CN107083078A - A kind of aluminium plastic co-extruding preparation technology - Google Patents

A kind of aluminium plastic co-extruding preparation technology Download PDF

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Publication number
CN107083078A
CN107083078A CN201710325844.7A CN201710325844A CN107083078A CN 107083078 A CN107083078 A CN 107083078A CN 201710325844 A CN201710325844 A CN 201710325844A CN 107083078 A CN107083078 A CN 107083078A
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China
Prior art keywords
wood
plastic
aluminium
extruding
modeling
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Application number
CN201710325844.7A
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Chinese (zh)
Inventor
唐圣卫
唐道远
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Anhui Sen Taimusu Group PLC
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Anhui Sen Taimusu Group PLC
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Priority to CN201710325844.7A priority Critical patent/CN107083078A/en
Publication of CN107083078A publication Critical patent/CN107083078A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L97/00Compositions of lignin-containing materials
    • C08L97/02Lignocellulosic material, e.g. wood, straw or bagasse
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/02Making granules by dividing preformed material
    • B29B9/06Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92561Time, e.g. start, termination, duration or interruption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)

Abstract

The present invention provides a kind of aluminium plastic co-extruding preparation technology, is related to plastic-wood material production technical field, mainly including batch mixing, granulation, composite co-extruding, cooling and shaping production process;Granulation process, required raw material components and group component are:Plastics 25~30%, lubricant 0.5~3%, wood powder 30~50%, coupling agent 1~5%, talcum powder 5~20%, remaining be processing aid, above each group component sum meet 100%.Beneficial effect:Energy-saving and emission-reduction:The wooden plastic-aluminum co-extrusion section bar of modeling combines aluminium alloy and modeling wood together, has saved energy consumption and has reduced carbon emission;Intensity is high, the ingenious structure of dovetail groove, and aluminium alloy is combined with the perfect co-extrusion of modeling wood, it is ensured that the wooden plastic-aluminum co-extrusion section bar integral rigidity of modeling.

Description

A kind of aluminium plastic co-extruding preparation technology
Technical field:
The present invention relates to plastic-wood material production technical field, more particularly to a kind of aluminium plastic co-extruding preparation technology.
Background technology:
Plastics Packaging Wastes seriously pollute environment, have impact on industrial and agricultural production, compromise human health and dynamic The existence of plant.World's plastics annual production more than 200,000,000 tons, China plastics packaging materials 2007 more than 10,000,000 tons, this A little plastic package materials and container are most of into solid waste after disposable.Plastics Packaging Wastes are lightweight, Volume is big, quantity is more, it is difficult to degrade, and can not arbitrarily incinerate again, railway side, inland waters and cities and towns street is discarded in mostly small Lane, accumulate over a long period " white pollution " band for having become startling.According to the relevant departments of the investigation 1000 tons of rubbish of Shanghai daily output is understood, Plastic refuse accounts for 330 tons;12000 tons of rubbish is produced in Beijing daily, and plastic refuse accounts for 360 tons;Guangzhou daily output rubbish is about 6000 tons, plastic garbage accounts for 200 tons.
China's logging residue and producing material residue account for the 40% of Tree biomass, according to " the 11 of State Council approved The m3/a of forest pathogen 2.5 hundred million are calculated during five ", and China will produce about 1.1 hundred million tons of felling, producing material residue every year.Separately Outside, industrial wood waste calculates the annual production for also having up to 32,100,000 m3 by the 34.4% of log.At present, although forestry " three surplus things " Utilization caused the attention of people, but worldwide development level and uneven.The wood of the developing countries such as China Material comprehensive utilization ratio is only 50%~60%, and the wood comprehensive utilization rate of developed country is up to 80%~90%." three remain for forestry The development and utilization situation of thing ":Forestry " three surplus things " generally bulk density is low, volume is big, and distribution is loose, is not easy to collect, stores up Hide and transport, therefore traditional " three surplus things " processing mode mostly to abandon, burn or fill etc. based on plain mode on the spot.Mesh Before, as people gradually step up to the attention rate of air and water quality, these traditional methods can not continue to continue to use.And pass through wood The engineering and high performance of (bamboo) plastic material, the modification regeneration of waste plastic and bamboo wood chip resource make full use of, and can solve Certainly waste or used plastics, the regeneration problem of bamboo wood working industry waste resource.
Current plastic-wood composite floor mainly using plastics, bamboo/wood-fibred as raw material, it be by plastics and bamboo (wood) consider to be worth doing according to It is similar to 3:What 5 ratio was made.Modeling wood has the Waterproof corrosion of plastics and two kinds of characteristics of texture of timber concurrently so that it turns into one Plant function admirable and very durable outdoor building materials purposes is extremely wide.Existing modeling wood products performance is still not ideal enough, also exists The problems such as density of some defects, such as plastic wood sheet, intensity.
The content of the invention:
The technical problems to be solved by the invention are the defect for overcoming prior art, it is further proposed that a kind of aluminium plastic co-extruding Preparation technology, the technique solves the solid easy ponding of wood-plastic board, problems of crack.
The technical problems to be solved by the invention are realized using following technical scheme.
A kind of aluminium plastic co-extruding preparation technology, it is characterised in that:Aluminium plastic co-extruding is that aluminium alloy is closely complex as one with PE modeling wood The composite material of body, it is that thickness about 4mm surface is moulded into wood that it, which makes, is compounded in aluminium alloy section surface, reach interior metal with Outer modeling wood integrally combines;Therefore high accuracy, high intensity and the modeling wood that the simultaneously compatible shape of the section bar has are erosion-resisting excellent Point;Mainly include batch mixing, granulation, composite co-extruding, cooling and shaping production process;
Granulation process, required raw material components and group component are:
Above each group component sum meets 100%;
Mixing process, by material by formula mixing, by batch mixer high-speed stirred, frictional heat, to the technological temperature of setting Be discharged into after 110 DEG C~125 DEG C it is cold mixed, to 40 DEG C of technique of setting after discharge;
Granulation process, above-mentioned raw materials are proportionally added into elevating hopper, are heated, mediated in comminutor, bonded Step, prilling temperature is 180-220 DEG C, and time of the material in comminutor is 15 minutes, finally obtained material grain;
Composite co-extruding process, the particle granulated is added in extruder elevating hopper, heated in an extruder, screw rod Interior shearing plasticizing, extrusion temperature is 140-220 DEG C, and the time of material in an extruder is 20 minutes, a side in co-extrusion die head Face is passed through aluminium, and one side plastic-wood embryo co-extrusion is in aluminium material surface;
Cooling and shaping process:The type embryo of coextrusion cools down fixed in stock mould.
Beneficial effect:
A, cost performance are high:Compared with the aluminium alloy extrusions of equal performance, aluminium in the outer wood of the wooden plastic-aluminum co-extrusion section bar of modeling, than same wall Thick aluminium alloy extrusions price is low;
B, energy-saving and emission-reduction:The wooden plastic-aluminum co-extrusion section bar of modeling combines aluminium alloy and modeling wood together, has saved energy consumption and has subtracted Carbon emission is lacked;
C, precision are high:As a result of the aluminium alloy extrusions of high-grade degree, the machining accuracy of the wooden aluminium plastic co-extruding of modeling is higher than modeling wood Section bar, reaches the precision close to aluminium alloy extrusions;
D, intensity are high, the ingenious structure of dovetail groove, and aluminium alloy is combined with the perfect co-extrusion of modeling wood, it is ensured that the wooden plastic-aluminum of modeling is total to Extrusion section bar integral rigidity;
E, rich color, good appearance:The wooden various colors of outer layer modeling, the more warm breath of timber;
F, service life are long, and normal service life may be up to more than 50 years.
With other product comparative experimental datas.
Embodiment:
In order that the technical means, the inventive features, the objects and the advantages of the present invention are easy to understand, tie below Specific embodiment is closed, the present invention is expanded on further.
A kind of aluminium plastic co-extruding preparation technology, mainly including batch mixing, granulation, composite co-extruding, cooling and shaping production process;
Granulation process, required raw material components and group component are:
Above each group component sum meets 100%;
Mixing process, by material by formula mixing, by batch mixer high-speed stirred, frictional heat, to the technological temperature of setting Be discharged into after 110 DEG C~125 DEG C it is cold mixed, to 40 DEG C of technique of setting after discharge;
Granulation process, above-mentioned raw materials are proportionally added into elevating hopper, are heated, mediated in comminutor, bonded Step, prilling temperature is 180-220 DEG C, and time of the material in comminutor is 15 minutes, finally obtained material grain;
Composite co-extruding process, the particle granulated is added in extruder elevating hopper, heated in an extruder, screw rod Interior shearing plasticizing, extrusion temperature is 140-220 DEG C, and the time of material in an extruder is 20 minutes, a side in co-extrusion die head Face is passed through aluminium, and one side plastic-wood embryo co-extrusion is in aluminium material surface;
Cooling and shaping process:The type embryo of coextrusion cools down fixed in stock mould.
It is preferred that 1:A kind of aluminium plastic co-extruding preparation technology, was mainly produced including batch mixing, granulation, composite co-extruding, cooling and shaping Journey;
Granulation process, required raw material components and group component are:
Above each group component sum meets 100%;
Mixing process, by material by formula mixing, by batch mixer high-speed stirred, frictional heat, to the technological temperature of setting Be discharged into after 110 DEG C~125 DEG C it is cold mixed, to 40 DEG C of technique of setting after discharge;
Granulation process, above-mentioned raw materials are proportionally added into elevating hopper, are heated, mediated in comminutor, bonded Step, prilling temperature is 180-220 DEG C, and time of the material in comminutor is 15 minutes, finally obtained material grain;
Composite co-extruding process, the particle granulated is added in extruder elevating hopper, heated in an extruder, screw rod Interior shearing plasticizing, extrusion temperature is 140-220 DEG C, and the time of material in an extruder is 20 minutes, a side in co-extrusion die head Face is passed through aluminium, and one side plastic-wood embryo co-extrusion is in aluminium material surface;
Cooling and shaping process:The type embryo of coextrusion cools down fixed in stock mould.
It is preferred that 2:A kind of aluminium plastic co-extruding preparation technology, was mainly produced including batch mixing, granulation, composite co-extruding, cooling and shaping Journey;
Granulation process, required raw material components and group component are:
Above each group component sum meets 100%;
Mixing process, by material by formula mixing, by batch mixer high-speed stirred, frictional heat, to the technological temperature of setting Be discharged into after 110 DEG C~125 DEG C it is cold mixed, to 40 DEG C of technique of setting after discharge;
Granulation process, above-mentioned raw materials are proportionally added into elevating hopper, are heated, mediated in comminutor, bonded Step, prilling temperature is 180-220 DEG C, and time of the material in comminutor is 15 minutes, finally obtained material grain;
Composite co-extruding process, the particle granulated is added in extruder elevating hopper, heated in an extruder, screw rod Interior shearing plasticizing, extrusion temperature is 140-220 DEG C, and the time of material in an extruder is 20 minutes, a side in co-extrusion die head Face is passed through aluminium, and one side plastic-wood embryo co-extrusion is in aluminium material surface;
Cooling and shaping process:The type embryo of coextrusion cools down fixed in stock mould.
Experiment is proved:Aluminium plastic co-extruding is aluminium alloy and PE moulds the composite material that wood is closely complex as a whole, its make be by Thickness about 4mm surface modeling wood, is compounded in aluminium alloy section surface, reaches that interior metal integrally combines with outer modeling wood;Therefore the type High accuracy that the simultaneously compatible shape of material has, high intensity and mould wooden erosion-resisting advantage.
General principle, principal character and the advantages of the present invention of the present invention has been shown and described above.The skill of the industry Art personnel are it should be appreciated that the present invention is not limited to the above embodiments, and described in above-described embodiment and specification is explanation The principle of the present invention, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these Changes and improvements all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and Its equivalent thereof.

Claims (1)

1. a kind of aluminium plastic co-extruding preparation technology, it is characterised in that:Aluminium plastic co-extruding is that aluminium alloy is closely complex as a whole with PE modeling wood Composite material, it is that thickness about 4mm surface is moulded into wood that it, which makes, is compounded in aluminium alloy section surface, reach interior metal with it is outer Modeling wood integrally combines;Therefore the simultaneously compatible shape of the section bar has high accuracy, high intensity and wooden erosion-resisting advantage is moulded; Mainly include batch mixing, granulation, composite co-extruding, cooling and shaping production process;
Granulation process, required raw material components and group component are:
Above each group component sum meets 100%;
Mixing process, by material by formula mixing, by batch mixer high-speed stirred, frictional heat, to 110 DEG C of the technological temperature of setting Be discharged into after~125 DEG C it is cold mixed, to 40 DEG C of technique of setting after discharge;
Granulation process, above-mentioned raw materials are proportionally added into elevating hopper, the step of being heated, mediated in comminutor, bonded, Prilling temperature is 180-220 DEG C, and time of the material in comminutor is 15 minutes, finally obtained material grain;
Composite co-extruding process, the particle granulated is added in extruder elevating hopper, is heated, is cut in screw rod in an extruder Plasticizing is cut, extrusion temperature is 140-220 DEG C, and the time of material in an extruder is 20 minutes, is on the one hand led in co-extrusion die head Enter aluminium, one side plastic-wood embryo co-extrusion is in aluminium material surface;
Cooling and shaping process:The type embryo of coextrusion cools down fixed in stock mould.
CN201710325844.7A 2017-05-10 2017-05-10 A kind of aluminium plastic co-extruding preparation technology Pending CN107083078A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108189357A (en) * 2017-12-27 2018-06-22 安徽森泰木塑集团股份有限公司 The three-layer co-extruded technique of a kind of PE, hot melt adhesive, aluminium alloy
CN111777867A (en) * 2020-07-07 2020-10-16 安徽国风木塑科技有限公司 Preparation method of alloy wood-plastic section
CN114311596A (en) * 2021-12-28 2022-04-12 太仓旭莱自动化机械有限公司 Preparation method of aluminum-plastic co-extruded wood

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102441974A (en) * 2011-10-14 2012-05-09 高红 Production method of aluminum-plastic wood fiber composite profile
CN104004370A (en) * 2014-05-04 2014-08-27 安徽森泰塑木新材料有限公司 Production technology for plastic-wood plate with mixed color
CN104672941A (en) * 2015-03-09 2015-06-03 福建省再森木塑科技有限公司 High/low-temperature-resistant aluminum-plastic-wood co-extruded composite profile and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102441974A (en) * 2011-10-14 2012-05-09 高红 Production method of aluminum-plastic wood fiber composite profile
CN104004370A (en) * 2014-05-04 2014-08-27 安徽森泰塑木新材料有限公司 Production technology for plastic-wood plate with mixed color
CN104672941A (en) * 2015-03-09 2015-06-03 福建省再森木塑科技有限公司 High/low-temperature-resistant aluminum-plastic-wood co-extruded composite profile and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108189357A (en) * 2017-12-27 2018-06-22 安徽森泰木塑集团股份有限公司 The three-layer co-extruded technique of a kind of PE, hot melt adhesive, aluminium alloy
CN111777867A (en) * 2020-07-07 2020-10-16 安徽国风木塑科技有限公司 Preparation method of alloy wood-plastic section
CN114311596A (en) * 2021-12-28 2022-04-12 太仓旭莱自动化机械有限公司 Preparation method of aluminum-plastic co-extruded wood

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Application publication date: 20170822