CN107062914B - Table adds alloy machine and its application method with small-sized automatically - Google Patents
Table adds alloy machine and its application method with small-sized automatically Download PDFInfo
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- CN107062914B CN107062914B CN201710286188.4A CN201710286188A CN107062914B CN 107062914 B CN107062914 B CN 107062914B CN 201710286188 A CN201710286188 A CN 201710286188A CN 107062914 B CN107062914 B CN 107062914B
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- auxiliary material
- material case
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- alloy
- control system
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- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 49
- 239000000956 alloy Substances 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title claims description 12
- 239000000463 material Substances 0.000 claims abstract description 143
- 238000005303 weighing Methods 0.000 claims abstract description 26
- 238000009826 distribution Methods 0.000 claims abstract description 14
- 238000009432 framing Methods 0.000 claims abstract description 11
- 238000007599 discharging Methods 0.000 claims description 15
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000004080 punching Methods 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 4
- 238000010079 rubber tapping Methods 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000004364 calculation method Methods 0.000 abstract description 3
- 238000013461 design Methods 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 12
- 238000010586 diagram Methods 0.000 description 9
- 229910052742 iron Inorganic materials 0.000 description 6
- 238000003723 Smelting Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910001141 Ductile iron Inorganic materials 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/12—Travelling or movable supports or containers for the charge
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/0006—Adding metallic additives
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
- F27D2019/0028—Regulation
- F27D2019/0075—Regulation of the charge quantity
Abstract
The present invention relates to a kind of tables to add alloy machine with small-sized automatically, including adding auxiliary material device and meausring apparatus, meausring apparatus includes electronics weighing frame, electronics weighing frame is the square frame being made of at least two longitudinal framing bars and at least two transverse frame bars, the one end of square frame it is vertical be provided with for install plus auxiliary material device support base, the other end is equipped with electronic scale distribution box, longitudinal framing rod set is equipped with electronic scale cover for seat, adding auxiliary material device includes auxiliary material case, one jiao of the bottom of auxiliary material case has auxiliary material outflux, the bottom surface of auxiliary material case is towards the inclined blanking inclined plate of auxiliary material outflux, equipped with the first movement executive item for being used to open or closing auxiliary material outflux on auxiliary material case.It is easy to operate it is an advantage of the invention that ingenious in design, can accurate calculation add the weight of auxiliary material, and sequentially added according to charging sequence, reduce material consumption, reduce the dosage of trolley.
Description
Technical field
The present invention relates to a kind of tables to add alloy machine and its application method with small-sized automatically, and specifically one kind can be certainly
Type, addition sequence and the small device that weight is added of alloy is added in dynamic control, belongs to industrial smelting equipment technical field.
Background technique
Melt-metallurgic material is always state key concern project, with the development of modernization smelting equipment, smelting technology
Automation using more and more extensive, enterprises and institutions also increasingly pay attention to safety in production, and then to the technique of production and set
Standby operation requirement is also higher and higher, is not only required to carry out normal Composition Control operation, more requires to add specific ingredient
Enter amount and operational safety carries out assessment amendment.In this way, on the one hand having tested smelting technology and equipment and technology, on the other hand require
Operator has accurate measurement integration i.e. risk tolerance.If spheroidal graphite cast-iron is when tapping, briquetting processing need to be carried out,
Require scene that alloy auxiliary material is added when briquetting, operating process is as follows: operator first calculates alloy auxiliary material to be added
Matching places into the charging trolley placed close to ladle, and alloy auxiliary material is then poured into molten iron in order according to color differentiation,
Wait water outlet.Alloy can not be adjusted again before molten iron.Therefore at the scene be added alloy auxiliary material during weigh and
Blanking be all mostly by manually carrying out, and ball adding agent, inovulant, coverture have sequence and weight demands.People simultaneously
The superiority and inferiority of the whole operation process of work briquetting not only has extreme influence to the ingredient spheroidizing reacion of molten iron, also to the safety of personnel
Operation has significant impact.There are security risks for existing charging workflow, and mixing mistake happens occasionally.
Summary of the invention
It is an object of the invention to: in view of the defects existing in the prior art, propose a kind of small-sized automatic adduction gold of table
Machine, while its application method is given, which can be realized automatic weighing, voluntarily orderly and outfit mistake proofing design, Neng Goujin
Row pouring molten iron packet blanking mistake proofing, to improve the safety of charging work, accuracy and charging efficiency.
In order to reach the goals above, table of the invention adds alloy machine, including at least one plus auxiliary material dress with small-sized automatically
Set at least one meausring apparatus, meausring apparatus includes electronics weighing frame, and electronics weighing frame is by least two longitudinal framing bars
With the square frame of at least two transverse frame bars composition, add auxiliary material for installing in vertical be provided with of the one end of square frame
The support base of device, the other end are equipped with the electronic scale distribution box containing Weighing module, and longitudinal framing rod set is equipped with electronic scale cover for seat, electricity
Son claims that spring mechanism is arranged in cover for seat；Adding auxiliary material device includes auxiliary material case, and one jiao of the bottom of auxiliary material case has to be communicated with feed opening
Auxiliary material outflux, the bottom surface of auxiliary material case is towards the inclined blanking inclined plate of auxiliary material outflux, equipped with being used to open on auxiliary material case
Or close the first movement executive item of auxiliary material outflux；Feed opening is arranged towards the second mobile executive item for transporting auxiliary material,
Second mobile executive item is set on track and track-movable.
The device of the invention can be that a kind of have is weighed certainly by table station, in order to load alloy auxiliary material
Dynamic regulating device, and the integrated machine equipment to feed by track, using carrying out adding auxiliary material that need to only pass through after the equipment
Module setting, a key realize that the weight setting of the alloys auxiliary materials such as nodulizer, inovulant, coverture, accurate measurement add auxiliary material weight,
Then alloy auxiliary material is conveyed to lower discharge position by the second mobile executive item, fed, the mobile executive item of the second last is automatic
Return to charger main body.In short, the device of the invention mainly improves on Material calculation and personnel safety, it is existing to be suitble to
Field production.
Further, foundation fittings are provided with close to electronic scale cover for seat is vertical on square frame, support base includes vertical sets
Hopper fixed plate and hopper fixed support plate on longitudinal framing bar are set, hopper fixed plate is fixedly connected with auxiliary material case, hopper
Fixed support plate is fixedly connected by support frame with auxiliary material case；Support frame is made of two vertical bars and two vertical poles, vertical bar and vertical
Square crossing is arranged between bar, and the next setting on two cross bars, and the cross bar positioned at the top is top cross bar, top cross bar
Both ends vertically extend card convex outward respectively, two card convexs form the holding division for fixing the top of auxiliary material case, vertical bar
Lower part is vertical outward to be equipped with the strip for being used for holding auxiliary material case from below, is arranged in parallel between strip and card convex.
Further, auxiliary material case is that the heptahedron knot formed after body is vertically cut by inclined-plane by one jiao of cuboid or square
Structure, heptahedron inside configuration is hollow, and the bottom end on inclined-plane is arranged in auxiliary material outflux, and the top on inclined-plane is sealing plate.
Further, first movement executive item includes baffle lifting groove, the lifting electricity of moving stop and connection moving stop
Machine, baffle lifting groove are made of the U-shaped sliding rail that inclined-plane two sides are arranged in, and baffle is arranged between two U-shaped sliding rails in moving stop
Lifting groove；Moving stop includes baffle body and the baffle gain that baffle body upper end is arranged in, and the two sides of baffle body are inserted
Enter in U-shaped sliding rail and can be moved up and down along U-shaped sliding rail, is formed with the groove extended along its length in the middle part of the outer surface of sealing plate,
It can move up and down in baffle gain insertion groove and in a groove；Second mobile executive item includes belt rotation axis, Mobile base master
Body, movable pulley drive motor and lower hopper, and Mobile base main body includes the support of two parallel arrangements in left and right, in left and right support
Upper end is formed with one group of mounting shaft hole along its length, and lower end is formed with one group of arc groove along its length, inserts in mounting shaft hole
Equipped with belt rotation axis, belt rotation axis is arranged between left and right support, and belt rotation axis is connect with motor is driven, and can be
It is rotated in mounting shaft hole, movable pulley is installed in arc groove, movable pulley is connect by dragging carrier bar with mobile motor.
In above structure, lifting motor provides power drive moving stop and moves up and down along baffle lifting groove, and then realizes
Auxiliary material outflux opens or closes.
Further, spring mechanism includes spring shim and the spring that is arranged on spring shim, spring and bottom contact
Signal receiver is connected, and contact signal receiver is connect with the Weighing module of electronic scale distribution box.
Further, it is equipped with lower hopper in one end of Mobile base main body, movable pulley is arranged in the U-type groove of track and can be
Orbital motion under the drive of carrier bar is dragged, is covered with charging belt in belt rotation axis.
Further, dragging carrier bar includes one group of carrier bar terminal box interconnected, carrier bar terminal box by four blocks of side plates and
One piece of bottom plate surrounds, and adjacent two carrier bars terminal box is inclined by carrier bar axis connection, forward and backward side plate to the length direction of carrier bar terminal box
Tiltedly setting, and be formed with several on forward and backward side plate and pass through cable punching hole and movement for wearing the cable punching hole of cable, cable
Motor connection, mobile motor drives dragging carrier bar 5 to roll, put down, and then movable pulley 16 is driven to be moved forward and backward；Left and right side plate
Both ends top all has outwardly extending pivot joint ear, is pivotally connected on ear and is formed with axis hole, chain board shaft is inserted in axis hole.
It further, further include shield, shield is the cuboid of opened top, is formed in the bottom surface of cuboid fair
Perhaps the notch for the mobile executive item of square hole and receiving second that support base passes through.
Further, further include control system, control system and electronic scale distribution box, lifting motor, drive motor with
And mobile motor connection.
The present invention also provides a kind of small-sized automatic plus alloy machine the application methods of table, and this method includes following step
It is rapid:
The first step loads alloy auxiliary material: according to preset charging sequence, alloy auxiliary material being added sequentially to each auxiliary material case
In, each auxiliary material case corresponds to a kind of alloy auxiliary material；Go to second step；
Second step, weighing: meausring apparatus weighs to auxiliary material case, obtains the initial weight of auxiliary material case, and by auxiliary material case
Initial weight be sent to control system, further according to tapping weight and be added alloy ratio, obtain alloy auxiliary material discharging weight
Then amount obtains the limit weight of auxiliary material case, finally by the limit weight input control system of auxiliary material case according to discharging weight；Turn
To third step；
Prepare before third step, discharging: control system starts mobile motor, so that dragging carrier bar drives the second mobile executive item
Movable pulley along track move forward, after movable pulley moves to suitable position, close mobile motor；Go to the 4th step；
4th step, discharging: according to charging sequence, the lifting motor that control system successively starts on each auxiliary material case is gone out
Material, lifting motor driving moving stop move up along baffle lifting groove, open auxiliary material outflux and carry out automatic blanking, when blanking
Control system monitors the weight change of auxiliary material case in real time, and when the current weight of auxiliary material case reaches limit weight, discharging is finished, control
System processed controls the reversion of the lifting motor on the auxiliary material case, to drive moving stop to move down along baffle lifting groove, closes auxiliary
Stream outlet；Go to the 5th step；
5th step, charging: control system control drives electric motor starting, with the rotation of drive belt rotation axis, makes alloy auxiliary material
Alloy auxiliary material is added to molten iron by default charging sequence by charging belt-conveying to ladle, then by charging belt rotation
Bao Zhong adds auxiliary material to complete, and is then shut off drive motor, and belt rotation axis is made to stop operating；Go to the 6th step；
6th step, reset: control system start mobile motor so that dragging carrier bar (5) drive movable pulley along track backward
It is mobile, return to initial position.
It is easy to operate it is an advantage of the invention that ingenious in design, can accurate calculation add the weight of auxiliary material, and it is suitable according to feeding
Sequence sequentially adds, and can adjust auxiliary material additional amount at any time, keeps operation mode automatic by being manually changed into intelligence using control system
Setting, avoids staff from scalding when briquetting due to close contact casting ladle, only need to be straight by control system
Row blanking is tapped into, operation installation space is small, and occupied area is only 1.5M × 1M, reduces labor intensity, it can be achieved that repeatedly
It is recycled, reduces material consumption, reduce the dosage of trolley.
Detailed description of the invention
The present invention will be further described below with reference to the drawings.
Fig. 1 is the structural schematic diagram of one embodiment of the invention.
Fig. 2 is the structural schematic diagram for adding auxiliary material device in the present invention.
Fig. 3 is the structural schematic diagram of moving stop in the present invention.
Fig. 4 is the structural schematic diagram of the second mobile executive item in the present invention.
Fig. 5 is the structural schematic diagram of electronics weighing frame in the present invention.
Fig. 6 is the structural schematic diagram that carrier bar is dragged in the present invention.
Fig. 7 is the structural schematic diagram of shield in the present invention.
Fig. 8 is the structural schematic diagram of middle orbit of the present invention.
Fig. 9 is working state schematic representation of the present invention.
Figure 10 is electronic scale cover for seat schematic diagram of internal structure in the present invention.
Specific embodiment
Embodiment one
The table of the present embodiment adds alloy machine with small-sized automatically, and structure is as shown in Figure 1, include control system, one anti-
Shield 26, four plus auxiliary material device 1 and four meausring apparatuses 4.Wherein, adding auxiliary material device 1 includes auxiliary material case 7, and auxiliary material case 7 is served as reasons
One jiao of cuboid or square is vertically cut the heptahedron structure formed after body by inclined-plane, and heptahedron inside configuration is hollow, inclined-plane
Bottom end be the auxiliary material outflux communicated with feed opening 11, the top on inclined-plane is sealing plate 27, and the bottom surface of auxiliary material case 7 is towards auxiliary
The blanking inclined plate 8 of stream outlet-inclined impeller vane, equipped with the first movement executive item for being used to open or closing auxiliary material outflux on auxiliary material case 7
2, first movement executive item 2 includes baffle lifting groove 10, the lifting motor 9 of moving stop and connection moving stop, baffle lifting
Slot 10 is made of the U-shaped sliding rail that inclined-plane two sides are arranged in, and (see figure 2) is arranged between two U-shaped sliding rails in moving stop.Mobile gear
Plate includes baffle body 13 and the baffle gain 12(of 13 upper end of baffle body is arranged in sees Fig. 3), the two sides of baffle body 13
It is inserted into U-shaped sliding rail and can be moved up and down along U-shaped sliding rail, be formed in the middle part of the outer surface of sealing plate 27 and to extend along its length
Groove, baffle gain 12 are inserted into groove and can move up and down in a groove.
Meausring apparatus 4 includes electronics weighing frame, and electronics weighing frame is horizontal by least two longitudinal framing bars and at least two
To frame bars form square frame, the one end of square frame it is vertical be provided with for install add auxiliary material device 1 support
Seat, the other end are equipped with the electronic scale distribution box 22 containing Weighing module, and longitudinal framing rod set is equipped with electronic scale cover for seat 21, longitudinal framing
Close electronic scale cover for seat 21 is vertical on bar is provided with foundation fittings 23, and electronic scale cover for seat 21 passes through flexible induction and electronic scale distribution
The Weighing module of case 22 carries out check weighing to auxiliary material case 7, then sends data to control system, electronics by electronic scale distribution box 22
Claim to be arranged spring mechanism in cover for seat 21, spring mechanism includes spring shim 29 and the spring 30 that is arranged on spring shim 29, bullet
Spring 30 is connected with bottom contact signal receiver 31, and contact signal receiver 31 passes through coupling part 32 and electronic scale distribution box 22
Weighing module 33 connect (see figure 10), support base includes the vertical hopper fixed plate 19 being arranged on longitudinal framing bar and hopper
Fixed support plate 20, hopper fixed plate 19 are fixedly connected by screw thread with auxiliary material case 7, and hopper fixed support plate 20 passes through support frame
28 are fixedly connected with (see figure 5) with auxiliary material case 7.In addition, support frame 28 is made of two vertical bars and two vertical poles, vertical bar and vertical pole it
Between square crossing arrange that and the next setting on two cross bars, the cross bar positioned at the top is top cross bar, the two of top cross bar
End vertically extends card convex outward respectively, and two card convexs form the holding division for fixing the top of auxiliary material case 7, the lower part of vertical bar
The vertical strip being equipped with for holding auxiliary material case 7 from below outward, is arranged in parallel, strip, card convex pass through between strip and card convex
Screw thread and auxiliary material case 7 are fixed.Due to adding auxiliary material to there are problems that weighing and charging sequence, can replace manually using meausring apparatus 4
Weighing and briquetting.
As shown in fig. 7, shield 26 is the cuboid of opened top.Cuboid shield is arranged in four electronics weighing framves
Top, can not only prevent table molten iron from splashing, to add alloy machine to provide reliable security protection, moreover it is possible to serve as fixed flat
Platform uses, and electronics weighing frame arranged opposite two-by-two is respectively equipped with two square holes, each square hole in the bottom surface both side of cuboid
The hopper fixed support plate 20 of a corresponding electronics weighing frame is formed with the extended along its length in the middle part of the bottom surface of cuboid
The rear end face middle part of one notch, cuboid is formed with the second notch extended along short transverse, and the first, second notch is connected, and uses
In the mobile executive item 3 of receiving second, add the feed opening 11 of auxiliary material device 1 towards the second mobile executive item 3 for transporting auxiliary material
Setting.Second mobile executive item 3 includes belt rotation axis 14, Mobile base main body 15, movable pulley 16, drives motor 17 and lower hopper
18, wherein Mobile base main body 15 includes the support of two parallel arrangements in left and right, is made along its length in the upper end of left and right support
There is one group of mounting shaft hole, lower end is formed with one group of arc groove along its length, is inserted with belt rotation axis 14, skin in mounting shaft hole
Band rotation axis 14 is arranged between left and right support, and charging belt, belt rotation axis 14 and drive are covered in belt rotation axis 14
Motor 17 connects, and can rotate in mounting shaft hole in the case where driving motor 17 to drive, and movable pulley 16, movable pulley are installed in arc groove
16 are arranged in the U-type groove of track 6 and can see Fig. 8 along track 6() movement, lower hopper 18 Mobile base main body 15 one end (see
Fig. 4).In addition, movable pulley 16 is connect by dragging carrier bar 5 with mobile motor, mobile motor drives dragging carrier bar 5 to roll, put down,
And then movable pulley 16 is driven to be moved forward and backward.Dragging carrier bar 5 includes one group of carrier bar terminal box 25 interconnected, carrier bar terminal box 25
It is surrounded by four blocks of side plates and one piece of bottom plate, adjacent two carrier bars terminal box 25 is connected by chain board shaft 24, and forward and backward side plate connects to carrier bar
The length direction of wire box 25 is obliquely installed, and is made on forward and backward side plate there are three the cable punching hole for wearing cable, and cable is worn
It crosses cable punching hole to connect with mobile motor, the both ends top of left and right side plate all has outwardly extending pivot joint ear, is pivotally connected on ear and makes
There is axis hole, chain board shaft 24(is inserted in axis hole and sees Fig. 6).
Control system is connect with electronic scale distribution box 22, lifting motor 9, drive motor 17 and mobile motor.Control system
System PLC is Siemens control system.
Small-sized automatic plus alloy machine the application method of the present embodiment table, as shown in figure 9, including the following steps:
The first step loads alloy auxiliary material: according to preset charging sequence, the alloy auxiliary material of needs being added sequentially to 1#
In~4# auxiliary material case 7, a kind of corresponding alloy auxiliary material of each auxiliary material case 7；Go to second step；
Second step, weighing: 1#~4# meausring apparatus 4 respectively weighs to corresponding auxiliary material case 7, obtains 1#~4#
The initial weight of auxiliary material case 7, then be sent to the initial weight of 1#~4# auxiliary material case 7 by corresponding electronic scale distribution box 22
Control system passes through the correlation for calculating setting 1#~4# alloy auxiliary material then according to the ratio of tapping weight and addition alloy
Discharge weight, and the limit weight of 1#~4# auxiliary material case 7, i.e. weight limit=auxiliary material of auxiliary material case 7 are obtained according to discharging weight
The initial weight of case 7-discharging weight, finally to the limit weight of control system input 1#~4# auxiliary material case 7；Go to third
Step；
Prepare before third step, discharging: control system starts mobile motor, so that dragging carrier bar 5 drives the second mobile execution
The movable pulley 16 of part 3 is moved forward along track 6, and movable pulley 16 moves to front end and requires after, and control system closes mobile motor；
Go to the 4th step；
4th step, discharging: according to charging sequence, control system successively starts the lifting motor 9 on 1#~4# auxiliary material case 7
It discharges, lifting motor 9 drives moving stop to move up along baffle lifting groove 10 at this time, opens auxiliary material outflux and carries out certainly
Dynamic blanking, the weight change of control system real time monitoring auxiliary material case 7 when blanking, when the current weight of auxiliary material case 7 reaches limit weight
When amount, control system controls the movement of the lifting motor 9 on the auxiliary material case 7, to drive moving stop downward along baffle lifting groove 10
It is mobile, auxiliary material outflux is closed, until the discharging of 1#~4# auxiliary material case 7 finishes；Go to the 5th step；
5th step, charging: control system control drive motor 17 start, with drive belt rotation axis 14 rotation, make 1#~
4# alloy auxiliary material is rotated 1#~4# alloy auxiliary material by charging belt-conveying to ladle, then by charging belt by pre-
If charging sequence is added in ladle, auxiliary material is added to complete, be then shut off and drive motor 17, belt rotation axis 14 is made to stop turning
It is dynamic；Go to the 6th step；
6th step resets: control system starts mobile motor, so that dragging carrier bar 5 drives the shifting of the second mobile executive item 3
Driving wheel 16 is moved backward along track 6, returns to initial position.
Aforesaid operations are recyclable to carry out, can reasonable distribution alloying component, reach controlled range, reduce material consumption
Take, reduces trolley dosage.
In addition to the implementation, the present invention can also have other embodiments.It is all to use equivalent substitution or equivalent transformation shape
At technical solution, fall within the scope of protection required by the present invention.
Claims (10)
1. a kind of table with it is small-sized automatically plus alloy machine, it is characterised in that: including at least one plus auxiliary material device (1) and at least one
A meausring apparatus (4), the meausring apparatus (4) include electronics weighing frame, and the electronics weighing frame is by least two longitudinal frames
The square frame of hack lever and at least two transverse frame bars composition, is provided with for pacifying the one end of the square frame is vertical
Dress plus the support base of auxiliary material device (1), the other end are equipped with the electronic scale distribution box (22) containing Weighing module, the longitudinal framing bar
It is arranged with electronic scale cover for seat (21), spring mechanism is set in the electronic scale cover for seat (21)；Described plus auxiliary material device (1) includes auxiliary
One jiao of the bottom of hopper (7), the auxiliary material case (7) has the auxiliary material outflux communicated with feed opening (11), the auxiliary material case (7)
Bottom surface be towards the inclined blanking inclined plate (8) of auxiliary material outflux, equipped with being used to open or close auxiliary material on the auxiliary material case (7)
The first movement executive item (2) of outflux；The feed opening (11) sets towards second mobile executive item (3) for transporting auxiliary material
It sets, described second mobile executive item (3) are set on track (6) and can be mobile along track (6)；The first movement executive item (2)
Including baffle lifting groove (10), the lifting motor (9) of moving stop and connection moving stop, the baffle lifting groove (10) is by setting
The U-shaped sliding rail composition in inclined-plane two sides is set, the moving stop is arranged between two U-shaped sliding rails；Described second mobile execution
Part (3) includes belt rotation axis (14), Mobile base main body (15), movable pulley (16), drives motor (17) and lower hopper (18), institute
State Mobile base main body (15) include left and right two parallel arrangement supports, the upper end of the left and right support along its length
It is formed with one group of mounting shaft hole, lower end is formed with one group of arc groove along its length, and belt rotation is inserted in the mounting shaft hole
Axis (14), the belt rotation axis (14) are arranged between left and right support, the belt rotation axis (14) and drive motor (17)
Connection, and can be rotated in mounting shaft hole, movable pulley (16) are installed in the arc groove, the movable pulley (16) passes through dragging chain
Plate (5) is connect with mobile motor.
2. a kind of table adds alloy machine with small-sized automatically according to claim 1, it is characterised in that: leaned on the square frame
Closely electronic scale cover for seat (21) is vertical is provided with foundation fittings (23), and the support base includes vertical is arranged on longitudinal framing bar
Hopper fixed plate (19) and hopper fixed support plate (20), the hopper fixed plate (19) is fixedly connected with auxiliary material case (7), described
Hopper fixed support plate (20) is fixedly connected by support frame (28) with auxiliary material case (7)；Support frame as described above (28) You Lianggen vertical bar
It is formed with two vertical poles, square crossing is arranged between the vertical bar and vertical pole, and the next setting on two cross bars, is located at most upper
The cross bar of side is top cross bar, and the both ends of the top cross bar vertically extend card convex outward respectively, and two card convex formation are used for
The holding division on the top of auxiliary material case is fixed, the lower part of the vertical bar is vertical outward to be equipped with the card for being used for holding auxiliary material case from below
Item is arranged in parallel between the strip and card convex.
3. according to claim 1 a kind of table with it is small-sized automatically plus alloy machine, it is characterised in that: the auxiliary material case (7) is
The heptahedron structure formed after body is vertically cut by inclined-plane by one jiao of cuboid or square, in the heptahedron inside configuration
The bottom end on inclined-plane is arranged in sky, the auxiliary material outflux, and the top on the inclined-plane is sealing plate (27).
4. according to claim 3 a kind of table with it is small-sized automatically plus alloy machine, it is characterised in that: the moving stop includes
In the baffle gain (12) of baffle body (13) upper end, the two sides of the baffle body (13) are inserted for baffle body (13) and setting
Enter in U-shaped sliding rail and can be moved up and down along U-shaped sliding rail, is formed in the middle part of the outer surface of the sealing plate (27) and prolongs along its length
The groove stretched, the baffle gain (12) are inserted into groove and can be moved up and down in a groove.
5. according to claim 1 a kind of table with it is small-sized automatically plus alloy machine, it is characterised in that: the spring mechanism includes
Spring shim (29) and spring (30) on spring shim (29) is set, the spring (30) and contact signal receiver (31)
It is connected, the contact signal receiver (31) connect with the Weighing module (33) of electronic scale distribution box (22).
6. a kind of table adds alloy machine with small-sized automatically according to claim 1, it is characterised in that: in the Mobile base main body
(15) one end is equipped with lower hopper (18), and the movable pulley (16) is arranged in the U-type groove of track (6), the belt rotation axis
(14) charging belt is covered on.
7. a kind of table adds alloy machine with small-sized automatically according to claim 1, it is characterised in that: the dragging carrier bar (5)
Including one group of carrier bar terminal box (25) interconnected, the carrier bar terminal box (25) is surrounded by four blocks of side plates and one piece of bottom plate,
Adjacent two carrier bars terminal box (25) is connected by chain board shaft (24), and forward and backward side plate inclines to the length direction of carrier bar terminal box (25)
Tiltedly setting, and be formed on forward and backward side plate several for wearing the cable punching hole of cable, the cable pass through cable punching hole with
Mobile motor connection；The both ends top of left and right side plate all has outwardly extending pivot joint ear, is formed with axis hole on the pivot joint ear,
Chain board shaft (24) are inserted in the axis hole.
8. a kind of table adds alloy machine with small-sized automatically according to claim 1, it is characterised in that: further include shield
(26), the shield (26) is the cuboid of opened top, is formed with what permission support base passed through in the bottom surface of the cuboid
Square hole and the notch for accommodating second mobile executive item (3).
9. a kind of table adds alloy machine with small-sized automatically according to claim 1, it is characterised in that: it further include control system,
The control system is connect with electronic scale distribution box (22), lifting motor (9), drive motor (17) and mobile motor.
10. a kind of small-sized automatic plus alloy machine the application method of any one of claim 1 to 9 table, which is characterized in that
The following steps are included:
The first step loads alloy auxiliary material: according to preset charging sequence, alloy auxiliary material being added sequentially to each auxiliary material case (7)
In, a kind of corresponding alloy auxiliary material of each auxiliary material case (7)；Go to second step；
Second step, weighing: meausring apparatus (4) weighs to auxiliary material case (7), obtains the initial weight of auxiliary material case (7), and will be auxiliary
The initial weight of hopper (7) is sent to control system, further according to the ratio of tapping weight and addition alloy, obtains alloy auxiliary material
Discharge weight, and the limit weight of auxiliary material case (7) is then obtained according to discharging weight, finally that the limit weight of auxiliary material case (7) is defeated
Enter control system；Go to third step；
Prepare before third step, discharging: control system starts mobile motor, so that dragging carrier bar (5) drives the second mobile executive item
(3) movable pulley (16) is moved forward along track (6), after movable pulley (16) moves to suitable position, closes mobile motor；Go to
Four steps；
4th step, discharging: according to charging sequence, control system successively starts the progress of the lifting motor (9) on each auxiliary material case (7)
Discharging, lifting motor (9) driving moving stop are moved up along baffle lifting groove (10), are opened under the progress automatically of auxiliary material outflux
Material, the weight change of control system real time monitoring auxiliary material case (7) when blanking, when the current weight of auxiliary material case (7) reaches limit weight
When amount, discharging is finished, and control system controls the movement of the lifting motor (9) on the auxiliary material case (7) to drive moving stop along baffle
Lifting groove (10) moves down, and closes auxiliary material outflux；Go to the 5th step；
5th step, charging: control system control drives motor (17) starting, with drive belt rotation axis (14) rotation, makes alloy
Alloy auxiliary material is added to by auxiliary material by charging belt-conveying to ladle, then by charging belt rotation by default charging sequence
In ladle, auxiliary material is added to complete, is then shut off and drives motor (17), belt rotation axis (14) is made to stop operating；Go to the 6th step；
6th step, reset: control system start mobile motor so that dragging carrier bar (5) drive movable pulley (16) along track (6) to
After move, return initial position.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710286188.4A CN107062914B (en) | 2017-04-27 | 2017-04-27 | Table adds alloy machine and its application method with small-sized automatically |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710286188.4A CN107062914B (en) | 2017-04-27 | 2017-04-27 | Table adds alloy machine and its application method with small-sized automatically |
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| Publication Number | Publication Date |
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| CN107062914B true CN107062914B (en) | 2019-03-22 |
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| JP3893785B2 (en) * | 1999-01-26 | 2007-03-14 | Ｊｆｅスチール株式会社 | Melting method of high carbon steel for wire |
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| CN105015971A (en) * | 2015-07-27 | 2015-11-04 | 中国化学工业桂林工程有限公司 | Material conveying system and loading and unloading device thereof |
| CN204872773U (en) * | 2015-08-27 | 2015-12-16 | 唐山晨曦机械制造有限公司 | Automatic empty formula material processing device |
| CN205309203U (en) * | 2015-12-24 | 2016-06-15 | 天津韵泽机械设备有限公司 | Rotatable removal receiving device |
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2017
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3893785B2 (en) * | 1999-01-26 | 2007-03-14 | Ｊｆｅスチール株式会社 | Melting method of high carbon steel for wire |
| CN104316153A (en) * | 2014-09-25 | 2015-01-28 | 张家港市繁昌机械有限公司 | Main material weighing device |
| CN105015971A (en) * | 2015-07-27 | 2015-11-04 | 中国化学工业桂林工程有限公司 | Material conveying system and loading and unloading device thereof |
| CN204872773U (en) * | 2015-08-27 | 2015-12-16 | 唐山晨曦机械制造有限公司 | Automatic empty formula material processing device |
| CN205309203U (en) * | 2015-12-24 | 2016-06-15 | 天津韵泽机械设备有限公司 | Rotatable removal receiving device |
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| Publication number | Publication date |
|---|---|
| CN107062914A (en) | 2017-08-18 |
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Address after: 213023 No.313, Wuyi Road, Jingkai District, Changzhou City, Jiangsu Province Patentee after: CRRC CHANGZHOU AUTO PARTS CO.,LTD. Country or region after: China Patentee after: CRRC Qishuyan Locomotive and Rolling Stock Technology Research Institute Co.,Ltd. Address before: 213023 No.313, Wuyi Road, Jingkai District, Changzhou City, Jiangsu Province Patentee before: CRRC CHANGZHOU AUTO PARTS CO.,LTD. Country or region before: China Patentee before: CRRC QISHUYAN INSTITUTE Co.,Ltd. |