CN107061922A - One kind automation on-line production pipe plugging by-pass collar - Google Patents
One kind automation on-line production pipe plugging by-pass collar Download PDFInfo
- Publication number
- CN107061922A CN107061922A CN201710257057.3A CN201710257057A CN107061922A CN 107061922 A CN107061922 A CN 107061922A CN 201710257057 A CN201710257057 A CN 201710257057A CN 107061922 A CN107061922 A CN 107061922A
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- China
- Prior art keywords
- cylinder body
- master cylinder
- clamping plate
- motor
- knife
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/10—Means for stopping flow from or in pipes or hoses
- F16L55/12—Means for stopping flow from or in pipes or hoses by introducing into the pipe a member expandable in situ
- F16L55/124—Means for stopping flow from or in pipes or hoses by introducing into the pipe a member expandable in situ introduced radially into the pipe or hose
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L41/00—Branching pipes; Joining pipes to walls
- F16L41/04—Tapping pipe walls, i.e. making connections through the walls of pipes while they are carrying fluids; Fittings therefor
- F16L41/06—Tapping pipe walls, i.e. making connections through the walls of pipes while they are carrying fluids; Fittings therefor making use of attaching means embracing the pipe
Abstract
On-line production pipe plugging by-pass collar is automated the invention discloses one kind, mainly include Master cylinder body, shunting sandwich valve, sealing clamping plate mechanism, waste material cleaning machine, cutter device and cartridge type plugging mechanism, Master cylinder body is cartridge type, and the lower end of Master cylinder body is fixed on the conveyance conduit for treating perforate by four-way pipe fitting；Sealing clamping plate mechanism, shunt conduit and waste outlet have been set up successively from the bottom of Master cylinder body, and the porch of shunt conduit is provided with shunting sandwich valve；The waste material cleaning machine is fixed on the Master cylinder body at waste outlet；The cutter device is installed in the upper end of Master cylinder body, and the drive end of cutter device can stretch into the inner bottom part of Master cylinder body；The cartridge type plugging mechanism is installed in the upper end of Master cylinder body, and the inner bottom part of Master cylinder body is stretched into the lower end of cartridge type plugging mechanism.Beneficial effects of the present invention are：Present apparatus collection bypass shunt and one is plugged in, reduces the number of openings of conveyance conduit, reduce the destruction to conveyance conduit, improve repairing quality.
Description
Technical field
The present invention relates to technical field of pipeline construction, and in particular to one kind automation on-line production pipe plugging by-pass collar.
Background technology
In recent years, with China's expanding economy and the increase of energy demand, urban duct transmission net, oil field pipe conveying
Net is also constantly expanding, and safe and reliable pipe-line system is petroleum resources exploitation conveying and the important guarantor for meeting civil plantation demand
Barrier.However, with the increase of pipeline active time, the corrosion leakage accident of pipeline is of common occurrence, simultaneously because pipeline modification, people
For reasons such as destruction and natural calamities, pipeline when maintenance, renewal, transformation and sudden accident need to be timed to conveyance conduit
Repairing.Unfavorable shadow can be brought to the life of the people and the normal operation of shop equipment by stopping pumped (conveying) medium during pipeline construction
Ring, while being also easily caused the pollution of environment and the waste of transmission medium, therefore, how to be realized under the traffic condition of more than pipeline
The maintenance of pipeline, is the key issue of current technical field of pipeline construction.According to investigations, just realize that pipeline is sealed by artificial operation at present
Stifled bypass, pipeline tapping is more, and efficiency is low, also larger to original pipeline damage.Therefore, develop a kind of efficient, high-quality
It is particularly important the prosthetic appliance that pipe plugging can be achieved not stopping pipeline transportation.
The content of the invention
It is an object of the present invention to which there is provided efficient, the easy-operating automation on-line production of one kind in view of the shortcomings of the prior art
Pipe plugging by-pass collar.
The technical solution adopted by the present invention is：One kind automation on-line production pipe plugging by-pass collar, mainly including master cylinder
Body, shunting sandwich valve, sealing clamping plate mechanism, waste material cleaning machine, cutter device and cartridge type plugging mechanism, Master cylinder body is cartridge type,
The lower end of Master cylinder body is fixed on the conveyance conduit for treating perforate by four-way pipe fitting；Set up successively from the bottom of Master cylinder body
Clamping plate mechanism, shunt conduit and waste outlet are sealed, the porch of shunt conduit is provided with shunting sandwich valve；The waste material is removed
Mechanism is fixed on the Master cylinder body at waste outlet；The cutter device is installed in the upper end of Master cylinder body, the driving of cutter device
End can stretch into the inner bottom part of Master cylinder body；The cartridge type plugging mechanism is installed in the upper end of Master cylinder body, the lower end of cartridge type plugging mechanism
Stretch into the inner bottom part of Master cylinder body.
By such scheme, the cutter device includes cutter, handle of a knife, feed mechanism and rotating mechanism, and the cutter is fixed
Installed in the lower end of handle of a knife, the lower end of handle of a knife can stretch into the inside of Master cylinder body；Handle of a knife respectively with feed mechanism and rotating mechanism phase
Even, feed mechanism drives handle of a knife to be moved along the axis direction of Master cylinder body, and rotating mechanism drives handle of a knife to be rotated relative to Master cylinder body.
By such scheme, the rotating mechanism include turnbarrel, rotary drive motor, rotation driving gear and rotate from
Moving gear, the lower end of the turnbarrel is connected by connector with the upper end of Master cylinder body, and turnbarrel can turn with respect to Master cylinder body
It is dynamic；The motor shaft of the rotary drive motor is connected through the center of rotation driving gear with rotation driving gear；Rotation
Driving gear is engaged with rotary drive gear, and the upper end of rotary drive gear and turnbarrel is connected, the inwall edge of turnbarrel
Short transverse offers keyway, and keyway is adapted with the key being fixed on handle of a knife；Rotating mechanism drives handle of a knife by turnbarrel
Rotation.
By such scheme, the feed mechanism includes Feed servo system motor, feeding driving gear, feeding driven gear, institute
The motor shaft and feeding driving gear for stating Feed servo system motor are connected, and the motor shaft of feeding motor is fixed on feeding driving tooth
The center of wheel, feeding driving gear is engaged with feeding driven gear, and the center of feeding driven gear passes through feed screw；The knife
The screwed hole coordinated with feed screw is provided with handle, screw rod stretches into turnbarrel, is connected with handle of a knife.
By such scheme, the cartridge type plugging mechanism includes closure motor, closure screw rod, closure sleeve and fixation
Block head in closure sleeve lower end, the upper end of the motor shaft and closure screw rod of the closure motor is connected, and blocks screw rod
Bottom with located at closure sleeve in screwed hole be adapted, closure sleeve can stretch into the through hole of feed screw.
By such scheme, the sealing clamping plate mechanism includes housing, servomotor, and is placed in the sealing clip of enclosure interior
Plate；The Master cylinder body passes perpendicularly through housing, axis direction of the sealing clamping plate perpendicular to Master cylinder body；The motor shaft of the servomotor
It is adapted to by screw rod with the screwed hole in sealing clamping plate, is driven and sealed by screw-driven when the motor shaft of servomotor is rotated
Mouth clamping plate is moved horizontally to the direction of Master cylinder body, blocks Master cylinder body.
By such scheme, the waste material cleaning machine includes shell, servomotor group, and is built in the first of shell
Clamping plate and second clamping plate, the Master cylinder body pass perpendicularly through shell, and first clamping plate and second clamping plate are each perpendicular to the axis of Master cylinder body
Direction, second clamping plate is located at the top of first clamping plate；The servomotor group includes two groups of motors, and the motor shaft of one group of motor leads to
Cross screw rod to be adapted to the screwed hole in first clamping plate, the motor shaft of motor can drive the first folder when rotating by screw-driven
Plate level is moved, and blocks Master cylinder body；The motor shaft of another group of motor is fitted by screw rod with the screwed hole inside second clamping plate
Match somebody with somebody, drive second clamping plate to move horizontally by screw-driven when the motor shaft of the motor is rotated, by the perforate waste material in Master cylinder body
Master cylinder body is released through waste outlet.
By such scheme, the connector includes cylinder body, spacer ring and rotor, and the spacer ring is located at cylinder body interior, every
The side of ring is circumferentially spaced to be provided with rotor, and the lower end of the turnbarrel is connected with the cylinder body of rotor-end, turnbarrel
It can be rotated relative to cylinder body；The upper end of the Master cylinder body 1 is connected with the other end of cylinder body.
By such scheme, electromagnet is installed in the lower end of handle of a knife.
Beneficial effects of the present invention are：
Bypass shunt device and plugging device in 1 legacy equipment are separation, and tap hole and closure are needed out during work
Hole, and present apparatus collection bypass shunt and one is plugged in, the number of openings of conveyance conduit is reduced, is reduced to conveyance conduit
Destruction, improves repairing quality.
Each motor can respectively be realized that automation is repaired, shorten repair time by programme-control in 2 present apparatus,
Operating efficiency is improved, is that the time has been striven in the normal operation of conveyance conduit；Meanwhile, without artificial excessive interference, it is ensured that behaviour
Make precision, the destruction to original conveyance conduit is minimized, manpower is also saved；
3 present apparatus it is applied widely, it is adaptable to the transformation of multiclass high-pressure process pipeline and maintenance activity：Cartridge type band press seal
Stifled to realize the closure of elevated pressures, theoretic closure pressure can reach 6.4MPa, and the conveying of conveyance conduit is situated between
Matter is without particular/special requirement；
The security of 4 present apparatus is good, using online plugging technology, efficiently solves pipe safety transformation influence downstream
The problem of user's normal life.
Brief description of the drawings
Fig. 1 is the structural representation of a specific embodiment of the invention.
Fig. 2 is the front view of Master cylinder body in the present embodiment.
Fig. 3 is the right view of Master cylinder body in the present embodiment.
Fig. 4 is the half-section diagram of feed mechanism in the present embodiment.
Fig. 5 is the half-section diagram of cutter and its handle of a knife in the present embodiment.
Fig. 6 is the half-section diagram of rotating mechanism in the present embodiment.
Fig. 7 is the structural representation of cartridge type plugging mechanism in the present embodiment.
Fig. 8 is the assembling schematic diagram of feed mechanism, rotating mechanism and cartridge type plugging mechanism in the present embodiment.
Fig. 9 is the structural scheme of mechanism of sealing clamping plate mechanism in the present embodiment.
Figure 10 is the structural representation of waste material cleaning machine in the present embodiment.
Figure 11 is the structural representation of connector in the present embodiment.
Figure 12 is the working condition (one) of the present embodiment.
Figure 13 is the working condition (two) of the present embodiment.
Figure 14 is the working condition (three) of the present embodiment.
Figure 15 is Figure 14 A-A sectional views.
Wherein：1st, Master cylinder body；2nd, sandwich valve is shunted；3rd, connector；3.1st, cylinder body；3.2nd, spacer ring；3.3rd, rotor；4th, seal
Mouth clamping plate mechanism；4.1st, servomotor；4.2nd, clamping plate is sealed；4.3rd, housing；4.4th, push pedal；5th, waste material cleaning machine；5.1st,
One clamping plate；5.2nd, second clamping plate；5.3rd, servomotor group；5.4th, shell；6th, rotating mechanism；6.1st, turnbarrel；6.2nd, rotate
Motor；6.3rd, driving gear is rotated；6.4 rotary drive gears；6.5th, keyway；7th, feed mechanism；7.1st, Feed servo system electricity
Machine；7.2nd, driving gear is fed；7.3rd, driven gear is fed；7.4th, feed screw；8th, cartridge type plugging mechanism；8.1st, closure driving
Motor；8.2nd, screw rod is blocked；8.3rd, sleeve is blocked；8.4th, block head；9th, four-way pipe fitting；10th, conveyance conduit；11st, shunt conduit；
12nd, cutter；13rd, handle of a knife；14th, electromagnet；15th, waste outlet.
Embodiment
For a better understanding of the present invention, the present invention is further retouched with reference to rear the drawings and specific embodiments
State.
A kind of automation on-line production pipe plugging by-pass collar as shown in Figure 1, mainly includes Master cylinder body 1, shunting clamping plate
Valve 2, sealing clamping plate mechanism 4, waste material cleaning machine 5, cutter device and cartridge type plugging mechanism 8, Master cylinder body 1 is cartridge type, Master cylinder body 1
Lower end be fixed on by four-way pipe fitting 9 on the conveyance conduit 10 for treating perforate；As shown in Figures 2 and 3, from the lower end of Master cylinder body 1
Sealing clamping plate mechanism 4, shunt conduit 11 and waste outlet 15 are set up successively, the porch of shunt conduit 11 is provided with point
(one end of shunting sandwich valve 2 is connected stream sandwich valve 2 with Master cylinder body 1, and the other end is connected with shunt conduit 11；Shunt sandwich valve 2 by
Motor drives)；The waste material cleaning machine 5 is fixed on the Master cylinder body 1 at waste outlet 15；The cutter device is installed in master
The upper end of cylinder body 1, the drive end of cutter device can stretch into the inner bottom part of Master cylinder body 1；The cartridge type plugging mechanism 8 is installed in master cylinder
The upper end of body 1, the lower end of cartridge type plugging mechanism 8 can stretch into the inner bottom part of Master cylinder body 1.
Preferably, the cutter device includes cutter 12, handle of a knife 13, feed mechanism 7 and rotating mechanism 6, as shown in figure 5,
The cutter 12 is fixedly mounted on the lower end of handle of a knife 13, and the lower end of handle of a knife 13 can stretch into the inside of Master cylinder body 1；Handle of a knife 13 respectively with
Feed mechanism 7 is connected with rotating mechanism 6, and feed mechanism 7 drives axis direction of the handle of a knife 13 along Master cylinder body 1 to move, and realizes handle of a knife
13 feed motion；Rotating mechanism 6 drives handle of a knife 13 to be rotated relative to Master cylinder body 1, realizes the rotary motion of handle of a knife 13.
In the present embodiment, as shown in fig. 6, rotating mechanism 6 includes turnbarrel 6.1, rotary drive motor 6.2, rotation master
Moving gear 6.3 and rotary drive gear 6.4, the upper end phase that the lower end of the turnbarrel 6.1 passes through connector 3 and Master cylinder body 1
Even, turnbarrel 6.1 can be rotated relative to Master cylinder body 1；The motor shaft of the rotary drive motor 6.2 passes through rotation driving gear
6.3 center, is connected with rotation driving gear 6.3；Rotation driving gear 6.3 is engaged with rotary drive gear 6.4, is rotated
The upper end of driven gear 6.4 and turnbarrel 6.1 is connected, and the inwall of turnbarrel 6.1 offers keyway 6.5 along short transverse,
Keyway 6.5 is adapted with the key being fixed on handle of a knife 13；Rotating mechanism 6 drives handle of a knife 13 to rotate by turnbarrel 6.1.It is preferred that
Ground, electromagnet 14 is provided with the lower end of handle of a knife 13.
In the present embodiment, as shown in figure 4, feed mechanism 7 includes Feed servo system motor 7.1, feeding driving gear 7.2, entered
To driven gear 7.3, motor shaft and the feeding driving gear 7.2 of the Feed servo system motor 7.1 are connected, and feed motor
7.1 motor shaft is fixed on the center of feeding driving gear 7.2, and feeding driving gear 7.2 is engaged with feeding driven gear 7.3,
The center for feeding driven gear 7.3 passes through the through hole that up/down perforation is provided with feed screw 7.4, feed screw 7.4；The handle of a knife
The screwed hole coordinated with feed screw 7.4 is provided with 13, screw rod 7.4 stretches into turnbarrel 6.1, is connected with handle of a knife 13.
Preferably, as shown in Figure 7 and Figure 8, the cartridge type plugging mechanism 8 includes closure motor 8.1, closure screw rod
8.2nd, block sleeve 8.3 and be fixed on the block head 8.4 of closure sleeve 8.3 lower end, the motor of the closure motor 8.1
The upper end of axle and closure screw rod 8.2 is connected, and the bottom for blocking screw rod 8.2 is adapted with the screwed hole in closure sleeve 8.2,
Closure sleeve 8.2 can be stretched into the through hole of feed screw 7.4.Block head 8.4 in the present embodiment is cartridge type block head, is existing
Structure.
Preferably, as shown in figure 9, the sealing clamping plate mechanism 4 includes housing 4.3, servomotor 4.1, and it is placed in shell
Push pedal 4.4 inside body 4.3,4.4 the inner of push pedal is offered in neck, neck provided with sealing clamping plate 4.2, seals clamping plate
4.2 are adapted with the section of Master cylinder body 1；The Master cylinder body 1 passes perpendicularly through housing 4.3, and sealing clamping plate 4.2 is perpendicular to Master cylinder body 1
Axis direction；The motor shaft of the servomotor 4.1 is adapted to by screw rod with the screwed hole located at the outer end of push pedal 4.4, servo
Push pedal 4.4 is driven to be moved horizontally to the direction of Master cylinder body 1 by screw-driven when the motor shaft of motor 4.1 is rotated, in push pedal 4.4
Sealing clamping plate 4.2 be pushed into four-way pipe fitting, realize the closure of four-way.In the present embodiment, sealing clamping plate 4.2 is by elastomeric material system
Into.
Preferably, as shown in Figure 10, the waste material cleaning machine 5 includes shell 5.4, servomotor group 5.3, and interior
The first clamping plate 5.1 and second clamping plate 5.2 of shell 5.4 are placed in, the Master cylinder body 1 passes perpendicularly through shell 5.4, first clamping plate 5.1
The axis direction of Master cylinder body 1 is each perpendicular to second clamping plate 5.2, second clamping plate 5.2 is located at the top of first clamping plate 5.1；It is described
Servomotor group includes two groups of motors, and the motor shaft of one group of motor is fitted by screw rod with the screwed hole in first clamping plate 5.1
Match somebody with somebody, the motor shaft of motor can drive first clamping plate 5.1 to move horizontally when rotating by screw-driven, block Master cylinder body 1；Another group
The motor shaft of motor is adapted to by screw rod with the screwed hole inside second clamping plate 5.2, logical when the motor shaft of the motor is rotated
Crossing screw-driven drives second clamping plate 5.2 to move horizontally, and the perforate waste material in Master cylinder body 1 is released into Master cylinder body through waste outlet 15
1。
In the present embodiment, Master cylinder body 1 is mainly used in the inclusion seal of the processes such as pipeline tapping, closure and its bypass shunt
Operation；Shunting sandwich valve 2 is used for opening and the closing of shunt conduit 11, realizes bypass shunt；Connector 3 is used for turnbarrel
6.1 with the connection and positioning of Master cylinder body 1；Sealing clamping plate mechanism 4 is used to release sealing clamping plate 4.2 after pipeline rehabilitation, in closure
Under the auxiliary of sleeve 8.3 is pushed, the sealing of four-way pipe fitting 9 is realized；The first clamping plate 5.1 of waste material cleaning machine 5 is used for Master cylinder body 1
Closure, second clamping plate 5.2 be used for by perforate waste material release waste outlet 15；Rotating mechanism 6 is used for the rotary motion of cutter 12,
Feed mechanism 7 is used for the feed motion of cutter 12, and rotating mechanism 6 coordinates with feed mechanism 7 realizes cutter perforate；Cartridge type stopple plugging machine
Structure 8 is used for the propulsion of block head 8.4 and the closure of conveyance conduit 10, and seals the propulsion of clamping plate 4.2.
Preferably, as shown in figure 11, the connector 3 includes cylinder body 3.1, spacer ring 3.2 and rotor 3.3, the spacer ring
3.2 are located inside cylinder body 3.1, and the side of spacer ring 3.2 is circumferentially spaced to be provided with rotor 3.3, the turnbarrel 6.1
End is connected with the cylinder body 3.1 of rotor-end, and turnbarrel 6.1 can be rotated relative to cylinder body 3.1；The upper end of the Master cylinder body 1 with
The other end of cylinder body 3.1 is connected.
It is below specific installation of the invention and the course of work, as shown in Figure 12~Figure 15：
1st, each component such as cutter device, cartridge type plugging mechanism 8 are arranged on Master cylinder body 1, then will by four-way pipe fitting 9
Master cylinder body 1 is fixed on the conveyance conduit 10 for treating perforate, realizes the positioning of Master cylinder body 1；
2nd, feed mechanism 7 is started, the Feed servo system motor 7.1 of feed mechanism 7 drives feed screw by feed gear wheel group
7.4 rotations, feed screw 7.4 drives handle of a knife 13 to realize feed motion by screw-driven；Cutter 12 is close to the conveying for treating perforate
Easy abeadl during pipeline 10；
3rd, rotating mechanism 6 is started, the rotary drive motor 6.2 of rotating mechanism 6 drives turnbarrel by swing pinion group
6.1 rotations, turnbarrel 6.1 is rotated by key transmission belt moving knife handle 13, and rotating mechanism 6 coordinates driving cutter with feed mechanism 7
12 perforates on pipeline with pressure 10；
4th, perforate waste material is adsorbed after the electromagnet 14 of the lower end of handle of a knife 13 is powered, rotating mechanism 6 is stopped, feed mechanism 7
The counter-rotating belts cutter 12 of Feed servo system motor 7.1 reset；
5th, open shunting sandwich valve 2 to shunt, while the first clamping plate 5.1 in waste material cleaning machine 5 is released, realize Master cylinder body
Material is blocked in 1；Waste outlet 15 is opened again, and perforate waste material is released by Master cylinder body 1 by second clamping plate 5.2；
6th, first clamping plate 5.1 and second clamping plate 5.2 reset, and start cartridge type plugging mechanism 8, the closure of cartridge type plugging mechanism 8
Motor 8.1 drives closure screw rod 8.2 to rotate, and closure screw rod 8.2 drives block head 8.4 to feed by blocking sleeve 8.3, seals
Plug 8.4 reaches the inside rear distraction of pipeline with pressure 10, realizes that pipeline with pressure 10 is changed or repaired in the case of on-line production；
7th, repair after terminating, block head 8.4 is reset to the top of sealing clamping plate mechanism 4, then will be sealed by push pedal 4.4
Clamping plate 4.2 is pushed into Master cylinder body 1, finally blocks sleeve 8.4 by clamping plate 4.2 is sealed and is pushed into four-way pipe fitting 9, realizes four-way pipe fitting 9
Closure；
8th, Master cylinder body 1, end-of-job are unloaded from four-way pipe fitting 9.
Described above is the preferred embodiments of the present invention, not the present invention is imposed any restrictions, although above describing
Embodiment the present invention is described in detail, but those skilled in the art can still enter to foregoing technical scheme
Row modification, or equivalent substitute is carried out to which part technical characteristic.Within the spirit and principles of the invention, that is done appoints
What modification, equivalent substitution, improvement etc., should be included in the scope of the protection.
Claims (10)
1. one kind automation on-line production pipe plugging by-pass collar, it is characterised in that mainly including Master cylinder body, shunting sandwich valve,
Clamping plate mechanism, waste material cleaning machine, cutter device and cartridge type plugging mechanism are sealed, Master cylinder body is cartridge type, and the lower end of Master cylinder body leads to
Four-way pipe fitting is crossed to be fixed on the conveyance conduit for treating perforate；From the bottom of Master cylinder body set up successively sealing clamping plate mechanism,
Shunt conduit and waste outlet, the porch of shunt conduit are provided with shunting sandwich valve；The waste material cleaning machine is fixed on useless
On the Master cylinder body for expecting exit；The cutter device is installed in the upper end of Master cylinder body, and the drive end of cutter device can stretch into master cylinder
The inner bottom part of body；The cartridge type plugging mechanism is installed in the upper end of Master cylinder body, and Master cylinder body is stretched into the lower end of cartridge type plugging mechanism
Inner bottom part.
2. on-line production pipe plugging by-pass collar is automated as claimed in claim 1, it is characterised in that the cutter device bag
Cutter, handle of a knife, feed mechanism and rotating mechanism are included, the cutter is fixedly mounted on the lower end of handle of a knife, and the lower end of handle of a knife can be stretched into
The inside of Master cylinder body；Handle of a knife is connected with feed mechanism and rotating mechanism respectively, and feed mechanism drives axis of the handle of a knife along Master cylinder body
Direction is moved, and rotating mechanism drives handle of a knife to be rotated relative to Master cylinder body.
3. on-line production pipe plugging by-pass collar is automated as claimed in claim 2, it is characterised in that the rotating mechanism bag
Turnbarrel, rotary drive motor, rotation driving gear and rotary drive gear are included, the lower end of the turnbarrel passes through connection
Part is connected with the upper end of Master cylinder body, and turnbarrel can be rotated relative to Master cylinder body；The motor shaft of the rotary drive motor passes through rotation
Turn the center of driving gear, be connected with rotation driving gear；Rotation driving gear engaged with rotary drive gear, rotate from
The upper end of moving gear and turnbarrel is connected, and the inwall of turnbarrel offers keyway along short transverse, and keyway is with being fixed on knife
Key on handle is adapted；Rotating mechanism drives handle of a knife to rotate by turnbarrel.
4. on-line production pipe plugging by-pass collar is automated as claimed in claim 3, it is characterised in that the feed mechanism bag
Include Feed servo system motor, feeding driving gear, feeding driven gear, motor shaft and the feeding driving tooth of the Feed servo system motor
Wheel is connected, and the motor shaft of feeding motor is fixed on the center of feeding driving gear, feeding driving gear and feeding driven tooth
Wheel engagement, the center of feeding driven gear passes through feed screw；The screwed hole coordinated with feed screw, spiral shell are provided with the handle of a knife
Bar stretches into turnbarrel, is connected with handle of a knife.
5. on-line production pipe plugging by-pass collar is automated as claimed in claim 4, it is characterised in that the cartridge type stopple plugging machine
Structure includes closure motor, closure screw rod, closure sleeve and the block head for being fixed on closure sleeve lower end, and the closure is driven
The upper end of the motor shaft of dynamic motor and closure screw rod is connected, and the bottom and the screwed hole in closure sleeve for blocking screw rod are mutually fitted
Match somebody with somebody, closure sleeve can be stretched into the through hole of feed screw.
6. on-line production pipe plugging by-pass collar is automated as claimed in claim 1, it is characterised in that the sealing clip trigger
Structure includes housing, servomotor, and is placed in the push pedal of enclosure interior, and the inner of push pedal is offered in groove, groove provided with envelope
Mouth clamping plate, sealing clamping plate is adapted with the section of Master cylinder body；The Master cylinder body passes perpendicularly through housing, and sealing clamping plate is perpendicular to master cylinder
The axis direction of body；The motor shaft of the servomotor is adapted to by screw rod with the screwed hole in push pedal, servomotor
Push pedal is driven to be moved horizontally to the direction of Master cylinder body by screw-driven when motor shaft is rotated, the sealing clamping plate in push pedal can be pushed away
Enter Master cylinder body.
7. on-line production pipe plugging by-pass collar is automated as claimed in claim 1, it is characterised in that the waste material removing machine
Structure includes shell, servomotor group, and is built in the first clamping plate and second clamping plate of shell, and the Master cylinder body is passed perpendicularly through
Shell, first clamping plate and second clamping plate are each perpendicular to the axis direction of Master cylinder body, and second clamping plate is located at the top of first clamping plate；Institute
Stating servomotor group includes two groups of motors, and the motor shaft of one group of motor is fitted by screw rod with the screwed hole in first clamping plate
Match somebody with somebody, the motor shaft of motor can drive first clamping plate to move horizontally when rotating by screw-driven, block Master cylinder body；Another group of motor
Motor shaft be adapted to by screw rod with the screwed hole inside the second clamping plate, passed during the motor shaft rotation of the motor by screw thread
It is dynamic to drive second clamping plate to move horizontally, the perforate waste material in Master cylinder body is released into Master cylinder body through waste outlet.
8. on-line production pipe plugging by-pass collar is automated as claimed in claim 3, it is characterised in that the connector includes
Cylinder body, spacer ring and rotor, the spacer ring are located at cylinder body interior, and the side of spacer ring is circumferentially spaced to be provided with rotor, described
The lower end of turnbarrel is connected with the cylinder body of rotor-end, and turnbarrel can be rotated relative to cylinder body；The upper end of the Master cylinder body 1
It is connected with the other end of cylinder body.
9. on-line production pipe plugging by-pass collar is automated as claimed in claim 3, it is characterised in that pacified in the lower end of handle of a knife
Equipped with electromagnet.
10. on-line production pipe plugging by-pass collar is automated as claimed in claim 6, it is characterised in that the sealing clamping plate
It is made up of elastomeric material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710257057.3A CN107061922B (en) | 2017-04-19 | 2017-04-19 | A kind of automation on-line production pipe plugging by-pass collar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710257057.3A CN107061922B (en) | 2017-04-19 | 2017-04-19 | A kind of automation on-line production pipe plugging by-pass collar |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107061922A true CN107061922A (en) | 2017-08-18 |
| CN107061922B CN107061922B (en) | 2018-11-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710257057.3A Expired - Fee Related CN107061922B (en) | 2017-04-19 | 2017-04-19 | A kind of automation on-line production pipe plugging by-pass collar |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110142774A (en) * | 2019-05-23 | 2019-08-20 | 白璐 | One kind is for clearing up line clogging robot manipulator |
| CN111520560A (en) * | 2020-04-26 | 2020-08-11 | 福建得乾建设集团有限公司 | Non-stop water-supply forking connection construction method for stainless steel pipe |
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| GB2440275A (en) * | 2006-07-19 | 2008-01-23 | Stats | Pipe isolation tool |
| CN201129594Y (en) * | 2007-12-17 | 2008-10-08 | 江西泰达长林特种设备有限责任公司 | Novel pipeline leakage repairing device without stopping transferring |
| CN205136950U (en) * | 2015-10-20 | 2016-04-06 | 江西泰达长林特种设备有限责任公司 | Incessantly defeated plugging device of high -efficient pipeline of full automatic control formula |
| CN105798354A (en) * | 2016-04-27 | 2016-07-27 | 北京市燃气集团有限责任公司 | Gas pipeline drilling and blocking system without transportation interruption |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2440275A (en) * | 2006-07-19 | 2008-01-23 | Stats | Pipe isolation tool |
| CN201129594Y (en) * | 2007-12-17 | 2008-10-08 | 江西泰达长林特种设备有限责任公司 | Novel pipeline leakage repairing device without stopping transferring |
| CN205136950U (en) * | 2015-10-20 | 2016-04-06 | 江西泰达长林特种设备有限责任公司 | Incessantly defeated plugging device of high -efficient pipeline of full automatic control formula |
| CN105798354A (en) * | 2016-04-27 | 2016-07-27 | 北京市燃气集团有限责任公司 | Gas pipeline drilling and blocking system without transportation interruption |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110142774A (en) * | 2019-05-23 | 2019-08-20 | 白璐 | One kind is for clearing up line clogging robot manipulator |
| CN110142774B (en) * | 2019-05-23 | 2022-09-06 | 山东辰旺环保工程有限公司 | Manipulator for robot for cleaning pipeline blockage |
| CN111520560A (en) * | 2020-04-26 | 2020-08-11 | 福建得乾建设集团有限公司 | Non-stop water-supply forking connection construction method for stainless steel pipe |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107061922B (en) | 2018-11-23 |
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