CN107057007A - A kind of bis-phenol ether compound modified pnenolic aldehyde foam material and preparation method thereof - Google Patents

A kind of bis-phenol ether compound modified pnenolic aldehyde foam material and preparation method thereof Download PDF

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Publication number
CN107057007A
CN107057007A CN201611243078.1A CN201611243078A CN107057007A CN 107057007 A CN107057007 A CN 107057007A CN 201611243078 A CN201611243078 A CN 201611243078A CN 107057007 A CN107057007 A CN 107057007A
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Prior art keywords
phenol
ether compound
bis
modified
parts
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CN201611243078.1A
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Chinese (zh)
Inventor
葛铁军
唐恺鸿
王佳
王成城
徐志华
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Shenyang University of Chemical Technology
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Shenyang University of Chemical Technology
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Priority to CN201611243078.1A priority Critical patent/CN107057007A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G8/00Condensation polymers of aldehydes or ketones with phenols only
    • C08G8/28Chemically modified polycondensates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G8/00Condensation polymers of aldehydes or ketones with phenols only
    • C08G8/28Chemically modified polycondensates
    • C08G8/36Chemically modified polycondensates by etherifying
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • C08J9/14Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
    • C08J9/141Hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L61/00Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
    • C08L61/04Condensation polymers of aldehydes or ketones with phenols only
    • C08L61/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • C08L61/14Modified phenol-aldehyde condensates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/14Saturated hydrocarbons, e.g. butane; Unspecified hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2361/00Characterised by the use of condensation polymers of aldehydes or ketones; Derivatives of such polymers
    • C08J2361/04Condensation polymers of aldehydes or ketones with phenols only
    • C08J2361/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • C08J2361/14Modified phenol-aldehyde condensates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/14Applications used for foams

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Phenolic Resins Or Amino Resins (AREA)

Abstract

A kind of bis-phenol ether compound modified pnenolic aldehyde foam material and preparation method thereof, is related to a kind of expanded material and preparation method thereof, first, and the process of producing bisphenol ether compound phenol-formaldehyde resin modified is divided into following two stages of reaction:Stage of reaction I is that with phenol exchange reaction occurs for bis-phenol ether compound, generates the aryl ether compounds of two phenol rings of band;Stage of reaction II is reacted in the basic conditions for the aryl ether compounds generated using stage of reaction I with formaldehyde, generates modified phenolic resin;After bis-phenol ether compound modified phenol, a kind of thermosetting modification phenolic resin is generated with formaldehyde in the basic conditions, then expanded material is prepared by as above proportioning.The present invention generates a kind of new thermosetting modification phenolic resin in the basic conditions, and obtained phenol formaldehyde foam toughness is greatly improved, while improving the combination properties such as the carbon yield and thermal decomposition peak temperature of phenol formaldehyde foam.

Description

A kind of bis-phenol ether compound modified pnenolic aldehyde foam material and preparation method thereof
Technical field
The present invention relates to a kind of expanded material and preparation method thereof, more particularly to a kind of bis-phenol ether compound modified phenolic Expanded material and preparation method thereof.
Background technology
The product referred to as phenolic resin that phenolic compound is obtained with aldehyde compound polycondensation reaction, wherein with phenol and formaldehyde The phenolic resin that copolyreaction is obtained is most important, and its output of industrial product is maximum, and purposes is wide.Phenolic resin have it is cheap, Mechanical property and the few premium properties of heat-resist, fire-retardant, burning fuming.So in the neck such as national defence, industrial or agricultural, building, traffic It is used widely in city.
Phenol formaldehyde foam generally by resol, surfactant, foaming agent it is well mixed after add curing agent, stir Uniform rear foamable is mixed, the phenol formaldehyde foam formed generally has density height, and fragility is big, the defect such as water absorption rate height, So the phenolic resin that phenolic foam foaming is used needs to use flexible material to be modified, lack the part that solves phenol formaldehyde foam Fall into.A large amount of study on the modification are carried out to phenolic resin successively both at home and abroad, phenylphenol phenol-formaldehyde resin modified is that wherein performance is more excellent A different class.By introducing new aromatic yl group on molecular backbone, phenyl ring ratio in structure is greatly improved, so as to improve System carbon content;Aromatic ring bond energy is higher, and Stability Analysis of Structures is not easy to break during ablation.
Publication number is CN1367187A application for a patent for invention, and it is in the presence of acidic by aralkyl chemical combination The low molecular weight phenols Novolac of thing and double-core novolaks is reacted, and obtains modified phenol aralkyl resin, and gained is modified tree The heat resistance and hygroscopicity of fat are preferable.
Publication number is the A of CN 103619793 application for a patent for invention, is closed it discloses a kind of new bis-phenol etherificate Thing.Bisphenol compound is commonly utilized in polycarbonate synthesis and epoxy resin field at this stage, and in the neck such as polyethers and polyester Domain is similarly widely used, and they are the important monomers for synthesizing high polymer material.Therefore the present invention selects this new bis-phenol ether Compound as modified phenolic raw material.
The content of the invention
It is an object of the invention to provide a kind of bis-phenol ether compound modified pnenolic aldehyde foam material and preparation method thereof, this hair It is bright to generate a kind of new thermosetting modification phenolic resin in the basic conditions, because the bond energy of aromatic ring is higher, Stability Analysis of Structures, and carry The high phosphorus content of phenolic resin, adds the length of phenolic resin strand, therefore obtained phenol formaldehyde foam toughness is carried significantly Height, while improving the combination properties such as the carbon yield and thermal decomposition peak temperature of phenol formaldehyde foam.
The purpose of the present invention is achieved through the following technical solutions:
A kind of bis-phenol ether compound modified pnenolic aldehyde foam material, the pnenolic aldehyde foam material is prepared by the raw material of following parts by weight:
100 parts of phenolic resin;
4-6 parts of surfactant;
8-10 parts of foaming agent;
12-14 parts of curing agent.
A kind of described bis-phenol ether compound modified pnenolic aldehyde foam material, the phenol-formaldehyde resin modified, by following parts by weight Raw material prepare:
65-85 parts of bis-phenol ether compound;
80-100 parts of phenol;
50-60 parts of paraformaldehyde;
1 part of sodium hydroxide;
In bis-phenol ether compound strand-OCH3It is not connected on 2,2 ' on phenyl ring-position.
A kind of described bis-phenol ether compound modified pnenolic aldehyde foam material, surfactant be Tween-80, silicone oil in extremely Few one kind.
A kind of described bis-phenol ether compound modified pnenolic aldehyde foam material, the foaming agent is dichloromethane, pentane, different At least one of pentane.
A kind of described bis-phenol ether compound modified pnenolic aldehyde foam material, the curing agent is p-methyl benzenesulfonic acid, diformazan The one or more in one or more of sulfuric acid in benzene sulfonic acid, phenolsulfonic acid, benzene sulfonic acid.
A kind of bis-phenol ether compound modified pnenolic aldehyde foam material preparation method, methods described includes procedure below:
First, the process of producing bisphenol ether compound phenol-formaldehyde resin modified is divided into following two stages of reaction:Stage of reaction I is double With phenol exchange reaction occurs for phenol ether compound, generates the aryl ether compounds of two phenol rings of band;Stage of reaction II is using anti- The aryl ether compounds for answering stage I to be generated react in the basic conditions with formaldehyde, generate modified phenolic resin;
After bis-phenol ether compound modified phenol, a kind of thermosetting modification phenolic resin is generated with formaldehyde in the basic conditions, Then expanded material is prepared by as above proportioning.
Advantages of the present invention is with effect:
1. generated in the basic conditions the invention provides one kind from being reacted again with formaldehyde after bis-phenol ether compound modified phenol A kind of preparation method of new thermosetting modification phenolic resin.The bond energy for being primarily due to aromatic ring is higher, Stability Analysis of Structures, and improves The phosphorus content of phenolic resin, adds the length of phenolic resin strand, therefore obtained phenol formaldehyde foam toughness is greatly improved, The combination properties such as the carbon yield and thermal decomposition peak temperature of phenol formaldehyde foam are improved simultaneously.
2. the present invention makes aryl ether by introducing aryl on phenol ring, so that modified phenol reacts with formaldehyde, A large amount of carbon atoms and phenyl ring are introduced in phenolic resin, the structure that interlaminar resin only has methylene connection is changed.Modified foam Toughness is greatly improved, while the Residual carbon and water absorption rate after burning are also improved.
Embodiment
With reference to embodiment, the present invention is described in detail.
Below by way of the description of embodiment, the invention will be further described, but this is not the limit to the present invention System, those skilled in the art are according to the basic thought of the present invention, and various modifications may be made or improves, but without departing from this The basic thought of invention, within the scope of the present invention.
Embodiment 1
By bis-phenol ether compound and phenol according to 65:100 portion rate is added to the 500ml three-necked flasks with reflux condensing tube In, stirring is warming up to 115 DEG C, continues to react two hours;Room temperature, which is cooled to after 100 DEG C, adds 55 parts of formalins and 1 part of hydrogen-oxygen Change sodium catalyst, stirring reaction is after 2 hours at 80~100 DEG C, vacuum dehydration;120~175 s are reached when the resin gel time When stop reaction, you can obtain the sticky solid resin of yellow.Ethanol solution is added after sampling and is stirred dissolving, is modified Phenol resin solution, by the modified phenolic resin lipoprotein solution of gained and Tween-80, pentane according to 100:4:8 portion rate is carried out Full and uniform mixing, is stirred 3 minutes, then 12 parts of p-methyl benzenesulfonic acids are added into stirring 15 seconds, then turns the material mixed Move on in mould, under 70 DEG C of baking ovens react 10 minutes after be stripped, form removal, you can the phenol formaldehyde foam needed.
Embodiment 2
By bis-phenol ether compound and phenol according to 70:95 portion rate is added to the 500ml three-necked flasks with reflux condensing tube In, stirring is warming up to 115 DEG C, continues to react two hours;Room temperature, which is cooled to after 100 DEG C, adds 55 parts of formalins and 1 part of hydrogen-oxygen Change sodium catalyst, stirring reaction is after 2 hours at 80~100 DEG C, vacuum dehydration;120~175 s are reached when the resin gel time When stop reaction, you can obtain the sticky solid resin of yellow.Ethanol solution is added after sampling and is stirred dissolving, is modified Phenol resin solution, by the modified phenolic resin lipoprotein solution of gained and Tween-80, pentane according to 100:4:8 portion rate is carried out Full and uniform mixing, is stirred 3 minutes, then 12 parts of p-methyl benzenesulfonic acids are added into stirring 15 seconds, then turns the material mixed Move on in mould, under 70 DEG C of baking ovens react 10 minutes after be stripped, form removal, you can the phenol formaldehyde foam needed.
Embodiment 3
By bis-phenol ether compound and phenol according to 80:90 portion rate is added to the 500ml three-necked flasks with reflux condensing tube In, stirring is warming up to 115 DEG C, continues to react two hours;Room temperature, which is cooled to after 100 DEG C, adds 60 parts of formalins and 1 part of hydrogen-oxygen Change sodium catalyst, stirring reaction is after 2 hours at 80~100 DEG C, vacuum dehydration;120~175 s are reached when the resin gel time When stop reaction, you can obtain the sticky solid resin of yellow.Ethanol solution is added after sampling and is stirred dissolving, is modified Phenol resin solution, by the modified phenolic resin lipoprotein solution of gained and Tween-80, pentane according to 100:4:8 portion rate is carried out Full and uniform mixing, is stirred 3 minutes, then 13 parts of p-methyl benzenesulfonic acids are added into stirring 15 seconds, then turns the material mixed Move on in mould, under 70 DEG C of baking ovens react 10 minutes after be stripped, form removal, you can the phenol formaldehyde foam needed.
Embodiment 4
By bis-phenol ether compound and phenol according to 85:80 portion rate is added to the 500ml three-necked flasks with reflux condensing tube In, stirring is warming up to 115 DEG C, continues to react two hours;Room temperature, which is cooled to after 100 DEG C, adds 50 parts of formalins and 1 part of hydrogen-oxygen Change sodium catalyst, stirring reaction is after 2 hours at 80~100 DEG C, vacuum dehydration;120~175 s are reached when the resin gel time When stop reaction, you can obtain the sticky solid resin of yellow.Ethanol solution is added after sampling and is stirred dissolving, is modified Phenol resin solution, by the modified phenolic resin lipoprotein solution of gained and Tween-80, pentane according to 100:4:9 portion rate is carried out Full and uniform mixing, is stirred 3 minutes, then 13 parts of p-methyl benzenesulfonic acids are added into stirring 15 seconds, then turns the material mixed Move on in mould, under 70 DEG C of baking ovens react 10 minutes after be stripped, form removal, you can the phenol formaldehyde foam needed.
The performance comparison such as following table of phenol formaldehyde foam and common phenol formaldehyde foam prepared by the embodiment of the present invention 1 to 4:
As seen from the above table, the Bending Deformation for the phenol formaldehyde foam that bis-phenol ether compound is modified improves 4 times than base foam.This be because To introduce the aryl that structure is relatively stable in phenolic resin, the toughness of material is improved, while adding the length of strand Degree, adds the steric hindrance of system, reduces the network compactness of phenolic resin, make phenolic resin not easy to break.Phenyl ring Increase changes the only connected situation of methylene, therefore introducing aryl carrys out modified phenolic in phenolic resin between phenolic resin Resin can improve that foam matter is crisp, easy efflorescence shortcoming, improve the toughness of material.
The carbon yield results contrast of phenol formaldehyde foam and common phenol formaldehyde foam that bis-phenol ether compound is modified can be seen that, lifted compared with High carbon content so that modified phenol formaldehyde foam improves about 8~9 percentages than common phenol formaldehyde foam carbon yield Point.The volatile quantity of phenyl ring class methyl-derivatives, phenols and its methyl-derivatives etc. has all been reduced, and substantially increases the residual of resin Charcoal rate.Bis-phenol ether compound modified phenolic foam thermal decomposition peak temperature is up to 500.2 DEG C, and more common phenol formaldehyde foam is improved Nearly 85 DEG C, resistance to stability is significantly improved.
In summary, the phenolic resin that the present invention is generated by bis-phenol ether compound modified phenol and formaldehyde, makes phenol formaldehyde foam Toughness improves a lot, and carbon yield, thermal decomposition peak temperature have improvement, and the combination property of product is improved.

Claims (6)

1. a kind of bis-phenol ether compound modified pnenolic aldehyde foam material, it is characterised in that the pnenolic aldehyde foam material presses following weight The raw material of part is prepared:
100 parts of phenolic resin;
4-6 parts of surfactant;
8-10 parts of foaming agent;
12-14 parts of curing agent.
2. a kind of bis-phenol ether compound modified pnenolic aldehyde foam material as claimed in claim 1, it is characterised in that the modified phenol Urea formaldehyde, is prepared by the raw material of following parts by weight:
65-85 parts of bis-phenol ether compound;
80-100 parts of phenol;
50-60 parts of paraformaldehyde;
1 part of sodium hydroxide;
In bis-phenol ether compound strand-OCH3It is not connected on 2,2 ' on phenyl ring-position.
3. a kind of bis-phenol ether compound modified pnenolic aldehyde foam material as claimed in claim 1, it is characterised in that surfactant For at least one of Tween-80, silicone oil.
4. a kind of bis-phenol ether compound modified pnenolic aldehyde foam material as claimed in claim 1, it is characterised in that the foaming agent For at least one of dichloromethane, pentane, isopentane.
5. a kind of bis-phenol ether compound modified pnenolic aldehyde foam material as claimed in claim 1, it is characterised in that the curing agent For the one or more in one or more of sulfuric acid in p-methyl benzenesulfonic acid, xylene monosulfonic acid, phenolsulfonic acid, benzene sulfonic acid.
6. a kind of bis-phenol ether compound modified pnenolic aldehyde foam material preparation method, it is characterised in that methods described includes procedure below:
First, the process of producing bisphenol ether compound phenol-formaldehyde resin modified is divided into following two stages of reaction:Stage of reaction I is double With phenol exchange reaction occurs for phenol ether compound, generates the aryl ether compounds of two phenol rings of band;Stage of reaction II is using anti- The aryl ether compounds for answering stage I to be generated react in the basic conditions with formaldehyde, generate modified phenolic resin;
After bis-phenol ether compound modified phenol, a kind of thermosetting modification phenolic resin is generated with formaldehyde in the basic conditions, Then expanded material is prepared by as above proportioning.
CN201611243078.1A 2016-12-29 2016-12-29 A kind of bis-phenol ether compound modified pnenolic aldehyde foam material and preparation method thereof Withdrawn CN107057007A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109679041A (en) * 2018-12-10 2019-04-26 沈阳化工大学 A kind of benzidine modified phenolic resin material and preparation method thereof
CN109851732A (en) * 2018-12-10 2019-06-07 沈阳化工大学 N- hydroxymethyl acetamide modified pnenolic aldehyde foam material

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4178325A (en) * 1978-01-03 1979-12-11 Desoto, Inc. High solids coating compositions containing liquid bishydroxy ethyl ether of a bisphenol
CN102850715A (en) * 2012-09-10 2013-01-02 西安西达地质技术服务有限责任公司 Modified phenol formaldehyde foam board
CN103619793A (en) * 2011-06-30 2014-03-05 安格斯化学公司 Biphenol ether compounds
EP3318337A1 (en) * 2016-11-03 2018-05-09 PPG Industries Ohio, Inc. A coating composition and coating system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4178325A (en) * 1978-01-03 1979-12-11 Desoto, Inc. High solids coating compositions containing liquid bishydroxy ethyl ether of a bisphenol
CN103619793A (en) * 2011-06-30 2014-03-05 安格斯化学公司 Biphenol ether compounds
CN102850715A (en) * 2012-09-10 2013-01-02 西安西达地质技术服务有限责任公司 Modified phenol formaldehyde foam board
EP3318337A1 (en) * 2016-11-03 2018-05-09 PPG Industries Ohio, Inc. A coating composition and coating system

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
殷荣忠等: "《酚醛树脂及其应用》", 30 June 1990, 化学工业出版社 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109679041A (en) * 2018-12-10 2019-04-26 沈阳化工大学 A kind of benzidine modified phenolic resin material and preparation method thereof
CN109851732A (en) * 2018-12-10 2019-06-07 沈阳化工大学 N- hydroxymethyl acetamide modified pnenolic aldehyde foam material

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