CN107052770B - A kind of assembly method of infrared sphere - Google Patents
A kind of assembly method of infrared sphere Download PDFInfo
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- CN107052770B CN107052770B CN201710177986.3A CN201710177986A CN107052770B CN 107052770 B CN107052770 B CN 107052770B CN 201710177986 A CN201710177986 A CN 201710177986A CN 107052770 B CN107052770 B CN 107052770B
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- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000007789 sealing Methods 0.000 claims abstract description 26
- 238000012360 testing method Methods 0.000 claims abstract description 23
- 230000032683 aging Effects 0.000 claims abstract description 11
- 238000012545 processing Methods 0.000 claims abstract description 8
- 230000000007 visual effect Effects 0.000 claims abstract description 7
- 238000004806 packaging method and process Methods 0.000 claims abstract description 4
- 239000003292 glue Substances 0.000 claims description 33
- 239000000463 material Substances 0.000 claims description 27
- 238000006073 displacement reaction Methods 0.000 claims description 21
- 238000004804 winding Methods 0.000 claims description 21
- 230000001360 synchronised effect Effects 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 239000004020 conductor Substances 0.000 claims description 9
- 239000003973 paint Substances 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 239000000428 dust Substances 0.000 claims description 6
- 210000005069 ears Anatomy 0.000 claims description 6
- 238000007689 inspection Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 6
- 238000005303 weighing Methods 0.000 claims description 6
- 241000238876 Acari Species 0.000 claims description 3
- 229920000742 Cotton Polymers 0.000 claims description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 3
- 230000002159 abnormal effect Effects 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 239000002390 adhesive tape Substances 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000000919 ceramic Substances 0.000 claims description 3
- 230000000295 complement effect Effects 0.000 claims description 3
- 238000013016 damping Methods 0.000 claims description 3
- 230000002950 deficient Effects 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 3
- 229920001821 foam rubber Polymers 0.000 claims description 3
- 230000005571 horizontal transmission Effects 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 3
- 238000013522 software testing Methods 0.000 claims description 3
- 239000000758 substrate Substances 0.000 claims description 3
- 238000012795 verification Methods 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 2
- 206010044565 Tremor Diseases 0.000 claims 1
- 238000004088 simulation Methods 0.000 claims 1
- 101100275854 Arabidopsis thaliana CSI1 gene Proteins 0.000 description 2
- 101100512532 Mus musculus Atf7ip2 gene Proteins 0.000 description 2
- 239000000571 coke Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N17/00—Diagnosis, testing or measuring for television systems or their details
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- Health & Medical Sciences (AREA)
- Biomedical Technology (AREA)
- General Health & Medical Sciences (AREA)
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- Signal Processing (AREA)
- Packaging Frangible Articles (AREA)
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Abstract
The present invention relates to the assembly methods of a kind of infrared sphere more particularly to a kind of infrared sphere of high-precision, are used for picture pick-up device.Sequentially include the following steps: before assembling 1 → assembling 2 → expectation processing → assembling 3 → assembling 4 → assembling 5 → assembling 6 → assembling 7 → assembling 8 → expectation processing 2 → encryption → aging test → visual examination → packaging barcode scanning → dress attachment → vanning joint sealing after test → aging.A kind of assembly method of the infrared sphere of high-precision is compact-sized, promotes assembly precision, improves product specification, and assembly method is scientific and reasonable.
Description
Technical field
The present invention relates to the assembly methods of a kind of infrared sphere more particularly to a kind of infrared sphere of high-precision, for imaging
Equipment.
Background technique
The infrared sphere assembly precision of product is not relatively high in the prior art, influences its performance used.It is unable to satisfy existing
It is in need.
Summary of the invention
The present invention mainly solves the deficiencies in the prior art, provides a kind of compact-sized height, improves service performance,
Further promote a kind of assembly method of infrared sphere of quality.
Above-mentioned technical problem of the invention is mainly to be addressed by following technical proposals:
A kind of assembly method of infrared sphere, sequentially includes the following steps:
(1), 1 is assembled:
1. checking motor lines plug without breakage, then horizontal motor is fastened on without dirty by motor with 4 KM3*6 screws
On motor fixing plate;
2. take 1PCS ring slip, check without being fixed in horizontal assembly center with 3 POM2*6 screws after breakage;
3. synchronous belt is respectively fitted on horizontal motor and horizontal synchronization wheel gear, it will with 4 PSFM3*8 screws after card is good
The motor assembled is fastened on inner casing;
Note: synchronous belt is tightened and flexible, and horizontal synchronization wheel is free to rotate;
4. produce initial workpiece, four M3*12 screws of the fixation horizontal synchronization wheel of supplied materials are exited, and check screw thread glue
Dispensing situation: being, complement point screw thread glue and re-secures again;It is no, it raises one's hand to report;
Points for attention:
1. wearing electrostatic hand ring before operation;Check whether each material is intact, pedestal horizontal synchronization in initial workpiece supplied materials
Whether wheel has screw thread glue;
2. the direction of attention level motor;Winding displacement must be inserted into position;Synchronous belt is tightened and flexible;
3. lock screw, vertical 90 degree are needed to lock between object with locking;
4. electric screwdriver torsion: the sliding 0.13-0.32N.m of lock ring locks dynamo-sheet 0.28-0.46N.m, locks motor 0.5-0.7N.m;
(2), 2 are assembled:
1. taking 1PCS mainboard, after checking appearance without dirty, striker, breakage, inner casing is fastened on 4 PSFOM3*6 screws
On, then slip ring line is pierced by from mainboard hole;Horizontal motor line and slip ring line are plugged on mainboard respectively, then 1PCS is taken to seal
Snare enters in inner casing;
2. taking 1PCS connection frame and dial-up lid respectively, company is secured it with 2 PSFOM3*8 screws after inspection appearance OK
Connect frame designated position;
3. taking 1PCS electro-optical package, secured it on inner casing after checking appearance OK with 1 PSFOM3*6 screw;
4. motor vertical frame is fixed on connection frame with screw after taking 1PCS motor vertical frame to check appearance OK;
5. taking 1PCS connecting line, it is plugged on electro-optical package and dial-up plate respectively after one end is passed through ear;
Points for attention: electrostatic hand ring is worn before 1. operations;Pay attention to electro-optical package arrow direction, should not be anti-loaded, whether wiring
It is inserted into position, motor vertical wiring is outwardly;2. lock screw, vertical 90 degree are needed to lock between object with locking;3. all screws must be locked
In place, can not sliding teeth, with mistake;Electric screwdriver torsion: lock mainboard, dial-up plate, electro-optical package 0.28-0.46N.m lock motor vertical seat 0.5-
0.7N.m;
(3), expect processing:
1. taking 1PCS vertical axis, checks whether appearance is jagged, deforms, is dirty, then take 1PCS sealing ring, sealing ring is had
Striped, which faces outwardly, to be sleeved on vertical axis;1PCS line wheel is being taken, bearing is being packed into, then assembled vertical axis is inserted in bearing and is worked as
In, pay attention to being installed in place;
2. bearing is packed into line locking wheel, then the vertical axis assembled is fitted into bearing, pays attention to being installed in place;
Points for attention: 1. attention sealing rings, which not leak, to be put;2. vertical axis and bearing will be pressed onto bottom when installation;3. vertical axis is not
It can put back;
(4), 3 are assembled:
1. taking face component before 1PCS, connection frame is fitted into inner casing, when loading notices that arrow direction must be in same direction;
2. assembled line wheel is fitted into the ear of connection frame, then fastened respectively with screw;
3. assembled vertical synchronization wheel is respectively charged into the ear of connection frame, then fastened respectively with screw;
4. taking synchronous belt to be set in motor vertical and vertical synchronization wheel electric machine screw prelock, stretch downwards,
It is fastened again with screw, when fastening pays attention to for motor vertical being pulled outwardly, and motor vertical edge is flushed with motor cabinet edge, and tries to pinch guarantor
Card synchronous belt is tightened flexible;
Points for attention: electrostatic hand ring is worn before 1. operations;Check that whether complete each material is intact;;Before paying attention to outside face
It sees, headlight foreign matter and eyeglass are dirty, go through;2. bumping post is mounted on ear region when synchronizing wheel fastens, vertical axis is checked
Whether have whether deformation and sealing ring package;3. synchronous belt should be tightened and flexible, vertical synchronization wheel can be freely rotated;Electric screwdriver is turned round
Power: locking wire lid, synchronizing wheel 0.28-0.46N.m, lock motor vertical are 0.5-0.7N.m;
(5), 4 are assembled:
1. face component before taking, checks appearance, checks and 2PCS aluminum substrate is fixed on preceding face with 4 PSFOM3*6 screws after OK
On component;
2. taking 1PCS patchcord, it is packed into forecourt after one end is passed through ear, is then plugged infrared ray respectively;
3. taking 1PCS cableties, with 1 SPFM3*8 screw on ear, cableties and ear are at 45 degree;
4. mainboard bar code, electro-optical package bar code is successively swept into raw guard system by complete machine sequence number, process label is pasted;
Points for attention: electrostatic hand ring is worn before 1. operations;Check that whether complete each material is intact;2. all screws must
Position must be locked into, can not sliding teeth, with mistake;3. each winding displacement must be inserted into bottom and be inserted into position, notice that plug wire or so cannot be uneven or preceding
Rear-inclined will be inserted just;Electric screwdriver torsion: lock lamp plate is 0.28-0.46N.m, buckle for locking wire 0.5-0.7N.m;
(6), 5 are assembled:
1. take 1PCS machine core respectively, check for damaged, dirty, checks that camera lens has no marking, whether there is or not bad for threaded hole;
2. 1PCS core frame is taken to cover the corresponding position in movement hole, core frame and machine core are locked with screw, pay attention to screw
Lock is in the U-lag bottom of core frame;
3. take 1PCS fan, appearance is checked without breakage, wiring is locked fan in core frame with two PM3*18 without after bad
Upper designated position;
4. machine core board is fastened on designated position on core frame with screw, when fastening, notices that machine core board upward arrow is directed toward resistance
Over there, resistive conductor and fan line are inserted on machine core board and are corresponded in wire casing;
5. take a ceramic resistor, after checking that appearance is qualified, with screw by resistor lock the designated position on machine core;
6. taking a FFC winding displacement, after checking without breakage, it is plugged on designated position on machine core board;
Points for attention: electrostatic hand ring is worn before 1. operations;Check that whether complete each material is intact, whether is fan wiring
It loosens or falls off;2.FPC winding displacement can not be anti-inserted and must be inserted into position;Each plug wire port, spigot just smooth;3. being leaned on when core device
Nearly core frame is tightened up a screw hole lower end, pays attention to machine core board upward arrow direction;Electric screwdriver torsion: lock machine core plate, fan 0.28-0.46N.m,
Lock resistance 0.13-0.32N.m;
(7), 6 are assembled:
1. motor lines, connecting line, patchcord are plugged on mainboard position, the position of motor vertical line, horizontal motor line is paid attention to
Set relationship;
2. connection frame is fastened on horizontal transmission component with screw;Pay attention to screw write take screw thread glue after fasten;
3. motor vertical and synchronizing wheel side will be connected with screw to pick up the ears to tighten;
4. noting: need to be in inner casing inboard point screw thread glue after lock-screw;With cotton swab by screw thread glue paint point on screw rod, allow spiral shell
Preferably the absorption of screw thread glue is entered in bar and threaded hole;
Points for attention: electrostatic hand ring is worn before 1. operations;Check that whether complete each material is intact;Screw thread glue does not leak
Point;2. all screws must be locked into position, can not sliding teeth, with mistake;3. winding displacement need to be inserted into bottom and be inserted into position;The not no marking of ear lid screw;
(8), 7 are assembled:
1. having electro-optical package side in side cover adhesive label, notice that inspection tag integrality, tag orientation downward, then exist
Upper seal is covered on ear, then it is fastened on connection frame by the side cover screw for posting label point;
2. scanning sequence number and bar code corresponding relationship enter SAP system;
3. being directed at screw hole, before being fixed on cartridge assemblies with screw on the face;
Face before 4. the cartridge assemblies that are completed are packed into, by photo resistance line and connecting line insertion machine core board, when installation
Pay attention to direction;
Points for attention: electrostatic hand ring is worn before 1. operations;Check that whether complete each material is intact;2. all screws must
Position must be locked into, can not sliding teeth, with mistake;The tag orientation 3. attention is picked up the ears, winding displacement must be inserted just, and position is inserted into;Electric screwdriver torsion: lock ear lid
0.28-0.46N.m locks core frame 0.5-0.7N.m;
(9), 8 are assembled:
1. heat conductive pad is first attached to designated position on sky shade;
2. interface board is packed into, then interface board is fastened with 5 PSFOM3*6 screws, is plugged on slip ring line after fastening
On interface board;
3. waterproof group line connecting line is plugged on interface board by sealing ring is set on connection frame;
4. top cover is fastened on connection frame with 3 AM4*10 screws, pay attention to for silk-screen being aligned when fixed;Points for attention:
1. wearing electrostatic hand ring before operation;Check that whether complete each material is intact;2. winding displacement need to be inserted into bottom and be inserted into position;Heat conductive pad
It can not leak and put.Plug wire insert it is smooth be inserted into position, pay attention to top cover graduation mark;3. paying attention to the accurate sticking positions of heat conductive pad, fritter is thermally conductive
It pads close to stud;
Electric screwdriver torsion: lock power panel is 0.28-0.46N.m, and lock top cover is 1.26-1.54N.m;
(10), expect processing 2:
1. taking 1PCS waterproof group line, broken string is checked whether, whether plug is damaged, and whether nut thread is bad;
2. taking 1PCS top cover, scratch, dirty, deformation are checked for;
3. waterproof group line is screwedly mounted on top cover;
4. voice lines twist line connection: except black ground line, remaining two are threaded together, audio input, audio output;
5. having the group line of alarming line, alarming line connection are as follows: red white colour line and yellow black color line are threaded together, excess-three root
It is threaded together;
Points for attention: 1. check the bad phenomenon whether anti-water resistance line has broken skin socket to loosen;2. checking top cover appearance is
The no bad phenomenon for having scratch or falling paint;Notice that the end of a thread screw thread is vertically put when 3. twisting resistance line and be just screwed into top cover, can not twist sliding or stubborn
Wound resistance line nut head;
(11), encryption:
1. opening shared website, work order number is searched in work order data;
2. by search out come work order file in version (digicap.dav) depressurize, then with two dimensional code
(verify code.bin) copies to the TftpDWin file of " my computer " D disk together;
3. opening the encryption table of comparisons, corresponding model parameter tags color is found out;Then encipheror table is opened;With program
Table carries out parameter verification, locks and generates after accurate;
4. being inserted into machine core for the yellow parallel conductor layout on plate is upgraded;Then power switch is opened, then switchs encryption
Opening is encrypted;Encryption switch powered-down source switch again is first closed after the completion of encryption, is then resetted and is pulled out parallel conductor layout, has encrypted
At;
5. by being fastened after rear ball and the alignment of preceding face with 4 PTM4*16 screws;
It is tested before (12), aging:
1. opening test software allocation window, the ball machine that power on self test is completed is swept into complete machine sequence label on sequence number column
Number;
2. enter automatic testing software interface after check model, sequence number, version and MAC Address it is errorless after, item to be tested
Automatic tick indicates to pass through, and then clicks " OK " key that setting preset point prompts;
3. calling preset point item to be placed ticks and ball machine starts to disconnect cable after orderly rotating along the preset locus of points;Vehicle
Preset point checks whether infrared lamp and lens have switching after being provided with;
4. complete machine sequence number is swept into raw guard system;
It is tested after (13), aging:
1. opening test software allocation window, the ball machine that power on self test is completed is swept into complete machine sequence label on sequence number column
Number;
2. point opening automatic testing software, according to software prompt, each test item is tested in order.It is beaten to all tests
It hooks and completes;
3. infrared induction is tested, alignment lens infrared light supply in daytime mode, observing whether there is in monitored picture
Feux rouges;Observe whether infrared lamp has exposure when Night;Hand lives photosensitive and eyeglass when infrared lamp test, clicks " zoom
+ " to maximum times when four headlights it is bright, when clicking " zoom-" to minimum times, four headlights, two lampets above that go out are bright;
The 4.3D positioning hour circle lives solar atlas and enlarges to maximum times, sees solar atlas center and picture centre either with or without obvious inclined
It is whether clear when shifting and text test chart maximum times;
5. fluorescent tube is wherein amplified to maximum in image measurement sees whether fluorescent tube receives light again.Whether observation ball machine has when mobile
Shake, scene are abnormal;
6. completing to automatic software testing, check whether ball machine is " un-activation " state;It is to be expressed as non-defective unit;
7. examining scene when whether there is minimum times or the empty coke of maximum times of image and machine core zoom in test process
Have without exception;
8. opening raw guard system, complete machine bar code is swept into raw guard system;
(14), visual examination:
1. 1PCS complete product is taken to be put into foam-rubber cushion non-dust cloth wiping lens surface from the aging vehicle to visual examination
Dust;Notice that unavailable alcohol cleans eyeglass;
2. checking around eyeglass and infrared lamp that after being cleared up with scraper, air gun is blown whether there is or not extra spilling glue or disconnected glue phenomenon
Completely;
3. checking all screws whether there is or not no marking, urgent bad phenomenon is beaten tiltedly or do not had to sliding teeth;
4. checking for shadow scratch or depainting phenomenon, is applied and mended with white paint pen;
5. checking whether ear lid machine cap gap is excessive, and can be measured with feeler gauge, standard: gap may not exceed 0.8mm;
6. alarm and voice lines are had one's hair trimmed;
7. checking whether anti-water resistance line nut head is tightened on top cover;
8. dynamic two circle of the flat preliminary operation of preceding water for washing the face is seen whether rotation has Caton phenomenon;
(15), packaging barcode scanning:
1. opening raw guard system, fuselage process label and complete machine bar code are swept into raw guard system;
2. rear ball is sticked fixation adhesive tape, length of tape requires 260mm, and quantity is one;
3. safety rope is fastened on top cover with 1 AM4*10 screw;Pay attention to screw rod write take screw thread glue after fasten;
4. ball machine is put into color box, notice that the to deflate folding of pad and fuselage protection air-cushion of color box bottom is placed as
Short lower length.Pay attention to anti-water resistance line placement direction;5. the color box side corresponding to anti-water resistance line specifies place to stick complete machine bar code;
(16), dress attachment:
1. spanner, adapter is placed in damping sponge corresponding position by power supply;Pay attention to direction, adapter put to unify and
Screw thread is upward;
2. CD and evidence of compliance are put in order by operation manual, label is pasted;
3. sponge accessory case and Dust-proof bag attachment are put into the weighing of electrometer treasure;
4. Dust-proof bag label is swept into raw guard system after weighing display green;
5. caveat label is issued referring to producing line;Whether all kinds of operation manuals need to paste the prompt of warning label, only
For network ball, ball is simulated without patch;
(17), vanning joint sealing:
1. the air column bag blown and air column pad are placed in color box, notice that air column bag both ends folded portion is that upper short lower length is put
It sets;
2. paying attention to the shiny surface of portable fixing bag in color box inwardly;
3. the accessory case weighed up is correctly placed in color box, notices that attachment not leak and put;
4. pay attention to paper cap when color box joint sealing successively laminates sequence;
5. two color boxes are put into the much casees of a packet, a packet multi-tag is on a left side, and color box red arrow is towards front;
6. bottom must not exceed a packet multi-tag bottom edge when joint sealing, it is sealed at FCL height one third above.
Therefore, the assembly method of a kind of infrared sphere of the invention, it is compact-sized, assembly precision is promoted, product shelves are improved
Secondary, assembly method is scientific and reasonable.
Specific embodiment
Below by embodiment, the technical solutions of the present invention will be further described.
Embodiment 1: a kind of assembly method of infrared sphere sequentially includes the following steps:
(1), 1 is assembled:
1. checking motor lines plug without breakage, then horizontal motor is fastened on without dirty by motor with 4 KM3*6 screws
On motor fixing plate;
2. take 1PCS ring slip, check without being fixed in horizontal assembly center with 3 POM2*6 screws after breakage;
3. synchronous belt is respectively fitted on horizontal motor and horizontal synchronization wheel gear, it will with 4 PSFM3*8 screws after card is good
The motor assembled is fastened on inner casing;
Note: synchronous belt is tightened and flexible, and horizontal synchronization wheel is free to rotate;
4. produce initial workpiece, four M3*12 screws of the fixation horizontal synchronization wheel of supplied materials are exited, and check screw thread glue
Dispensing situation: being, complement point screw thread glue and re-secures again;It is no, it raises one's hand to report;
Points for attention:
5. wearing electrostatic hand ring before operation;Check whether each material is intact, pedestal horizontal synchronization in initial workpiece supplied materials
Whether wheel has screw thread glue;
6. the direction of attention level motor;Winding displacement must be inserted into position;Synchronous belt is tightened and flexible;
7. lock screw, vertical 90 degree are needed to lock between object with locking;Screw foundation and sequence are put and are taken;
8. electric screwdriver torsion: the sliding 0.13-0.32N.m of lock ring locks dynamo-sheet 0.28-0.46N.m, locks motor 0.5-0.7N.m;
(2), 2 are assembled:
1. taking 1PCS mainboard, after checking appearance without dirty, striker, breakage, inner casing is fastened on 4 PSFOM3*6 screws
On, then slip ring line is pierced by from mainboard hole;Horizontal motor line and slip ring line are plugged on mainboard respectively, then 1PCS is taken to seal
Snare enters in inner casing;
2. taking 1PCS connection frame and dial-up lid respectively, company is secured it with 2 PSFOM3*8 screws after inspection appearance OK
Connect frame designated position;
3. taking 1PCS electro-optical package, secured it on inner casing after checking appearance OK with 1 PSFOM3*6 screw;
4. motor vertical frame is fixed on connection frame with screw after taking 1PCS motor vertical frame to check appearance OK;
5. taking 1PCS connecting line, it is plugged on electro-optical package and dial-up plate respectively after one end is passed through ear;
Points for attention: electrostatic hand ring is worn before 1. operations;Pay attention to electro-optical package arrow direction, should not be anti-loaded, whether wiring
It is inserted into position, motor vertical wiring is outwardly;2. lock screw, vertical 90 degree are needed to lock between object with locking;3. all screws must be locked
In place, can not sliding teeth, with mistake;Electric screwdriver torsion: lock mainboard, dial-up plate, electro-optical package 0.28-0.46N.m lock motor vertical seat 0.5-
0.7N.m;
(3), expect processing:
1. taking 1PCS vertical axis, checks whether appearance is jagged, deforms, is dirty, then take 1PCS sealing ring, sealing ring is had
Striped, which faces outwardly, to be sleeved on vertical axis;1PCS line wheel is being taken, bearing is being packed into, then assembled vertical axis is inserted in bearing and is worked as
In, pay attention to being installed in place;
2. bearing is packed into line locking wheel, then the vertical axis assembled is fitted into bearing, pays attention to being installed in place;
Points for attention: 1. attention sealing rings, which not leak, to be put;2. vertical axis and bearing will be pressed onto bottom when installation;3. vertical axis is not
It can put back;
(4), 3 are assembled:
1. taking face component before 1PCS, connection frame is fitted into inner casing, when loading notices that arrow direction must be in same direction;
2. assembled line wheel is fitted into the ear of connection frame, then fastened respectively with screw;
3. assembled vertical synchronization wheel is respectively charged into the ear of connection frame, then fastened respectively with screw;
4. taking synchronous belt to be set in motor vertical and vertical synchronization wheel electric machine screw prelock, stretch downwards,
It is fastened again with screw, when fastening pays attention to for motor vertical being pulled outwardly, and motor vertical edge is flushed with motor cabinet edge, and tries to pinch guarantor
Card synchronous belt is tightened flexible;
Points for attention: electrostatic hand ring is worn before 1. operations;Check that whether complete each material is intact;;Before paying attention to outside face
It sees, headlight foreign matter and eyeglass are dirty, go through;2. bumping post is mounted on ear region when synchronizing wheel fastens, vertical axis is checked
Whether have whether deformation and sealing ring package;3. synchronous belt should be tightened and flexible, vertical synchronization wheel can be freely rotated;Electric screwdriver is turned round
Power: locking wire lid, synchronizing wheel 0.28-0.46N.m, lock motor vertical are 0.5-0.7N.m;
(5), 4 are assembled:
1. face component before taking, appearance is checked, after passed examination, 2PCS aluminum substrate is fixed on 4 PSFOM3*6 screws
On preceding face component;
2. taking 1PCS patchcord, it is packed into forecourt after one end is passed through ear, is then plugged infrared ray respectively;
3. taking 1PCS cableties, with 1 SPFM3*8 screw on ear, cableties and ear are at 45 degree;
4. mainboard bar code, electro-optical package bar code is successively swept into raw guard system by complete machine sequence number, process label is pasted;
Points for attention: electrostatic hand ring is worn before 1. operations;Check that whether complete each material is intact;2. all screws must
Position must be locked into, can not sliding teeth, with mistake;3. each winding displacement must be inserted into bottom and be inserted into position, notice that plug wire or so cannot be uneven or preceding
Rear-inclined will be inserted just;Electric screwdriver torsion: lock lamp plate is 0.28-0.46N.m, buckle for locking wire 0.5-0.7N.m;
(6), 5 are assembled:
1. take 1PCS machine core respectively, check for damaged, dirty, checks that camera lens has no marking, whether there is or not bad for threaded hole;
2. 1PCS core frame is taken to cover the corresponding position in movement hole, core frame and machine core are locked with four PSM2*4B, note
Screwed lock anticipate in the U-lag bottom of core frame;
3. take 1PCS fan, appearance is checked without breakage, fan is locked with screw and specified on core frame without after bad by wiring
Position;
4. machine core board is fastened on designated position on core frame with screw, when fastening, notices that machine core board upward arrow is directed toward resistance
Over there, resistive conductor and fan line are inserted on machine core board and are corresponded in wire casing;
5. take a ceramic resistor, after checking appearance OK, with two PSM2*4B by resistor lock the designated position on machine core;
6. taking a FFC winding displacement, after checking without breakage, it is plugged on designated position on machine core board;
Points for attention: electrostatic hand ring is worn before 1. operations;Check that whether complete each material is intact, whether is fan wiring
It loosens or falls off;2.FPC winding displacement can not be anti-inserted and must be inserted into position;Each plug wire port, spigot just smooth;3. being leaned on when core device
Nearly core frame is tightened up a screw hole lower end, pays attention to machine core board upward arrow direction;Electric screwdriver torsion: lock machine core plate, fan 0.28-0.46N.m,
Lock resistance 0.13-0.32N.m;
(7), 6 are assembled:
1. motor lines, connecting line, patchcord are plugged on mainboard position, the position of motor vertical line, horizontal motor line is paid attention to
Set relationship;
2. connection frame is fastened on horizontal transmission component with screw;Pay attention to screw write take screw thread glue after fasten;
3. motor vertical and synchronizing wheel side will be connected with screw to pick up the ears to tighten;
4. noting: need to be in inner casing inboard point screw thread glue after lock-screw;With cotton swab by screw thread glue paint point on screw rod, allow spiral shell
Preferably the absorption of screw thread glue is entered in bar and threaded hole;
Points for attention: electrostatic hand ring is worn before 1. operations;Check that whether complete each material is intact;Screw thread glue does not leak
Point;2. all screws must be locked into position, can not sliding teeth, with mistake;3. winding displacement need to be inserted into bottom and be inserted into position;The not no marking of ear lid screw;
(8), 7 are assembled:
1. having electro-optical package side in side cover adhesive label, notice that inspection tag integrality, tag orientation downward, then exist
Upper seal 4 is covered on ear, then it is fastened on connection frame by the side cover screw for posting label point;
2. scanning sequence number and bar code corresponding relationship enter SAP system;
3. being directed at screw hole, before being fixed on cartridge assemblies with screw on the face;
Face before 4. the cartridge assemblies that are completed are packed into, by photo resistance line and connecting line insertion machine core board, when installation
Pay attention to direction;
Points for attention: electrostatic hand ring is worn before 1. operations;Check that whether complete each material is intact;2. all screws must
Position must be locked into, can not sliding teeth, with mistake;The tag orientation 3. attention is picked up the ears, winding displacement must be inserted just, and position is inserted into;Electric screwdriver torsion: lock ear lid
0.28-0.46N.m locks core frame 0.5-0.7N.m;
(9), 8 are assembled:
1. heat conductive pad is first attached to designated position on sky shade;
2. interface board is packed into, then interface board is fastened with 5 PSFOM3*6 screws, is plugged on slip ring line after fastening
On interface board;
3. waterproof group line connecting line is plugged on interface board by sealing ring is set on connection frame;
4. top cover is fastened on connection frame with 3 AM4*10 screws, pay attention to for silk-screen being aligned when fixed;Points for attention:
1. wearing electrostatic hand ring before operation;Check that whether complete each material is intact;2. winding displacement need to be inserted into bottom and be inserted into position;Heat conductive pad
It can not leak and put.Plug wire insert it is smooth be inserted into position, pay attention to top cover graduation mark;3. paying attention to the accurate sticking positions of heat conductive pad, fritter is thermally conductive
It pads close to stud;
Electric screwdriver torsion: lock power panel is 0.28-0.46N.m, and lock top cover is 1.26-1.54N.m;
(10), expect processing 2:
1. taking 1PCS waterproof group line, broken string is checked whether, whether plug is damaged, and whether nut thread is bad;
2. taking 1PCS top cover, scratch, dirty, deformation are checked for;
3. waterproof group line is screwedly mounted on top cover;
4. voice lines twist line connection: except black ground line, remaining two are threaded together, audio input, audio output;
5. having the group line of alarming line, alarming line connection are as follows: red white colour line and yellow black color line are threaded together, excess-three root
It is threaded together;
Points for attention: 1. check the bad phenomenon whether anti-water resistance line has broken skin socket to loosen;2. checking top cover appearance is
The no bad phenomenon for having scratch or falling paint;Notice that the end of a thread screw thread is vertically put when 3. twisting resistance line and be just screwed into top cover, can not twist sliding or stubborn
Wound resistance line nut head;
(11), encryption:
1. opening shared website, work order number is searched in work order data;
2. by search out come work order file in version (digicap.dav is depressurized, then with two dimensional code
(verify code.bin) copies to the TftpDWin file of " my computer " D disk together;
3. opening the encryption table of comparisons, corresponding model parameter tags color is found out;Then encipheror table is opened;With program
Table carries out parameter verification, locks and generates after accurate;
4. being inserted into machine core for the yellow parallel conductor layout on plate is upgraded;Then power switch is opened, then switchs encryption
Opening is encrypted;Encryption switch powered-down source switch again is first closed after the completion of encryption, is then resetted and is pulled out parallel conductor layout, has encrypted
At;
5. by being fastened after rear ball and the alignment of preceding face with 4 PTM4*16 screws;
It is tested before (12), aging:
1. opening test software allocation window, the ball machine that power on self test is completed is swept into complete machine sequence label on sequence number column
Number;
2. enter automatic testing software interface after check model, sequence number, version and MAC Address it is errorless after, item to be tested
Automatic tick indicates to pass through, and then clicks " OK " key that setting preset point prompts;
3. calling preset point item to be placed ticks and ball machine starts to disconnect cable after orderly rotating along the preset locus of points;Vehicle
Preset point checks whether infrared lamp and lens have switching after being provided with;
4. complete machine sequence number is swept into raw guard system;
It is tested after (13), aging:
1. opening test software allocation window, the ball machine that power on self test is completed is swept into complete machine sequence label on sequence number column
Number;
2. point opening automatic testing software, according to software prompt, each test item is tested in order.It is beaten to all tests
It hooks and completes;
3. infrared induction is tested, alignment lens infrared light supply in daytime mode, observing whether there is in monitored picture
Feux rouges;Observe whether infrared lamp has exposure when Night;Hand lives photosensitive and eyeglass when infrared lamp test, clicks " zoom
+ " to maximum times when four headlights it is bright, when clicking " zoom-" to minimum times, four headlights, two lampets above that go out are bright;
The 4.3D positioning hour circle lives solar atlas and enlarges to maximum times, sees solar atlas center and picture centre either with or without obvious inclined
It is whether clear when shifting and text test chart maximum times;
5. fluorescent tube is wherein amplified to maximum in image measurement sees whether fluorescent tube receives light again.Whether observation ball machine has when mobile
Shake, scene are abnormal;
6. completing to automatic software testing, check whether ball machine is " un-activation " state;It is to be expressed as non-defective unit;
7. examining scene when whether there is minimum times or the empty coke of maximum times of image and machine core zoom in test process
Have without exception;
8. opening raw guard system, complete machine bar code is swept into raw guard system;
(14), visual examination:
1. 1PCS complete product is taken to be put into foam-rubber cushion non-dust cloth wiping lens surface from the aging vehicle to visual examination
Dust;Notice that unavailable alcohol cleans eyeglass;
2. checking around eyeglass and infrared lamp that after being cleared up with scraper, air gun is blown whether there is or not extra spilling glue or disconnected glue phenomenon
Completely;
3. checking all screws whether there is or not no marking, urgent bad phenomenon is beaten tiltedly or do not had to sliding teeth;
4. checking for shadow scratch or depainting phenomenon, is applied and mended with white paint pen;
5. checking whether ear lid machine cap gap is excessive, and can be measured with feeler gauge, standard: gap may not exceed 0.8mm;
6. alarm and voice lines are had one's hair trimmed;
7. checking whether anti-water resistance line nut head is tightened on top cover;
8. dynamic two circle of the flat preliminary operation of preceding water for washing the face is seen whether rotation has Caton phenomenon;
(15), packaging barcode scanning:
1. opening raw guard system, fuselage process label and complete machine bar code are swept into raw guard system;
2. rear ball is sticked fixation adhesive tape, length of tape requires 260mm, and quantity is one;
3. safety rope is fastened on top cover with 1 AM4*10 screw;Pay attention to screw rod write take screw thread glue after fasten;
4. ball machine is put into color box, notice that the to deflate folding of pad and fuselage protection air-cushion of color box bottom is placed as
Short lower length.Pay attention to anti-water resistance line placement direction;5. the color box side corresponding to anti-water resistance line specifies place to stick complete machine bar code;
(16), dress attachment:
1. spanner, adapter is placed in damping sponge corresponding position by power supply;Pay attention to direction, adapter put to unify and
Screw thread is upward;
2. operation manual, CD and evidence of compliance are put in order, label is pasted;
3. sponge accessory case and Dust-proof bag attachment are put into the weighing of electrometer treasure;
4. Dust-proof bag label is swept into raw guard system after weighing display green;
5. caveat label is issued referring to producing line;Whether all kinds of operation manuals need to paste the prompt of warning label, only
For network ball, ball is simulated without patch;
(17), vanning joint sealing:
1. the air column bag blown and air column pad are placed in color box, notice that air column bag both ends folded portion is that upper short lower length is put
It sets;
2. paying attention to the shiny surface of portable fixing bag in color box inwardly;
3. the accessory case weighed up is correctly placed in color box, notices that attachment not leak and put;
4. pay attention to paper cap when color box joint sealing successively laminates sequence;
5. two color boxes are put into the much casees of a packet, a packet multi-tag is on a left side, and color box red arrow is towards front;
6. bottom must not exceed a packet multi-tag bottom edge when joint sealing, it is sealed at FCL height one third above.
Claims (1)
1. a kind of assembly method of infrared sphere, it is characterised in that sequentially include the following steps:
(1), 1 is assembled:
1. checking motor lines plug without breakage, then horizontal motor is fastened on motor fixing plate with 4 screws without dirty by motor
On;
2. taking 1PCS ring slip, check without being fixed in horizontal assembly center with 3 screws after breakage;
3. synchronous belt is respectively fitted on horizontal motor and horizontal synchronization wheel gear, the electricity that will be assembled after card is good with 4 screws
Machine is fastened on inner casing;
Note: synchronous belt is tightened and flexible, and horizontal synchronization wheel is free to rotate;
4. produce initial workpiece, four M3*12 screws of the fixation horizontal synchronization wheel of supplied materials are exited, and check the dispensing of screw thread glue
Situation: being, complement point screw thread glue and re-secures again;It is no, it raises one's hand to report;
Points for attention:
1. wearing electrostatic hand ring before operation;Check whether each material is intact, pedestal horizontal synchronization wheel is in initial workpiece supplied materials
It is no to have screw thread glue;
2. the direction of attention level motor;Winding displacement must be inserted into position;Synchronous belt is tightened and flexible;
3. lock screw, vertical 90 degree are needed to lock between object with locking;
4. electric screwdriver torsion: the sliding 0.13-0.32N.m of lock ring locks dynamo-sheet 0.28-0.46N.m, locks motor 0.5-0.7N.m;
(2), 2 are assembled:
1. take 1PCS mainboard, check appearance without dirty, striker, it is damaged after, be fastened on inner casing with 4 screws, then by slip ring line
It is pierced by from mainboard hole;Horizontal motor line and slip ring line are plugged on mainboard respectively, then 1PCS sealing ring is taken to be inserted in inner casing;
2. taking 1PCS connection frame and dial-up lid respectively, connection frame designated position is secured it with 2 screws after inspection appearance OK;
3. taking 1PCS electro-optical package, secured it on inner casing after checking appearance OK with 1 screw;
4. motor vertical frame is fixed on connection frame with screw after taking 1PCS motor vertical frame to check appearance OK;
5. taking 1PCS connecting line, it is plugged on electro-optical package and dial-up plate respectively after one end is passed through ear;
Points for attention: electrostatic hand ring is worn before 1. operating;Pay attention to electro-optical package arrow direction, should not be anti-loaded, whether wiring is inserted into
Position, motor vertical wiring is outwardly;2. lock screw, vertical 90 degree are needed to lock between object with locking;3. all screws must be locked into position,
Can not sliding teeth, with mistake;Electric screwdriver torsion: lock mainboard, dial-up plate, electro-optical package 0.28-0.46N.m lock motor vertical seat 0.5-
0.7N.m;
(3), expect processing:
1. taking 1PCS vertical axis, checks whether appearance is jagged, deforms, is dirty, then take 1PCS sealing ring, sealing ring is had into striped
Face outwardly suit on the vertical axis;1PCS line wheel is taken again, bearing is packed into, then assembled vertical axis is inserted in bearing,
Pay attention to being installed in place;
2. bearing is packed into line locking wheel, then the vertical axis assembled is fitted into bearing, pays attention to being installed in place;
Points for attention: 1. notice that sealing ring not leak and put;2. vertical axis and bearing will be pressed onto bottom when installation;3. vertical axis can not be put
Instead;
(4), 3 are assembled:
1. taking face component before 1PCS, connection frame is fitted into inner casing, when loading notices that arrow direction must be in same direction;
2. assembled line wheel is fitted into the ear of connection frame, then fastened respectively with 3 screws;
3. assembled vertical synchronization wheel is respectively charged into the ear of connection frame, then fastened respectively with screw;
4. taking synchronous belt to be set in motor vertical and vertical synchronization wheel electric machine screw prelock, stretch downwards, then use
Screw fastening, when fastening, pay attention to for motor vertical being pulled outwardly, and motor vertical edge is flushed with motor cabinet edge, and try to pinch guarantee together
Step band is tightened flexible;
Points for attention: electrostatic hand ring is worn before 1. operating;Check that whether complete each material is intact;Face appearance before paying attention to, greatly
Lamp foreign matter and eyeglass are dirty, go through;2. bumping post is mounted on ear region when synchronizing wheel fastens, check whether vertical axis has
Whether deformation and sealing ring package;3. synchronous belt should be tightened and flexible, vertical synchronization wheel can be freely rotated;Electric screwdriver torsion: lock
Line lid, synchronizing wheel 0.28-0.46N.m, lock motor vertical are 0.5-0.7N.m;
(5), 4 are assembled:
1. face component before taking checks appearance, before being fixed on 2PCS aluminum substrate with 4 screws after passed examination on face component;
2. taking 1PCS patchcord, it is packed into forecourt after one end is passed through ear, is then plugged infrared ray respectively;
3. taking 1PCS cableties, with 1 screw on ear, cableties and ear are at 45 degree;
4. mainboard bar code, electro-optical package bar code is successively swept into raw guard system by complete machine sequence number, process label is pasted;
Points for attention: electrostatic hand ring is worn before 1. operating;Check that whether complete each material is intact;2. all screws must be locked
In place, can not sliding teeth, with mistake;3. each winding displacement must be inserted into bottom and be inserted into position, notice that plug wire or so cannot be uneven or anteversion and retroversion
Tiltedly, it to insert just;Electric screwdriver torsion: lock lamp plate is 0.28-0.46N.m, buckle for locking wire 0.5-0.7N.m;
(6), 5 are assembled:
1. taking 1PCS machine core respectively, check for damaged, dirty, checks that camera lens has no marking, whether there is or not bad for threaded hole;
2. 1PCS core frame is taken to cover the corresponding position in movement hole, core frame and machine core are locked with screw, notice that screwed lock exists
The U-lag bottom of core frame;
3. taking 1PCS fan, appearance is checked without breakage, fan is locked the specific bit on core frame with screw without after bad by wiring
It sets;
4. machine core board is fastened on designated position on core frame with 4 screws, when fastening, notices that machine core board upward arrow is directed toward resistance
Over there, resistive conductor and fan line are inserted on machine core board and are corresponded in wire casing;
5. take a ceramic resistor, check appearance OK after, with screw by resistor lock the designated position on machine core;
6. taking a FFC winding displacement, after checking without breakage, it is plugged on designated position on machine core board;
Points for attention: electrostatic hand ring is worn before 1. operating;Check that whether complete each material is intact, whether fan wiring loosens
Or it falls off;2. FPC winding displacement can not be anti-inserted and must be inserted into position;Each plug wire port, spigot just smooth;3. close to machine when core device
Core frame is tightened up a screw hole lower end, pays attention to machine core board upward arrow direction;Electric screwdriver torsion: lock machine core plate, fan 0.28-0.46N.m, lock electricity
Hinder 0.13-0.32N.m;
(7), 6 are assembled:
1. motor lines, connecting line, patchcord are plugged on mainboard position, motor vertical line is paid attention to, the position of horizontal motor line is closed
System;
2. connection frame is fastened on horizontal transmission component with 4 screws;Pay attention to screw write take screw thread glue after fasten;
3. motor vertical and synchronizing wheel side will be connected with screw to pick up the ears to tighten;
4. noting: need to be in inner casing inboard point screw thread glue after lock-screw;With cotton swab by screw thread glue paint point on screw rod, allow screw rod and
Preferably the absorption of screw thread glue is entered in threaded hole;
Points for attention: electrostatic hand ring is worn before 1. operating;Check that whether complete each material is intact;Screw thread glue not leak source;②
All screws must be locked into position, can not sliding teeth, with mistake;3. winding displacement need to be inserted into bottom and be inserted into position;The not no marking of ear lid screw;
(8), 7 are assembled:
1. having electro-optical package side in side cover adhesive label, pay attention to inspection tag integrality, tag orientation downward, then in ear
Upper seal is above covered, then it is fastened on connection frame by the side cover screw for posting label point;
2. scanning sequence number and bar code corresponding relationship enter SAP system;
3. being directed at screw hole, before being fixed on cartridge assemblies with 4 screws on the face;
4. face before the cartridge assemblies that are completed are packed into, by photo resistance line and connecting line insertion machine core board, when installation, pays attention to
Direction;
Points for attention: electrostatic hand ring is worn before 1. operating;Check that whether complete each material is intact;2. all screws must be locked
In place, can not sliding teeth, with mistake;3. paying attention to tag orientation of picking up the ears, winding displacement must be inserted just, be inserted into position;Electric screwdriver torsion: lock ear lid
0.28-0.46N.m locks core frame 0.5-0.7N.m;
(9), 8 are assembled:
1. heat conductive pad is first attached to designated position on sky shade;
2. interface board is packed into, then interface board is fastened with 5 screws, slip ring line is plugged on interface board after fastening;
3. waterproof group line connecting line is plugged on interface board by sealing ring is set on connection frame;
4. top cover is fastened on connection frame with 3 screws, pay attention to for silk-screen being aligned when fixed;
Points for attention: electrostatic hand ring is worn before 1. operating;Check that whether complete each material is intact;2. winding displacement need to be inserted into bottom simultaneously
It is inserted into position;Heat conductive pad, which can not leak, to be put;Plug wire insert it is smooth be inserted into position, pay attention to top cover graduation mark;3. paying attention to the accurate paste of heat conductive pad
Position, fritter heat conductive pad is close to stud;
Electric screwdriver torsion: lock power panel is 0.28-0.46N.m, and lock top cover is 1.26-1.54N.m;
(10), expect processing 2:
1. taking 1PCS waterproof group line, broken string is checked whether, whether plug is damaged, and whether nut thread is bad;
2. taking 1PCS top cover, scratch, dirty, deformation are checked for;
3. waterproof group line is screwedly mounted on top cover;
4. voice lines twist line connection: except black ground line, remaining two are threaded together, audio input, audio output;
5. having the group line of alarming line, alarming line connection are as follows: red white colour line and yellow black color line are threaded together, and excess-three root is screwed in
Together;
Points for attention: the bad phenomenon whether anti-water resistance line has broken skin socket to loosen 1. is checked;2. checking whether top cover appearance has
Scratch or the bad phenomenon for falling paint;Notice that the end of a thread screw thread is vertically put when 3. twisting resistance line and be just screwed into top cover, sliding or stubborn wound resistance can not be twisted
Line nut head;
(11), encryption:
1. opening shared website, work order number is searched in work order data;
2. depressurizing the work order file come is searched out, " my computer " D disk is then copied to together with two dimensional code
TftpDWin file;
3. opening the encryption table of comparisons, corresponding model parameter tags color is found out;Then encipheror table is opened;With program list into
The verification of row parameter is locked after accurate and is generated;
4. being inserted into machine core for the yellow parallel conductor layout on plate is upgraded;Then power switch is opened, then opens encryption switch
It is encrypted;Encryption switch powered-down source switch again is first closed after the completion of encryption, is then resetted and is pulled out parallel conductor layout, encryption is completed;
5. by being fastened after rear ball and the alignment of preceding face with 4 screws;
It is tested before (12), aging:
1. opening test software allocation window, the ball machine that power on self test is completed is swept into complete machine tag serial number on sequence number column;
2. enter automatic testing software interface after check model, sequence number, version and MAC Address it is errorless after, item to be tested is automatic
Ticking indicates to pass through, and then clicks " OK " key that setting preset point prompts;
3. calling preset point item to be placed ticks and ball machine starts to disconnect cable after orderly rotating along the preset locus of points;Vehicle is preset
Point checks whether infrared lamp and lens have switching after being provided with;
4. complete machine sequence number is swept into raw guard system;
It is tested after (13), aging:
1. opening test software allocation window, the ball machine that power on self test is completed is swept into complete machine tag serial number on sequence number column;
2. point opens automatic testing software, according to software prompt, each test item is tested in order;It has been ticked to all tests
At;
3. infrared induction is tested, alignment lens infrared light supply, observes and whether there is feux rouges in monitored picture in daytime mode;
Observe whether infrared lamp has exposure when Night;Hand lives photosensitive and eyeglass when infrared lamp test, clicks " zoom+" to most
Four headlights are bright at big times, and when clicking " zoom-" to minimum times, four headlights, two lampets above that go out are bright;
4. the 3D positioning hour circle lives solar atlas and enlarges to maximum times, see that solar atlas center and picture centre are deviated either with or without obvious, and
It is whether clear at maximum times of text test chart;
5. fluorescent tube is wherein amplified to maximum in image measurement sees whether fluorescent tube receives light again;Whether observation ball machine trembles when mobile
Dynamic, scene exception;
6. completing to automatic software testing, check whether ball machine is " un-activation " state;It is to be expressed as non-defective unit;
7. examine in test process with the presence or absence of minimum times or scene when the empty burnt and machine core zoom of maximum times of image whether there is or not
It is abnormal;
8. opening raw guard system, complete machine bar code is swept into raw guard system;
(14), visual examination:
1. 1PCS complete product is taken to be put into foam-rubber cushion non-dust cloth wiping lens surface dust from the aging vehicle to visual examination;
Notice that unavailable alcohol cleans eyeglass;
2. checking around eyeglass and infrared lamp that after being cleared up with scraper, air gun is blown clean whether there is or not extra spilling glue or disconnected glue phenomenon;
3. checking all screws whether there is or not no marking, urgent bad phenomenon is beaten tiltedly or do not had to sliding teeth;
4. checking for shadow scratch or depainting phenomenon, is applied and mended with white paint pen;
5. checking whether ear lid machine cap gap is excessive, and can be measured with feeler gauge, standard: gap may not exceed 0.8mm;
6. alarm and voice lines are had one's hair trimmed;
7. checking whether anti-water resistance line nut head is tightened on top cover;
8. dynamic two circle of the flat preliminary operation of preceding water for washing the face is seen whether rotation has Caton phenomenon;
(15), packaging barcode scanning:
1. opening raw guard system, fuselage process label and complete machine bar code are swept into raw guard system;
2. rear ball is sticked fixation adhesive tape, length of tape requires 260mm, and quantity is one;
3. safety rope is fastened on top cover with 1 screw;Pay attention to screw rod write take screw thread glue after fasten;
4. ball machine is put into color box, pay attention to color box bottom to deflate pad and fuselage protection air-cushion folding be placed as it is short under
It is long;Pay attention to anti-water resistance line placement direction;5. the color box side corresponding to anti-water resistance line specifies place to stick complete machine bar code;
(16), dress attachment:
1. spanner, adapter is placed in damping sponge corresponding position by power supply;Pay attention to direction, adapter, which is put, will unify and screw thread
Upward;
2. operation manual, CD and evidence of compliance are put in order, label is pasted;
3. sponge accessory case and Dust-proof bag attachment are put into the weighing of electrometer treasure;
4. Dust-proof bag label is swept into raw guard system after weighing display green;
5. caveat label is issued referring to producing line;Whether all kinds of operation manuals need to paste the prompt of warning label, just for
Network ball, simulation ball is without patch;
(17), vanning joint sealing:
1. the air column bag blown and air column pad are placed in color box, notice that air column bag both ends folded portion is upper short lower long placement;
2. paying attention to the shiny surface of portable fixing bag in color box inwardly;
3. the accessory case weighed up is correctly placed in color box, notices that attachment not leak and put;
4. pay attention to paper cap when color box joint sealing successively laminates sequence;
5. two color boxes are put into the much casees of a packet, a packet multi-tag is on a left side, and color box red arrow is towards front;
6. bottom must not exceed a packet multi-tag bottom edge when joint sealing, it is sealed at FCL height one third above.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710177986.3A CN107052770B (en) | 2017-03-23 | 2017-03-23 | A kind of assembly method of infrared sphere |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710177986.3A CN107052770B (en) | 2017-03-23 | 2017-03-23 | A kind of assembly method of infrared sphere |
Publications (2)
Publication Number | Publication Date |
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CN107052770A CN107052770A (en) | 2017-08-18 |
CN107052770B true CN107052770B (en) | 2019-05-17 |
Family
ID=59620289
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201710177986.3A Active CN107052770B (en) | 2017-03-23 | 2017-03-23 | A kind of assembly method of infrared sphere |
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Country | Link |
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CN (1) | CN107052770B (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108763675A (en) * | 2018-05-16 | 2018-11-06 | 杭州亿美实业有限公司 | A kind of electronic circuit board intelligence dividing method |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2323585B (en) * | 1997-03-26 | 1999-09-29 | Samsung Electronics Co Ltd | Monitor positioning apparatus |
CN101122661A (en) * | 2006-08-11 | 2008-02-13 | 鸿富锦精密工业(深圳)有限公司 | Lens module group assembling apparatus and assembling method |
CN201247366Y (en) * | 2008-05-09 | 2009-05-27 | 李鸿 | Infrared ball-type camera |
CN204244344U (en) * | 2014-11-26 | 2015-04-01 | 天津同创视讯科技有限公司 | A kind of infrared ball machine |
CN104879357A (en) * | 2014-10-17 | 2015-09-02 | 苏州富强科技有限公司 | Assembly method |
-
2017
- 2017-03-23 CN CN201710177986.3A patent/CN107052770B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2323585B (en) * | 1997-03-26 | 1999-09-29 | Samsung Electronics Co Ltd | Monitor positioning apparatus |
CN101122661A (en) * | 2006-08-11 | 2008-02-13 | 鸿富锦精密工业(深圳)有限公司 | Lens module group assembling apparatus and assembling method |
CN201247366Y (en) * | 2008-05-09 | 2009-05-27 | 李鸿 | Infrared ball-type camera |
CN104879357A (en) * | 2014-10-17 | 2015-09-02 | 苏州富强科技有限公司 | Assembly method |
CN204244344U (en) * | 2014-11-26 | 2015-04-01 | 天津同创视讯科技有限公司 | A kind of infrared ball machine |
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