duct 24 and a dehumidifying induced draft fan 25; wherein, the moisture exhaust hood 23 is respectively connected with a moisture exhaust induced draft fan 25 and one end of an exhaust duct 24 in a matching way, and the other end of the exhaust duct 24 extends out of the drying tunnel 2; when the coating of panel M is heated, moisture content and diluent produce and volatilize and make the air humidity in the drying tunnel 2 also follow the rising, and the excessive moisture in drying tunnel 2 is discharged through the cooperation of hydrofuge cover 23 and exhaust duct 24 to the hydrofuge draught fan 25 and warm and humid controller control connection, and automatic start formula.
Further, the cooling device 19 is arranged at the outlet end of the drying tunnel 2 and comprises a cooling fan 26 and a cooling induced draft fan 27; wherein, the cooling fan 26 and the cooling induced draft fan 27 are respectively arranged at the upper part of the outlet end of the drying tunnel 2 and respectively extract the residual heat of the plate M and the residual heat of the drying tunnel 2. Because the plate M is still left with the waste heat after drying, the waste heat is pumped out of the drying tunnel 2 by the cooling draught fan 27 after cold air is blown to the plate M from below by the cooling draught fan 26, and then workers can conveniently unload the plate M for packaging and storage.
Specifically, the heat energy is transferred to the coating on the outer surface of the plate M by adopting the air convection principle and taking hot air with the temperature of 40-60 ℃ as a carrier, and the coating absorbs the energy and then is cured into a film; the heating device 17 uses natural gas burned by a burner, or electricity or steam as a heat source to heat air in the heating box, then conveys the hot air in the heating box to the hot air dispersion hood 22 through the induced air pipeline 20 and the drying induced draft fan 21, and the hot air forms convection from bottom to top to uniformly heat the coating on the surface of the plate M so as to rapidly dry the coating; because the drying system 4 is arranged at the middle upper part of the drying tunnel 2, hot air is continuously recycled in the drying tunnel 2 through the induced draft duct 20 and the drying induced draft fan 21, energy saving and consumption can be reduced, and multi-section control is arranged in the drying tunnel 2, the required drying temperature of each section of the coating of the plate M in the drying tunnel 2 is ensured, and the drying effect of the coating of the plate M can be better improved; the dehumidifying device 18 controls the humidity and temperature of the air in the drying tunnel 2 by the temperature and humidity controller, and can ensure the technological requirements for drying different coatings of the plate M.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are intended to illustrate the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, and the invention is intended to be protected by the following claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (3)
1. A hinge type paint drying device comprises a cement foundation (1), a drying tunnel (2), a conveying system (3), a drying system (4), a control system (5), a plate (M), an upper discharging conveying device (28) and a lower discharging conveying device (29), wherein the drying tunnel (2) is arranged on the cement foundation (1), the conveying system (3) is arranged in the drying tunnel (2), the upper discharging conveying device (28) and the lower discharging conveying device (29) are respectively arranged at the inlet end and the outlet end of the drying tunnel (2), the control system (5) is respectively in control connection with the conveying system (3), the drying system (4), the upper discharging conveying device (28) and the lower discharging conveying device (29), and the coating assembly line drying work of the plate (M) is completed;
the method is characterized in that: the control system (5) at least comprises a variable frequency speed regulator, a photoelectric sensor, a temperature and humidity controller, a circuit breaking and overload protection device, and is respectively connected with the conveying system (3), the drying system (4), the upper discharging conveying device (28) and the lower discharging conveying device (29) in a control way;
the drying tunnel (2) is formed by welding a plurality of middle connecting frames (6) and square pipes, a sandwich plate (7) for heat insulation is arranged at the periphery of the drying tunnel, and a plurality of leaf doors (8) for observation and inspection and maintenance of drying equipment are arranged on the side surface of the drying tunnel (2);
the conveying system (3) is connected with the variable-frequency speed regulator and the photoelectric sensor in a control way and consists of a main driving chain wheel (9), a driven chain wheel (10), an arc-shaped bracket (11), a conveying chain support (12), a conveying chain guide rail (13), a conveying chain (14) and a cycloid pinwheel speed reducer (15); the conveying chain (14) is arranged on a conveying chain guide rail (13), the conveying chain guide rail (13) is arranged on a conveying chain support (12), an arc-shaped bracket (11) is arranged on the conveying chain (14) and is arranged on the conveying chain support (12) in a sliding mode through the matching of the conveying chain (14) and the conveying chain guide rail (13), two ends of the conveying chain (14) are respectively in driving connection with a main driving chain wheel (9) and a driven chain wheel (10), and the main driving chain wheel (9) is in driving connection with a cycloid pinwheel speed reducer (15); a pneumatic tensioning device (16) is further arranged at the joint of the driven chain wheel (10) and the conveying chain (14);
the plate (M) is horizontally placed on the upper discharging and conveying device (28) and is conveyed to the inlet end of the drying tunnel (2) through the upper discharging and conveying device (28); the arc-shaped bracket (11) and the horizontal plane of the conveying chain bracket (12) form a certain included angle which is 45-85 degrees; the plates (M) are horizontally conveyed to the inlet end of the drying tunnel (2) through the upper discharging conveying device (28) and then obliquely enter the drying tunnel (2) at 45-85 degrees through the arc-shaped bracket (11), each plate (M) is orderly arranged at an interval of 100-125 mm and enters the drying tunnel (2) to be continuously conveyed forwards, and the length of the drying tunnel (2) is 30-40M;
the drying system (4) is in control connection with the temperature and humidity controller and consists of a heating device (17), a moisture discharging device (18) and a cooling device (19); wherein, heating device (17) are by combustor burning natural gas, or electricity, or steam as the heat source, are provided with stoving draught fan (21) on it, be provided with on stoving draught fan (21) and divide wind pipeline (20), and be connected with hot-blast dispersion cover (22) through dividing wind pipeline (20), below conveyor chain support (12) is arranged in to hot-blast dispersion cover (22), and through the cooperation of dividing wind pipeline (20) and stoving draught fan (21) with the heat source of heating device (17) from the top down to panel (M) on arc bracket (11) stoving work.
2. The hinged paint drying apparatus of claim 1, wherein: the dehumidifying device (18) is arranged at the upper part of the drying tunnel (2) and comprises a dehumidifying cover (23), an air exhaust pipeline (24) and a dehumidifying induced draft fan (25); the dehumidifying hood (23) is respectively connected with a dehumidifying draught fan (25) and one end of an exhaust pipeline (24) in a matching way, and the other end of the exhaust pipeline (24) extends out of the drying tunnel (2); the dehumidification draught fan (25) and the temperature and humidity controller are in control connection, and the automatic starting type discharges redundant moisture in the drying tunnel (2) through the cooperation of the dehumidification cover (23) and the exhaust pipeline (24).
3. The hinged paint drying apparatus of claim 2, wherein: the cooling device (19) is arranged at the outlet end of the drying tunnel (2) and comprises a cooling fan (26) and a cooling induced draft fan (27); wherein, the cooling fan (26) and the cooling induced draft fan (27) are respectively arranged at the upper part of the outlet end of the drying tunnel (2) and respectively suck the residual heat of the plate (M) and the residual heat of the drying tunnel (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710335000.0A CN107088508B (en) | 2017-05-12 | 2017-05-12 | Hinge formula paint drying equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710335000.0A CN107088508B (en) | 2017-05-12 | 2017-05-12 | Hinge formula paint drying equipment |
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| CN107088508A CN107088508A (en) | 2017-08-25 |
| CN107088508B true CN107088508B (en) | 2022-10-21 |
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| CN201710335000.0A Active CN107088508B (en) | 2017-05-12 | 2017-05-12 | Hinge formula paint drying equipment |
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| CN113829746A (en) * | 2021-06-24 | 2021-12-24 | 扬州托新汽车零部件有限公司 | Drying equipment and drying method for metal etching ink |
| CN118106164B (en) * | 2024-04-25 | 2024-06-28 | 佛山市新豪轩智能家居科技有限公司 | Paint surface drying device for door and window production |
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| CN107088508A (en) | 2017-08-25 |
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