CN107056670B - A kind of preparation method of two tertiary base peroxide - Google Patents

A kind of preparation method of two tertiary base peroxide Download PDF

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CN107056670B
CN107056670B CN201710442695.2A CN201710442695A CN107056670B CN 107056670 B CN107056670 B CN 107056670B CN 201710442695 A CN201710442695 A CN 201710442695A CN 107056670 B CN107056670 B CN 107056670B
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peroxide
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butyl alcohol
butyl
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CN107056670A (en
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曹彬
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Xi'an Wonder Chemical Co Ltd
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    • C07ORGANIC CHEMISTRY
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    • C07C407/00Preparation of peroxy compounds

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Abstract

The invention discloses a kind of preparation methods of two tertiary base peroxide, by the tert-butyl alcohol, hydrogen peroxide, catalyst is introduced into micro-reaction device in a continuous manner, so that peroxidization occurs for the tert-butyl alcohol and hydrogen peroxide, the logistics comprising di-tert-butyl peroxide is made, then draws the logistics comprising di-tert-butyl peroxide from micro-reaction device, it separated, washed, be dried to obtain di-tert-butyl peroxide;Wherein the tert-butyl alcohol and peroxide mole ratio are 1:2~1:2.2, and catalyst amount accounts for the tert-butyl alcohol, the 10~20% of hydrogen peroxide and catalyst gross mass.Present invention process is simple, and using the good micro-reaction device continuous production of safety, and the tert-butyl alcohol peroxide reactions selectivity prepared is high, and yield is good, reduces production process, reduces production cost.

Description

A kind of preparation method of two tertiary base peroxide
Technical field
The invention belongs to chemical industry synthesis fields, and in particular to a kind of preparation method of two tertiary base peroxide.
Background technique
O -- O bond decomposition activation energy in di-tert-butyl peroxide is very low, easily resolves into oxygen radical or oxygen-containing chemical combination Object, the initiator of chain reaction when being diesel combustion, reduce diesel combustion reaction initial temperature, so as to improve diesel oil Fiery performance can be used as the additive for improving diesel cetane-number.Hydroperoxidation method is industrial production t-butyl peroxy Change the main method of hydrogen and di-tert-butyl peroxide, domestic manufacturing enterprise is all made of technique production at present.It is used 35% hydrogen peroxide is mixed with the tert-butyl alcohol, and makees catalyst with 70% concentrated sulfuric acid, after reacting a few hours, water-oil separating, and oil 30% neutralizing treatment, liquid separation are mutually used, upper layer product is di-tert-butyl peroxide, and lower layer's product pickling, liquid separation again obtains Tert-butyl hydroperoxide.In order to control the decomposition of hydrogen peroxide in reaction process, and guarantee the safety of process, often in cryogenic freezing shape It is carried out under state, reaction temperature is normally controlled in 5 DEG C or less.But the reaction process route is longer, uses pickling and alkali repeatedly It washes, wastewater flow rate is bigger.Also there is the patent of a small amount of di-tert-butyl peroxide in the country, as 203530185 U of CN discloses one kind The process units of di-tert-butyl peroxide, the device be added in original production technology link equipped with active carbon except different Gaseous impurity in production process can be filtered out, improve the safety in production process by taste tank, be conducive to the smooth of production It carries out.1699339 A of CN discloses a kind of method using Titanium Sieve Molecular Sieve as catalyst preparation di-tert-butyl peroxide, The disadvantage is that the conversion ratio of the tert-butyl alcohol is lower, product yield is not high.104557652 A of CN discloses a kind of using acid ion The method that resins as catalysts synthesizes di-tert-butyl peroxide, catalyst can be recycled, and reduce production cost, but tertiary fourth The selectivity of base peroxidization is not high, and product is di-tert-butyl peroxide and single tert-butyl peroxide mixture, later period Need separating technology.103204792 A of CN discloses a kind of side that soluble zinc salt makees system with molecular sieve for preparing for di-tert-butyl peroxide Method, this method do not use any acidic catalyst, reduce the corrosion losses of equipment, but product need to carry out washing process, metal Zn-ef ficiency impurity may have residual.
In traditional autoclave production, the tert-butyl alcohol need to obtain di-tert-butyl peroxide by two-step method, i.e., first obtain single uncle Butylperoxide, then secondary peroxidization is carried out as raw material, the reaction mechanism is as follows:
In formula, R indicates tert-butyl.
There are charge temperature requirement harshnesses (- 5 DEG C~0 DEG C) for this method, and the reaction time is long (about 4h), and security risk height etc. lacks Point, while there are first step intermediate list tert-butyl peroxide impurity in product, the later period needs to separate.
Summary of the invention
The purpose of the present invention is to provide a kind of preparation methods of two tertiary base peroxide, to overcome the above-mentioned prior art to deposit Defect, present invention process is simple, using the good micro-reaction device continuous production of safety, and the tert-butyl alcohol peroxidating prepared Object reaction selectivity is high, and yield is good, reduces production process, reduces production cost.
In order to achieve the above objectives, the present invention adopts the following technical scheme:
A kind of preparation method of two tertiary base peroxide, by the tert-butyl alcohol, hydrogen peroxide, catalyst introduces in a continuous manner In micro-reaction device, so that peroxidization occurs for the tert-butyl alcohol and hydrogen peroxide, the object comprising di-tert-butyl peroxide is made Stream, then the logistics comprising di-tert-butyl peroxide is drawn, separated, washed, be dried to obtain two from micro-reaction device Tert-butyl peroxide;
Wherein the tert-butyl alcohol and peroxide mole ratio are 1:2~1:2.2, and catalyst amount accounts for the tert-butyl alcohol, hydrogen peroxide and The 10~20% of catalyst gross mass.
Further, the micro-reaction device is respectively used to the conveying tert-butyl alcohol, hydrogen peroxide and catalyst including three Micro- constant-flux pump, the outlet end of three micro- constant-flux pumps is connected to micro-mixer, and the outlet end of micro-mixer is connected to microreactor, The outlet section of microreactor is connected with product collector.
Further, the microreactor is tubular reactor, and the internal diameter of tubular reactor is 0.5~3mm, and length is 10~30m.
Further, insulating box is provided on the outside of microreactor.
Further, the temperature of insulating box is 30~60 DEG C.
Further, it is 5~30mL/min that the tert-butyl alcohol, hydrogen peroxide and catalyst, which enter the overall flow rate of micro-reaction device,.
Further, the catalyst is the sulfuric acid that mass concentration is 98%.
Further, the temperature of peroxidization is 30~60 DEG C, and the time is 20~220s.
Compared with prior art, the invention has the following beneficial technical effects:
By the present invention in that carrying out the preparation of di-tert-butyl peroxide with micro-reaction device, there is continuity of operation, instead Answer condition easy to control, the reaction time is short, it is highly-safe the features such as, in addition the present invention passes through the micro-tubular structure inside micro-reaction device Feature and the strong feature of heat and mass power carry out quick peroxidization to the tert-butyl alcohol, and selectivity is strong, di-tert-butyl peroxide Selectivity be greater than 99%, conversion ratio is greater than 99%, and the present invention can directly apply actual production, no enlarge-effect, and can basis Needs of production is accomplished scale production.
Further, by using micro passage reaction technology, the tert-butyl alcohol only needs one-step method that can generate di-t-butyl mistake Oxide, i.e., under the catalytic action of sulfuric acid, the tert-butyl alcohol of two molecules directly generates two tertiary fourths with a molecule peroxide reactions Base peroxide, gas-chromatography monitor, and occur in reaction process without single tert-butyl peroxide, and product is not necessarily to secondary refining, instead Answer mechanism as follows:
In formula, R indicates tert-butyl;After improvement, feeding temperature be can be improved to 30 DEG C or more, the reaction time shorten to 4min with It is interior, energy consumption is thus greatly reduced, the economic benefit of production process is improved, while reducing security risk.
Detailed description of the invention
Fig. 1 is the process flow diagram that micro-reaction device synthesizes di-tert-butyl peroxide, and wherein A1, A2, A3 distinguish For first, second, third micro- constant-flux pump, B is micro-mixer, and C is microreactor, D is insulating box, E is product collector, and R1 is The tert-butyl alcohol, R2 are hydrogen peroxide, and R3 is sulfuric acid.
Specific embodiment
Embodiments of the present invention are described in further detail below:
A kind of preparation method of two tertiary base peroxide, by the tert-butyl alcohol, hydrogen peroxide, catalyst introduces in a continuous manner In micro-reaction device, the overall flow rate that the tert-butyl alcohol, hydrogen peroxide and catalyst enter micro-reaction device is 5~30mL/min, i.e. uncle It is 5~30mL/min that butanol, hydrogen peroxide and catalyst, which obtain the sum of flow velocity, so that peroxidation occurs for the tert-butyl alcohol and hydrogen peroxide It answers, reaction temperature is 30~60 DEG C, and the time is 26~218s, and the logistics comprising di-tert-butyl peroxide is made, then will packet Logistics containing di-tert-butyl peroxide is drawn from micro-reaction device, is separated, is washed, is dried to obtain di-tert-butyl peroxide Object, wherein catalyst is the sulfuric acid that mass concentration is 98%;
Wherein the tert-butyl alcohol and peroxide mole ratio are 1:2~1:2.2, and catalyst amount accounts for the tert-butyl alcohol, hydrogen peroxide and The 10~20% of catalyst gross mass;The micro-reaction device include three be respectively used to conveying the tert-butyl alcohol, hydrogen peroxide and Micro- constant-flux pump of catalyst, the outlet end of three micro- constant-flux pumps are connected to micro-mixer, and the outlet end of micro-mixer is connected to micro- The outlet section of reactor, microreactor is connected with product collector;Microreactor is tubular reactor, the internal diameter of tubular reactor For 0.5~3mm, length is 10~20m, its main feature is that internal easily form turbulent flow, material good mixing effect, and heating surface area is big, Heat transfer rate is fast, and the reaction time is abundant, and microreactor can realize that quantity is amplified, and produces on demand, no enlarge-effect;Microreactor Outside is provided with insulating box.
Below with reference to embodiment, the invention will be described in further detail:
Embodiment 1
As shown in Figure 1, by the tert-butyl alcohol, hydrogen peroxide, sulfuric acid respectively by first micro- constant-flux pump A1, second micro- constant-flux pump A2, The micro- constant-flux pump A3 of third is conveyed into micro-mixer B (T-type Stainless steel tee, internal diameter 0.5mm), uniform hybrid reaction, and charging is total Rate is 5mL/min, and the molar ratio of the tert-butyl alcohol and hydrogen peroxide is 1:2, and sulfuric acid dosage is the 10% of whole quality of material.It is micro- anti- Answering device C length is 10m, is placed in insulating box D (30 DEG C), reaction time 26s.Material is sufficiently anti-in microreactor Product collector E should be entered afterwards.Crude product is after separation, washing, drying, gas chromatography analysis peroxide component, two uncles Butylperoxide content is 89.7%, and single tert-butyl peroxide content is 10.2%.Tert-butyl alcohol conversion ratio 98.1%.
Embodiment 2
As shown in Figure 1, by the tert-butyl alcohol, hydrogen peroxide, sulfuric acid respectively by first micro- constant-flux pump A1, second micro- constant-flux pump A2, The micro- constant-flux pump A3 of third is conveyed into micro-mixer B (T-type Stainless steel tee, internal diameter 0.5mm), uniform hybrid reaction, and charging is total Rate is 5mL/min, and the molar ratio of the tert-butyl alcohol and hydrogen peroxide is 1:2.02, and sulfuric acid dosage is the 10% of whole quality of material. Microreactor C length is 10m, is placed in insulating box D (30 DEG C), reaction time 26s.Material fills in microreactor Enter product collector E after dividing reaction.Crude product is after separation, washing, drying, gas chromatography analysis peroxide component, Di-tert-butyl peroxide content is 91.6%, and single tert-butyl peroxide content is 8.2%.Tert-butyl alcohol conversion ratio 99.3%.
Embodiment 3
As shown in Figure 1, by the tert-butyl alcohol, hydrogen peroxide, sulfuric acid respectively by first micro- constant-flux pump A1, second micro- constant-flux pump A2, The micro- constant-flux pump A3 of third is conveyed into micro-mixer B (T-type Stainless steel tee, internal diameter 1mm), uniform hybrid reaction, feeds total speed Rate is 10mL/min, and the molar ratio of the tert-butyl alcohol and hydrogen peroxide is 1:2.05, and sulfuric acid dosage is the 15% of whole quality of material.It is micro- Reactor C length is 10m, is placed in insulating box D (40 DEG C), reaction time 51s.Material is abundant in microreactor Enter product receiving flask E after reaction.Crude product is after separation, washing, drying, gas chromatography analysis peroxide component, and two Tert-butyl peroxide content is 93.7%, and single tert-butyl peroxide content is 5.9%.Tert-butyl alcohol conversion ratio 99.4%.
Embodiment 4
As shown in Figure 1, by the tert-butyl alcohol, hydrogen peroxide, sulfuric acid respectively by first micro- constant-flux pump A1, second micro- constant-flux pump A2, The micro- constant-flux pump A3 of third is conveyed into micro-mixer B (T-type Stainless steel tee, internal diameter 1mm), uniform hybrid reaction, feeds total speed Rate is 12mL/min, and the molar ratio of the tert-butyl alcohol and hydrogen peroxide is 1:2.1, and sulfuric acid dosage is the 15% of whole quality of material.It is micro- Reactor C length is 15m, is placed in insulating box D (45 DEG C), reaction time 51s.Material is abundant in microreactor Enter product collector E after reaction.Crude product is after separation, washing, drying, gas chromatography analysis peroxide component, and two Tert-butyl peroxide content is 93.5%, and single tert-butyl peroxide content is 6.2%.Tert-butyl alcohol conversion ratio 99.4%.
Embodiment 5
As shown in Figure 1, by the tert-butyl alcohol, hydrogen peroxide, sulfuric acid respectively by first micro- constant-flux pump A1, second micro- constant-flux pump A2, The micro- constant-flux pump A3 of third is conveyed into micro-mixer B (T-type Stainless steel tee, internal diameter 2mm), uniform hybrid reaction, feeds total speed Rate is 20mL/min, and the molar ratio of the tert-butyl alcohol and hydrogen peroxide is 1:2.1, and sulfuric acid dosage is the 15% of whole quality of material.It is micro- Reactor C length is 15m, is placed in insulating box D (50 DEG C), reaction time 160s.Material fills in microreactor Enter product collector E after dividing reaction.Crude product is after separation, washing, drying, gas chromatography analysis peroxide component, Di-tert-butyl peroxide content is 92.9%, and single tert-butyl peroxide content is 6.9%.Tert-butyl alcohol conversion ratio 99.7%.
Embodiment 6
As shown in Figure 1, by the tert-butyl alcohol, hydrogen peroxide, sulfuric acid respectively by first micro- constant-flux pump A1, second micro- constant-flux pump A2, The micro- constant-flux pump A3 of third is conveyed into micro-mixer B (T-type Stainless steel tee, internal diameter 2mm), uniform hybrid reaction, feeds total speed Rate is 25mL/min, and the molar ratio of the tert-butyl alcohol and hydrogen peroxide is 1:2.1, and sulfuric acid dosage is the 18% of whole quality of material.It is micro- Reactor C length is 20m, is placed in insulating box D (50 DEG C), reaction time 162s.Material fills in microreactor Enter product collector E after dividing reaction.Crude product is after separation, washing, drying, gas chromatography analysis peroxide component, Di-tert-butyl peroxide content is 97.0%, and single tert-butyl peroxide content is 2.9%.Tert-butyl alcohol conversion ratio 99.5%.
Embodiment 7
As shown in Figure 1, by the tert-butyl alcohol, hydrogen peroxide, sulfuric acid respectively by first micro- constant-flux pump A1, second micro- constant-flux pump A2, The micro- constant-flux pump A3 of third is conveyed into micro-mixer B (T-type Stainless steel tee, internal diameter 3mm), uniform hybrid reaction, feeds total speed Rate is 30mL/min, and the molar ratio of the tert-butyl alcohol and hydrogen peroxide is 1:2.2, and sulfuric acid dosage is the 20% of whole quality of material.It is micro- Reactor C length is 15m, is placed in insulating box D (50 DEG C), reaction time 218s.Material fills in microreactor Enter product collector E after dividing reaction.Crude product is after separation, washing, drying, gas chromatography analysis peroxide component, Di-tert-butyl peroxide content is 99.0%, and single tert-butyl peroxide content is 0.9%.Tert-butyl alcohol conversion ratio 99.8%.
Embodiment 8
As shown in Figure 1, by the tert-butyl alcohol, hydrogen peroxide, sulfuric acid respectively by first micro- constant-flux pump A1, second micro- constant-flux pump A2, The micro- constant-flux pump A3 of third is conveyed into micro-mixer B (T-type Stainless steel tee, internal diameter 3mm), uniform hybrid reaction, feeds total speed Rate is 30mL/min, and the molar ratio of the tert-butyl alcohol and hydrogen peroxide is 1:2.1, and sulfuric acid dosage is the 20% of whole quality of material.It is micro- Reactor C length is 10m, is placed in insulating box D (60 DEG C), reaction time 151s.Material fills in microreactor Enter product collector E after dividing reaction.Crude product is after separation, washing, drying, gas chromatography analysis peroxide component, Di-tert-butyl peroxide content is 99.6%, and single tert-butyl peroxide content is 0.3%.Tert-butyl alcohol conversion ratio 99.8%.

Claims (5)

1. a kind of preparation method of two tertiary base peroxide, which is characterized in that by the tert-butyl alcohol, hydrogen peroxide, catalyst is with continuous Mode be introduced into micro-reaction device so that peroxidization occurs for the tert-butyl alcohol and hydrogen peroxide, the temperature of peroxidization is 30~60 DEG C, the time is 20~220s, and the logistics comprising di-tert-butyl peroxide is made, then will include di-t-butyl peroxide The logistics of compound is drawn from micro-reaction device, is separated, is washed, is dried to obtain di-tert-butyl peroxide;
Wherein the tert-butyl alcohol and peroxide mole ratio are 1:2~1:2.2, and catalyst amount accounts for the tert-butyl alcohol, hydrogen peroxide and catalysis The 10~20% of agent gross mass;
The micro-reaction device includes three micro- constant-flux pumps for being respectively used to the conveying tert-butyl alcohol, hydrogen peroxide and catalyst, and three The outlet end of a micro- constant-flux pump is connected to micro-mixer, and the outlet end of micro-mixer is connected to microreactor, and microreactor goes out Mouth section is connected with product collector, and the microreactor is tubular reactor, and the internal diameter of tubular reactor is 0.5~3mm, long Degree is 10~30m.
2. a kind of preparation method of two tertiary base peroxide according to claim 1, which is characterized in that outside microreactor Side is provided with insulating box.
3. a kind of preparation method of two tertiary base peroxide according to claim 2, which is characterized in that the temperature of insulating box It is 30~60 DEG C.
4. a kind of preparation method of two tertiary base peroxide according to claim 1, which is characterized in that the tert-butyl alcohol, peroxide Change hydrogen and catalyst enters the overall flow rate of micro-reaction device for 5~30mL/min.
5. a kind of preparation method of two tertiary base peroxide according to claim 1, which is characterized in that the catalyst The sulfuric acid for being 98% for mass concentration.
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CN109331871B (en) * 2018-11-20 2021-03-26 淄博正华助剂股份有限公司 Synthesis method of peroxycarboxylic acid tert-butyl/amyl ester
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