CN107053468A

CN107053468A - The bionical mixer of grouting, the bionical stirring system of hybrid power and its pulping process

Info

Publication number: CN107053468A
Application number: CN201710195431.1A
Authority: CN
Inventors: 温继伟; 裴向军; 王文臣; 袁进科; 张文; 何智浩; 杜野; 任童
Original assignee: Chengdu Univeristy of Technology
Current assignee: Chengdu Univeristy of Technology
Priority date: 2017-03-29
Filing date: 2017-03-29
Publication date: 2017-08-18
Anticipated expiration: 2037-03-29
Also published as: CN107053468B

Abstract

The invention discloses a kind of bionical mixer of grouting, the bionical stirring system of hybrid power and its pulping process；The bionical mixer of grouting includes the agitator with charging aperture and grout outlet, and agitator bottom surface is inclined-plane of the gradient towards grout outlet；The agitating shaft that the upper end of agitator is installed with by support frame in power part, the clutch end and agitator of power part is connected, and agitating paddle is vertically or tiltedly provided with agitating shaft；When agitating paddle is obliquely installed on agitating shaft, agitating paddle incline direction is opposite with the gyratory directions stirred；Bionic, non-smooth unit at some bionic, non-smooth units, agitator, charging aperture and grout outlet place is provided with agitator inner surface, charging aperture inner surface, pulp pipe internal surface and agitating paddle and is in contact with it 20%~50% of component inner surface surface area where face surface area is；All bionic, non-smooth units and agitating paddle contact surface surface area are the 20%~60% of all surface surface area of agitating paddle on agitating paddle.

Description

The bionical mixer of grouting, the bionical stirring system of hybrid power and its pulping process

Technical field

The present invention relates to the equipment that slip casting field of operation is used, and in particular to a kind of bionical mixer of grouting, mixing are dynamic The bionical stirring system of power and its pulping process.

Background technology

Slip casting (Injection Grout), also known as be in the milk (Grouting), be by by some certain materials according to certain The slurries with coagulability of proportions, are filled using force feed equipment (with air pressure, hydraulic pressure or electrochemical principle) Enter in crack, hole or the solutional cavity in stratum (Rock And Soil), and make its diffusion, gelling or solidify so that reach strengthening stratum or The purpose of impervious leakage-stopping；Mainly include static pressure grouting (Static Pressure Grouting) and high pressure jet grouting (High Pressure Jet Grouting) etc. pattern.At present, slurry injection technique is widely used to water conservancy and hydropower, traffic, building, mine Reinforced etc. the Rock And Soil in engineering, antiseepage, and as the side slope protection in hazards control and environmental geological protection, slip sand The conventional technological means such as slope protection, water and soil conservation.

Mixer is the main equipment for preparing grouting slurries, the quality of its performance, by the performance of prepared slurries and The efficiency and quality of slip casting operation produce considerable influence；It is embodied in：The mixing time of slurries and the degree that stirs are to knot Stone intensity has considerable influence, and the stirring efficiency of slurries for slurry efficiency to having considerable influence etc..

As the conventional fossil energy such as oil is increasingly consumed, the high cost of the thing followed, environmental pollution and ecological disruption etc. Problem is increasingly serious.It is used as clean energy resource (Clean Energy) and the solar energy of regenerative resource (Renewable Energy) (Solar Energy) and wind energy (Wind Energy), with cleaning, renewable, environmentally friendly, many advantages such as have a very wide distribution, It is widely used in daily life and production.

Bionics (Bionics) is to include the biological special ability including plant and animal by natural imitation circle, The science and technology of mechanical or other new technologies is developed using its 26S Proteasome Structure and Function principle.The morphological feature of non-smooth surface of organism is general Store-through is in nature, bionic non-smooth surface technology (Bionic Non-smooth Surface Technology) be with The Non-smooth surface morphosis of organism surface is prototype in nature, solves the problems, such as a kind of scientific application technology of Practical Project.

Implement slip casting operation, especially implement slip casting operation in the wild, because execution conditions are relatively severe, thus have Shi Wufa accesses municipal electricity consumption and causes electrical problem to be relatively difficult to solution, it is common practice to use diesel oil/gasoline engine generator Independent power generation is powered, and is on the one hand needed to consume the fossil fuels such as substantial amounts of diesel oil/gasoline, is caused slip casting operating cost higher, separately One side diesel oil/gasoline can also be made to environment and ecology to a certain extent as the pollutant given off after combustion of fossil fuel Into detrimental effect.In addition, existing traditional stirring pulping operation, is substantially finished ground cement (ash), water and additive etc. Material is starched, manually pours into agitator, in the process, occurs often due to reasons such as artificial misoperations from same entrance Make slurry material be easy to part to drop and be not added in agitator, the dosage for causing to starch material is difficult to accomplish quantitative control by this, from It is and the size performance that the size performance for causing slip casting scene to stir preparation by mixer is prepared with laboratory sometimes is inconsistent, i.e., existing The size performance prepared is stirred by mixer and does not reach expected requirement in field.

The content of the invention

For above-mentioned deficiency of the prior art, the invention provides a kind of drag reduction, consumption reduction, wear-resisting, anti-sticking and desorption property Can good and energy-conserving and environment-protective, automaticity is high and can quantify the bionical mixer of grouting, the bionical stirring system of hybrid power of control System and its pulping process.

In order to reach foregoing invention purpose, the technical solution adopted by the present invention is：

First aspect is there is provided a kind of bionical mixer of grouting, and it includes the agitator with charging aperture and grout outlet, stirred The bottom surface for mixing bucket is inclined-plane of the gradient towards grout outlet；The upper end of agitator is installed with a power part by support frame, The clutch end of power part is connected with the agitating shaft being placed in agitator, and some stir vertically or tiltedly is provided with agitating shaft Mix oar；When agitating paddle is obliquely installed when on agitating shaft, the incline direction of agitating paddle is opposite with the gyratory directions of agitating shaft；

Some bionical non-light are provided with agitator inner surface, charging aperture inner surface, pulp pipe internal surface and agitating paddle Bionic, non-smooth unit is in contact with it part where face surface area is at where sliding unit, agitator, charging aperture and grout outlet The 20%~50% of inner surface surface area；All bionic, non-smooth units and agitating paddle contact surface surface area are stirring on agitating paddle The 20%~60% of all surface surface area of oar.

Further, it is preferable to which the bionic, non-smooth unit on the inner surface and agitating paddle of agitator is raised for rib type；When When being shaped as rectangle of rib type convex cross section, the height of bionic, non-smooth unit is 0.5~1 times of its width；Work as rib type When raised cross sectional shape is semicircle, the height of bionic, non-smooth unit is 0.5~1 times of its diameter；When rib type is raised Cross sectional shape for it is trapezoidal when, the height of bionic, non-smooth unit is 0.5~1 times of its base width.

When the raised cross sectional shape of rib type is triangle, the height of bionic, non-smooth unit is its base width 0.5~1 times；When the raised cross sectional shape of rib type is waveform, the height of bionic, non-smooth unit for its diameter 0.5~ 1 times；When the raised cross sectional shape of rib type is V-shaped, the height of bionic, non-smooth unit is 0.5~1 times of its width；Phase Centre-to-centre spacing between adjacent two bionic, non-smooth units is 1~3 times of bionic, non-smooth cell width or diameter.

Further, it is preferable to which agitating paddle includes stirring by the upper strata that upper strata connection wing plate is fixedly mounted on agitating shaft middle and upper part Mix blade and lower floor's stirrer paddle that wing plate is fixedly mounted on agitating shaft middle and lower part is connected by lower floor；Every upper strata connects wing plate Wing plate is connected with lower floor to be equidistantly alternately arranged on agitating shaft.

Further, it is preferable to which charging aperture is made up of water inlet pipe and feed hopper, the inner surface of water inlet pipe and feed hopper is respectively provided with There is bionic, non-smooth unit；Water inlet pipe is 5cm~70cm apart from the vertical range of agitator top surface；Feed hopper is to outside agitator Prominent inverted triangle fan-shaped chamber, and the bottom surface of feed hopper is inclined-plane of the gradient towards agitator center；Feed hopper and agitator Distance between edge and agitator top surface that inner space is communicated is 10cm~80cm.

Further, it is preferable to which the bionic, non-smooth unit on water inlet pipe and grout outlet is annular groove, the depth of annular groove is wide for it 0.2~1.5 times of degree, the centre-to-centre spacing of adjacent annular groove is 1~10 times of its width, and the setting direction of annular groove is perpendicular to water inlet pipe With the inner wall surface of grout outlet.

Further, it is preferable to which the bionic, non-smooth unit of feed hopper inner surface is convex closure, when the cross sectional shape of convex closure is half When spherical, the height of bionic, non-smooth unit is 0.5~1 times of its diameter；It is bionical non-when the cross sectional shape of convex closure is rectangle The height of smooth units is 0.5~1 times of its width；When the cross sectional shape of convex closure is trapezoidal, the height of bionic, non-smooth unit Spend for 0.5~1 times of its base width；When the cross sectional shape of convex closure is triangle, the height of bionic, non-smooth unit is it 0.5~1 times of base width；Centre-to-centre spacing on feed hopper inner surface between two neighboring bionic, non-smooth unit for its diameter or 1~3 times of width.

Further, it is preferable to which the inner surface setting of charging aperture has one layer of hydrophobic layer being made of hydrophobic material.

Further, it is preferable to which the bottom of agitator is provided with the annular flange stretched out, annular flange equally spacedly Offer the stud that stable state during for adjusting agitator work is provided with least three screwed holes, screwed hole.

Second aspect is there is provided a kind of bionical stirring system of hybrid power, and it includes control module, water supply module and grouting Bionical mixer, the feed hopper of the bionical mixer of grouting is arranged above adding ash system automatically, and water supply module includes some Water tank, each water tank is connected by the water inlet end of an inlet channel and water pump, is all provided with grout outlet and every inlet channel It is equipped with a magnetic valve；

The water side of water pump is connected by the water inlet pipe of the bionical mixer of outlet pipe and grouting, and outlet pipe is adjacent to water inlet pipe End be provided with a flow sensor；Power part, automatically plus ash system, flow sensor and all magnetic valves with control Module is connected；Power supply module include the distribution box being connected with power part and electrically connected respectively with distribution box municipal electricity consumption, diesel oil/ Gasoline engine generator, device of solar generating and wind power generation plant.

The third aspect is there is provided a kind of pulping process of the bionical stirring system of hybrid power, and it comprises the following steps：

Receiving current slip casting operation field at least includes the data of geological conditions, the hydrology and water temperature condition；

According to the data, the slurry formula suitable for current slip casting operation field is obtained；

According to the slurry formula and the actual volume of agitator, the slurry timber-used amount needed for single stirring pulping, institute are calculated Stating slurry material includes finished ground cement and clear water, if current slip casting operation field needs additional compounding agent solution, the slurry material should also be extremely Include a kind of additional compounding agent solution less；

The finished ground cement of amount of calculation is added into feed hopper using automatic plus ash system；

Open the magnetic valve on inlet channel, tangential direction of the clear water along agitator internal face at the water tank for containing clear water Into in agitator, until flow sensor collects clear water addition and reaches amount of calculation；

After the completion of clear water addition, the portion of turning on the power drives agitating paddle to be stirred the slurries in agitator, sentences simultaneously It is disconnected whether to need to add additional compounding agent solution：

If being not required to add additional compounding agent solution, treat that the mixing time of slurries reaches setting time, open on grout outlet Magnetic valve pulp, after the completion of pulp, closes power part；

If desired additional compounding agent solution is added, then according to the setting addition sequence of additional compounding agent solution, opens and contains accordingly Magnetic valve at additional compounding agent solution water tank on inlet channel, until flow sensor collects corresponding additional compounding agent solution addition Amount reaches amount of calculation；When all additional compounding agent solution addition completions, and setting time is reached to the mixing time of slurries, then opened The magnetic valve pulp on grout outlet is opened, after the completion of pulp, power part is closed.

Compared with prior art, beneficial effects of the present invention are：

Due to being provided with some bionic, non-smooth units, bionic, non-smooth unit on the inner surface and agitating paddle of agitator Make agitator inner wall surface and agitating paddle outer surface that bionic, non-smooth form is presented, during stirring pulping, cement can be made Uninterrupted continuous abrasion of the slurries to agitator inner wall surface and agitating paddle outer surface is changed into being interrupted discontinuous abrasion, reduces water Solid phase particles in slurry liquid are to agitator inner wall surface and the abrasive resistance of agitating paddle outer surface, so as to ensure that bionical stirring Equipment is for preferable anti-wear performance.

Further, since the setting of bionic, non-smooth unit so that agitator inner wall surface and agitating paddle outer surface are presented imitative Raw Non-smooth surface form, the surface for causing script continuous and derivable is become discontinuous and uneven by this, when consolidating in cement grout Phase particles hit is scraped to after agitator inner wall surface and agitating paddle outer surface, it will is produced rebound effect, and then is easy to Ground changes the movement locus of solid phase particles script, thus reduce solid phase particles in cement grout to agitator inner wall surface and The abrasion of agitating paddle outer surface.

Due to the setting of bionic, non-smooth unit so that bionical non-light is presented in agitator inner wall surface and agitating paddle outer surface Sliding form, during stirring pulping, can make the liquid phase part in cement grout, especially cement grout, by adjacent ribs The vortex of reversion is produced in the groove constituted between line, and then causes four kinds of effects：

(1) whirlpool pad effect, the vortex of inside grooves reversion causes cement grout and the outer cement grout of groove in groove " liquid-liquid " is contacted, so as to form " whirlpool pad effect ".

(2) propulsion efficiency, in the inside grooves vortex inverted and the cement flowed under agitating paddle stirring action The frictional resistance on contact surface between slurries forms additional power, this for cement grout that groove flows outside is got up and Speech is generated " propulsion efficiency ".

(3) vortex of reversion in hydraulic bearing effect, some grooves, just like some be arranged on agitator inner wall surface and stir Mix " bearing " on oar outer surface typically, can effectively reduce when cement grout flows under agitating paddle stirring action and agitator Frictional resistance loss between inner wall surface and agitating paddle outer surface.

(4) effect is expelled, due to the vortex inverted in some grooves, can also change the motion of solid phase particles in cement grout State, is conducive to expelling the solid phase particles for being intended to contact with agitator inner wall surface and agitating paddle outer surface, and then contribute to lifting Agitator inner wall surface and the anti-wear performance of agitating paddle outer surface.

Based on the presence of reversion vortex, because resistance is reduced so as to reduce the energy consumption during stirring pulping, while The anti-sticking and desorption effect to cement grout can be played.

The accounting of bionic, non-smooth unit can influence the bionic, non-smooth of agitator inner wall surface and agitating paddle outer surface Form, and then the form that slurries produce the number of reversion vortex and rotated in groove is have impact on, so as to also just have impact on above-mentioned Effect.

Bionic, non-smooth unit wide (or diameter), the setting of the spacing of high and two neighboring bionic, non-smooth unit, can Size range and vortex form (intensity) to reversion vortex are greatly improved, and then improve subtracting for bionical mixer The performances such as resistance, consumption reduction, wear-resisting, anti-sticking and desorption.

Unique setting of bionic, non-smooth unit size, on the one hand in view of agitator inner wall surface and agitating paddle outer surface Size, on the other hand also allow for bionic, non-smooth unit processing complexity and farthest play bionic, non-smooth The drag reduction on surface, consumption reduction, wear-resisting, anti-sticking and desorption and other effects.

Playing anti-sticking, desorption performance principle in the bionic, non-smooth unit of convex closure on feed hopper inner surface is：

The bionic, non-smooth unit being arranged on feed hopper inner surface causes the feed hopper inner surface of script continuous and derivable to become Discontinuously and Non-smooth surface, bionic, non-smooth form is presented, when pouring into finished ground cement (ash) into agitator from feed hopper, spreads Fall the inactive state that finished ground cement on feed hopper inner surface rises and falls for height, rather than scatter tiled when in the plane static State, thus also be difficult to form continuous interfacial；In stirring pulping operation process, by servomotor, decelerator, agitating paddle etc. The vibration produced in the equipment equipment course of work, contributes to the finished ground cement scattered on feed hopper inner surface to slide into agitator It is interior.

In addition when the clear water or additional agent solution that enter from water inlet pipe along agitator wall tangential direction in agitator splash down When on feed hopper inner surface, angle of wetting of the drop on feed hopper inner surface is more than 90 °, thus shows as drop to feed hopper Inner surface it is nonwetting, i.e. the inner surface of feed hopper has hydrophobic performance, and drop now will be in approximate sphericity along feed hopper Inclined inner surface tumble in agitator downwards, while drop will also sweep along the finished ground cement scattered on feed hopper inner surface Tumble together in agitator.The hydrophobic layer of feed hopper inner surface setting can further improve anti-sticking and desorption the property of feed hopper Energy.

When being stirred slurrying operation using the stirring system of this programme, when clear water or additional compounding agent solution are by water pump pumps During flowing through in water inlet pipe to agitator, the reversion that is formed in some annular grooves vortex, can play drag reduction, consumption reduction, it is wear-resisting, Anti-sticking and desorption and other effects, helps to reduce the efficiency of the energy consumption of water pump, lifting injected clear water and additional compounding agent solution, Jin Eryou Help the energy-saving performance of the enhancing present invention, and lifting stirring pulping efficiency etc..

After stirring pulping terminates, obtained slurries will flow to grout outlet along the inclined-plane of stirring bottom of the barrel, work as slurry stream During outside grout outlet discharge agitator, the reversion that is formed in some annular grooves vortex, can play drag reduction, consumption reduction, it is wear-resisting, Anti-sticking and desorption and other effects, helps to strengthen the smooth degree that obtained slurries discharge agitator, and hoisting grouting operation is comprehensive Close efficiency.

Agitating paddle is arranged to distribution and interlaced upper strata stirrer paddle and lower floor's stirrer paddle up and down by this programme Afterwards, the stirring efficiency of slurries can be effectively lifted, strengthens the degree that stirs to slurries, and then improve the confession of grouting slurries Efficiency and quality are answered, the integrated cost of slip casting operation is reduced.

The stud set in the annular flange of agitator can carry out local height in order to mixer in out-of-flatness place Regulation, so as to ensure that stability when mixer stirs slurry operation in out-of-flatness place.

Most of parts in the present invention are all installed together by dismountable mode, thus with good Dismantled and assembled performance, is easy to resettlement, and to the strong adaptability of field complicated construction condition；In addition, most of parts can be real Existing separately machined or buying, while also allowing for the replacing of the maintenance to mixer, maintenance and parts.

Because the agitator inner bottom surface of the present invention is set to inclined-plane, and the inclined-plane incline direction towards agitator pulp Pipe, thus agitator is conducive to slurries to flow to agitator grout outlet along inclined-plane after stirring pulping terminates, it is easy to pulp and section Energy.

Because the water inlet pipe on agitator is in arranged tangential, when being added water from water inlet pipe, current will be along agitator internal face Tangential direction enter, in the presence of inertia, current spirally will move downward to form eddy flow close to agitator internal face, , completely can be by the way of big pump amount adds water to agitator internal face and place when the slip casting end of job needs cleaning mixer Cleaned in other parts in agitator, the more conventional cleaning method of the method is more efficient, time saving power saving, and effectively Reduce the labor intensity of operating personnel and the integrated cost of slip casting operation.

This bionical stirring system is different from traditional stirring pulping equipment, is respectively provided with and is stirred for being added into agitator The feed hopper and addition clear water, the water inlet pipe of additional compounding agent solution of finished ground cement (ash) needed for mixing slurry, change tradition and stir Mix the present situation that pulping equipment adds finished ground cement (ash), clear water and additional compounding agent solution into agitator from same entrance, change The mode added for finished ground cement (ash), clear water and additional compounding agent solution from different passages in agitator, improves addition above-mentioned The efficiency of material is starched, and easily facilitates the quantitative control for realizing adition process.

The bionical stirring system of hybrid power of the present invention is mainly had the following advantages that using hybrid power：

When progress slip casting operation in the wild can not access municipal electricity consumption, more traditional is only carried by diesel oil/gasoline engine generator For the mixer of power, mixer uses hybrid power, adds the power resources approach of mixer, it is possible to reduce slip casting To the dependence of diesel oil/gasoline during operation, so as to enhance in slip casting operation process, due to some accidents, (diesel oil/gasoline is used Complete or generator failure etc.) caused by the loss that causes of slip casting job interruption, while reducing to fossil fuels such as diesel oil/gasoline Consumption, so as to reduce the integrated cost of slip casting operation, reduce environmental pollution and ecological disruption, moreover it is possible to play energy-saving and emission-reduction Effect.

Stirring system uses hybrid power, when mortar depositing construction scene can not access municipal electricity consumption, and diesel oil/gasoline engine generator Also break down can not normal work when, for make to stir slurry operation will not be interrupted suddenly, can be by solar energy power generating and wind-force The approach of generating is powered, so as to ensure that slip casting operation in case of emergency is not disrupted, and then is reduced or avoided and is thus brought Loss.In addition, regarding weather condition, the electric energy produced by solar energy power generating and wind-power electricity generation also can be directly as stirring slurry Energy source during operation, so as to share the consumption that electric energy is produced to municipal electricity consumption and diesel oil/gasoline engine generator so that stir slurry Energy source variation during operation, and it is more environmentally friendly, flexible.

The phase interworking that this bionical stirring system passes through the control module of setting, water pump, multiple magnetic valves and flow sensor Close, can obtain being applied to current slip casting operation field according to datas such as the geological conditions, the hydrology and water temperature condition of input Slurry formula, and by calculating obtained slurry timber-used amount, automatically control finished ground cement (ash), clear water and additional compounding agent solution Addition and addition sequence, so as to reach the automatic preparation to different type grouting slurries.

Brief description of the drawings

Fig. 1 is the stereogram of the bionical mixer one embodiment of grouting.

Fig. 2 is the top view of the bionical mixer of grouting.

Fig. 3 is the top view after the splitting of the bionical mixer lower semisection of grouting.

Fig. 4 is the stereogram that the bionical mixer of grouting removes latter visual angle of support frame and power part.

Fig. 5 is the stereogram that the bionical mixer of grouting removes another visual angle after support frame and power part.

Fig. 6 is the top view of the agitator of the bionical mixer of grouting.

Fig. 7 is the top view after agitator bottom surface inclined-plane is splitted.

Fig. 8 is the sectional view of the agitator of the bionical mixer of grouting.

Fig. 9 is the stereogram of the cross-brace plate of support frame.

Figure 10 is the stereogram of the vertical supporting plate of support frame.

Figure 11 is the axonometric drawing of upper strata stirrer paddle/lower floor's stirrer paddle.

Figure 12 is the left view of upper strata stirrer paddle/lower floor's stirrer paddle.

Figure 13 is the side view of upper strata stirrer paddle/lower floor's stirrer paddle.

Figure 14 is power part, agitating shaft, upper strata connection wing plate, lower floor's connection wing plate (upper strata connection wing plate and lower floor's connection Wing plate is vertical with agitating shaft) and mounting shell fit together after stereogram.

Figure 15 is Figure 14 sectional view.

Figure 16 is power part, agitating shaft, upper strata connects wing plate, lower floor's connection wing plate, (agitating paddle and agitating shaft hang down agitating paddle Directly) and mounting shell fit together after stereogram.

Figure 17 is Figure 16 top view.

Figure 18 is power part, agitating shaft, upper strata connection wing plate, lower floor's connection wing plate (upper strata connection wing plate and lower floor's connection Wing plate is inclined on agitating shaft) and mounting shell fit together after stereogram.

Figure 19 is Figure 18 upward view.

Figure 20 is power part, agitating shaft, upper strata connects wing plate, lower floor's connection wing plate, (agitating paddle is inclined at agitating paddle On agitating shaft) and mounting shell fit together after stereogram.

Figure 21 is Figure 20 top view.

Figure 22 is the structural representation of the bionical stirring system of hybrid power.

Wherein, 1, agitator；11st, feed hopper；111st, annular top surface；112nd, top surface hole；12nd, water inlet pipe；13rd, grout outlet； 14th, magnetic valve；15th, handle；16th, annular flange；161st, screwed hole；162nd, stud；163rd, adjusting nut；164th, universal wheel；17、 Inclined-plane；18th, bionic, non-smooth unit；2nd, cross-brace plate；21st, stull mounting hole I；22nd, stull mounting hole II；3rd, vertical supporting Plate；31st, support mounting hole I is erected；32nd, support mounting hole II is erected；

4th, servomotor；5th, decelerator；6th, mounting shell；61st, shell bores；71st, mounting screw；The 72nd, nut is installed； 81st, upper strata stirrer paddle；82nd, lower floor's stirrer paddle；83rd, blade mounting hole；84th, blade mounting screw；85th, blade installs spiral shell It is female；911st, top shaft coupling；912nd, bottom shaft coupling；92nd, bearing；93rd, agitating shaft；941st, upper strata connection wing plate；942nd, lower floor Connect wing plate；01st, water pump；02nd, water tank；03rd, distribution box；04th, diesel oil/gasoline engine generator；05th, device of solar generating；06th, wind Power generation device.

Embodiment

The embodiment to the present invention is described below, in order to which those skilled in the art understand this hair It is bright, it should be apparent that the invention is not restricted to the scope of embodiment, for those skilled in the art, As long as various change is in the spirit and scope of the present invention that appended claim is limited and is determined, these changes are aobvious and easy See, all are using the innovation and creation of present inventive concept in the row of protection.

As shown in Figures 1 to 6, the bionical mixer of the grouting includes the agitator 1 with charging aperture and grout outlet 13, stirs The bottom surface for mixing bucket 1 is inclined-plane 17 of the gradient towards grout outlet 13, and the angle of inclination of the bottom surface of agitator 1 is 5 °~35 ° herein, So that the slurries in the cavity of agitator 1 have the trend for flowing to grout outlet 13, be conducive to stirring pulping terminate after smooth row Slurry.

Added water when charging aperture on agitator 1 is mainly used in slurrying into agitator 1, grey (finished ground cement) or other materials Material, when implementing, this programme preferred feedstock mouthful is made up of water inlet pipe 12 and feed hopper 11；Water inlet pipe 12 is apart from the top surface of agitator 1 Vertical range be 5cm~70cm；Feed hopper 11 is and the feed hopper 11 in the inverted triangle fan-shaped chamber protruded to outside agitator 1 Bottom surface is inclined-plane of the gradient towards the center of agitator 1；Feed hopper 11 communicates Edge Distance agitator with the inner space of agitator 1 The height of 1 top surface is h=10cm~80cm.

As shown in figure 4, the bottom surface of feed hopper 11 is arranged to inclined-plane, it is substantially acted on and the bottom surface inclined-plane 17 of agitator 1 Effect is similar, just repeats no more herein.

Agitator 1 is that a top is beginning, the internal cylinder-like structure with cavity, and the main function of agitator 1 is to carry For the Space, Place of stirring pulping.When being stirred slurrying using the agitator 1 of this programme, the liquid level in agitator 1 should The lateral edges communicated less than feed hopper 11 with the inner space of agitator 1.

As shown in Fig. 1, Fig. 3, Fig. 4 and Fig. 5, tangential direction arrangement of the water inlet pipe 12 therein along agitator 1 is so flowed into The water of water inlet pipe 12 is by the tangential direction entrance along the internal face of agitator 1, and in the presence of inertia, current will be pasted spirally The internal face of agitator 1 to move downward.

As shown in Figure 11 to Figure 20, the upper end of agitator 1 is installed with a power part by support frame, power part it is dynamic Power output end is connected with the agitating shaft 93 being placed in agitator 1, and some agitating paddles are vertically or tiltedly provided with agitating shaft 93； When agitating paddle is obliquely installed when on agitating shaft 93, the incline direction of agitating paddle is opposite with the gyratory directions of agitating shaft 93.

As shown in Fig. 4, Fig. 6, Fig. 7, Fig. 8, Figure 11 to Figure 13 and Figure 16, Figure 17, Figure 20 and Figure 21, the interior table of agitator 1 Some bionic, non-smooth units 18 are provided with face, charging aperture inner surface, the inner surface of grout outlet 13 and agitating paddle, due to charging Mouth is made up of water inlet pipe and feed hopper, so the inner surface in feed hopper 11 and water inlet pipe 12 is provided with bionic, non-smooth unit 18, the wherein inner surface of feed hopper 11 is that its bottom surface adds three side walls.

It is institute that bionic, non-smooth unit 18, which is in contact with it face surface area, at where agitator 1, charging aperture and grout outlet 13 Bionic, non-smooth unit 18 and the contact surface table of agitator 1 on the 20%~50% of component inner surface surface area, i.e. agitator 1 Area is the 20%~50% of the inner surface surface area of agitator 1；Bionic, non-smooth unit 18 and feed hopper on feed hopper 11 11 contact surface surface areas are the 20%~50% of the inner surface surface area of feed hopper 11.

Bionic, non-smooth unit 18 and inner surface of the contact surface surface area of water inlet pipe 12 for water inlet pipe 12 on water inlet pipe 12 The 20%~50% of surface area；Bionic, non-smooth unit 18 and the contact surface surface area of grout outlet 13 on grout outlet 13 are grout outlet The 20%~50% of 13 inner surface surface area；Wherein, all bionic, non-smooth units 18 and agitating paddle contact surface on agitating paddle Surface area is the 20%~60% of all surface surface area of agitating paddle.

When implementing, the bionic, non-smooth unit 18 on this programme agitator 1 and agitating paddle can be it is first separately machined go out After coming, it is fixed on by modes such as welding in the inner wall surface of agitator 1 and agitating paddle outer surface, it can also be in agitator 1 inner wall surface and agitating paddle outer surface remove a part by means such as machining, Laser Processing or chemical etchings and formed Groove, the rib formed afterwards between adjacent grooves constitutes bionic, non-smooth unit 18；Bionic, non-smooth unit 18 can be with It is to be integrally formed by 3D printing, powder metallurgy etc..

Bionic, non-smooth unit 18 on charging aperture and grout outlet 13 can be using bionical non-on agitator 1 and agitating paddle The similar mode of smooth units 18 is processed.

Referring again to Fig. 1 to Fig. 4, Fig. 6, Fig. 7, Fig. 8, Figure 11 to Figure 13 and Figure 16, Figure 17, Figure 20 and Figure 21, agitator 1 Inner surface and agitating paddle on bionic, non-smooth unit 18 it is raised for rib type, the structural parameters master of bionic, non-smooth unit 18 There are width or diameter a, centre-to-centre spacing b and height (depth that bionic, non-smooth unit 18 can also be) c, the arrangement mode of rib It is generally uniform to lay, it can also use radial, concentric circles or other suitable arrangement modes.

During implementation, bionic, non-smooth unit 18 can also be set to pit type, convex closure in addition to it could be arranged to rib type A variety of patterns such as type, coupled mode, their cross sectional shape can also be set to semicircle, circle, hemispherical, ladder in addition to rectangle The diversified forms such as shape, triangle, rhombus.

When the raised cross sectional shape of rib type is rectangle, height (depth) c of bionic, non-smooth unit 18 is width a's 0.5~1 times；When the raised cross sectional shape of rib type is semicircle, height (depth) c of bionic, non-smooth unit 18 is width 0.5~1 times of (diameter) a；When the raised cross sectional shape of rib type is trapezoidal, the height (depth) of bionic, non-smooth unit 18 C is 0.5~1 times of base width a；

When the raised cross sectional shape of rib type is triangle, height (depth) c of bionic, non-smooth unit 18 is base 0.5~1 times of width a；When the raised cross sectional shape of rib type is waveform, the height (depth) of bionic, non-smooth unit 18 C is 0.5~1 times of width (diameter) a；When the raised cross sectional shape of rib type is V-shaped, the height of bionic, non-smooth unit 18 Degree (depth) c is 0.5~1 times of width a.

Centre-to-centre spacing b between two neighboring bionic, non-smooth unit 18 is 1~3 times of the width of bionic, non-smooth unit 18.

In one embodiment of the invention, it is arranged at the bionical non-light in the inner wall surface of water inlet pipe 12 and grout outlet 13 Sliding unit 18 is annular groove, and the structural parameters of ring-groove-type bionic, non-smooth unit 18 mainly include：Annular groove width, annular groove depth, phase The centre-to-centre spacing (or annular groove number) and the setting direction of annular groove of adjacent annular groove；The depth of annular groove is 0.2~1.5 times of its width, The centre-to-centre spacing of adjacent annular groove is 1~10 times of its width, and the setting direction of annular groove is perpendicular to water inlet pipe 12 and grout outlet 13 Inner wall surface.

In another embodiment of the present invention, the bionic, non-smooth unit of feed hopper inner surface is convex closure, when convex closure When cross sectional shape is hemispherical, the height of bionic, non-smooth unit is 0.5~1 times of its diameter；When the cross sectional shape of convex closure is During rectangle, the height of bionic, non-smooth unit is 0.5~1 times of its width；It is bionical non-when the cross sectional shape of convex closure is trapezoidal The height of smooth units is 0.5~1 times of its base width；When the cross sectional shape of convex closure is triangle, bionic, non-smooth list The height of member is 0.5~1 times of its base width；Center on feed hopper inner surface between two neighboring bionic, non-smooth unit Away from 1~3 times for its diameter or width.

In order to further enhance the inner surface of feed hopper 11, the inner wall surface of water inlet pipe 12 and the inner wall surface of grout outlet 13 it is hydrophobic The material of its inner surface, to improve its anti-sticking, desorption performance, can also be set to hydrophobic material, or set up in its inner surface by performance One layer of hydrophobic layer for being made up of hydrophobic material.

As shown in Figure 4 and Figure 8, the arrangement mode of the rib type bionic, non-smooth unit 18 on the inner surface of agitator 1 Circumferentially array, the and each length of bionic, non-smooth unit 18 is extended to the top on its bottom surface inclined-plane 17 by the top surface of agitator 1.

As shown in Fig. 2, Fig. 3, Fig. 6 and Fig. 7, the rib type bionic, non-smooth list on the bottom surface inclined-plane 17 of agitator 1 is distributed in The linear array of arrangement mode of member 18, and each the length of bionic, non-smooth unit 18 is slightly less than the internal diameter of agitator 1, with not The bionic, non-smooth unit 18 being laid on the inner surface of agitator 1 is interfered to be advisable.

As shown in figure 1, when implementing stirring pulping, the annular top surface 111 stretched out is provided with the top of agitator 1, The top surface of agitator 1 and the either flush of feed hopper 11, annular top surface 111 are with certain thickness and the protrusion side wall of agitator 1 The structure in face, four are arranged with the both sides of annular top surface 111 is used for the top surface hole 112 of fixing support rack.

As shown in Figure 1, Figure 2, shown in Fig. 9 and Figure 10, support frame therein is by two blocks of cross-brace plates 2 and two blocks of vertical supporting plates 3 compositions, cross-brace plate 2 is that, with certain thickness long strip-board shape structure, its main function is that support is fixedly connected thereto Vertical supporting plate 3 and power part.

Two stull mounting holes I 21 for being used to be installed on annular top surface 111 are arranged with cross-brace plate 2 With two stull mounting holes II 22 for being used to install vertical supporting plate 3.Two cross-brace plates 2 are symmetricly set in annular top surface On 111, the position of two stull mounting holes I 21 is corresponding with the top surface hole 112 positioned at homonymy respectively, and by mounting screw 71 and peace Two cross-brace plates 2 are fixedly connected by loading nut 72 with annular top surface 111.

Vertical supporting plate 3 is that, with certain thickness billet platy structure, its main function is that support is fixedly connected on it On power part, agitating shaft 93 and agitating paddle.Two are arranged with vertical supporting plate 3 is used to be fixedly connected with cross-brace plate 2 perpendicular support mounting hole I 31 and a perpendicular support mounting hole II 32 for being used to be fixedly connected with mounting shell 6.

As shown in Figure 14 to Figure 21, in one embodiment of the invention, agitating paddle includes connecting wing plate 941 by upper strata It is fixedly mounted on the upper strata stirrer paddle 81 of the middle and upper part of agitating shaft 93 and wing plate 942 is connected by lower floor and is fixedly mounted on agitating shaft Lower floor's stirrer paddle 82 of 93 middle and lower parts；Every upper strata stirrer paddle 81 and every lower floor's stirrer paddle 82 are staggered (such as Shown in Figure 16 to Figure 20), and upper strata stirrer paddle 81 and lower floor's stirrer paddle 82 are equally spacedly distributed in the circle of agitating shaft 93 On side face.

Furthermore, three upper strata for being mutually hexagonal angle companies are respectively equipped with the middle and upper part and middle and lower part of agitating shaft 93 Lower floor's connection wing plate 942 that wing plate 941 and three are mutually hexagonal angle is connect, and upper strata connection wing plate 941 is connected wing plate 942 with lower floor Interlaced arrangement.

Connected on each upper strata on wing plate 941 and lower floor's connection wing plate 942, be arranged with two blade mounting holes 83； The spacing that upper strata connection wing plate 941 is connected wing plate 942 with lower floor is preferably 10cm~120cm, inner space and slurry depending on agitator 1 Liquid mixing effect, which is integrated, to be determined；Upper strata connects wing plate 941 and lower floor's connection wing plate 942 can hang down (perpendicular) directly or is inclined at stirring On axle 93, when upper strata connects wing plate 941 and lower floor's connection wing plate 942 is set in an inclined manner, upper strata connection wing plate 941 is with The incline direction of layer connection wing plate 942 is opposite preferably with the gyratory directions of agitating shaft 93, and (i.e. upper strata connects wing plate 941 and lower floor and connected The top surface normal direction of wing plate 942 is consistent with the gyratory directions of agitating shaft 93), upper strata connection wing plate 941 and lower floor's connection wing plate 942 angle of inclination is preferably 10 °~60 °.

The main function of upper strata stirrer paddle 81 and lower floor's stirrer paddle 82 is the final executive component as stirring pulping； As shown in Figure 14, Figure 15 and Figure 18, on upper strata stirrer paddle 81 and lower floor's stirrer paddle 82, two blade peaces are also arranged with Fill hole 83；As shown in fig. 16 and fig. 19, three upper strata stirrer paddles 81 and three lower floor's stirrer paddles 82 are installed by blade respectively Screw 84 and blade are installed nut 85 and are fixedly mounted on corresponding upper strata connection wing plate 941 and lower floor's connection wing plate 942.

Herein it should be noted that：Upper strata connection wing plate 941, lower floor's connection wing plate 942, upper strata stirrer paddle 81 and lower floor The structure of stirrer paddle 82, be not limited to accompanying drawing of the present invention show come structure, its also can according to actual conditions during stirring pulping, Flexibly select other suitable structures.

As shown in Figure 11 to Figure 13, the rib type bionic, non-smooth unit 18 on agitating paddle is included in upper strata stirrer paddle 81 Length is uniformly laid with the horizontal direction for l with the front and rear two sides of lower floor stirrer paddle 82₁Rib type bionic, non-smooth list Member 18, l₁Blade mounting screw 84 is subtracted for blade (upper strata stirrer paddle 81 or lower floor's stirrer paddle 82) total length and blade is installed The position of nut 85 (i.e. blade total length subtracts the width that blade installs nut 85).

Length is vertically uniformly laid with the left side of upper strata stirrer paddle 81 and lower floor's stirrer paddle 82 is l₂Rib type bionic, non-smooth unit 18, l₂For the left side width of blade；On the upper and lower surface of blade (including upper strata is stirred Mix blade and lower floor's stirrer paddle) length is uniformly laid with the horizontal direction for l₃Rib type bionic, non-smooth unit 18, l₃For The total length of blade.

As shown in figure 1, in one embodiment of the invention, on the outside bucket wall of agitator 1 at least provided with two just In the handle 15 of carrying.When the overall weight of mixer is smaller, handle 15 can be arranged to two, and handle 15 is using symmetrical Mode is arranged on the bucket wall of agitator 1；When the weight of mixer is larger, handle 15 could be arranged to multiple, now handle 15 can be arranged on the bucket wall of agitator 1 using equidistant mode.

To be easy to operate, the set location of handle 15 should avoid the location of water inlet pipe 12 and feed hopper 11；Handle 15 Height by suitable adult height and be easy to resettlement shift etc. operation based on be configured.

Grout outlet 13 is positioned close to the position of the bottom of agitator 1, and being provided with grout outlet 13 is used to control out slurry stream Measure the magnetic valve 14 of size；One end of grout outlet 13 is connected with grout pipe line, and the other end is communicated with the intracavity bottom of agitator 1.

As shown in Figure 1, Figure 4 and Figure 5, when implementing, it is evenly equipped with least on the lower surface of the preferred bottom surface of agitator 1 of this programme Three universal wheels 164.When needing resettlement/transfer mixer, universal wheel 164 can be placed in released state, now need to only pushed away Dynamic handle can easily realize resettlement/transfer, after after resettlement in place, if place road surface is more smooth, need to only lock universal wheel 164.

It is provided with and stretches out, with certain thickness annular flange 16 in the bottom of agitator 1, annular flange 16 is first-class Offer to spacing at least three screwed holes 161 (being preferably equally spacedly provided with four screwed holes 161), screwed hole 161 and pacify Equipped with the stud 162 for supporting agitator 1.

Stud 162 is inserted in screwed hole 161 respectively from bottom to up, and the top surface in screwed hole 161 will adjust spiral shell respectively Mother 163 screw in stud 162 in appropriate location (when adjusting nut 163 is placed on the top surface of annular flange 16, corresponding stud 162 bottom surface should be higher than that ground, so that not influenceing the normal work of universal wheel 164).If the place road surface residing for mixer is not It is smooth, then need according to the position of the actual conditions flexible modulation stud 162 at scene agitator 1 can be made to place steadily.

In one embodiment of the invention, power part includes the servomotor 4 and decelerator 5 linked together, slows down The output end of device 5 is connected by shaft coupling assembly with agitating shaft 93.Servomotor 4 and decelerator 5 therein can also use mesh It is preceding on the market both are integrated to the power set made.

As shown in Figure 14, Figure 15, Figure 16, Figure 18 and Figure 20, the bionical mixer of grouting also includes being fixedly installed in support Mounting shell 6 on frame, shaft coupling assembly includes top shaft coupling 911, bottom shaft coupling 912 and bearing 92, its middle and upper part shaft coupling Device 911 and bearing 92 are located in mounting shell 6, and decelerator 5 is fixedly mounted on the top of mounting shell 6.

Wherein, the main function of mounting shell 6 is the servomotor 4 and decelerator 5 for supporting portion placed on it, and protection is put The top shaft coupling 911 and bearing 92 of chamber are not polluted by external environment and the finished ground cement added in the inner；Mounting shell 6 be with " straw hat " shape structure of internal cavities, two are arranged with mounting shell 6 is used for what is be fixedly connected with perpendicular support mounting hole II 32 Shell bores 61.

As shown in figure 22, another bionical stirring system of technical scheme hybrid power that the application is provided includes control mould Block, water supply module and the bionical mixer of grouting, the feed hopper of the bionical mixer of grouting are arranged above automatic plus ash system System, water supply module includes some water tanks 02, and (water tank 02 is used to contain clear water, and other water tanks 02 are molten for containing outer adding assistant Liquid), each water tank 02 is connected by an inlet channel with the water inlet end of water pump 01, on grout outlet 13 and every inlet channel It is provided with a magnetic valve.

The water side of water pump 01 is connected by the water inlet pipe of the bionical mixer of outlet pipe and grouting, the neighbouring water inlet of outlet pipe The end of pipe is provided with a flow sensor；Power part, automatically plus ash system, flow sensor and all magnetic valves with control Molding block is connected；The municipal administration use that power supply module includes the distribution box 03 being connected with power part and electrically connected respectively with distribution box 03 Electricity, diesel oil/gasoline engine generator 04, device of solar generating 05 and wind power generation plant 06.

This bionical stirring system passes through the mutual of the control module of setting, water pump 01, multiple magnetic valves and flow sensor Coordinate and can obtain showing suitable for current slip casting operation according to datas such as the geological conditions, the hydrology and water temperature condition of input The slurry formula of field, and by calculating obtained slurry timber-used amount, automatically control finished ground cement (ash), clear water and additional compounding agent solution Addition and addition sequence, so as to reach the automatic preparation to different type grouting slurries.

In view of after clear water and additional compounding agent solution flow through flow sensor, also needing just to enter after flowing through one section of remaining pipeline Enter inside agitator 1, thus a little clear water and additional compounding agent solution in this section of remaining pipeline are flow sensor detection number The error of value, in order to reduce the error as far as possible, flow sensor answers unlimited close water inlet pipe, after so setting really when setting The acquisition precision of flow sensor is protected.

Control module therein is actuation member, supports external data to import and artificial operation interface input function, simultaneously Should also possess the function that artificial intelligence is automatically analyzed, control module is used to control to add ash system, N+1 magnetic valve and water pump automatically 01 working condition, and then realize automation and the quantification of addition finished ground cement (ash), clear water and additional compounding agent solution；Wherein Automatic plus ash system for equipment from the automatic ration addition finished ground cement (ash) to agitator 1.

When implementing, preferably automated plus ash system includes the motor being connected with control module and is installed in stock chest Screw rod, one end of screw rod is connected with motor, and the free end of screw rod is provided with one and is connected with control module, for adopting Collect the encoder of screw rod rotating cycle；Wherein, the delivery outlet of stock chest is located at the surface of feed hopper.

The amount of the rotating cycle and screw rod of screw rod transmitted material for each revolution can reach the mesh of material metering 's；Automatic plus ash purpose is reached by the mutual cooperation of motor, control module, encoder and screw rod.

In addition, the automatic plus ash system of this programme can also be using the weighing sensor substitution coding being connected with control module Device, but now also need to introduce the storage vat for installing weighing sensor, the outlet of storage vat is connected with stock chest.

In one embodiment of the invention, a torsion torque sensor and a revolution speed sensing are set respectively on agitating shaft Device, when the agitating shaft torque value that torsion torque sensor is detected increases suddenly, and the agitator shaft speed that speed probe is detected is dashed forward So reduction, then can determine whether to be mutated (retrogradation) for the viscosity of slurries, now then exported by control module auto-control servomotor 4 Moment of torsion and rotating speed, increase the moment of torsion and rotating speed of its output；Conversely, when the agitating shaft torque value that torsion torque sensor is detected drops suddenly It is low, and the agitator shaft speed that speed probe is detected raises suddenly, then can determine whether it is thinning for the viscosity of slurries, now then by controlling Moment of torsion and rotating speed that molding block auto-control servomotor 4 is exported, reduce the moment of torsion and rotating speed of its output.In a word, when slurries are viscous When degree changes, then the moment of torsion and rotating speed exported by control module auto-control servomotor 4, to meet to different viscosities The dynamic agitation demand of slurries.

Another technical scheme that the application is provided is the pulping process of the bionical stirring system of hybrid power, and it includes following Step：

According to the slurry formula and the actual volume of agitator 1, the slurry timber-used amount needed for single stirring pulping, institute are calculated Stating slurry material includes finished ground cement and clear water, if current slip casting operation field needs additional compounding agent solution, the slurry material should also be extremely Include a kind of additional compounding agent solution less；

The finished ground cement of amount of calculation is added into feed hopper 11 using automatic plus ash system；

Open the magnetic valve on inlet channel, tangential direction of the clear water along agitator internal face at the water tank for containing clear water Into in agitator 1, until flow sensor collects clear water addition and reaches amount of calculation；

After the completion of clear water addition, the portion of turning on the power drives agitating paddle to be stirred the slurries in agitator 1, sentences simultaneously It is disconnected whether to need to add additional compounding agent solution：

If being not required to add additional compounding agent solution, treat that the mixing time of slurries reaches setting time, open on grout outlet 13 Magnetic valve pulp, after the completion of pulp, close power part；

If desired additional compounding agent solution is added, then according to the setting addition sequence of additional compounding agent solution, opens and contains accordingly Magnetic valve at additional compounding agent solution water tank 02 on inlet channel, until flow sensor collects corresponding additional compounding agent solution and added Dosage reaches amount of calculation；When all additional compounding agent solution addition completions, and setting time is reached to the mixing time of slurries, then The magnetic valve pulp on grout outlet 13 is opened, after the completion of pulp, power part is closed.

When carrying out the stirring of ordinary cement slurries (slurry material is only made up of cement and clear water) using this bionical stirring system, Without the concern for the step related to additional compounding agent solution.

When implementing the stirring pulping operation in mortar depositing construction using the present invention, it will be matched somebody with somebody first in laboratory by multigroup slurries The slurry formula data drawn than test experiments import control module, then by slip casting operating personnel by the relevant of slip casting operation field Data information (including：Geological conditions, the hydrology and water temperature condition etc.) by operation interface input control module, through in control module After the artificial intelligence calculation procedure put is automatically analyzed, draw and be suitable for the slurry formula that the slip casting operation field is used, through slip casting After operating personnel confirms, you can converted automatically on the basis of the actual volume in agitator 1 according to the preferred slurry formula Each slurry timber-used amount gone out needed for single stirring pulping, then by control module automatically control relevant equipment carry out it is automatic and quantitative The slurry material added into agitator 1 needed for single stirring pulping.

Below in conjunction with the accompanying drawings to the realization exemplified by the bionical stirring system preparation ordinary cement slurries of hybrid power of the present invention Process is described in detail：

Exemplified by preparing ordinary cement slurries, the slurrying to the bionical stirring system of the present invention is described：

Because the slurry material for preparing ordinary cement slurries is only two kinds of finished ground cement (ash) and clear water, thus it need to only set one Water pump 01, a water tank 02 or pond, two possess automatic control function magnetic valve and a flow sensor.

First, the clear water needed for sufficient stirring pulping is stored into water tank 02 or pond, will be in laboratory by multigroup light water The ordinary cement slurry formula data that draw of slurry liquid proportioning test experiments import control module, then will be with by slip casting operating personnel The relevant data information in mortar depositing construction scene (including：Geological conditions, the hydrology and water temperature condition etc.) inputted and controlled by operation interface Molding block, after being automatically analyzed through the artificial intelligence calculation procedure built in control module, show that being suitable for the mortar depositing construction scene makes The formula of ordinary cement slurries, after confirming through slip casting operating personnel, you can according to the preferred slurry formula with agitator 1 Automatic conversion draws each slurry timber-used amount needed for single stirring pulping on the basis of interior actual volume, then automatic by control module Relevant equipment is controlled to carry out automatic and quantitative addition finished ground cement (ash) and clear water into agitator 1.

Detailed process is：Automatically controlled automatically from control module plus ash system adds single to the quantification of agitator 1 and stirred Finished ground cement amount (ash quantity) needed for slurrying, synchronously, automatically controls magnetic valve by control module and water pump 01 is opened, now locate Clear water in water tank 02 or pond will flow through water inlet pipe 12 along inlet channel under the suction pumping of water pump 01, and along The tangential direction of the inwall of agitator 1 enters inside agitator 1, in the process, can be right due to the cyclonic action of the clear water of addition The internal face of agitator 1 is washed away, and is helped to add during ash and is sticked to the ash on the internal face of agitator 1 and wash away, together When also contribute to ash abundant dissolving, to a certain extent, be favorably improved the stirring efficiency and mixing quality of cement grout.

Meanwhile, in the process, the uninterrupted of the clear water flowed into agitator 1 is detected simultaneously in real time by flow sensor Statistics, while passing the data on flows back control module in real time；When the finished ground cement amount (ash quantity) and clear water in addition agitator 1 When amount reaches the slurry timber-used amount needed for single stirring pulping, control module will automatically control closing immediately automatically plus ash system, water Pump 01 and magnetic valve, stop adding finished ground cement (ash) and clear water into agitator 1.

Start servomotor 4 (can also start, the visual slip casting of concrete condition shows during slurry material is added into agitator 1 The actual conditions of field are flexibly grasped), by the power of the output shaft of servomotor 4 offer after the output of the speed change of decelerator 5, then via The shaft coupling assembly that top shaft coupling 911, bearing 92, bottom shaft coupling 912 are constituted is transmitted to agitating shaft 93；With agitating shaft 93 Rotation, upper strata connection wing plate 941, lower floor's connection wing plate 942, upper strata stirrer paddle 81, lower floor's stirrer paddle 82 will be driven same Step is rotated, you can realize the stirring pulping operation to the water in agitator 1 and ash.

After certain time to be mixed is well mixed to slurries, servomotor 4 is closed, magnetic valve 14 is opened, makes in agitator 1 The cement grout made is expelled in slurry can (pond) by grout outlet 13, is used for slip casting pumping slip casting；It is pointed out that The stirrer paddle for preferably preparing the revolution of at least one low speed again in slurry can (pond) coagulates to prevent the cement mortar in slurry can (pond) Knot.So move in circles, until the stirring of whole cement grouts is prepared needed for completing slip casting.

After the completion of slurries stirring is prepared, mixer and pipeline should be cleaned in time, to prevent adhering to superincumbent cement Slurry causes the harmful effects such as caking, blocking pipeline after condensing hardening.During cleaning, it can be stored into water tank 02 or pond a certain amount of clear Water, starts water pump 01, the clear water in water tank 02 or pond is pumped in agitator 1 by water inlet pipe 12, in the cyclonic action of current Under, it can be rinsed to sticking to the cement grout in agitator 1；Waste liquid after flushing, can be expelled to by grout outlet 13 In waste liquid storage tank (pond), finally waste liquid is focused on again, to meet the environmental requirement during mortar depositing construction.

The method progress of SJP cement grouts is prepared in detail to the bionical stirring system of hybrid power of the present invention below in conjunction with the accompanying drawings Describe in detail bright：

Similarly, exemplified by preparing SJP cement grouts, the stirring pulping process to the present invention is described.

It is the outer adding assistant of finished ground cement (ash), clear water and N kinds due to preparing the slurry material of SJP cement grouts, thus needs to set Put N+1 water tank 02 or pond, N+2 (the outer adding assistant+grout outlets of clear water+N kinds) possess the magnetic valve of automatic control function.It is first First, the clear water needed for sufficient stirring pulping, N number of water tank 02 or the clear water in pond wherein are stored into N+1 water tank 02 or pond In be separately added into the additional auxiliary agent powder of N kinds and be configured to the additional compounding agent solution of N kinds.

The SJP cement grout formulation datas drawn in laboratory by multigroup SJP cement grouts proportioning test experiments are led Enter control module, then by slip casting operating personnel by the data information relevant with slip casting operation field (including：Geological conditions, the hydrology With water temperature condition etc.) by operation interface input control module, divide automatically through the artificial intelligence calculation procedure built in control module After analysis, the formula for the SJP cement grouts for being suitable for the mortar depositing construction onsite application is drawn, after confirming through slip casting operating personnel, i.e., Can be according to the preferred slurry formula needed for automatic conversion draws single stirring pulping on the basis of the actual volume in agitator 1 Each slurry timber-used amount, then relevant equipment is automatically controlled from control module carry out automatic and quantitative add water into agitator 1 Mud powder (ash) and clear water.

Detailed process is：Automatically controlled automatically from control module plus ash system adds single to the quantification of agitator 1 and stirred Finished ground cement amount (ash quantity) needed for slurrying, synchronously, adds clear water, after the completion of clear water addition to be worked as, the portion of turning on the power drives Agitating paddle is stirred to the slurries in agitator 1, while according to as defined in adding assistant solution beyond the formula of SJP cement grouts Priority order of addition, the opening sequence of corresponding inlet channel solenoid is automatically controlled by control module, N kinds are sequentially added additional Compounding agent solution, in the process, can be to the inwall of agitator 1 due to the clear water and the cyclonic action of additional compounding agent solution of addition Face is washed away, and helps to add during ash and sticks to the ash on the internal face of agitator 1 and wash away, while also contributing to ash Fully dissolving, to a certain extent, is favorably improved the stirring efficiency and mixing quality of cement grout.

Finished ground cement amount (the ash added when the data reflection that weighing sensor and flow sensor are gathered in agitator 1 Amount), the amount of clear water and the additional compounding agent solution of N kinds is when reaching the slurry timber-used amount needed for single stirring pulping, control module will immediately Automatically control closing and add ash system and water pump 01 automatically.

Remaining step afterwards is identical with the stirring preparation process of ordinary cement slurries, thus repeats no more.

In addition, what can also further be optimized is：Because SJP cement grouts are that (i.e. its viscosity can be with for viscosity time dependent grout The change of time and change), the pumpable phase of the slurries and setting time are controllable, and the characteristic being mutated with viscosity.Specific table It is now：Slurries initial viscosity is basically unchanged in longer period, and viscosity slowly rises afterwards, during close to final of slurries pumpable, The unexpected rapid increase of viscosity, slurries lose flowability quickly；Thus mixer is needed to be mutated in SJP cement grouts viscosity Remain able to provide preferable slurries mixing effect after (retrogradation), and will not be due to causing agitating paddle by card after slurry viscosity mutation Firmly, this requires that configuring the servomotor 4 used and decelerator preferably possesses the function of automatically adjusting output speed/moment of torsion, energy Enough rotating speed/moments of torsion that its output is accordingly adjusted with the viscosity B coefficent of SJP cement grouts, to farthest reach energy-conservation and Meet the effect of stirring pulping demand.

In summary, slurrying operation is stirred using the present invention, with environmental protection, low consumption, pulping efficiency is high and slurry is made The quality of liquid is good, flexibility and strong adaptability, and a series of low significant advantages of slip casting operation integrated cost.

Claims

1. the bionical mixer of grouting, including the agitator with charging aperture and grout outlet, it is characterised in that the agitator Bottom surface is inclined-plane of the gradient towards grout outlet；The upper end of the agitator is installed with a power part, institute by support frame The agitating shaft that the clutch end of power part is stated with being placed in agitator is connected, and is vertically or tiltedly provided with the agitating shaft Some agitating paddles；When agitating paddle is obliquely installed when on agitating shaft, the incline direction of agitating paddle and the gyratory directions phase of agitating shaft Instead；

Some bionical non-light are provided with the agitator inner surface, charging aperture inner surface, pulp pipe internal surface and agitating paddle It is place that bionic, non-smooth unit, which is in contact with it face surface area, at where sliding unit, the agitator, charging aperture and grout outlet The 20%~50% of component inner surface surface area；All bionic, non-smooth units and agitating paddle contact surface surface on the agitating paddle Product is the 20%~60% of all surface surface area of agitating paddle.

2. the bionical mixer of grouting according to claim 1, it is characterised in that the inner surface of the agitator and stirring Bionic, non-smooth unit on oar is raised for rib type；When rib type convex cross section is when being shaped as rectangle, the bionical non-light The height of sliding unit is 0.5~1 times of its width；When the raised cross sectional shape of rib type is semicircle, bionic, non-smooth list The height of member is 0.5~1 times of its diameter；When the raised cross sectional shape of rib type is trapezoidal, the height of bionic, non-smooth unit Spend for 0.5~1 times of its base width；

When the raised cross sectional shape of rib type is triangle, the height of bionic, non-smooth unit is the 0.5~1 of its base width Times；When the raised cross sectional shape of rib type is waveform, the height of bionic, non-smooth unit is 0.5~1 times of its diameter；When When the raised cross sectional shape of rib type is V-shaped, the height of bionic, non-smooth unit is 0.5~1 times of its width；It is two neighboring Centre-to-centre spacing between bionic, non-smooth unit is 1~3 times of bionic, non-smooth cell width or diameter.

3. the bionical mixer of grouting according to claim 1, it is characterised in that the agitating paddle includes connecting by upper strata Wing plate is connect to be fixedly mounted on the upper strata stirrer paddle of agitating shaft middle and upper part and be fixedly mounted on agitating shaft by lower floor's connection wing plate Lower floor's stirrer paddle of middle and lower part；Every upper strata connection wing plate and lower floor's connection wing plate are equidistantly alternately arranged on agitating shaft On.

4. the bionical mixer of grouting according to claim 1, it is characterised in that the charging aperture is by water inlet pipe and charging Bucket composition, the inner surface of the water inlet pipe and feed hopper is provided with bionic, non-smooth unit；The water inlet pipe is apart from agitator The vertical range of top surface is 5cm~70cm；The feed hopper is inverted triangle fan-shaped chamber prominent to outside agitator, and feed hopper Bottom surface is inclined-plane of the gradient towards agitator center；Edge and agitator that the feed hopper is communicated with agitator inner space Distance between top surface is 10cm~80cm.

5. the bionical mixer of grouting according to claim 4, it is characterised in that imitative on the water inlet pipe and grout outlet Raw Non-smooth surface unit is annular groove, and the depth of the annular groove is 0.2~1.5 times of its width, and the centre-to-centre spacing of adjacent annular groove is wide for it 1~10 times of degree, the setting direction of annular groove is the inner wall surface perpendicular to water inlet pipe and grout outlet.

6. the bionical mixer of grouting according to claim 4, it is characterised in that the feed hopper inner surface it is bionical non- Smooth units are convex closure, when the cross sectional shape of convex closure is hemispherical, the height of bionic, non-smooth unit for its diameter 0.5~ 1 times；When the cross sectional shape of convex closure is rectangle, the height of bionic, non-smooth unit is 0.5~1 times of its width；When convex closure When cross sectional shape is trapezoidal, the height of bionic, non-smooth unit is 0.5~1 times of its base width；When the cross sectional shape of convex closure During for triangle, the height of bionic, non-smooth unit is 0.5~1 times of its base width；It is two neighboring on feed hopper inner surface Centre-to-centre spacing between bionic, non-smooth unit is 1~3 times of its diameter or width.

7. the bionical mixer of grouting according to claim 4, it is characterised in that the feed hopper, water inlet pipe and pulp The inner surface of pipe is provided with one layer of hydrophobic layer being made of hydrophobic material.

8. according to any described bionical mixers of grouting of claim 1-7, it is characterised in that the bottom of the agitator is set It is equipped with the annular flange stretched out, the annular flange and equally spacedly offers at least three screwed holes, the screwed hole The stud of stable state during for adjusting agitator work is inside installed.

9. the bionical stirring system of hybrid power, it is characterised in that will including control module, water supply module, power supply module and right Any described bionical mixers of grouting of 4-7 are sought, the feed hopper of the bionical mixer of grouting is arranged above automatically Plus ash system, the water supply module includes some water tanks, and each water tank is connected by the water inlet end of an inlet channel and water pump Connect, a magnetic valve is provided with grout outlet and the every inlet channel；

The water side of the water pump is connected by the water inlet pipe of the bionical mixer of outlet pipe and grouting, the outlet pipe it is neighbouring enter The end of water pipe is provided with a flow sensor；The power part, automatically plus ash system, flow sensor and all magnetic valves It is connected with the control module；The power supply module includes the distribution box that is connected with power part and electrically connected respectively with distribution box Municipal electricity consumption, diesel oil/gasoline engine generator, device of solar generating and wind power generation plant.

10. the pulping process of the bionical stirring system of hybrid power described in a kind of claim 9, it is characterised in that including following Step：

According to the slurry formula and the actual volume of agitator, the slurry timber-used amount needed for single stirring pulping, the slurry are calculated Material includes finished ground cement and clear water, if current slip casting operation field needs additional compounding agent solution, the slurry material should also be wrapped at least Include a kind of additional compounding agent solution；

The magnetic valve on inlet channel at the water tank for containing clear water is opened, tangential direction of the clear water along agitator internal face enters In agitator, until flow sensor collects clear water addition and reaches amount of calculation；

After the completion of clear water addition, the portion of turning on the power drives agitating paddle to be stirred the slurries in agitator, while judgement is It is no to need to add additional compounding agent solution：

If being not required to add additional compounding agent solution, treat that the mixing time of slurries reaches setting time, open the electromagnetism on grout outlet Valve pulp, after the completion of pulp, closes power part；

If desired additional compounding agent solution is added, then according to the setting addition sequence of additional compounding agent solution, opens splendid attire corresponding additional Magnetic valve at compounding agent solution water tank on inlet channel, until flow sensor collects corresponding additional compounding agent solution addition and reached To amount of calculation；When all additional compounding agent solution addition completions, and setting time is reached to the mixing time of slurries, then opened out The magnetic valve pulp on pipe is starched, after the completion of pulp, power part is closed.