The application is on 09 09th, 2015 submission Patent Office of the People's Republic of China, application No. is 201510569505.4, denominations of invention
For the divisional application of the Chinese patent application of " a kind of cable extrude mould set production line ".
Summary of the invention
In view of this, extruding mould set production line the purpose of the present invention is to provide a kind of cable, this extrudes mould set production
The cable on mould set production line that extrudes that line can efficiently solve cable wastes big and low production efficiency problem.
In order to achieve the above object, the invention provides the following technical scheme:
A kind of cable extrudes mould set production line, including pay off rack and for be located at internal model inner hole to plastic set cable
The extruding machine for extrude mould set further includes the hot fusing splicing machine being arranged between the pay off rack and the extruding machine, described
Hot fusing splicing machine include in tubular type magnetic bead and can be given on the inside of the magnetic bead instantaneous pressure make two to plastic set electricity
The high-tension circuit that the end of cable is welded together, the diameter of bore of the magnetic bead are not less than the diameter and less to plastic set cable
In the internal model diameter of bore of the extruding machine.
Preferably, including the both ends of the magnetic bead are arranged in and for blocking the briquetting to plastic set cable.
It preferably, further include the preceding wire storage device being arranged between the hot fusing splicing machine and the extruding machine, before described
Wire storage device includes rack, relative to the fixed first pulley of the rack and the second cunning that can be moved relative to the first pulley
Wheel, the first pulley and second pulley is set side by side and the shaft of the two is parallel to each other.
It preferably, further include the joint detector being arranged between the preceding wire storage device and the extruding machine.
Preferably, next process of the extruding machine and the connector mark dress for making a check mark in mould set are set
It sets.
Preferably, the rear wire storage device for further including take-up stand and being arranged between the extruding machine and the take-up stand.
It preferably, further include the identifier detection device being arranged between the rear wire storage device and the take-up stand.
Preferably, the connector identity device includes serrated wheel and the serrated wheel movement is driven to make the serrated wheel
The driving mechanism that scratch is portrayed on mould set cable is extruded, the identifier detection device is the concave-convex detection for detecting the scratch
Instrument.
It preferably, further include that the connector identity device can be controlled according to the detection signal of the joint detector
The control device of work.
It preferably, further include cooling trough, the connector identity device is arranged in the cooling trough and the extruding machine
Between.
A kind of cable provided by the invention extrudes mould set production line, including set gradually along operative orientation pay off rack,
Hot fusing splicing machine and extruding machine.It can be across the internal model inner hole of extruding machine, and extrusion molding owner after extruding machine after plastic set cable
If carrying out extruding mould set to plastic set cable in internal model inner hole.Wherein hot fusing splicing machine is arranged in pay off rack and extruding machine
Between, also indicate that hot fusing splicing machine then can first carry out connector, then band when needing the end to two cables to carry out connector
There is the cable of connector to carry out extruding mould set by extruding machine.Wherein hot fusing splicing machine mainly includes the magnetic bead and energy in tubular type
Enough high-tension circuits that instantaneous pressure is given to magnetic bead inside, herein it is emphasized that high-tension circuit is to the wink given in magnetic bead
Between high pressure two ends to plastic set cable should can be made to be welded together.The diameter of bore of magnetic bead should be not less than wait wrap
The diameter of mould set cable, and the internal diameter of magnetic bead should no more than extruding machine internal model inner hole diameter, herein it should be noted that
Wherein the internal diameter of magnetic bead refers to the diameter of the pore of magnetic bead.
According to above-mentioned technical solution, it is recognised that using it is provided by the invention extrude mould set production line when, when one
Cable on wire spool then replaces wire spool after use, and the end on the head of the cable on new wire spool is passed through thermal welding
The inner hole of the magnetic bead of head machine, the end of the tail portion of upper coiling drum also passes through the inner hole of the magnetic bead of hot fusing splicing machine at this time, and
The end of cable on two coiling drums should be inserted into from the both ends of the inner hole of magnetic bead respectively.Then high-tension circuit, high pressure are excited
Circuit is welded together after the conductor of two in magnetic bead cables to instantaneous pressure is applied in magnetic bead, can be made to melt.Again because of magnetic
The limitation in the aperture of pearl, so the diameter of connector can be less than or equal to the diameter of the internal model inner hole of extruding machine.It is welded together
Cable on two wire spools is similar to a cable when by extruding machine, make two cables close to joint one end all
Mould set can be extruded.For the cable on new wire spool, does not need to pass through from extruding machine in advance, just can be carried out and extrude mould set,
The front section for avoiding cable can not extrude mould set, and then avoid the waste of cable.Simultaneously because two coiling drums around
Line is connected together, and is equivalent to a cable and is produced, and avoids new wire spool from needing to recalibrate head when producing, in turn
The plenty of time is saved, while avoiding and re-starting the time that bracing wire is wasted, so that effectively improving production efficiency.Institute
Extruding mould set production line and can efficiently solve cable and waste the problem low with production efficiency with the cable.
Specific embodiment
Mould set production line is extruded the embodiment of the invention discloses a kind of cable, extrudes mould set with efficiently solve cable
The problem that cable waste is big on production line and production efficiency is low.
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1-Fig. 2 is please referred to, Fig. 1 is the structural representation for extruding mould set production line of cable provided in an embodiment of the present invention
Figure;Fig. 2 is the structural schematic diagram of hot fusing splicing machine provided in an embodiment of the present invention.
In a specific embodiment, present embodiments provide a kind of cable extrudes mould set production line, including along work
Pay off rack 1, hot fusing splicing machine 2, extruding machine 3 and the take-up stand 5 that direction is set gradually, wherein pay off rack 1 can be put for shaft end type
Coil holder, take-up stand 5 can be shaft end type take-up stand.Cable is after extruding mould set, in order to enable cable to cool down as soon as possible,
Cooling trough 4 can be set, the front of extruding machine 3 is arranged in cooling trough 4 in a work direction, i.e. cable passes through extruding machine
3 extrude mould set after can enter in cooling trough 4.Cooling trough 4 is generally adopted by the double-deck cooling trough.Generally in order to draw
Cable movement can be provided with wheel type tractor 6 between cooling trough 4 and take-up stand 5, affect cable to move by wheel type tractor 6
It is dynamic.Can be across the internal model inner hole of extruding machine 3 by extruding machine 3 to plastic set cable, and extruding machine 3 is mainly in internal model inner hole
Carry out extruding mould set to plastic set cable.It, can be in extruding machine 3 in order to which extruding machine 3 can preferably carry out extruding mould set
A upper process is provided with preheating machine 7, and preheating machine 7 is heated for cable, herein it should be noted that upper the one of extruding machine 3
A process shall mean that, after the preheating by preheating machine 7, cable is no longer pass through other operational sequences, but directly into
Enter into extruding machine 3.
Wherein hot fusing splicing machine 2 is arranged between pay off rack 1 and extruding machine 3, also indicates that and is needing to two cables
When end carries out connector, hot fusing splicing machine 2 can first carry out connector, and then the cable with connector is extruded by extruding machine 3
Mould set.Wherein hot fusing splicing machine 2 includes the magnetic bead 21 in tubular type and can be to the high pressure for giving instantaneous pressure on the inside of magnetic bead 21
Circuit 22, herein it is emphasized that high-tension circuit 22 to the instantaneous pressure given in magnetic bead 21 should can make two wait wrap
The end of mould set cable is welded together, and when needing to carry out extrude sheath, then needs to remove two in advance to plastic set cable
End point insulating layer, to prevent insulating layer from influencing welding to plastic set cable.In order to guarantee to plastic set cable
Magnetic bead 21 can smoothly be passed through, and guarantee that the connector after welding can pass through the internal model inner hole of extruding machine 3, then magnetic bead 21 is interior
Bore dia should be not less than the diameter to plastic set cable, and the diameter of bore of magnetic bead 21 should be not more than the internal model of extruding machine 3
The diameter of inner hole, herein it should be noted that herein not less than referring to being greater than and be equal to, and be less than no more than referring to and
It is equal to.For stranded conductor, diameter at the fusion splice of general stranded conductor can positions more other than stranded conductor it is straight
Diameter is bigger than normal, so the diameter of bore of magnetic bead 21 should be greater than the diameter of the cable of mould set to be extruded.
In the present embodiment, when the cable on a wire spool after use, then replace wire spool, will be on new wire spool
The end on the head of cable passes through the inner hole of the magnetic bead 21 of hot fusing splicing machine 2, at this time the end of the tail portion of upper coiling drum
Across the inner hole of the magnetic bead 21 of hot fusing splicing machine 2, and the end of the cable on two coiling drums should be respectively out of magnetic bead 21
The both ends in hole are inserted into.Then high-tension circuit 22 is excited, high-tension circuit 22 can make in magnetic bead 21 to instantaneous pressure is applied in magnetic bead 21
Two cables conductor melt after be welded together.Again because the limitation in the aperture of magnetic bead 21, the diameter of connector can be small
In or equal to extruding machine 3 internal model inner hole diameter.The cable on two wire spools being welded together is passing through extruding machine 3
When, it is similar to a cable, makes two cables that can extrude mould set close to one end of joint.For the electricity on new wire spool
Cable does not need to pass through from extruding machine 3 in advance, just can be carried out and extrude mould set, and the front section for avoiding cable can not extrude modeling
Set, and then avoid the waste of cable.Simultaneously because two coiling drums coilings be connected together, be equivalent to a cable into
Row production, avoids new wire spool from needing to recalibrate head when producing, and then saves the plenty of time, at the same avoid again into
The time that row bracing wire is wasted, so that effectively improving production efficiency.So the cable extrudes mould set production line and can have
Effect ground solves the problems, such as that cable waste is low with production efficiency.
Hot fusing splicing machine 2 needs when the end to two cables carries out welding by the end portion of two cables
It fixes, so that the end of cable can be stable there are in magnetic bead 21, to guarantee the welding of two cables.To two cables
Fixed form, can hold cable by staff with fixation, the fairly simple convenience of fixed form, but in this way for work
Personnel are than relatively hazardous, and fixed effect is not fine.Therefore briquetting 23, briquetting 23 can be provided at the both ends of magnetic bead 21
For pushing down to plastic set cable.Briquetting 23 generally comprises lower supporting block and upper holder block, and upper holder block is to cable towards the side of supporting block
To pressure is applied, which can be the gravity from upper holder block, be also possible to from pressure mechanism, such as hydraulic cylinder.
It when needing replacing wire spool, generally requires shut down extruding machine 3 at this time, make the electricity in a coiling drum
The end of cable can rest in magnetic bead 21, to wait the end of the cable on new wire spool to enter in magnetic bead 21, then again into
Row welding.So that cable can not carry out continuous production, will cause cable production efficiency it is relatively low under, to increase photovoltaic
The increase of the production cost of cable, while the shutdown of extruding machine 3 be easy to cause in head and burnt material occurs, influences the quality of mould set.Base
In this, wire storage device 8 before can increasing between hot fusing splicing machine 2 and extruding machine 3, cable is passed through after hot fusing splicing machine 2
It crosses before being wrapped in wire storage device 8, then lays out again from preceding wire storage device 8 to enter in extruding machine 3.When carrying out connector, by
Preceding wire storage device 8 releases pre- testing cable, makes extruding machine 3 is non-stop-machine to work.
Preceding wire storage device 8 provided in this embodiment includes rack, first pulley and second pulley, and wherein first pulley is opposite
Rack is fixed, and second pulley can be moved horizontally with respect to first pulley, and wherein first pulley and second pulley should be maintained at same
In one plane, i.e., first pulley and second pulley are set side by side and the shaft of the two is parallel to each other.Cable is filled by preceding storage line
When setting 8, should first from the side of first pulley after later, then passing around second pulley then around in first pulley, at this time may be used
To be laid out from first pulley, second pulley, first pulley can also be successively bypassed again, sufficiently long cable is enable to be wrapped in the
On one pulley and second pulley.Herein it should be noted that in order to guarantee cable that first pulley and second pulley repeatedly bypass
Be not intertwined, multiple sliding slots can be respectively provided in first pulley and second pulley, make to be wound on every time first pulley or
In second pulley in different sliding slots.After the cable on wire spool discharges, the end of cable rests on magnetic bead on the draw drum
In 21, and no longer move.At this point, second pulley is mobile to the direction close to first pulley, make first pulley and second pulley
The spacing of shaft can become smaller, and at this time because first pulley and second pulley are close to each other, will lead to the storage in preceding wire storage device 8
The decline of line capacity, then preceding wire storage device 8 can release the cable having more, to complete the unwrapping wire of cable.And when needing storage line, only need
It wants the spacing of the shaft of first pulley and second pulley to become larger, so that the amount of storage line of preceding wire storage device 8 rises, pay off rack can be accelerated
1 unwrapping wire, to realize storage line.
The end of two cables is welded together, and the resistance of connector is generally relatively high, if connector stays in the cable, in cable
Actual use in, may cause accidentally use cable connector, so connector should be got rid of in actual production.It can receive
When coil holder 5 carries out take-up, the joint of two cables is cut, and take-up is carried out using different take-up reels.It considers
After joint has extruded mould set, it just can not directly pass through appearance Seam tracking connector again.It can be after connector have extruded mould set, i.e.,
To upper mark is done on the outside of mould set, when take-up reel carries out take-up, connector is found out by mark.Behind hot fusing splicing machine 2,
Cable needs entered back into extruding machine 3 after preceding wire storage device 8, cause can not butt joint tracked, can only be in extrusion molding
Before machine 3, come out to connector from preceding wire storage device 8, and before entering extruding machine 3, require to look up out connector, due to connector with
The gap of normal cable is little, and the difficulty for directly going out connector by human eye detection is bigger, is based on this, can be in preceding wire storage device
Between 8 and extruding machine 3 be arranged a joint detector 9, joint detector 9 can by the resistance variations of joint area with
Identify connector.After joint detector 9 detects connector, connector can carry out extruding mould set by extruding machine 3, extrude modeling
After set should the mould set immediately in joint mark.It can also be can be set by manually making a mark to mould set connector
One connector identity device 10, and connector identity device 10 should be arranged in next process of extruding machine 3 so that cable from
Extruding machine 3 enters the process done and identified after coming out, to reduce the physical location of mark and the deviation in predetermined position.
When needing to carry out replacement take-up reel, extruding machine 3 is also extruding mould set to cable at this time, in order to prevent extruding machine 3
Cable out is scattered on the ground, and wire storage device 11 after can be set one, rear wire storage device 11 is stored up when replacing take-up reel
Line, the structure of rear wire storage device 11 can the same wire storage device 8 working principle it is consistent, that is, pass through the relative movement of two pulleys
Change amount of storage line, and consider the limitation of working time, the amount of storage line of rear wire storage device 11 and preceding wire storage device 8 can be made equal
Between 200 meters to 300 meters, including 200 meters and 300 meters.Because being provided with rear wire storage device 11, then need after connector passes through
After wire storage device 11, just cut.If directly tracked by human eye butt joint mark, workload can be will cause
It is bigger, and elapsed time is long.So for this purpose, a label detection can be arranged between rear wire storage device 11 and take-up stand 5
Device 12, the identifier detection device should be used to the mark that detection tabs identity device 10 is made, which can be scratch,
It can be pigment zone.Specifically, its center tap identity device includes that serrated wheel and driving serrated wheel movement are squeezing serrated wheel
The driving structure of scratch is portrayed on plastic set cable.When the sawtooth card of serrated wheel is in the mould set of cable, cable is mobile at this time,
The sawtooth of serrated wheel can depict scratch in mould set.Herein it should be noted that will preferably be connect when there are when cooling trough 4
Leader identification device 10 is arranged between cooling trough 4 and extruding machine 3.Corresponding, wherein identifier detection device 12, can be for examining
The concave-convex detector of scratch is surveyed, wherein concave-convex detector specific structure can refer to the prior art, details are not described herein.
In order to reduce artificial process, can a control device 13 be set, is being specifically as follows PLC controller, works as presence
When joint detector 9 and connector identity device 10, control device 13 can pass through the detection signal of joint detector 9 at this time
Carry out the work of control joint identity device 10, herein it is emphasized that should examine after joint detector 9 detects connector
Consider the traveling time of connector shift joint identity device 10.So joint detector 9 will test signal transmission control device
When 13, after some period of time, i.e., drive sub identity device 10 works control device 13, to make mark in cable.When
There are when identifier detection device 12, should be controlled when the detection signal of identifier detection device 12 is transmitted at control device 13
Wire storage device 11 carries out storage line after device 13 is controlled by the detection signal of identifier detection device 12, and controls on take-up stand 5
Take-up driving machine stop working.Staff can cut off connector at this time, and replace take-up reel.In view of there is only one
When take-up reel, take-up reel replace it is more troublesome, in order to, can be arranged two take-up stands 5 so that can be with quick-replaceable
Take-up reel, with the operating pressure of wire storage device 11 after reduction.Similarly, quick and convenient in order to replace the wire spool on pay off rack 1, it can
Two pay off racks 1 to be arranged again, quickly more from a replacement to another pay off rack 1 of pay off rack 1, preceding storage line can be reduced
The operating pressure of device 8.
Each embodiment in this specification is described in a progressive manner, the highlights of each of the examples are with other
The difference of embodiment, the same or similar parts in each embodiment may refer to each other.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest scope of cause.