CN107081428A - A kind of radium-shine processing method of the netted constitutional detail of metal material - Google Patents
A kind of radium-shine processing method of the netted constitutional detail of metal material Download PDFInfo
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- CN107081428A CN107081428A CN201710144854.0A CN201710144854A CN107081428A CN 107081428 A CN107081428 A CN 107081428A CN 201710144854 A CN201710144854 A CN 201710144854A CN 107081428 A CN107081428 A CN 107081428A
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- China
- Prior art keywords
- metal material
- netted
- constitutional detail
- radium
- processing method
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/115—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces by spraying molten metal, i.e. spray sintering, spray casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/10—Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
- B22F1/108—Mixtures obtained by warm mixing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
- B22F5/10—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of articles with cavities or holes, not otherwise provided for in the preceding subgroups
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Powder Metallurgy (AREA)
Abstract
The present invention relates to the radium-shine processing method of the netted constitutional detail of metal material, it comprises the following steps:1), selected metal material powder and binding agent;2), utilize selected metal material powder and binding agent to prepare feeding;3), utilize the feeding injection moulding metal material green compact;4), utilize the radium-shine mesh for processing network structure of radium-shine light beam on metal material green compact after injection moulding, form the green compact of the netted constitutional detail of metal material;5), the green compact of the netted constitutional detail of the metal material are carried out with degreasing sintered shaping, the obtained netted constitutional detail of metal material.Present invention employs radium-shine process technology, the breaking occurred in finishing impression processing is solved, the problem of dimensional accuracy is small, and can process by radium-shine processing the network structure in superfine aperture.
Description
Technical field
The invention belongs to forming technique field, it is related to a kind of processing method of the netted constitutional detail of metal material, especially
It is related to a kind of radium-shine processing method of the netted constitutional detail of metal material.
Background technology
The netted constitutional detail of metal material all has a wide range of applications in numerous areas.But, due to network structure
Mesh aperture is smaller, requirement on machining accuracy is higher, in the prior art and without preferable processing method.
A kind of metal injection moulding is provided in the prior art processes the netted structure zero of metal material being combined with finishing impression
Part process technology.It uses injection molding technology to process non-network part, then direct non-network part
Thermal sintering.Then, finishing impression is carried out to the non-network part after thermal sintering and processes network structure.
But, existing this use injection moulding processes the metal material mesh that the method being combined is processed with finishing impression
Shape constitutional detail, when the aperture of the mesh of network structure is less than 0.4mm, finishing impression is processed used cutter requirement compared with
Height, and breaking is also easy to when processing the mesh in tiny aperture, or even can also influence the hole of the mesh of final network structure
Footpath dimensional accuracy.Therefore, the processing of its netted constitutional detail of the less metal material in aperture that can not meet mesh.
In view of the drawbacks described above of prior art, in the urgent need to a kind of processing side of the netted constitutional detail of new metal material
Method.
The content of the invention
It is an object of the invention to overcome shortcoming present in prior art, there is provided a kind of netted constitutional detail of metal material
Radium-shine processing method, which employs radium-shine process technology, solve the breaking occurred in finishing impression processing, dimensional accuracy is small asks
Topic, and the network structure in superfine aperture can be processed by radium-shine processing.
To achieve these goals, the present invention provides following technical scheme:
A kind of radium-shine processing method of the netted constitutional detail of metal material, it is characterised in that comprise the following steps:
1), selected metal material powder and binding agent;
2), utilize selected metal material powder and binding agent to prepare feeding;
3), utilize the feeding injection moulding metal material green compact;
4), utilize the radium-shine mesh for processing network structure of radium-shine light beam on metal material green compact after injection moulding, formed
The green compact of the netted constitutional detail of metal material;
5), the green compact of the netted constitutional detail of the metal material are carried out with degreasing sintered shaping, the obtained metal material is netted
Constitutional detail.
Further, wherein, the step 1)In, selected metal material powder is 316L powder of stainless steel and its particle diameter
For 10-20 microns.
Further, wherein, the step 1)In, selected binding agent is modeling based binder.
Yet further, wherein, it is described modeling based binder be POM, PE, EVA, SA and PW mixture, wherein, each composition
Mass percent be:POM 75%-89%;PE 4%-10%;PW 3%-10%P;SA 2%-8%;EVA 1%-10%.
In addition, in the present invention, wherein, the step 2)Specially the metal material powder is put with the binding agent
Mixing prepares the feeding in 2 hours at 190 DEG C in banbury.
Further, wherein, when preparing feeding, the metal material powder accounts for the 60-80% of feeding gross weight, described
Binding agent accounts for the 20-40% of feeding gross weight.
Further, wherein, the step 3)In, injection temperature during injection moulding is 190 DEG C, and mould temperature is 120 DEG C,
Injection pressure is 80MPa, and injection speed is 60cm3/ s, the dwell time is 1s, and dwell pressure is 30Mpa.
Yet further, wherein, the step 5)In, the degreasing is specially to be catalyzed to take off under 120 DEG C of skimming temp
Fat 6 hours.
Again further, wherein, the step 5)In, the specific embodiment of the sintering is:With 4 DEG C/min's
The temperature of sintering furnace is warming up to 600 DEG C and is incubated after 90min by programming rate, with 5.55 DEG C/min programming rate by sintering furnace
Temperature be warming up to 1100 DEG C and be incubated after 90min, then the temperature of sintering furnace is warming up to 3.5 DEG C/min programming rate
1380 DEG C and 120min is incubated, finally the temperature of sintering furnace is down to after 1000 DEG C and turns off sintering furnace power supply, allow the metal material
Expect that network structure part is cooled to ambient temperature and be drawn off certainly in sintering furnace.
In addition, the present invention also provides a kind of metal material netted constitutional detail, it is characterised in that it uses the above method to add
Work is formed, and the aperture of the mesh of its network structure is less than 0.4mm.
Compared with existing processing method, the radium-shine processing method of the netted constitutional detail of metal material of the invention has such as
Lower advantageous effects:
1st, which employs radium-shine process technology, solve occur in finishing impression processing breaking, the problem of dimensional accuracy is small;
2nd, by radium-shine processing, superfine aperture can be processed, aperture is less than 0.4mm, and such as aperture is 0.3mm netted knot
Structure.
3rd, it carries out degreasing sintered again after radium-shine processing, is easy to shaping for mesh in network structure.
4th, it is by using suitable degreasing process and sintering process, it can be ensured that finished metal material network structure is in knot
Meet and require in terms of structure and performance.
Brief description of the drawings
Fig. 1 is the flow chart of the radium-shine processing method of the netted constitutional detail of metal material of the present invention.
Fig. 2 is the mesh-structured schematic diagram of the metal material for using the radium-shine processing method of the present invention to process.
Embodiment
The present invention is further described with reference to the accompanying drawings and examples, and the content of embodiment is not as the guarantor to the present invention
Protect the limitation of scope.
The present invention relates to a kind of radium-shine processing method of the netted constitutional detail of metal material, it passes through metal injection moulding skill
Art and radium-shine process technology are combined to manufacture the netted constitutional detail of metal material.
As shown in figure 1, the radium-shine processing method of the netted constitutional detail of metal material of the present invention comprises the following steps:
First, metal material powder and binding agent are selected.
The netted constitutional detail of metal material is prepared by Metal Injection Molding, it is necessary to select suitable raw material
To prepare feeding.In the present invention, selected metal material powder is 316L powder of stainless steel and its particle diameter is 10-20 microns.
Selected binding agent is modeling based binder.Preferably, the modeling based binder is POM, PE, EVA, SA and PW mixture.And
And, wherein, the mass percent of each composition is:POM 75%-89%;PE 4%-10%;PW 3%-10%P;SA 2%-8%;EVA
1%-10%.Select this metal material powder and binding agent, it can be ensured that feeding has good mobility, stability and melting
Index, so that it is guaranteed that the performance of the netted constitutional detail of metal material.
Secondly, selected metal material powder and binding agent is utilized to prepare feeding.
In the present invention, feeding is specially that the metal material powder and the binding agent are placed in banbury 190
Mixing prepares the feeding in 2 hours at DEG C.Also, when preparing feeding, the metal material powder accounts for feeding gross weight
60-80%, the binding agent accounts for the 20-40% of feeding gross weight.It can guarantee that using the feeding of this preparation method and this proportioning
The netted constitutional detail of metal material of preparation has good mechanical performance and is convenient for radium-shine processing.
Certainly, after feeding is prepared, feeding performance can be detected.The feeding performance detection includes feeding
Mobility-detected and the detection of feeding melt index.In specific detection, feeding performance detection part can be prepared, passes through feeding performance
Detection piece carries out the combination property detection of feeding.The contents of the section is not the emphasis place of the present invention, therefore is not described in detail here.
Again, by feeding performance detection, if detecting that the mobility of feeding, stability, melt index etc. all meet
It is required that, then, it is possible to use the feeding injection moulding metal material green compact.
In the present invention, it is preferred to, in injection moulding, injection temperature is 190 DEG C, and mould temperature is 120 DEG C, and injection pressure is
80MPa, injection speed is 60cm3/ s, the dwell time is 1s, and dwell pressure is 30Mpa., can by this ejection forming method
Desired metal material green compact are met to prepare, it causes it to be easy to carry out radium-shine processing.
Then, network structure, formation are processed using radium-shine light beam is radium-shine on the metal material green compact after injection moulding
The green compact of the netted constitutional detail of metal material.
Because radium-shine light beam has high brightness, high directivity, high monochromaticity and high coherence's four characteristicses, therefore just give radium
Penetrate the characteristic processed and brought not available for some other processing methods.Simultaneously as it is contactless processing, to material without direct
Impact, therefore without mechanically deform;Worn and torn in radium-shine process without " cutter ", material is acted on without " cutting force ";Radium-shine processing
During, radium-shine light beam energy density is high, and process velocity is fast, and is partial operation, or shadow no to non-radium-shine irradiated site
Sound is minimum.Therefore, in the present invention, by using radium-shine processing, the breaking occurred in finishing impression processing, dimensional accuracy are solved small
The problem of.Meanwhile, by radium-shine processing, superfine aperture can be processed, aperture is less than 0.4mm, and such as aperture is 0.3mm net
Shape structure.It is to carry out radium-shine processing to metal material green compact to be additionally, since, therefore, is easy to the radium-shine of mesh in network structure to add
Work shapes.
Finally, degreasing sintered shaping is carried out to the green compact of the netted constitutional detail of the metal material, the metal material is made
Expect network structure part.
In the present invention, it is preferred to, the degreasing is specially catalysis degreasing 6 hours under 120 DEG C of skimming temp.Using
This degreasing method, can get rid of used binding agent during injection moulding, it is ensured that the performance of part.
It is highly preferred that the specific embodiment of the sintering is:With 4 DEG C/min programming rate by the temperature liter of sintering furnace
Temperature is to 600 DEG C and is incubated after 90min, and the temperature of sintering furnace is warming up into 1100 DEG C with 5.55 DEG C/min programming rate and is incubated
After 90min, then the temperature of sintering furnace is warming up to 1380 DEG C with 3.5 DEG C/min programming rate and 120min is incubated, finally will
The temperature of sintering furnace, which is down to after 1000 DEG C, turns off sintering furnace power supply, allow the netted constitutional detail of the metal material in sintering furnace from
It is cooled to ambient temperature and is drawn off.This sintering process, which is able to ensure that in the netted constitutional detail of the metal material, does not have sand
The problems such as eye, skewness.
With using metal injection moulding in the prior art compared with finishing impression processes the method being combined, metal material of the invention
Metal material mesh of the aperture less than 0.4mm of the mesh of network structure can be processed by expecting the radium-shine processing method of mesh-structured part
Shape constitutional detail, such as aperture of the mesh shown in Fig. 2 is the 0.3mm netted constitutional detail of metal material.In fig. 2, institute
The length for stating the mesh-structured part of metal material is that 25mm, width are that 20mm, the aperture of mesh are that 0.3mm, pitch of holes are 0.5
mm.And which solve occur in finishing impression processing breaking, the problem of dimensional accuracy is small.
The above embodiment of the present invention is only intended to clearly illustrate example of the present invention, and is not to the present invention
Embodiment restriction.For those of ordinary skill in the field, it can also make on the basis of the above description
Other various forms of changes or variation.Here all embodiments can not be exhaustive.Every skill for belonging to the present invention
Row of the obvious changes or variations that art scheme is extended out still in protection scope of the present invention.
Claims (10)
1. a kind of radium-shine processing method of the netted constitutional detail of metal material, it is characterised in that comprise the following steps:
1), selected metal material powder and binding agent;
2), utilize selected metal material powder and binding agent to prepare feeding;
3), utilize the feeding injection moulding metal material green compact;
4), utilize the radium-shine mesh for processing network structure of radium-shine light beam on metal material green compact after injection moulding, formed
The green compact of the netted constitutional detail of metal material;
5), the green compact of the netted constitutional detail of the metal material are carried out with degreasing sintered shaping, the obtained metal material is netted
Constitutional detail.
2. the processing method of the netted constitutional detail of metal material according to claim 1, it is characterised in that the step 1)
In, selected metal material powder is 316L powder of stainless steel and its particle diameter is 10-20 microns.
3. the processing method of the netted constitutional detail of metal material according to claim 2, it is characterised in that the step 1)
In, selected binding agent is modeling based binder.
4. the processing method of the netted constitutional detail of metal material according to claim 3, it is characterised in that the modeling base glues
The mixture that agent is POM, PE, EVA, SA and PW is tied, wherein, the mass percent of each composition is:POM 75%-89%;PE 4%-
10%;PW 3%-10%P;SA 2%-8%;EVA 1%-10%.
5. the processing method of the netted constitutional detail of metal material according to claim 4, it is characterised in that the step 2)
Specially by the metal material powder and the binding agent be placed in banbury the mixing at 190 DEG C prepare within 2 hours it is described
Feeding.
6. the processing method of the netted constitutional detail of metal material according to claim 5, it is characterised in that preparing feeding
When, the metal material powder accounts for the 60-80% of feeding gross weight, and the binding agent accounts for the 20-40% of feeding gross weight.
7. the processing method of the netted constitutional detail of metal material according to claim 6, it is characterised in that the step 3)
In, injection temperature during injection moulding is 190 DEG C, and mould temperature is 120 DEG C, and injection pressure is 80MPa, and injection speed is 60cm3/ s,
Dwell time is 1s, and dwell pressure is 30Mpa.
8. the processing method of the netted constitutional detail of metal material according to any one of claim 1-7, it is characterised in that
The step 5)In, the degreasing is specially catalysis degreasing 6 hours under 120 DEG C of skimming temp.
9. the processing method of the netted constitutional detail of metal material according to claim 8, it is characterised in that the step 5)
In, the specific embodiment of the sintering is:The temperature of sintering furnace is warming up to 600 DEG C with 4 DEG C/min programming rate and protected
After warm 90min, the temperature of sintering furnace is warming up to 1100 DEG C with 5.55 DEG C/min programming rate and is incubated after 90min, then with
The temperature of sintering furnace is warming up to 1380 DEG C and is incubated 120min by 3.5 DEG C/min programming rate, finally by the temperature of sintering furnace
It is down to after 1000 DEG C and turns off sintering furnace power supply, allows the netted constitutional detail of the metal material to be cooled to ambient temperature certainly in sintering furnace
And be drawn off.
10. a kind of netted constitutional detail of metal material, it is characterised in that it uses the side any one of claim 1-9
Method is processed, and the aperture of the mesh of its network structure is less than 0.4mm.
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US4710332A (en) * | 1982-04-15 | 1987-12-01 | Rockwell International Corporation | Process of injection molding a laser mirror substrate |
CN1644278A (en) * | 2005-01-12 | 2005-07-27 | 北京科技大学 | Ti6Al4V alloy injection forming method |
CN101238166A (en) * | 2005-07-01 | 2008-08-06 | 金文申有限公司 | Process for production of porous reticulated composite materials |
CN101353561A (en) * | 2008-09-04 | 2009-01-28 | 中南大学 | Catalysis degreasing type adhesive for powder injection moulding and preparation of material feeding thereof |
KR20110013683A (en) * | 2009-08-03 | 2011-02-10 | 임금숙 | Method for manufacturing of cutting tip for saw and structure thereof |
CN102727948A (en) * | 2011-11-14 | 2012-10-17 | 上海市第一人民医院 | Biodegradable magnesium alloy bile duct stone-dissolving carving stent and preparation method thereof |
-
2017
- 2017-03-13 CN CN201710144854.0A patent/CN107081428B/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4710332A (en) * | 1982-04-15 | 1987-12-01 | Rockwell International Corporation | Process of injection molding a laser mirror substrate |
CN1644278A (en) * | 2005-01-12 | 2005-07-27 | 北京科技大学 | Ti6Al4V alloy injection forming method |
CN101238166A (en) * | 2005-07-01 | 2008-08-06 | 金文申有限公司 | Process for production of porous reticulated composite materials |
CN101353561A (en) * | 2008-09-04 | 2009-01-28 | 中南大学 | Catalysis degreasing type adhesive for powder injection moulding and preparation of material feeding thereof |
KR20110013683A (en) * | 2009-08-03 | 2011-02-10 | 임금숙 | Method for manufacturing of cutting tip for saw and structure thereof |
CN102727948A (en) * | 2011-11-14 | 2012-10-17 | 上海市第一人民医院 | Biodegradable magnesium alloy bile duct stone-dissolving carving stent and preparation method thereof |
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