CN106496470B - A kind of phenol formaldehyde foam and preparation method thereof of 3- nitros -4- hydroxyethylaminophenol formaldehyde - Google Patents

A kind of phenol formaldehyde foam and preparation method thereof of 3- nitros -4- hydroxyethylaminophenol formaldehyde Download PDF

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CN106496470B
CN106496470B CN201610837500.XA CN201610837500A CN106496470B CN 106496470 B CN106496470 B CN 106496470B CN 201610837500 A CN201610837500 A CN 201610837500A CN 106496470 B CN106496470 B CN 106496470B
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formaldehyde
hydroxyethylaminophenol
foam
nitros
phenol
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CN106496470A (en
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葛铁军
王成城
王佳
唐恺鸿
徐志华
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Shenyang University of Chemical Technology
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Shenyang University of Chemical Technology
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G8/00Condensation polymers of aldehydes or ketones with phenols only
    • C08G8/04Condensation polymers of aldehydes or ketones with phenols only of aldehydes
    • C08G8/08Condensation polymers of aldehydes or ketones with phenols only of aldehydes of formaldehyde, e.g. of formaldehyde formed in situ
    • C08G8/16Condensation polymers of aldehydes or ketones with phenols only of aldehydes of formaldehyde, e.g. of formaldehyde formed in situ with amino- or nitrophenols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • C08J9/14Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
    • C08J9/141Hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L61/00Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
    • C08L61/04Condensation polymers of aldehydes or ketones with phenols only
    • C08L61/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/14Saturated hydrocarbons, e.g. butane; Unspecified hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2361/00Characterised by the use of condensation polymers of aldehydes or ketones; Derivatives of such polymers
    • C08J2361/04Condensation polymers of aldehydes or ketones with phenols only
    • C08J2361/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • C08J2361/08Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols with monohydric phenols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/14Applications used for foams

Abstract

A kind of phenol formaldehyde foam and preparation method thereof of 3 nitro, 4 hydroxyethylaminophenol formaldehyde is related to a kind of phenol formaldehyde foam and preparation method thereof, present invention composition:Phenolic compound, aldehyde compound, catalyst, surfactant, foaming agent, curing agent.The modified phenolic foam of gained is by phenol-formaldehyde resin modified, surfactant, and foaming agent is uniformly mixed by certain proportioning, adds curing agent and is uniformly mixed, pours into mold, and certain temperature foaming, demoulding obtains target phenol formaldehyde foam.Phenol formaldehyde foam heat resistance and dimensional stability provided by the invention be improved significantly, have good mechanical property and comprehensive performance.It is mainly used for the fields such as adiabatic heat-insulation and sound insulation.Especially as heat-insulating material, in fields such as building, petrochemical industry, medical and health and Shippings.

Description

A kind of phenol formaldehyde foam of 3- nitros -4- hydroxyethylaminophenol formaldehyde and its preparation Method
Technical field
The present invention relates to a kind of phenol formaldehyde foams and preparation method thereof, more particularly to a kind of 3- nitros -4- hydroxyethylaminos Phenol formaldehyde foam of phenol formaldehyde (PF) and preparation method thereof.
Background technology
Phenolic foam is with low smokiness, hypotoxicity and dimensional stability when its thermal insulation, flame retardancy, burning etc. Excellent characteristic is taken seriously again, and technical research and application and development are active again, oneself is through becoming " thermal insulation material New candidate ".But the release of the small molecules such as water or ammonia is had in phenol formaldehyde foam solidification process, when curing molding generally require plus Pressure leads to the big brittleness of foam, easy dusting, has hole, therefore hinders its application development.Current existing technology is all in toughening While lead to the decline of fire protecting performance, or increase cost.Therefore traditional phenol formaldehyde foam does not adapt to Vehicles Collected from Market to height The needs of performance toughness foam improve the toughness and heat resistance of foam, are that the current emphasis of phenolic resin foam thermal insulation material is ground Study carefully direction.
Patent 103923285A provides a kind of nitrogenous phenolic resin of modified by cardanol, the phenolic aldehyde which provides Not only included anacardol side group in the structure of resin, but also has contained N element, it is brittle existing for prior art phenolic resin overcoming While defect, the high temperature resistance of phenolic resin is improved, but this method reaction time is long, it is less efficient.
Invention content
The purpose of the present invention is to provide a kind of phenol formaldehyde foam of 3- nitros -4- hydroxyethylaminophenol formaldehyde and its preparations Method, the present invention are the phenol replaced using 3- nitro -4- hydroxyethylaminophenols in traditional phenolic resin, with paraformaldehyde into Row addition and polycondensation introduce nitro in traditional phenolic resin, and system heat resistance is greatly enhanced, while reducing phenolic aldehyde The brittleness of foam has excellent heat resistance and mechanical property by the phenol formaldehyde foam that foamed solidification obtains.
The purpose of the present invention is what is be achieved through the following technical solutions:
A kind of phenol formaldehyde foam of 3- nitros -4- hydroxyethylaminophenol formaldehyde, monomer have the following structure:
A kind of phenol formaldehyde foam of 3- nitros -4- hydroxyethylaminophenol formaldehyde, resins synthesis stage each component are pressed Weight meter by 100 parts of phenolic compound, 45-85 parts of aldehyde compound, 1-6 parts of catalyst, forms;Resin expanded stage, each group Divide by weight, by 100 parts of modified phenolic resin, 2-15 parts of surfactant, 8-16 parts of foaming agent, 10-20 parts of curing agent Composition.
A kind of phenol formaldehyde foam of 3- nitros -4- hydroxyethylaminophenol formaldehyde, the phenolic compound are 3- nitre Base -4- hydroxyethylaminophenols.
A kind of phenol formaldehyde foam of 3- nitros -4- hydroxyethylaminophenol formaldehyde, the aldehyde compound are selected from first It is one or more in aldehyde, acetaldehyde, butyraldehyde, polyformaldehyde and furfural.
A kind of phenol formaldehyde foam of 3- nitros -4- hydroxyethylaminophenol formaldehyde, the catalyst are sodium hydroxide, hydrogen It is one or more in the strong base substances such as potassium oxide.
A kind of phenol formaldehyde foam of 3- nitros -4- hydroxyethylaminophenol formaldehyde, the surfactant are to spit At least one of temperature -80, Span, silicone oil.
A kind of phenol formaldehyde foam of the 3- nitros -4- hydroxyethylaminophenol formaldehyde, the foaming agent be pentane, At least one of isopentane.
A kind of phenol formaldehyde foam of 3- nitros -4- hydroxyethylaminophenol formaldehyde, the curing agent are to toluene It is one or more in one or more of sulfonic acid, xylene monosulfonic acid, phenolsulfonic acid, benzene sulfonic acid sulfuric acid.
A kind of phenol formaldehyde foam preparation method of 3- nitros -4- hydroxyethylaminophenol formaldehyde, the preparation method include with Lower step:
Quantitative phenolic compound, catalyst, aldehyde compound are sequentially added in the reaction kettle of about 60 ~ 80 DEG C of temperature, After reacting a period of time, 150 ~ 180 DEG C are to slowly warm up to the heating rate of 1~5 DEG C/min, constant temperature stirs cold after 1.5-2.5h But to room temperature;With in acetic acid and resin liquid is neutral, the small molecule in system is then removed under reduced pressure until no liquid is discharged, obtain sticky Liquid, a kind of phenolic resin of 3- nitros -4- hydroxyethylaminophenol formaldehyde;
Phenol-formaldehyde resin modified is placed in container for use, surfactant is weighed successively, foaming agent, is added to the container, soon Speed stirring, is stirred 1-3 minutes, then load weighted curing agent is poured into container, is stirred 1-2 minutes, the liquid that then will be stirred Body pours into mold, mold is put into 60-80 DEG C of baking oven and carries out foaming, and after the completion of molding to be foamed, mold is taken Go out, form removal is tested for the property to get to phenolic foam board.
Advantages of the present invention is with effect:
Present invention is mainly used for the fields such as adiabatic heat-insulation and sound insulation.Especially as heat-insulating material, in building, stone The fields such as oiling work, medical and health and Shipping.
The present invention is the phenol replaced using 3- nitro -4- hydroxyethylaminophenols in traditional phenolic resin, with poly first Aldehyde carries out addition and polycondensation, nitro is introduced in traditional phenolic resin, system heat resistance is greatly enhanced, reduces simultaneously The brittleness of phenol formaldehyde foam has excellent heat resistance and mechanical property by the phenol formaldehyde foam that foamed solidification obtains.
The preparation process of the present invention is simple, reaction time is short, raw material is easy to get.
Specific implementation mode
The following describes the present invention in detail with reference to examples.
With reference to specific implementation example, the present invention will be further described, not limiting of its scope.Simultaneously Experimental method described in following embodiments is unless otherwise specified conventional method;The reagent and material, such as without special Illustrate, commercially obtains.
Embodiment is raw materials used as follows:
3- nitro -4- hydroxyethylaminophenols
Paraformaldehyde
Sodium hydroxide
Acetic acid
Tween-80
Pentane
Benzene sulfonic acid
Embodiment 1
The present invention is a kind of phenol formaldehyde foam of 3- nitros -4- hydroxyethylaminophenol formaldehyde, is included the following steps:
65g 3- nitro -4- hydroxyethylaminophenols solution, the sodium hydroxide solution 0.65g that mass fraction is 50% are added Enter into 60 DEG C of three-necked flask, after mixing, react 5min, then weighs 35g paraformaldehydes in flask, react 1h Afterwards, 150 DEG C are to slowly warm up to the heating rate of 3 DEG C/min, constant temperature stirs 1.5 postcoolings to room temperature.With in acetic acid and resin For neutrality, target phenolic foam resin is obtained.
By phenolic foam resin, Tween-80, pentane:Benzene sulfonic acid according to the ratio 100:12:10:12 ratio carries out abundant Uniformly mixing, quickly stirs 1min, then mixed material is transferred in mold, reacted 10 minutes at 70 DEG C, demoulding is Phenolic foam board is obtained to be tested for the property.
Embodiment 2
The present invention is a kind of phenol formaldehyde foam of 3- nitros -4- hydroxyethylaminophenol formaldehyde, is included the following steps:
65g 3- nitro -4- hydroxyethylaminophenols solution, the sodium hydroxide solution 0.65g that mass fraction is 50% are added Enter into 60 DEG C of three-necked flask, after mixing, react 5min, then weighs 40g paraformaldehydes in flask, react 1h Afterwards, 150 DEG C are to slowly warm up to the heating rate of 3 DEG C/min, constant temperature stirs 1.5 postcoolings to room temperature.With in acetic acid and resin For neutrality, target phenolic foam resin is obtained.
By phenolic foam resin, Tween-80, pentane:Benzene sulfonic acid according to the ratio 100:12:10:12 ratio carries out abundant Uniformly mixing, quickly stirs 1min, then mixed material is transferred in mold, reacted 10 minutes at 70 DEG C, demoulding is Phenolic foam board is obtained to be tested for the property.
Embodiment 3
The present invention is a kind of phenol formaldehyde foam of 3- nitros -4- hydroxyethylaminophenol formaldehyde, is included the following steps:
65g 3- nitro -4- hydroxyethylaminophenols solution, the sodium hydroxide solution 0.65g that mass fraction is 50% are added Enter into 60 DEG C of three-necked flask, after mixing, react 5min, then weighs 45g paraformaldehydes in flask, react 1h Afterwards, 150 DEG C are to slowly warm up to the heating rate of 3 DEG C/min, constant temperature stirs 1.5 postcoolings to room temperature.With in acetic acid and resin For neutrality, target phenolic foam resin is obtained.
By phenolic foam resin, Tween-80, pentane:Benzene sulfonic acid according to the ratio 100:12:10:12 ratio carries out abundant Uniformly mixing, quickly stirs 1min, then mixed material is transferred in mold, reacted 10 minutes at 70 DEG C, demoulding is Phenolic foam board is obtained to be tested for the property.
Comparative example
65g phenol solutions, the sodium hydroxide solution 0.65g that mass fraction is 50% are added in 60 DEG C of three-necked flask, After mixing, 5min is reacted, 35g paraformaldehydes are then weighed in flask, after reacting 1h, with the heating rate of 3 DEG C/min 90 DEG C are to slowly warm up to, constant temperature stirs 1.5 postcoolings to room temperature.With in acetic acid and resin is neutral, basic phenolic foam is obtained Resin.
By phenolic foam resin, Tween-80, pentane:Benzene sulfonic acid according to the ratio 100:12:10:12 ratio carries out abundant Uniformly mixing, quickly stirs 1min, then mixed material is transferred in mold, reacted 10 minutes at 70 DEG C, demoulding is Phenolic foam board is obtained to be tested for the property.
The performance comparison such as following table of phenol-formaldehyde resin modified and phenolic resin prepared by the embodiment of the present invention:
As seen from the above table, the present invention is the benzene replaced using 3- nitro -4- hydroxyethylaminophenols in traditional phenolic resin Phenol carries out addition and polycondensation with paraformaldehyde, nitro is introduced in traditional phenolic resin, system heat resistance is carried significantly Height, while the brittleness of phenol formaldehyde foam is reduced, and the toughness of phenolic resin is improved, the modified phenolic obtained by foamed solidification Foam carbon yield is high, shock resistance is good, hardness is suitable, has widened the application range of phenolic resin.
Illustrative description is carried out to the present invention above in conjunction with specific embodiment, it is clear that realization of the invention is not by upper The limitation of mode is stated, if the various improvement of inventive concept and technical scheme of the present invention progress are used, or not improved general The design and technical solution of the present invention directly applies to other occasions, is within the scope of the invention.

Claims (9)

1. a kind of phenol formaldehyde foam of 3- nitros -4- hydroxyethylaminophenol formaldehyde, which is characterized in that monomer has following knot Structure:
2. a kind of phenol formaldehyde foam of 3- nitros -4- hydroxyethylaminophenol formaldehyde according to claim 1, feature exist By weight in, resins synthesis stage each component, by 100 parts of phenolic compound, 45-85 parts of aldehyde compound, catalyst 1-6 Part, composition;Resin expanded stage, each component by weight, by 100 parts of modified phenolic resin, 2-15 parts of surfactant, are sent out 10-20 parts of 8-16 parts of infusion, curing agent compositions.
3. a kind of phenol formaldehyde foam of 3- nitros -4- hydroxyethylaminophenol formaldehyde according to claim 2, feature exist In the phenolic compound is 3- nitro -4- hydroxyethylaminophenols.
4. a kind of phenol formaldehyde foam of 3- nitros -4- hydroxyethylaminophenol formaldehyde according to claim 2, feature exist In the aldehyde compound is one or more in formaldehyde, acetaldehyde, butyraldehyde, furfural.
5. a kind of phenol formaldehyde foam of 3- nitros -4- hydroxyethylaminophenol formaldehyde according to claim 2, which is characterized in that The catalyst is one or more in sodium hydroxide, potassium hydroxide strong base substance.
6. a kind of phenol formaldehyde foam of 3- nitros -4- hydroxyethylaminophenol formaldehyde according to claim 2, feature exist In the surfactant is at least one of Tween-80, Span, silicone oil.
7. a kind of phenol formaldehyde foam of 3- nitros -4- hydroxyethylaminophenol formaldehyde according to claim 2, feature exist In the foaming agent is at least one of pentane, isopentane.
8. a kind of phenol formaldehyde foam of 3- nitros -4- hydroxyethylaminophenol formaldehyde according to claim 2, feature exist In the curing agent is one or more of p-methyl benzenesulfonic acid, xylene monosulfonic acid, phenolsulfonic acid, benzene sulfonic acid.
9. a kind of phenol formaldehyde foam preparation method of 3- nitros -4- hydroxyethylaminophenol formaldehyde, which is characterized in that the preparation side Method includes the following steps:
Quantitative phenolic compound, catalyst, aldehyde compound are sequentially added in the reaction kettle of 60 ~ 80 DEG C of temperature, reaction one After the section time, 150 ~ 180 DEG C are to slowly warm up to the heating rate of 1~5 DEG C/min, constant temperature stirs 1.5-2.5h postcoolings to room Temperature;It is discharged up to no liquid with resin liquid neutrality, the small molecule being then evaporated under reduced pressure in the system of removing in acetic acid, obtained 3- nitre The phenolic resin of base -4- hydroxyethylaminophenol formaldehyde;
Phenol-formaldehyde resin modified is placed in container for use, surfactant is weighed successively, foaming agent, is added to the container, quickly stir It mixes, stirs 1-3 minutes, then load weighted curing agent is poured into container, stir 1-2 minutes, then fall the liquid being stirred Enter in mold, mold is put into 60-80 DEG C of baking oven and carries out foaming, after the completion of molding to be foamed, mold is taken out, is torn open Mould is tested for the property to get to phenolic foam board.
CN201610837500.XA 2016-09-21 2016-09-21 A kind of phenol formaldehyde foam and preparation method thereof of 3- nitros -4- hydroxyethylaminophenol formaldehyde Active CN106496470B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1955206A (en) * 2005-10-28 2007-05-02 上海尖端工程材料有限公司 Synthesing of low normal temp foamable phenolic resin and method for preparing phenolic foam
CN101768326A (en) * 2010-01-15 2010-07-07 上海虞城新型建材有限公司 Preparation method of modified phenolic resin and application thereof
CN102532799A (en) * 2011-12-30 2012-07-04 华东理工大学华昌聚合物有限公司 Temperature-resistant high-strength expandable phenolic resin and foam preparation method thereof
CN103013038A (en) * 2012-12-27 2013-04-03 北京莱恩斯高新技术有限公司 Cardanol modified phenolic aldehyde foam and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1955206A (en) * 2005-10-28 2007-05-02 上海尖端工程材料有限公司 Synthesing of low normal temp foamable phenolic resin and method for preparing phenolic foam
CN101768326A (en) * 2010-01-15 2010-07-07 上海虞城新型建材有限公司 Preparation method of modified phenolic resin and application thereof
CN102532799A (en) * 2011-12-30 2012-07-04 华东理工大学华昌聚合物有限公司 Temperature-resistant high-strength expandable phenolic resin and foam preparation method thereof
CN103013038A (en) * 2012-12-27 2013-04-03 北京莱恩斯高新技术有限公司 Cardanol modified phenolic aldehyde foam and preparation method thereof

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Application publication date: 20170315

Assignee: SHENYANG XINFEIYU RUBBER PRODUCTS CO.,LTD.

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Denomination of invention: Phenolic foam of 3-nitro-4-hydroxyethylaminophenol formaldehyde and its preparation method

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