CN107081009A - Full-automatic accurate acoustics filter net cloth production technology - Google Patents
Full-automatic accurate acoustics filter net cloth production technology Download PDFInfo
- Publication number
- CN107081009A CN107081009A CN201710340748.XA CN201710340748A CN107081009A CN 107081009 A CN107081009 A CN 107081009A CN 201710340748 A CN201710340748 A CN 201710340748A CN 107081009 A CN107081009 A CN 107081009A
- Authority
- CN
- China
- Prior art keywords
- glue
- faced adhesive
- double faced
- lines
- adhesive tapes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/08—Filter cloth, i.e. woven, knitted or interlaced material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0001—Making filtering elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
- B01D2239/06—Filter cloth, e.g. knitted, woven non-woven; self-supported material
- B01D2239/065—More than one layer present in the filtering material
- B01D2239/0654—Support layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
- B01D2239/06—Filter cloth, e.g. knitted, woven non-woven; self-supported material
- B01D2239/065—More than one layer present in the filtering material
- B01D2239/0681—The layers being joined by gluing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2265/00—Casings, housings or mounting for filters specially adapted for separating dispersed particles from gases or vapours
- B01D2265/06—Details of supporting structures for filtering material, e.g. cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2275/00—Filter media structures for filters specially adapted for separating dispersed particles from gases or vapours
- B01D2275/10—Multiple layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2279/00—Filters adapted for separating dispersed particles from gases or vapours specially modified for specific uses
- B01D2279/45—Filters adapted for separating dispersed particles from gases or vapours specially modified for specific uses for electronic devices, e.g. computers, hard-discs, mobile phones
Abstract
Full-automatic accurate acoustics filter net cloth production technology, is related to the screen pack product processes technical field in the sound chamber opening for products such as mobile phone, tablet personal computers.Discharge A mould release membrances, B double faced adhesive tapes, C double faced adhesive tapes and D mould release membrances respectively on the first make-up machine；The B glue-lines of B double faced adhesive tapes are fitted in into the upper surface of A mould release membrances；The C glue-lines of C double faced adhesive tapes are fitted on the B release liners back side of B double faced adhesive tapes；D mould release membrances are fitted in the upper surface of the C glue-lines of C double faced adhesive tapes, composite layer is formed after pressing；It is punched into positioning through hole and through hole of speaking；The laminating acoustics filter net cloth above B glue-lines；In detent mechanism by the positioning of corresponding positioning through hole after, C glue-lines are fitted with acoustics filter net cloth upper surface.The tow sides laminating double faced adhesive tape in acoustics filter net cloth is automatically finished, while under the mould release membrance supporting role of tow sides, being conducive to subsequent automated production, human cost is reduced, effectively improves production efficiency.
Description
Technical field
The present invention relates to the screen pack product processes skill in the sound chamber opening for products such as mobile phone, tablet personal computers
Art field.
Background technology
In the sound chamber for entering the products such as mobile phone, tablet personal computer in order to avoid dust and other impurities, it is typically necessary in sound chamber
One piece of acoustics filter net cloth is set in opening, by two-sided gluing between acoustics filter net cloth tow sides and housing fitting part
Connect, the double faced adhesive tape on acoustics filter net cloth tow sides is needed to carry out hollow processing with sender correspondence position, it is to avoid acoustics is imitated
Really.
With the progress of mechanics of communication, hardware technology, FPD industry is because of the fast development of mobile Internet, user
Demand to mobile terminal device is improved, and country improves constantly basic wage, and the proportion that human cost accounts for operating cost is got over
Come bigger, amount of increase also more and more higher.Want to recruit now artificial with several years ago same post, only increasing wage can just recruit.
The trend that human cost rises is fairly obvious：Employee compensation is gone up, recruitment cost rises, up-regulation causes social security to social security ratio every year
Expense increase, management cost rise, the increase of human cost, the differentiation of labor relation, the transformation of production structure adjustment and enterprise
Profit margin compresses the heavy burden and development obstacles for having become enterprise.Can it be existing enterprise's survival and development that skill cost be controlled
It is basic, and acoustics filter net cloth production technology rests on the original process of artificial folder net without being broken through always.Need input big
The manpower of amount, and obvious dull and rush season occurs in mobile phone market, the busy season, which measures, needs substantial amounts of operator, and personnel's impunity during dull season
It can do, human cost severe overweight, in this context, such as without technological break-through, easily lose.
The content of the invention
In summary, the purpose of the present invention is to rest on artificial folder net always for existing acoustics filter net cloth production technology
Original process, it is high to there is human cost, the low technical deficiency of efficiency, and proposes a kind of to be suitable to the complete full-automatic essence produced from metaplasia
Close acoustics filter net cloth production technology.
To solve technical problem proposed by the invention, the technical scheme used for：
Full-automatic accurate acoustics filter net cloth production technology, it is characterised in that the technique uses following steps：
1）, discharge A mould release membrances, B double faced adhesive tapes, C double faced adhesive tapes and D mould release membrances respectively on the first make-up machine；B double faced adhesive tapes comprising B from
Type paper and the B glue-lines in B release liners；C double faced adhesive tapes include C release liners and the C glue-lines in C release liners；
2）, the B glue-lines of B double faced adhesive tapes are fitted in into the upper surface of A mould release membrances, and press；
3）, the C glue-lines of C double faced adhesive tapes are fitted on the B release liners back side of B double faced adhesive tapes, winding C double faced adhesive tapes are peeled off after pressing
C release liners；
4）, D mould release membrances are fitted in C double faced adhesive tapes C glue-lines upper surface, composite layer is formed after pressing；
5）, composite layer introduced into the first film cut machine, be punched into positioning through hole and speak through hole；
6）, again by complete punching after composite layer be introduced into the second make-up machine；On D mould release membrances, C glue-lines and B release liners are constituted
Glue-line, B glue-lines and A mould release membrances constitute lower glue layer, acoustics filtering of being fitted after upper glue layer is separated from lower glue layer above B glue-lines
Screen cloth；
7）, upper glue layer through guide roller import detent mechanism in, enter detent mechanism in before, separation winding B release liners；Laminating
The lower glue layer of acoustics filter net cloth enters detent mechanism through guide roller, passes through the positioning of corresponding positioning through hole in detent mechanism
Afterwards, C glue-lines are fitted with acoustics filter net cloth upper surface.
Also include step 8）, punching profile, be punched into product design in the second die-cutting machine, adjacent product keeps connection
State, removes after profile waste material, independent single product is cut into slicer.
7th）Step is completed in detent mechanism after positioning laminating, carries out the 8th after being pressed through roller press mechanism again）Step punching is outer
Shape.
Through 6）Upper glue layer and lower glue layer after step are respectively through discharging above and below acoustics filter net cloth mechanism after
Positioning laminating is carried out into detent mechanism.
Beneficial effects of the present invention are：The present invention be automatically finished acoustics filter net cloth tow sides laminating it is two-sided
Glue, while under the mould release membrance supporting role of tow sides, being conducive to subsequent automated production, reduces human cost, effectively
Ground improves production efficiency.
Brief description of the drawings
Fig. 1 is the device structure schematic diagram for realizing present invention process；
Fig. 2 be Fig. 1 in the first make-up machine mplifying structure schematic diagram；
Fig. 3 is the cross section structure schematic diagram of the composite layer after being handled through the first make-up machine；
Fig. 4 is the composite layer overlooking the structure diagram after the processing through the first die-cutting machine in Fig. 1；
Fig. 5 be Fig. 1 in the second make-up machine mplifying structure schematic diagram；
Fig. 6 is the cross section structure schematic diagram after being handled through the second make-up machine；
Fig. 7 is the second die-cutting machine in Fig. 1, the mplifying structure schematic diagram of profile device for removing waste and slicer.
Embodiment
The technique of the present invention is further described below in conjunction with accompanying drawing and currently preferred specific embodiment.
Shown in reference picture 1, full-automatic accurate acoustics filter net cloth production technology of the present invention, successively through the first make-up machine 1
Two layers of glue-line is fit together after one layer of release liners isolation, while one layer of mould release membrance of being fitted respectively on the outside of two layers of glue-line；
It is punched out afterwards in the first die-cutting machine 2；Then upper glue layer is separated with lower glue layer in the second make-up machine 3, after separation
Laminating acoustics filter net cloth on lower glue layer, then located laminating；The subsequently punching products profile in the second die-cutting machine 4；Through outer
After shape device for removing waste 6 excludes profile waste material 8, stand-alone product is cut into by slicer 6.
Full-automatic accurate acoustics filter net cloth production technology of the present invention is comprised the following steps that：
1）, shown in reference picture 2 and Fig. 3, discharge A mould release membrances 71, B double faced adhesive tapes 72, C double faced adhesive tapes respectively on the first make-up machine 1
73 and D mould release membrances 74；B double faced adhesive tapes 72 include B release liners 721 and the B glue-lines 722 in B release liners 721；C double faced adhesive tapes 73
C glue-lines 732 comprising C release liners 731 and in C release liners.
2）, the B glue-lines 722 of B double faced adhesive tapes 72 are fitted in into the upper surface of A mould release membrances 71, and press.
3）, the C glue-lines 732 of C double faced adhesive tapes 73 are fitted on the back side of B release liners 721 of B double faced adhesive tapes 72, shelled after pressing
From the C release liners 731 of winding C double faced adhesive tapes 73.
4）, D mould release membrances 74 are fitted in C double faced adhesive tapes 73 C glue-lines 732 upper surface, composite layer is formed after pressing；
As shown in Figure 3, it that is to say that composite layer bottom to the top layer is followed successively by A mould release membrances 71, B glue-lines 722, B release liners 721, C glue
732 and D of layer mould release membrances 74.
5）, shown in reference picture 4, by the 4th）The obtained composite layer of step introduces the first film and cuts machine 2, is punched into positioning through hole
75 and speak through hole 76；
6）, shown in reference picture 5, then the composite layer completed after punching is introduced into the second make-up machine 3；D mould release membrances 74, C glue
732 and B of layer release liners 721 constitute upper glue layer, and B glue-lines 722 and A mould release membrances 71 constitute lower glue layer, by upper glue layer from lower glue layer
In the top of B glue-lines 722 laminating acoustics filter net cloth 77 after separation, then pressed again through roller press mechanism.
7）, upper glue layer through guide roller import detent mechanism 31 in, enter detent mechanism in before, separation winding B it is release
Paper 721；The lower glue layer of laminating acoustics filter net cloth 77 enters detent mechanism 31 through guide roller, passes through correspondence in detent mechanism 31
Positioning through hole positioning after, C glue-lines 732 are fitted with the upper surface of acoustics filter net cloth 77.Upper glue layer and lower glue layer are passed through respectively
Enter detent mechanism 31 after being bypassed above and below release acoustics filter net cloth mechanism and carry out positioning laminating, it is therefore intended that form one
The installing space of individual release acoustics filter net cloth mechanism, is easy to fit acoustics filter net cloth 77 with the B glue-lines 722 of lower glue layer.
Detent mechanism 31 adds Full-numerical-control servo positioning system using its existing automatic set position system, and upper glue layers are with being fitted with acoustics mistake
The lower glue layer of filter screen cloth 77 carries out the full-automatic alignment system automatic attaching of material belt type by technique auxiliary positioning hole.
8）, punching profile, be punched into product design in the second die-cutting machine 4, adjacent product keeps connection status, except going
After shape waste material, independent single product is cut into slicer.
According to statistics, China mobile user has broken through 1,000,000,000, almost everyone mobile phone！And smart mobile phone is even more hot,
Exploded every year with 30% speed！And corresponding mobile phone auxiliary material market will also welcome huge market prospects, and it is each at this stage
Auxiliary material factory manpower rises（Account for totle drilling cost 20%）, acoustics filter net cloth production technology rests on the original work of artificial folder net always
Skill is without being broken through.Need to put into substantial amounts of manpower, and obvious dull and rush season occurs in mobile phone market, busy season amount needs substantial amounts of make
Industry person, and personnel have nothing to do during dull season, human cost severe overweight easily loses；And present invention process compares tradition
Advantage is for processing mode：
A, 80% human cost can be saved.
B, die cutting product that can be rapidly and efficiently, improve production efficiency and market respond speed.
C, by cost-effective, raising efficiency can fast lifting company industrial competition.
The product of the technique acquisition of the present invention is using in full-automatic laminating grenadine technology, and lifting is arrived per hour about
30000PCS, production efficiency is 750%.Because be not required to slice sticker grenadine can coiled strip production, the second engineering is changed to machine by artificial punching press
Automatic press, is lifted to more than 3000 jig frequencies per hour from former 500 jig frequencies per hour.Full-automatic manpower-free's waste discharge material is realized, it is comprehensive
Close and save manpower more than 80%.
Claims (4)
1. full-automatic accurate acoustics filter net cloth production technology, it is characterised in that the technique uses following steps：
1）, discharge A mould release membrances, B double faced adhesive tapes, C double faced adhesive tapes and D mould release membrances respectively on the first make-up machine；B double faced adhesive tapes comprising B from
Type paper and the B glue-lines in B release liners；C double faced adhesive tapes include C release liners and the C glue-lines in C release liners；
2）, the B glue-lines of B double faced adhesive tapes are fitted in into the upper surface of A mould release membrances, and press；
3）, the C glue-lines of C double faced adhesive tapes are fitted on the B release liners back side of B double faced adhesive tapes, winding C double faced adhesive tapes are peeled off after pressing
C release liners；
4）, D mould release membrances are fitted in C double faced adhesive tapes C glue-lines upper surface, composite layer is formed after pressing；
5）, composite layer introduced into the first film cut machine, be punched into positioning through hole and speak through hole；
6）, again by complete punching after composite layer be introduced into the second make-up machine；On D mould release membrances, C glue-lines and B release liners are constituted
Glue-line, B glue-lines and A mould release membrances constitute lower glue layer, acoustics filtering of being fitted after upper glue layer is separated from lower glue layer above B glue-lines
Screen cloth；
7）, upper glue layer through guide roller import detent mechanism in, enter detent mechanism in before, separation winding B release liners；Laminating
The lower glue layer of acoustics filter net cloth enters detent mechanism through guide roller, passes through the positioning of corresponding positioning through hole in detent mechanism
Afterwards, C glue-lines are fitted with acoustics filter net cloth upper surface.
2. full-automatic accurate acoustics filter net cloth production technology according to claim 1, it is characterised in that：Also include step
Rapid 8）, punching profile, be punched into product design in the second die-cutting machine, adjacent product keeps connection status, remove profile waste material
Afterwards, independent single product is cut into slicer.
3. full-automatic accurate acoustics filter net cloth production technology according to claim 2, it is characterised in that：7th）Step is fixed
Completed in the mechanism of position after positioning laminating, carry out the 8th after being pressed through roller press mechanism again）Step punching profile.
4. full-automatic accurate acoustics filter net cloth production technology according to claim 1, it is characterised in that：Through 6）After step
Upper glue layer and lower glue layer determined respectively after discharging and being bypassed above and below acoustics filter net cloth mechanism into detent mechanism
Position laminating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710340748.XA CN107081009A (en) | 2017-05-16 | 2017-05-16 | Full-automatic accurate acoustics filter net cloth production technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710340748.XA CN107081009A (en) | 2017-05-16 | 2017-05-16 | Full-automatic accurate acoustics filter net cloth production technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107081009A true CN107081009A (en) | 2017-08-22 |
Family
ID=59607329
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710340748.XA Pending CN107081009A (en) | 2017-05-16 | 2017-05-16 | Full-automatic accurate acoustics filter net cloth production technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107081009A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008541151A (en) * | 2005-05-05 | 2008-11-20 | ユニプラス コーポレーション | Glass lens with decorative anti-damage film |
| CN101342808A (en) * | 2008-08-25 | 2009-01-14 | 东莞市坤轮机械有限公司 | Production equipment and technique for dustproof mesh |
| CN101966771A (en) * | 2010-08-30 | 2011-02-09 | 厦门鑫嘉捷电子科技有限公司 | Waterproof, dustproof and shockproof telephone receiver net and manufacturing process thereof |
| CN104559815A (en) * | 2015-02-03 | 2015-04-29 | 深圳市旺鑫精密工业有限公司 | Method and device for preparing double-sided adhesive module based on asynchronous attachment and adhesive tape splicing as well as double-sided adhesive module |
| CN204539476U (en) * | 2015-04-14 | 2015-08-05 | 苏州市信天游光电材料有限公司 | Automatic die cutting system |
| CN106274016A (en) * | 2016-08-15 | 2017-01-04 | 重庆安洁电子有限公司 | The processing method of integral molding protecting film |
| CN106541448A (en) * | 2015-09-22 | 2017-03-29 | 上海景奕电子科技有限公司 | A kind of cross cutting discharge device with interior handle film cut piece and cross cutting discharging method |
| CN206136298U (en) * | 2016-10-25 | 2017-04-26 | 舒成卫 | Miaow head dustproof and waterproof net material and automatic rigging machine of miaow head dustproof and waterproof net |
-
2017
- 2017-05-16 CN CN201710340748.XA patent/CN107081009A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008541151A (en) * | 2005-05-05 | 2008-11-20 | ユニプラス コーポレーション | Glass lens with decorative anti-damage film |
| CN101342808A (en) * | 2008-08-25 | 2009-01-14 | 东莞市坤轮机械有限公司 | Production equipment and technique for dustproof mesh |
| CN101966771A (en) * | 2010-08-30 | 2011-02-09 | 厦门鑫嘉捷电子科技有限公司 | Waterproof, dustproof and shockproof telephone receiver net and manufacturing process thereof |
| CN104559815A (en) * | 2015-02-03 | 2015-04-29 | 深圳市旺鑫精密工业有限公司 | Method and device for preparing double-sided adhesive module based on asynchronous attachment and adhesive tape splicing as well as double-sided adhesive module |
| CN204539476U (en) * | 2015-04-14 | 2015-08-05 | 苏州市信天游光电材料有限公司 | Automatic die cutting system |
| CN106541448A (en) * | 2015-09-22 | 2017-03-29 | 上海景奕电子科技有限公司 | A kind of cross cutting discharge device with interior handle film cut piece and cross cutting discharging method |
| CN106274016A (en) * | 2016-08-15 | 2017-01-04 | 重庆安洁电子有限公司 | The processing method of integral molding protecting film |
| CN206136298U (en) * | 2016-10-25 | 2017-04-26 | 舒成卫 | Miaow head dustproof and waterproof net material and automatic rigging machine of miaow head dustproof and waterproof net |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170822 |
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| RJ01 | Rejection of invention patent application after publication |