CN107063013A - The diameter reducing working method of a kind of gas expansion device and expansion tube and application - Google Patents
The diameter reducing working method of a kind of gas expansion device and expansion tube and application Download PDFInfo
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- CN107063013A CN107063013A CN201710359675.9A CN201710359675A CN107063013A CN 107063013 A CN107063013 A CN 107063013A CN 201710359675 A CN201710359675 A CN 201710359675A CN 107063013 A CN107063013 A CN 107063013A
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- expansion tube
- expansion
- inflation
- conductive
- necking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/18—Lubricating, e.g. lubricating tool and workpiece simultaneously
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D41/00—Application of procedures in order to alter the diameter of tube ends
- B21D41/04—Reducing; Closing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/38—Making inlet or outlet arrangements of cans, tins, baths, bottles, or other vessels; Making can ends; Making closures
- B21D51/40—Making outlet openings, e.g. bung holes
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- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C37/00—Other methods or devices for dislodging with or without loading
- E21C37/06—Other methods or devices for dislodging with or without loading by making use of hydraulic or pneumatic pressure in a borehole
- E21C37/14—Other methods or devices for dislodging with or without loading by making use of hydraulic or pneumatic pressure in a borehole by compressed air; by gas blast; by gasifying liquids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42D—BLASTING
- F42D1/00—Blasting methods or apparatus, e.g. loading or tamping
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42D—BLASTING
- F42D3/00—Particular applications of blasting techniques
- F42D3/04—Particular applications of blasting techniques for rock blasting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
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Abstract
The invention discloses the diameter reducing working method and application of a kind of gas expansion device and expansion tube, expansion gear includes expansion tube and inflation igniter head, and expansion tube one end reducing sealed, other end necking is provided with inflation igniter head;Diameter reducing working method is to first pass through fixture to fix expansion tube, pass through fixture rotary expansion pipe and heating expansion tube end again, by expansion tube end heat to after close to or up plastic deformation, necking die front contact to expansion tube end after, expansion tube end is rearwardly moved from necking die front portion, necking die carries out compression and thickening shaping to expansion tube end, and necking end is thickened axially outward, then carries out through hole constant aperture to expansion tube end with through hole knife.Pressure vessel is made by diameter reducing working method in expansion tube.With simple in construction, structural component is easily worked, and manufacturing cost is low, does not fly head, and air tight, transportation safety, no miso-fire hidden danger, expansive force is big.
Description
Technical field
The invention belongs to the necking processing of expansion gear technical field, more particularly to a kind of gas expansion device and expansion tube
Methods and applications.
Background technology
Existing gas expansion device(Fracturing device)Hereinafter referred to as expansion gear is such as:CN201611099345.2、
CN201520283079.3, CN201510489513.8, CN201510556527.7 connecting portion generally use engagement thread(Screw thread
Need machining)Or welding manner or butt welding mode are attached, no matter are manufactured, inflated using which kind of above-mentioned mode
Head, let out can head can have weak spot with expansion pipe jointing part, cause expansion gear first fracturing of connecting portion in expansion, fly
The situation of head.
Existing expansion gear(Fracturing device)Also have that building block is more, each component processing and the complicated technology of packaging technology
Problem.
Such as the patent document that notification number is CN205858345U, disclose and " plug, expansion tube, activator, topping up hole and close
Activator installing port is provided with locking-valve, plug, topping up hole is provided with plug or expansion tube ", though saved than other expansion gears
Many parts and number of assembling steps, however it remains expansion tube two needs to process twice, that is, one needs welding when assembling, another
Head needs thread seal to connect, or two is connected using welding manner, is welded and is required high to the technological level for welding master worker,
The whole lap welding of connecting portion one picks out thickness always with seamless situation less than 20%, and connecting portion, will with the presence of any one weak spot
It can not use, threaded connection then needs to carry out screw thread process at expansion tube two, by the expansion tube both ends ratio of screw thread process
The pipe shaft weakness not being processed so that plug has a whole circle weak spot with expansion pipe jointing part, is answered because connecting portion is present
Power weak spot, and use plug(Fill head)During threaded connection, plug(Fill head or let out energy head)Diameter is slightly less than expansion phial
Body diameter, causes plug stress surface greatly, volume is big, weight weight, and the expansion gear first fracturing of connecting portion and appearance in expansion fly head
Situation.Topping up hole machined needs processing radial hole and axial hole, and radial direction bore ends need to process coning, and axial hole need to add
Work into four sections of different-diameter sizes shoulder hole, while radial hole and axial hole need to link together, it is necessary to Precision Machining, plus
Work required precision is high, and processed complex is unfavorable for industrialized production;Plug needs individually processing activated device permanent opening, locking-valve
With fairlead, it is necessary to repeatedly be processed using different lathes, all parts of expansion gear need machining to cause whole product to give birth to
Production takes time and effort;Pipe outer wall is expanded simultaneously is provided with detonating fuse, and expansion tube two ends are provided with internal thread, it is necessary to using thicker steel pipe system
Make, manufacturing cost increase.
Because expansion gear has the possibility for flying head in expansion process in the prior art, therefore existing expansion gear is placed on
Only fly device, it is necessary to be placed in inflation port in the inflation port being drilled or fill filler deep enough, due to only flying device during expansion
Or the effect of filler, solve to fly head phenomenon(Pneumatic head or let out can head fly out inflation port), realize safe working.It is description as follows
Only fly the document of device, CN201510487194.7, CN201620646686.6.
However using only fly device also not 100% effectively, fly head situation still can occur, expansion-head once flies out,
Danger is brought to workmen and surrounding biologic;The increase of use cost can be also caused using only winged device, it will usually increase simultaneously
The use cost of dozens of yuan.
Gas cylinder, which is generally used, screws blocking valve lock gas and inflation, and fracturing device filling process will wash pipe(Need
Multiple working procedure), it is necessary to the artificial screw rod that screws carries out lock gas, it is that check valve disclosed in CN205858345U enters even with notification number
Row is filled with liquid carbon dioxide, and due to needing the filling pressure to 10-150MPa, sealing ring is often washed out or rushed when filling
It is broken;Using, because technique and smoothness requirements are high, causing processing cost high at ball seal spool, production defect rate is caused to be up to
More than 80%.Gases at high pressure fill sealing be always air seal field technical bottleneck, especially can low cost solve fill it is close
Envelope.
Gas fracturing device of the prior art is regardless of whether using activator, being required in lead access expansion tube, needing
High pressure sealing processing is carried out to lead, directly result in and fill a volume greatly, the deficiency of weight weight.
Existing throat processing method is to carry out necking with roller, it is not easy to realize uniform thickened, such as swollen for producing in batches
Tube expansion can produce very high defect rate.
The content of the invention
It is an object of the invention to provide one kind have simple in construction, manufacturing cost it is low, expansion pipe jointing part without weak spot, fill
Gas igniter head is air tight, do not fly head and/or the gas expansion device without miso-fire and the diameter reducing working method of expansion tube and application.
For achieving the above object, the technical solution adopted in the present invention is:A kind of gas expansion device, including expansion
Pipe and inflation igniter head, it is characterised in that:Described expansion tube one end reducing sealed, other end necking is provided with inflation igniter head, contracting
Energy-storing chamber is constituted between mouth sealed end and inflation igniter head;Described inflation igniter head includes inflation pedestal, through hole, valve pocket, igniting
Chamber, charging connector, conductive valve, insulating barrier, heating wire, baffle ring and the first sealing ring, inflation pedestal upper end centre position, which is provided with, to be filled
It is provided with below valve, charging connector below through hole, through hole and is provided with valve pocket, provided with igniting chamber below valve pocket, conductive valve is provided with valve pocket
With the first sealing ring, igniting intracavitary is provided with baffle ring;One end of conductive valve is the conductive thimble of inflation, and the other end is conductive valve element;Fill
Conductance electricity thimble is provided with insulating barrier, and the first sealing ring is enclosed on the conductive thimble of inflation, and air-filled pore is from the top of the conductive thimble of inflation
Portion extends through bottom and connected with valve pocket;Conductive valve element connection heating wire one end, heating wire other end connection inflation pedestal or baffle ring,
Inflation pedestal is electrically connected with baffle ring when connecting baffle ring;The expansion tube includes bottleneck, bottleneck, body and reducing sealed end, bottle
Neck inwall is provided with the first internal thread, and the thickness of bottleneck is more than the thickness of body, and the thickness at reducing sealed end is more than the thickness of body
Degree, bottleneck is more than or equal to the thickness of 2.5 times of bodies with inflation igniter head connecting portion length;The diameter of the conductive valve element be more than etc.
In the diameter of the conductive thimble of 1.15 times of inflations;The bottleneck of the expansion tube and reducing sealed end are processed by necking.
It is preferred that, one end of the conductive valve is the conductive thimble of inflation, and the other end is conductive pin, when middle part is conductive valve element,
Conductive pin connection heating wire one end, heating wire other end connection inflation pedestal or baffle ring.
It is preferred that, the bottleneck is provided with seal groove, and seal groove is provided with the second sealing ring.
It is preferred that, the igniting cavity wall is provided with internal thread, and baffle ring outer wall is provided with the external screw thread matched with internal thread.It is excellent
Choosing, the strength of materials of the conductive valve is more than or equal to the gas storage pressure of energy-storing chamber.It is preferred that, the conductive valve uses stainless steel
Matter.It is preferred that, the thickness of the bottleneck is more than or equal to the thickness of 1.5 times of bodies.It is preferred that, the thickness at the reducing sealed end is more than etc.
In the thickness of 1.5 times of bodies.
A kind of tandem type expansion gear, it is characterized in that:Necking cascade port is provided with the reducing sealed end, in necking level
Join and level syncranium is set on mouth.
It is preferred that, the level syncranium includes the 3rd sealing ring, cascade screw, positive terminal, anode connector, positive wire and the
One insulating barrier, the 3rd sealing ring is arranged on below necking cascade port bottom, the 3rd sealing ring provided with cascade screw, is cascaded in screw
Center portion is provided with positive terminal and anode connector, and the first insulating barrier, anode connector and level are provided between positive terminal and anode connector
Join screw electrical connection, positive terminal connection positive wire one end, positive wire other end connection conductive pin.
A kind of diameter reducing working method of expansion tube, it is characterized in that:First pass through fixture and fix expansion tube, then revolved by fixture
Turn expansion tube and heating expansion tube end, by expansion tube end heat to after close to or up plastic deformation, necking die is anterior
Touch after expansion tube end, expansion tube end is rearwardly moved from necking die front portion, necking die enters to expansion tube end
Row compression and thickening is molded, and then carries out through hole constant aperture to expansion tube end with through hole knife;Repeat the above steps to expansion tube
The other end carries out compression and thickening shaping, and through hole constant aperture, or progress sealing thicken shaping.
It is preferred that, the necking die is provided with lubricant.It is preferred that, the lubricant is carbon dust, talcum powder, coal dust or graphite
At least one of powder, or at least one of carbon dust, talcum powder, coal dust, graphite powder and grease mixing.Carbon dust, talcum powder, coal
The effect of powder, and/or graphite powder and high-temperature grease is lubrication and prevents expansion tube to be adhered with necking die, or expansion tube and lubrication
Agent produces chemical reaction, reduces coefficient of friction, increases die life.Necking die and expansion tube stiction are bigger,
Power consumption is bigger, and die life is shorter, therefore graphite powder or high-temperature grease are coated with necking die can increase reducing die
Have service life, reduce power consumption.
The pressure vessel that a kind of diameter reducing working method of the above-mentioned expansion tube of application is made, it is characterised in that:By the expansion
Pressure vessel is made by diameter reducing working method in pipe.It is preferred that, the pressure vessel is steel cylinder.
The purpose of rotation is expansion tube end is uniformly extruded the effect for reaching uniform thickened and realizing forging.Expand pipe end
Portion is heated to being easy for necking die to expansion tube end progress necking processing close to or up plastic deformation.Necking die is root
A kind of necking processing mold designed according to the shape that expansion tube end needs are processed into.
It is preferred that, the manufacture method of the expansion tube also includes continuing rotary expansion pipe after through hole, and screw tap is towards expansion tube end
Tapping is moved in through hole direction, and screw tap does not rotate, and screw tap follows expansion tube rotary speed automatic telescopic to adjust, after the completion of tapping, instead
To rotary expansion pipe, screw tap dorsad expands the motion of tube end through hole direction and exits screw tap.
It is preferred that, the manufacture method also includes continuing rotary expansion pipe after through hole, and screw tap is towards expansion tube end through hole direction
Tapping is moved, screw tap does not rotate, the tooth on screw tap is less than 1/2nd, after the completion of tapping, and screw tap is thick to anodontia direction advance tooth
Spacing, screw tap dorsad expands the motion of tube end through hole and exits screw tap.
Screw tap is to reduce screw tap integral diameter for the purpose of more than half anodontia, and screw tap is between anodontia direction advance tooth thickness
Away from, make screw tap separate screw thread backed off after random screw tap.
It is preferred that, the manufacture method is heated by sensing heater or burning torch or welding gun to expansion tube end.Using
When 40Cr steel pipes carry out necking processing, steel tube end part is heated to 600-980 DEG C of temperature.
It is preferred that, the necking die be on matrix be provided with transverse part, arc sections, supporting part and longitudinal direction portion, transverse part and
Arc sections are provided between longitudinal portion, is transverse part between supporting part and arc sections, adjusts the r angles of arc sections and the R angles of transverse part
Can be to expansion tube end necking machine-shaping, the length of necking die is more than or equal to the diameter of 2.5 times of expansion tube ends, transverse part
Width L be expansion tube end diameter more than 1/3rd.
It is preferred that, the r angles of the arc sections rearwardly diminish from necking die front portion, and necking is processed into necking end axially inwards
Thicken.
It is further preferred that the r angles of the arc sections are from the anterior rearwardly ladder of necking die or linearly diminish, contracting is processed into necking
Mouthful end uniform thickened axially inwards.
It is preferred that, the r angles of the arc sections are constant, and necking is processed into necking end and thickened axially outward.
The R angles for expanding the bigger transverse part of pipe diameter are bigger, and width L is longer.Or the R angles of the expansion bigger transverse part of pipe diameter are not
Become, the length of necking die is longer.
It is preferred that, the necking die is made of tool steel.It is further preferred that the tool steel is tungsten steel or stainless steel or roll
Steel.
The r angles influence of arc sections expands the outer wall shape of tube end and thickened, the R angles of transverse part and width L influence expansions
The amount of swelling of tube end;The r angles of arc sections rearwardly become the amount of swelling that a small amount of influences expand phial ends from necking die is anterior.
L length is longer, expansion tube end upsetting more after.
Linear velocity of the present invention refers to that the expansion bigger rotating speed of pipe diameter is slower.
The linear velocity of expansion tube is adjusted according to the diameter, thickness and point end heating temperatures of expansion tube.
Oxidizing and Reducing Agents is filled in expansion gear of the present invention, energy-storing chamber and constitutes expander.
It is preferred that, the Oxidizing and Reducing Agents is carbon dioxide and magnesium or aluminium or titanium or potassium any one mixing.
It is further preferred that the overcritical oxygen of oxidant and reducing agent wood chip, paper scrap, staple waste paper, straw, carbon black, grass, carbon dust
Or the mixing of at least one of saw wood ash.
Above-mentioned reducing agent has extremely strong adsorptivity to overcritical oxygen, with overcritical oxygen reaction after, reactant be carbon dioxide,
Steam and a small amount of oxygen, the effect polluted with nonhazardous gas, while above-mentioned reducing agent is easily obtained, cost is extremely low.
The reducing agent is fibrous material.Fibrous material includes wood chip, paper scrap, staple.Using such reducing agent, combustion
After burning, reactant is carbon dioxide and steam, the effect polluted with nonhazardous gas.It is preferred that, the reducing agent is reproducibility
Simple substance.Reproducibility simple substance includes carbon dust, aluminium powder, magnesium powder, iron powder or silica flour.It is preferred that, the reducing agent is animal wool matter.This kind of material
Material has stronger adsorptivity.It is preferred that, the reducing agent is glucide.The glucide includes glucose, sucrose or shallow lake
Powder.It is preferred that, the reducing agent is alcohols material.The alcohols material includes ethanol, propyl alcohol or butanol.It is preferred that, the reducing agent
For hydrocarbons.The hydrocarbons include methane, ethane, propane, ethene, propylene, acetylene or propine.It is preferred that, the energy storage
Intracavitary is also filled with catalyst, the catalyst be ferroso-ferric oxide, di-iron trioxide, manganese dioxide, chromium oxide, cupric oxide,
Zinc oxide, nickel oxide, manganese sulfate, at least one of chromium sulfate or activated carbon.It is preferred that, heating is also filled with the energy-storing chamber
Agent, the heating agent mixes for one or both of aluminium powder or magnesium powder.It is preferred that, the reducing agent is powdered, graininess, bar
It is thread or be pressed into bulk.
The production of expansion gear of the present invention and using process it is:Inflation igniter head is first passed through into pipelining mode
Assemble, then sealed by inflation igniter head precession bottleneck rigid seal or by sealing ring, reducing agent is filled in energy-storing chamber(Such as
Carbon dust or carbon black);Conductive valve, oxidant are opened by charge gun top at exploitation scene(Such as overcritical oxygen)It is filled into by air-filled pore
In energy-storing chamber, the oxidant in energy-storing chamber(Such as overcritical oxygen)Uniform adsorption is in reducing agent(Such as carbon dust or carbon black)On, filled
Heating wire is oxidized agent in journey(Such as overcritical oxygen)And reducing agent(Such as carbon dust or carbon black)Uniform attached collection, the conductive thimble of inflation connects electricity
Source positive pole, inflation pedestal or expansion pipe outer wall connect power cathode, and being powered to heating wire makes the reaction material instantaneous expansion in energy-storing chamber
Break through expansion tube acting.
The acting principle of prior art expansion gear is that liquid carbon dioxide absorbs igniter(Activator)Discharge
Heat, makes liquid carbon dioxide become the constraint fracturing acting that high pressure expanding gas break through expansion tube.
The acting principle of expansion gear of the present invention is:Oxidant chemically reacts with reducing agent, produces high compression swelling gas
Body breaks through the constraint fracturing acting of expansion tube.
The reducing agent that the present invention is used is powdered, graininess or the thread solid-state of bar, or the liquid such as ethanol, glucose,
There is huge surface area and suction-operated, by being filled with 10-150MPa hyperbaric oxygen agents(Overcritical oxygen), oxidant(It is super
Critical dissolved oxygen)Uniform adsorption is in reducing agent(Carbon dust or carbon black)On, the oxidant after absorption(Overcritical oxygen)With reducing agent(Carbon dust or
Carbon black)Generation chemical reaction produces high pressure expanding gas.Liquid carbon dioxide heat absorption more in the prior art produces high compression swelling gas
Body, the high pressure expanding gas produced that chemically react are bigger at least one times than inhaling thermogenetic high pressure expanding gas expansive force.
Expansion tube two ends of the present invention are processed by necking, the thickness of expansion tube bottleneck is more than or equal to the thickness of 1.5 times of bodies
Degree, the expansion tube bottleneck processed through necking is thickened, bottleneck to body arc transition, and it is higher that bottleneck is more pressure-resistant than body, solves and fills
The weak spot of gas igniter head and expansion pipe jointing part, meanwhile, inflation igniter head diameter is less than or equal to 1/2nd expansion tube bodies
Diameter;It is preferred that inflation igniter head diameter is 1/3rd of expansion tube body diameter, three points are reduced compared with expansion tube body diameter
Two, therefore present invention inflation igniter head diameter can accomplish the diameter of very little, realize that inflation igniter head has the stress surface of very little,
Small volume, lightweight, bottleneck connecting portion length is more than 2.5 times of body thickness, therefore bottleneck connecting portion and inflation igniter head are equal
Than body high pressure, the technical problem of winged head is efficiently solved.
There are the conductive thimble of inflation, conductive valve element and conductive pin on conductive valve of the present invention, inflated by being set on conductive valve
Hole, the cooperation of the conductive thimble of inflation, air-filled pore and sealing ring, realizes the function of inflation, sealing and conduction, realizes inflation and point
The purpose of fire, conductive valve is sintered using die casting or metal powder injection molded technology, simplifies inflation and two kinds of igniting is multiple
Miscellaneous frame mode, therefore the present invention directly reduces production cost with simple in construction.Simultaneously using overcritical oxygen and carbon dust or
Carbon black is lower than the mixture cost using potassium hyperchlorate, potassium permanganate and aluminium powder.
As not having air-filled pore on conductive valve, when filling oxidant, oxidant is at through hole gap and conductive valve and valve pocket
Between gap at be filled into energy-storing chamber, impacting with high pressure conductive valve and sealing ring after the completion of filling in energy-storing chamber, gases at high pressure
Gap between conductive valve and valve pocket is caused sealing ring by impact breakage or deformation, caused close by rear impact sealing ring
Seal can not be effectively close with conductive valve;The application on conductive valve by setting air-filled pore, the height after the completion of filling in energy-storing chamber
The gap between conductive valve and valve pocket is pressed to impact inflation hole site, the pressure for making sealing ring by the pressure release of air-filled pore subtracts
It is small, therefore sealing ring by blastic deformation or will not break through;Because the sectional area of conductive valve element is big, the high pressure in energy-storing chamber concentrates on conduction
On valve element, the pressure release effect of air-filled pore is added, the moment sealing ring for unclamping charge gun is pushed down by conductive valve element, realizes sealed mesh
, therefore air-filled pore in process oxidant is filled except playing a part of filling hole, is also acted as when terminating and filling to sealing ring
The effect of pressure release.
The composition of expansion gear of the present invention is mainly expansion tube and inflation igniter head, and what inflation and igniting united two into one shares
Mode simplifies inflation and ignition structure;Igniting is by conductive valve and inflation pedestal access power supply, without lead is accessed into expansion tube
It is interior, therefore the structure that high pressure sealing processing is carried out to lead is eliminated, therefore inflation igniter head can be made very small, and overcome prior art
Big and weight weight the deficiency of volume.
Expansion gear is in transportation, energy-storing chamber interior only reducing agent, anaerobic agent, therefore produced in transportation
Electrostatic or high temperature will not trigger expansion gear to burn or fracturing.Filling the electrostatic produced after oxidant in handling process can be electric
Heated filament, conductive valve and expansion tube are sponged, it is to avoid occurred from fracturing situation.
The igniter of prior art(Activator)Mainly mixed using solid oxidizer and solid state reduction agent(It is typically high
The strong reductant such as the strong oxidizers such as potassium chlorate and aluminium powder)The reaction material bag packed afterwards, heating wire is wrapped in mixture, fortune
During defeated easily occur reaction material stripped off with heating wire separate generation gap the problem of etc. cause generation miso-fire;It is of the present invention
Expansion gear, its heating wire is oxidized agent(Such as overcritical oxygen)And reducing agent(Such as carbon dust or carbon black)Uniform attached collection, transport with
Handling process is stripped off with heating wire in the absence of reaction material and separates the problem of there is gap, and when being powered igniting, heating wire produces high temperature
Moment detonates after hyperpyrexia reacts with overcritical oxygen, realizes 100% effective detonation, effectively prevent the producing cause of miso-fire
With the danger of row's miso-fire.
Expansion gear of the present invention, its reaction material carbon powder of reducing agent and the overcritical oxygen reaction of oxidant are violent, realize
Oxidation reaction, its reaction product is mainly nontoxic carbon dioxide and a small amount of oxygen, to live pollution-free, the energy of expansion
The poisoning hidden danger of field personnel is prevented effectively from, because there is a small amount of oxygen not reacted after expansion, therefore when can be shorter upon inflation
Interior to recover construction operation, suitable tunnel is used.It can not recover construction operation in a short time after existing expansion gear expansion.
Expander of the present invention combines traditional gas expansion technology and liquid oxygen fracturing technology, compared to traditional
Expander, largely improves expansion power, compared to traditional liquid oxygen fracturing, and solving liquid oxygen fracturing can not be in normal temperature
The use environment limitation of necessary cryogenic freezing after the high risk existed under lower storage, normal temperature and inflation.
The present invention have it is simple in construction, structural component is easily worked, and manufacturing cost is low, not fly head, it is air tight, transport
Safety, no miso-fire hidden danger, expansive force is big.
Brief description of the drawings
Fig. 1 is the sectional view of embodiment of the present invention 1;Fig. 2 is the sectional view of embodiment of the present invention 2;Fig. 3 is the present invention
The sectional view of expansion tube;Fig. 4 inflates the sectional view of igniting header structure 1 for the present invention;Fig. 5 inflates the section view of pedestal for the present invention
Figure;Fig. 6 is the sectional view of conductive valve of the present invention;Fig. 7 is the sectional view of cascade structure of the present invention;Fig. 8 is present invention inflation igniting
The sectional view of header structure 2;Fig. 9 is the stereogram of necking die of the present invention;In figure:1 is expansion tube, and 101 be bottleneck, and 102 be bottle
Neck, 103 be body, and 104 be reducing sealed end, and 105 be seal groove, and 106 be the first internal thread;2 be inflation igniter head, and 201 are
Pedestal is inflated, 202 be through hole, and 203 be valve pocket, and 204 be igniting chamber, and 205 be internal thread, and 206 be external screw thread;3 be air-filled pore;4
For charging connector;5 be conductive valve, and 501 be conductive valve element for the conductive thimble of inflation, 502, and 503 be conductive pin;6 be insulating barrier, and 7 are
Positive wire, 8 be heating wire, and 9 be negative wire, and 10 be baffle ring, and 11 be the first sealing ring, and 12 be the second sealing ring, and 13 be storage
Energy chamber, 14 be the 3rd sealing ring, and 15 be cascade screw, and 16 be positive terminal, and 17 be anode connector, and 18 be positive wire, and 19 are
Necking cascade port, 20 be level syncranium, and 21 be the first insulating barrier;22 be transverse part, and 23 be arc sections, and 24 be supporting part, and 25 be vertical
To portion, 26 be matrix;R is arc sections R angles, and R is transverse part R angles;L is transverse part length;Arrow represents the motion of necking die
Direction.
Embodiment
With reference to accompanying drawing 1-9 of the present invention, technical scheme is clearly and completely described;Obviously, it is described
Embodiment is only a part of embodiment of the invention, rather than whole embodiments.Based on the embodiment in the present invention, this area
The every other embodiment that those of ordinary skill is obtained under the premise of creative work is not made, belongs to protection of the present invention
Scope.
Embodiment 1
A kind of expansion gear, including expansion tube 1 and inflation igniter head 2, one end reducing sealed of expansion tube 1, other end necking
Provided with inflation igniter head 2, energy-storing chamber 13 is constituted between reducing sealed end 104 and inflation igniter head 2;Described inflation igniter head 2 is wrapped
Include inflation pedestal 201, through hole 202, valve pocket 203, igniting chamber 204, charging connector 4, conductive valve 5, insulating barrier 6, heating wire 8, baffle ring
10 and first sealing ring 11, inflation pedestal 201 upper end centre position is provided with charging connector 4, and the lower section of charging connector 4 is provided with through hole 202,
The lower section of through hole 202 is provided with valve pocket 203, and the lower section of valve pocket 203 is provided with close provided with conductive valve 5 and first in igniting chamber 204, valve pocket 203
Baffle ring 10 is provided with seal 11, igniting chamber 204;One end of conductive valve 5 is the conductive thimble 501 of inflation, and the other end is conductive valve element
502;The conductive thimble 501 of inflation is provided with insulating barrier 6, and the first sealing ring 11 is enclosed on the conductive thimble 501 of inflation, air-filled pore 3 from
The top of the conductive thimble 501 of inflation extends through bottom and connected with valve pocket 203;The conductive connection heating wire 8 of valve element 502 one end, electric heating
Silk 8 other ends connection inflation pedestal 201 or baffle ring 10, inflation pedestal 201 is electrically connected with baffle ring 10 during connection baffle ring 10;It is described
Expansion tube 1 includes bottleneck 101, bottleneck 102, body 103 and reducing sealed end 104, and the inwall of bottleneck 102 is provided with the first internal thread
106, the thickness of bottleneck 102 is 6mm, and the thickness at reducing sealed end 104 is 6mm, and the thickness of body 103 is 3mm, bottleneck 102 with
It is 8mm to inflate the connecting portion length of igniter head 2;The diameter of the conductive valve element 502 is 5mm, and the diameter of the conductive thimble 501 of inflation is
2.5mm;The scope of activities of conductive valve 5 is limited by baffle ring 10;The bottleneck 102 of the expansion tube 1 and reducing sealed end 104 pass through
Necking processing, which is thickened, to be formed, the long 1200mm of expansion tube 1 40Cr or No. 35 steel;First sealing ring 11 uses O-ring;The conduction
Valve 5 uses stainless steel.
When the body diameter of expansion tube is less than 300mm, the gas flow of energy-storing chamber interior energy storage is small, and pressure is small, conductive valve element
502 diameter is 1.15 times of the conductive diameter of thimble 501 of inflation, and the diameter of such as conductive valve element 502 is 2.3mm, inflates conducting top
The diameter 2mm of pin 501.
When the strength of materials of conductive valve 5 is equal to the gas storage pressure of energy-storing chamber 13, conductive valve 5 is tapered, realizes rigid seal;
The strength of materials of conductive valve 5 be more than energy-storing chamber 13 gas storage pressure when, it is necessary to be sealed by sealing ring.Conductive valve 5 is using stainless
The casting of steel matter is formed, and then the conductive thimble 501 of inflation is drilled.
Embodiment 2
Expansion gear, is connected for convenience of heating wire 8 as described in Example 1, and described one end of conductive valve 5 is the conductive thimble 501 of inflation,
The other end is conductive pin 503, when middle part is conductive valve element 502, the connection heating wire 8 of conductive pin 503 one end, the other end of heating wire 8
Connection inflation pedestal 201;Expansion tube uses non-ferrous metal material or metal alloy or ABS or steel or copper alloy or aluminium alloy system
Into;The strength of materials for manufacturing conductive valve 5 is directly proportional with energy storage pressure in 13 bottles of energy-storing chamber;The strength of materials of conductive valve 5 is slightly larger than storage
Energy storage pressure in 13 bottles of chamber of energy.
Embodiment 3
The expansion gear as described in embodiment 1 or 2, the bottleneck 101 is provided with seal groove 105, and seal groove 105 is provided with the second sealing
Circle 12;Igniting chamber 204 inwall is provided with internal thread 205, and the outer wall of baffle ring 10 is provided with the external screw thread matched with internal thread 205
206;The thickness of the bottleneck 102 is 20mm, and the thickness at reducing sealed end 104 is 20mm, and the thickness of body 103 is 2mm;It is described
The bottleneck 102 of expansion tube 1 and reducing sealed end 104 are thickened by necking processing to be formed;Second sealing ring 12 uses O-ring.
Embodiment 4
The expansion gear as described in embodiment 1 or 2 or 3, is provided with necking cascade port 19, level syncranium on the reducing sealed end 104
20 are arranged on composition tandem type expansion gear on necking cascade port 19;The level syncranium 20 includes the 3rd sealing ring 14, cascade spiral shell
Silk 15, positive terminal 16, anode connector 17, the insulating barrier 21 of positive wire 18 and first, the 3rd sealing ring 14 are arranged on necking level
Join the bottom of mouth 19, the lower section of the 3rd sealing ring 14 is provided with cascade screw 15, and cascade screw 15 central part is provided with positive terminal 16 and bears
Pole joint 17, is provided with the first insulating barrier 21, anode connector 17 and the electricity of cascade screw 15 between positive terminal 16 and anode connector 17
Gas is connected, the connection positive wire 18 of positive terminal 16 one end, the other end of positive wire 18 connection conductive pin 503.
Expansion tube is using the manufacture method of body wall thickness 3mm 40Cr steel pipes in above-described embodiment:A kind of expansion tube
Diameter reducing working method, first passes through fixture and fixes expansion tube, then pass through 50-200 linear velocity rotary expansion pipes and heating expansion tube
End, by expansion tube end heat to after close to or up plastic deformation, with 400-2000 linear velocity rotary expansion pipes, reducing die
Has ends contact to expanding after tube end, expansion tube end is rearwardly moved from necking die end, and necking die is to expansion tube
End carries out compression and thickening shaping, keeps expansion tube 400-2000 linear velocities constant, and then expansion tube end is entered with through hole knife
Row through hole constant aperture;Repeat the above steps and compression and thickening shaping, through hole constant aperture are carried out to expansion tube the other end, or enter
Row sealing thickens shaping.Whole process is completed in 10 seconds.
Above-described embodiment, the expansion tube is 35 chrome-molybdenum steel or 40 chromium steel.From the expansion tube 1 of 3mm thickness, i.e. body
103 thickness 3mm, the end upsetting of expansion tube 1 to more than 4.5mm, the i.e. thickness of bottleneck 102 thickens more than 4.5mm.Generally contracting
The consistency of thickness of the thickness and bottleneck 102 of mouth sealed end 104, the i.e. thickness at reducing sealed end 104 thickens more than 4.5mm.
Optimal case is:From the thickness 3mm of body 103, the thickness at bottleneck 102 and reducing sealed end 104 thickens 6mm.
The need for according to expansive force, when the expansion tube uses carbon steel, pipe thickness is 1mm to 10mm;The expansion tube uses chromium steel
When, pipe thickness is 1mm to 10mm.
Finally it should be noted that:The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention,
Although the present invention is described in detail with reference to the foregoing embodiments, for those skilled in the art, it still may be used
To be modified to the technical scheme described in foregoing embodiments, or equivalent substitution is carried out to which part technical characteristic,
Within the spirit and principles of the invention, any modification, equivalent substitution and improvements made etc., should be included in the present invention's
Within protection domain.
Claims (10)
1. a kind of gas expansion device, including expansion tube(1)With inflation igniter head(2), it is characterised in that:The expansion tube(1)
One end reducing sealed, other end necking is provided with inflation igniter head(2), reducing sealed end is with inflating igniter head(2)Between constitute storage
Can chamber(13);Described inflation igniter head(2)Including inflation pedestal(201), through hole(202), valve pocket(203), igniting chamber(204)、
Charging connector(4), conductive valve(5), insulating barrier(6), heating wire(8), baffle ring(10)With the first sealing ring(11), inflate pedestal
(201)Upper end centre position is provided with charging connector(4), charging connector(4)Lower section is provided with through hole(202), through hole(202)Lower section is provided with
Valve pocket(203), valve pocket(203)Lower section is provided with igniting chamber(204), valve pocket(203)It is interior to be provided with conductive valve(5)With the first sealing ring
(11), chamber of lighting a fire(204)It is interior to be provided with baffle ring(10);Conductive valve(5)One end be the conductive thimble of inflation(501), the other end is to lead
Electric valve element(502);The conductive thimble of inflation(501)It is provided with insulating barrier(6), the first sealing ring(11)It is enclosed on the conductive thimble of inflation
(501)On, air-filled pore(3)From the conductive thimble of inflation(501)Top extend through bottom and valve pocket(203)Connection;Conductive valve element
(502)Connect heating wire(8)One end, heating wire(8)Other end connection inflation pedestal(201)Or baffle ring(10), connect baffle ring
(10)When inflate pedestal(201)With baffle ring(10)Electrical connection;The expansion tube(1)Including bottleneck(101), bottleneck(102), bottle
Body(103)With reducing sealed end(104), bottleneck(102)Inwall is provided with the first internal thread(106), bottleneck(102)Thickness it is big
In body(103)Thickness, reducing sealed end(104)Thickness be more than body(103)Thickness, bottleneck(102)With inflation point
Duration and degree of heating(2)Connecting portion length is more than or equal to 2.5 times of bodies(103)Thickness;The conductive valve element(502)Diameter be more than or equal to
The conductive thimble of 1.15 times of inflations(501)Diameter;The expansion tube(1)Bottleneck(102)With reducing sealed end(104)Pass through contracting
Mouth is processed.
2. gas expansion device as claimed in claim 1, it is characterised in that:The conductive valve(5)One end it is conductive for inflation
Thimble(501), the other end is conductive pin(503), middle part is conductive valve element(502)When, conductive pin(503)Connect heating wire(8)
One end, heating wire(8)Other end connection inflation pedestal(201)Or baffle ring(10).
3. gas expansion device as claimed in claim 1 or 2, it is characterised in that:The bottleneck(101)Provided with seal groove
(105), seal groove(105)It is provided with the second sealing ring(12).
4. gas expansion device as claimed in claim 1 or 2, it is characterised in that:The igniting chamber(204)Inwall is provided with interior
Screw thread(205), baffle ring(10)Outer wall is provided with and internal thread(205)The external screw thread of matching(206).
5. gas expansion device as claimed in claim 1 or 2, it is characterised in that:The bottleneck(102)Thickness be more than or equal to
1.5 times of bodies(103)Thickness;The reducing sealed end(104)Thickness be more than or equal to 1.5 times of bodies(103)Thickness.
6. a kind of tandem type expansion gear, it is characterized in that:At the gas expansion device reducing sealed end described in claim 1 or 2
(104)It is provided with necking cascade port(19), in necking cascade port(19)Upper setting level syncranium(20).
7. tandem type expansion gear as claimed in claim 6, it is characterised in that:The level syncranium(20)Including the 3rd sealing ring
(14), cascade screw(15), positive terminal(16), anode connector(17), positive wire(18)With the first insulating barrier(21), the 3rd
Sealing ring(14)It is arranged on necking cascade port(19)Bottom, the 3rd sealing ring(14)Lower section is provided with cascade screw(15), cascade spiral shell
Silk(15)Central part is provided with positive terminal(16)And anode connector(17), positive terminal(16)And anode connector(17)Between be provided with
First insulating barrier(21), anode connector(17)With cascade screw(15)Electrical connection, positive terminal(16)Connect positive wire
(18)One end, positive wire(18)The other end connects conductive pin(503).
8. a kind of diameter reducing working method of expansion tube, it is characterized in that:First pass through fixture and fix expansion tube, then rotated by fixture
Expansion tube and heating expansion tube end, by expansion tube end heat to after close to or up plastic deformation, necking die front portion connects
Contact after expansion tube end, expansion tube end is rearwardly moved from necking die front portion, necking die is carried out to expansion tube end
Compression and thickening is molded, and then carries out through hole constant aperture to expansion tube end with through hole knife;Repeat the above steps another to expansion tube
One end carries out compression and thickening shaping, and through hole constant aperture, or progress sealing thicken shaping.
9. diameter reducing working method as claimed in claim 8, it is characterised in that:The necking die is provided with lubricant.
10. a kind of pressure vessel that diameter reducing working method of application expansion tube as claimed in claim 8 is made, its feature exists
In:Pressure vessel is made by diameter reducing working method in the expansion tube.
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CN201710359675.9A CN107063013A (en) | 2017-05-20 | 2017-05-20 | The diameter reducing working method of a kind of gas expansion device and expansion tube and application |
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CN201710359675.9A CN107063013A (en) | 2017-05-20 | 2017-05-20 | The diameter reducing working method of a kind of gas expansion device and expansion tube and application |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110538935A (en) * | 2019-08-26 | 2019-12-06 | 南安市祁兴机械贸易有限公司 | circular tube spinning necking machine |
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2017
- 2017-05-20 CN CN201710359675.9A patent/CN107063013A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110538935A (en) * | 2019-08-26 | 2019-12-06 | 南安市祁兴机械贸易有限公司 | circular tube spinning necking machine |
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Application publication date: 20170818 |