CN107061483A - The automobile hub bearing and monitoring method of a kind of On-line Fault monitoring - Google Patents
The automobile hub bearing and monitoring method of a kind of On-line Fault monitoring Download PDFInfo
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- CN107061483A CN107061483A CN201710455324.8A CN201710455324A CN107061483A CN 107061483 A CN107061483 A CN 107061483A CN 201710455324 A CN201710455324 A CN 201710455324A CN 107061483 A CN107061483 A CN 107061483A
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- hub
- bearing
- mrow
- inner ring
- bearing unit
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/02—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/04—Bearings
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Rolling Contact Bearings (AREA)
Abstract
The present invention provides a kind of automobile hub bearing of On-line Fault monitoring, it is characterised in that:Including hub-bearing unit and fault monitoring system;The fault monitoring system is placed in the housing of hub-bearing unit;The fault monitoring system includes flexible sheet pressure sensor, Signal Regulation auxiliary circuit, electronic control unit ECU, monitoring system connector, accessory power supply and display.The present invention also provides a kind of automobile hub bearing on-line monitoring method in addition.
Description
Technical field
The present invention provides the automobile hub bearing and monitoring method of a kind of On-line Fault monitoring, belongs to automotive wheels hub axle
Bearing unit technical field.
Background technology
Compared with general bearing, bearing unit for saloon car wheel hub is the of a relatively high class bearing of technical sophistication degree.From
Since the hub-bearing unit of Aktiebolaget SKF's manufacture in 1938 comes out, hub-bearing unit is just always towards high loadability, structure
Compact, non-maintaining, high reliability and lightweight direction are developed.Initial failure requirement of the assembly plant to key components and parts is got over
Come stricter.The typical phenomenon of hub-bearing unit initial failure rocks to there is abnormal sound, wheel, and these phenomenons are all due to
Caused by the end-play of hub-bearing unit changes, therefore, shadow of the research end-play to bearing unit for saloon car wheel hub performance
Ring highly significant.
Hub-bearing unit end-play significantly affects the load distribution and displacement of Bearing inner and carried by interior contact
The fatigue life that lotus determines.In order to obtain longer fatigue life and improve torque rigidity, it is necessary to which hub-bearing unit is applied
Suitable axial preload, so that bearing works under negative end-play, the reasonability of the clearance directly influences hub spindle
The working life of bearing unit.When negative clearance is inadequate, hub-bearing unit under loaded state easy looseness and form vibration;When
When negative clearance is excessive, causes the contact stress of raceway excessive and produce early fatigue, both states to life-span of bearing not
Profit.Hub-bearing unit for realizing pretension using axle riveted, needs to ensure that bearing is in suitably original before pretension is implemented
End-play simultaneously effectively controls axial prefastening load.Lifetime of system when hub-bearing unit is in a suitable axially negative clearance
It is most long, but further increase (i.e. axial preload increases) with clearance is axially born, fatigue life reduces rapidly.Existing hub spindle
Bearing unit method for measuring axial clearance:Hub-bearing unit ring flange and base engagement, apply to cycle surface loading head and unload
Power is carried, the power applied just causes molding to stir inner side steel ball under certain moment of torsion, records now unloading force, for dress
The unloading force of car part, next can calculate hub-bearing unit axial load and end-play by programming.The inspection
Survey method can not realize on-line monitoring, and complex operation, it is impossible to be pinpointed the problems in time in vehicle traveling.
The content of the invention
The present invention can not be monitored on-line and monitoring method complexity to solve automobile hub bearing in the prior art
It is difficult to operate and defect that diagnostic result is inaccurate and not enough there is provided a kind of automobile hub bearing of On-line Fault monitoring
And monitoring method.
In order to solve the above technical problems, the present invention provides a kind of automobile hub bearing of On-line Fault monitoring, including
Hub-bearing unit and fault monitoring system;The fault monitoring system is placed in the housing of hub-bearing unit front end;
The fault monitoring system includes flexible sheet pressure sensor, Signal Regulation auxiliary circuit, electronic control unit
ECU, monitoring system connector, accessory power supply and display, the flexible sheet pressure sensor are arranged on hub-bearing unit
Inner ring and flange inner ring front end between, for gathering the deflection between inner ring and flange inner ring and being converted to hub bearing
The axial load signal of unit, Signal Regulation auxiliary circuit is used for the axial load letter for receiving the collection of flexible sheet pressure sensor
Number, carry out conditioning filtering and change and be sent to electronic control unit ECU, electronic control unit ECU aids in electricity according to Signal Regulation
The electric signal that road is sent carries out breakdown judge, and the hub-bearing unit end-play according to setting and the calculating of axial load relation
Go out the end-play value of hub-bearing unit, the monitoring system connector is used to connect electronic control unit ECU and display,
The accessory power supply is used to power to fault monitoring system.
Further, automobile hub bearing also includes ABS sensor-based systems, and the ABS sensor-based systems include abs sensor
And magnetic pole, the abs sensor is in the housing of hub-bearing unit, and several described magnetic poles are uniformly arranged on after riveted
Flange inner ring front end outer wall on, the abs sensor and the magnetic pole, which cooperate, plays a part of braking anti-lock.
Further, the magnetic pole totally 48.
Further, the hub-bearing unit include flange inner ring, flange outer ring, inner ring, preceding retainer, rear retainer,
Steel ball, preceding sealing ring, rear sealing ring, temperature sensor and bolt;The flange inner ring and hub for vehicle wheel pass through individual spiral shell by bolt
Keyhole is connected, and the inner ring is linked in flange inner ring front end, and retainer passage A is formed with the flange outer ring;Kept before described
Frame is arranged in the annular groove that inner ring is formed with flange outer ring, and the rear retainer is arranged on flange outer ring and cast in flange
Into annular groove in;The preceding retainer and rear retainer are all placed in retainer passage A, and preceding retainer and rear holding
Steel ball is provided with frame.
Further, the inwall of the flange outer ring is provided with temperature sensor, to monitor the temperature in retainer passage A.
The present invention also provides a kind of On-line Fault monitoring method of automobile hub bearing, and step is as follows:
In flexible sheet pressure sensor collection between the inner ring of hub-bearing unit and flange inner ring front end
Deflection between circle and flange inner ring, and it is converted to the axial load signal of hub bearing;
The axial load signal that Signal Regulation auxiliary circuit receives the collection of flexible sheet pressure sensor carries out conditioning filter
Ripple is changed, and is then sent to electronic control unit ECU;
The electric signal that electronic control unit ECU is sent according to Signal Regulation auxiliary circuit carries out breakdown judge, and according to setting
Fixed hub-bearing unit end-play calculates the end-play value of hub-bearing unit with axial load relation;
The corresponding malfunction and failure of hub-bearing unit is judged according to the corresponding end-play value of failure mode and changing rule
Form, then sets hub-bearing unit end-play threshold value, if the end-play value of hub-bearing unit is more than setting clearance
Threshold value, then show DTC over the display.
Further, the end-play value calculating process of hub bearing is as follows:
The axial load that facility is added in hub-bearing unit is Fa, the position to axial produced between inner ring and flange inner ring
Move as δa, contact angle is by α0It is changed into α;
Hub bearing is axial load F in the pretightning force of itselfaIn the presence of, meet equation below:
In above formula:Z-steel ball number;Kn- load-displacement constant;B-total curvature, B=fi+fo-1;fi, fo- inside and outside
Enclose ditch coefficient of curvature;D-steel ball size;
In axial load FaIn the presence of, the axial displacement that interior row bearing is produced is δai, the axial position that outer row bearing is produced
Move as δao, then:
δai=δao=δa (3)
Because outer row bearing is axially fixed, row bearing axial displacement is superimposed with interior row bearing beyond institute, i.e. hub bearing
The clearance value δ of unit is expressed as:
δ=δai+δao=2 δa (4)
FaMeasured by flexible sheet pressure sensor, α can be obtained according to (2) formula, brought α into (1) formulas, δ can be obtaineda, by (4) formula
Hub-bearing unit end-play value δ can be obtained, so as to obtain end-play value according to hub bearing axial load.
The advantageous effects that the present invention is reached:
(1) dismounting easy to install simple in construction, can real-time online acquisition hub-bearing unit operating mode
(2) using flexible sheet pressure sensor can direct measurement obtain hub-bearing unit axial load, further obtain
Corresponding hub-bearing unit end-play is obtained, and then obtains corresponding hub-bearing unit operating mode, is monitored reliable and practical.
Brief description of the drawings
The hub-bearing unit structural representation of Fig. 1 present invention;
The fault monitoring system structural representation of Fig. 2 present invention;
The fault monitoring system composition frame chart of Fig. 3 present invention;
The outer ring under Axial Loads of Fig. 4 present invention and flange inner ring axial displacement and contact angle change schematic diagram.
Wherein:1 flange inner ring;2 bolts;Sealing ring after 3;4 flange outer rings;5 temperature sensors;6 steel balls;Retainer before 7;
Sealing ring before 8;9 inner rings;10 flexible sheet pressure sensors;11 Signal Regulations and auxiliary circuit;12 electronic control unit ECU;
13 monitoring system connectors;14 accessory power supplys;15 abs sensors;16 magnetic poles;17 housings;Retainer after 18;A retainers lead to
Road.
Embodiment
With reference to specific embodiment, the invention will be further described.Following examples are only used for clearly illustrating
Technical scheme, and can not be limited the scope of the invention with this.
Patent of the present invention is further illustrated with reference to the accompanying drawings and examples.
As Figure 1-3, the present invention provides a kind of automobile hub bearing of On-line Fault monitoring, including hub bearing
Unit and fault monitoring system;The fault monitoring system is placed in the housing 17 of hub-bearing unit front end;
The fault monitoring system includes flexible sheet pressure sensor 10, Signal Regulation auxiliary circuit 11, Electronic Control
Unit ECU 12, monitoring system connector 13, accessory power supply 14 and display, the flexible sheet pressure sensor 10 are arranged on
Between the inner ring 9 of hub-bearing unit and the front end of flange inner ring 1, for gather the deflection between inner ring 9 and flange inner ring 1,
And the axial load signal of hub-bearing unit is converted to, Signal Regulation auxiliary circuit 11 is used to receive flexible sheet pressure sensing
Axial load signal and then carry out conditioning filtering conversion and be sent to electronic control unit ECU 12, electronics control that device 10 is gathered
The electric signal that unit ECU12 processed is sent according to Signal Regulation auxiliary circuit 11 carries out breakdown judge and according to the hub spindle of setting
Bearing unit end-play calculates the end-play value of hub-bearing unit, the monitoring system connector with axial load relation
13 are used to connect electronic control unit ECU 12 and display, and the accessory power supply is used to power to fault monitoring system.
Automobile hub bearing also includes ABS sensor-based systems, and the ABS sensor-based systems include abs sensor 15 and magnetic
Pole 16, the abs sensor 15 is arranged in the housing 17 of hub-bearing unit, and several described magnetic poles 16 are uniformly arranged on riveting
On the front end outer wall of flange inner ring 1 after conjunction, the abs sensor 15 and the magnetic pole 16 cooperate and play braking anti-lock
Effect.The magnetic pole totally 48.
The hub-bearing unit includes flange inner ring 1, flange outer ring 4, inner ring 9, preceding retainer 7, rear retainer 18, steel
Ball 6, preceding sealing ring 8, rear sealing ring 3, temperature sensor 5 and bolt 2;The flange inner ring 1 and hub for vehicle wheel are led to by bolt 2
Individual bolt hole connection is crossed, the inner ring 9 is linked in the front end of flange inner ring 1, retainer passage A is formed with the flange outer ring 4;Institute
Retainer 7 is arranged in the annular groove that inner ring 9 is formed with flange outer ring 4 before stating, and the rear retainer 18 is arranged on outside flange
In the annular groove that circle 4 is formed with flange inner ring 1;The preceding retainer 7 and rear retainer 18 are all placed on retainer passage A
In, and provided with steel ball in preceding retainer 7 and rear retainer 18.The inwall of the flange outer ring 4 is provided with temperature sensor 5, is used to
Monitor the temperature in retainer passage A.
The present invention also provides a kind of On-line Fault monitoring method of automobile hub bearing,
In flexible sheet pressure sensor collection between the inner ring of hub-bearing unit and flange inner ring front end
Deflection between circle and flange inner ring, and be converted to the axial load signal of hub-bearing unit;
The axial load signal that Signal Regulation auxiliary circuit receives the collection of flexible sheet pressure sensor carries out conditioning filtering
Conversion, is then sent to electronic control unit ECU;
Electric signal that electronic control unit ECU is sent according to Signal Regulation auxiliary circuit carries out breakdown judge and according to setting
Fixed hub-bearing unit end-play calculates the end-play value of hub-bearing unit with axial load relation;
The corresponding malfunction and failure of hub-bearing unit is judged according to the corresponding end-play value of failure mode and changing rule
Form, sets hub-bearing unit end-play threshold value, if the end-play value of hub-bearing unit is more than setting clearance threshold value,
DTC is then shown over the display.
Wherein, the end-play value calculating process of hub bearing is as follows:
The axial load that facility is added in hub-bearing unit is Fa, the position to axial produced between inner ring and flange inner ring
Move as δa, contact angle is by α0It is changed into α;
Hub bearing is axial load F in the pretightning force of itselfaIn the presence of, meet equation below:
In above formula:Z-steel ball number;Kn- load-displacement constant;B-total curvature, B=fi+fo-1;fi, fo- inside and outside
Enclose ditch coefficient of curvature;D-steel ball size.
In axial load FaIn the presence of, the axial displacement that interior row bearing is produced is δai, the axial position that outer row bearing is produced
Move as δao, then:
δai=δao=δa (3)
Because outer row bearing is axially fixed, row bearing axial displacement is superimposed with interior row bearing beyond institute, i.e. hub bearing
The clearance value δ of unit is expressed as:
δ=δai+δao=2 δa (4)
FaMeasured by flexible sheet pressure sensor, α can be obtained according to (2) formula, brought α into (1) formulas, δ can be obtaineda, by (4) formula
Hub-bearing unit end-play value δ can be obtained, end-play value is obtained so as to be calculated according to hub bearing axial load.
The present invention is disclosed with preferred embodiment above, so it is not intended to limiting the invention, all to take equivalent substitution
Or the technical scheme that the scheme of equivalent transformation is obtained, all fall within protection scope of the present invention.
Claims (7)
1. a kind of automobile hub bearing of On-line Fault monitoring, it is characterised in that:Including hub-bearing unit and failure
Monitoring system;The fault monitoring system is placed in the housing of hub-bearing unit front end;
The fault monitoring system include flexible sheet pressure sensor, Signal Regulation auxiliary circuit, electronic control unit ECU,
Monitoring system connector, accessory power supply and display, the flexible sheet pressure sensor are arranged on the interior of hub-bearing unit
Between circle and flange inner ring front end, for gathering the deflection between inner ring and flange inner ring and being converted to hub-bearing unit
Axial load signal, Signal Regulation auxiliary circuit be used for receive flexible sheet pressure sensor collection axial load signal,
Carry out conditioning filtering to change and be sent to electronic control unit ECU, electronic control unit ECU is according to Signal Regulation auxiliary circuit
The electric signal of transmission carries out breakdown judge, and is calculated according to the hub-bearing unit end-play and axial load relation of setting
The end-play value of hub-bearing unit, the monitoring system connector is used to connect electronic control unit ECU and display, institute
Stating accessory power supply is used to power to fault monitoring system.
2. the automobile hub bearing of On-line Fault monitoring according to claim 1, it is characterised in that:Automotive wheels hub axle
Bearing unit also includes ABS sensor-based systems, and the ABS sensor-based systems include abs sensor and magnetic pole, and the abs sensor is installed
In the housing of hub-bearing unit, several described magnetic poles are uniformly arranged on the front end outer wall of the flange inner ring after riveted,
The abs sensor and the magnetic pole, which cooperate, plays a part of braking anti-lock.
3. the automobile hub bearing of On-line Fault monitoring according to claim 2, it is characterised in that:The magnetic pole is total to
48.
4. the automobile hub bearing of On-line Fault monitoring according to claim 1, it is characterised in that:The hub spindle
Bearing unit includes flange inner ring, flange outer ring, inner ring, preceding retainer, rear retainer, steel ball, preceding sealing ring, rear sealing ring, temperature
Spend sensor and bolt;The flange inner ring and hub for vehicle wheel are connected by bolt by individual bolt hole, and the inner ring is linked in method
Blue inner ring front end, retainer passage A is formed with the flange outer ring;The preceding retainer is formed installed in inner ring with flange outer ring
Annular groove in, the rear retainer is arranged in the annular groove of flange outer ring and flange inner ring formation;Kept before described
Frame and rear retainer are all placed in retainer passage A, and steel ball is provided with preceding retainer and rear retainer.
5. the automobile hub bearing of On-line Fault monitoring according to claim 1, it is characterised in that:Outside the flange
The inwall of circle is provided with temperature sensor, to monitor the temperature in retainer passage A.
6. a kind of On-line Fault monitoring method of automobile hub bearing, it is characterised in that:
Between the inner ring of hub-bearing unit and flange inner ring front end flexible sheet pressure sensor collection inner ring and
Deflection between flange inner ring, and it is converted to the axial load signal of hub bearing;
The axial load signal progress conditioning filtering that Signal Regulation auxiliary circuit receives the collection of flexible sheet pressure sensor turns
Change, be then sent to electronic control unit ECU;
The electric signal that electronic control unit ECU is sent according to Signal Regulation auxiliary circuit carries out breakdown judge, and according to setting
Hub-bearing unit end-play calculates the end-play value of hub-bearing unit with axial load relation;
The corresponding malfunction and failure form of hub-bearing unit is judged according to the corresponding end-play value of failure mode and changing rule,
Then hub-bearing unit end-play threshold value is set, if the end-play value of hub-bearing unit is more than setting clearance threshold value,
DTC is then shown over the display.
7. the On-line Fault monitoring method of automobile hub bearing according to claim 6, it is characterised in that hub spindle
The end-play value calculating process held is as follows:
The axial load that facility is added in hub-bearing unit is Fa, the displacement to axial produced between inner ring and flange inner ring is
δa, contact angle is by α0It is changed into α;
Hub bearing is axial load F in the pretightning force of itselfaIn the presence of, meet equation below:
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In above formula:Z-steel ball number;Kn- load-displacement constant;B-total curvature, B=fi+fo-1;fi, fo- inside and outside circle ditch
Coefficient of curvature;D-steel ball size;
In axial load FaIn the presence of, the axial displacement that interior row bearing is produced is δai, the axial displacement that outer row bearing is produced is
δao, then:
δai=δao=δa (3)
Because outer row bearing is axially fixed, row bearing axial displacement is superimposed with interior row bearing beyond institute, i.e. hub-bearing unit
Clearance value δ be expressed as:
δ=δai+δao=2 δa (4)
FaMeasured by flexible sheet pressure sensor, α can be obtained according to (2) formula, brought α into (1) formulas, δ can be obtaineda, by (4) Shi Ke get
Hub-bearing unit end-play value δ, so as to obtain end-play value according to hub bearing axial load.
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CN201710455324.8A CN107061483B (en) | 2017-06-16 | 2017-06-16 | A kind of automobile hub bearing and monitoring method of On-line Fault monitoring |
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CN201710455324.8A CN107061483B (en) | 2017-06-16 | 2017-06-16 | A kind of automobile hub bearing and monitoring method of On-line Fault monitoring |
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CN107061483B CN107061483B (en) | 2019-08-27 |
Family
ID=59594362
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107542754A (en) * | 2017-09-26 | 2018-01-05 | 杭州萧山鼎立机械有限公司 | A kind of lightweight high abrasion hub-bearing unit |
CN108827196A (en) * | 2018-05-02 | 2018-11-16 | 南京大雷科技有限公司 | A kind of new-energy automobile wheel hub positive round detection device |
CN108869551A (en) * | 2018-07-13 | 2018-11-23 | 南京航空航天大学 | A kind of intelligence hub-bearing unit |
WO2019218137A1 (en) * | 2018-05-15 | 2019-11-21 | 舍弗勒技术股份两合公司 | Method for measuring bearing clearance and bearing device capable of adjusting bearing clearance |
CN110657772A (en) * | 2019-11-12 | 2020-01-07 | 济南易恒技术有限公司 | Third-generation direct detection method and device for negative clearance of hub bearing unit |
CN112486063A (en) * | 2020-11-23 | 2021-03-12 | 中电科技集团重庆声光电有限公司 | Embedded multi-dimensional intelligent acquisition and processing micro-system for high-end bearing |
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JP3089270B2 (en) * | 1990-02-26 | 2000-09-18 | 日本精工株式会社 | Hydrostatic gas bearing |
CN101398438A (en) * | 2003-09-22 | 2009-04-01 | 株式会社捷太格特 | Sealing device and rotation detector |
CN203418922U (en) * | 2013-08-08 | 2014-02-05 | 台州骏腾汽车零部件有限公司 | Hub bearing assembly with clearance monitoring function |
CN204061555U (en) * | 2014-07-29 | 2014-12-31 | 温州市冠盛汽车零部件集团股份有限公司 | A kind of hub bearing assembly |
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JP3089270B2 (en) * | 1990-02-26 | 2000-09-18 | 日本精工株式会社 | Hydrostatic gas bearing |
US5388916A (en) * | 1991-12-26 | 1995-02-14 | Ntn Corporation | Device for detecting the speed of rotation of automobile wheel |
CN101398438A (en) * | 2003-09-22 | 2009-04-01 | 株式会社捷太格特 | Sealing device and rotation detector |
CN203418922U (en) * | 2013-08-08 | 2014-02-05 | 台州骏腾汽车零部件有限公司 | Hub bearing assembly with clearance monitoring function |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107542754A (en) * | 2017-09-26 | 2018-01-05 | 杭州萧山鼎立机械有限公司 | A kind of lightweight high abrasion hub-bearing unit |
CN108827196A (en) * | 2018-05-02 | 2018-11-16 | 南京大雷科技有限公司 | A kind of new-energy automobile wheel hub positive round detection device |
WO2019218137A1 (en) * | 2018-05-15 | 2019-11-21 | 舍弗勒技术股份两合公司 | Method for measuring bearing clearance and bearing device capable of adjusting bearing clearance |
CN108869551A (en) * | 2018-07-13 | 2018-11-23 | 南京航空航天大学 | A kind of intelligence hub-bearing unit |
CN110657772A (en) * | 2019-11-12 | 2020-01-07 | 济南易恒技术有限公司 | Third-generation direct detection method and device for negative clearance of hub bearing unit |
CN110657772B (en) * | 2019-11-12 | 2020-09-01 | 济南易恒技术有限公司 | Third-generation direct detection method and device for negative clearance of hub bearing unit |
CN112486063A (en) * | 2020-11-23 | 2021-03-12 | 中电科技集团重庆声光电有限公司 | Embedded multi-dimensional intelligent acquisition and processing micro-system for high-end bearing |
CN112486063B (en) * | 2020-11-23 | 2021-12-28 | 中电科技集团重庆声光电有限公司 | Embedded multi-dimensional intelligent acquisition and processing micro-system for high-end bearing |
Also Published As
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