CN107044455A - A kind of hydraulic accumulator pressure active control system and control method - Google Patents

A kind of hydraulic accumulator pressure active control system and control method Download PDF

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Publication number
CN107044455A
CN107044455A CN201710187733.4A CN201710187733A CN107044455A CN 107044455 A CN107044455 A CN 107044455A CN 201710187733 A CN201710187733 A CN 201710187733A CN 107044455 A CN107044455 A CN 107044455A
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China
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pressure
hydraulic accumulator
hydraulic
valve
air
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CN201710187733.4A
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CN107044455B (en
Inventor
林添良
周圣炎
缪骋
赵永前
王文龙
任好玲
付胜杰
陈其怀
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Huaqiao University
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Huaqiao University
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B1/00Installations or systems with accumulators; Supply reservoir or sump assemblies
    • F15B1/02Installations or systems with accumulators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/14Energy-recuperation means

Abstract

The present invention discloses a kind of hydraulic accumulator pressure active control system and control method, including speed-sensitive switch air valve, pressurized cylinder, hydraulic accumulator, gas cylinder, bi-bit bi-pass air operated reversing valve, controller etc..When hydraulic accumulator, which is in fluid, reclaims state, the nitrogen entered with hydraulic oil in hydraulic accumulator, air bag is gradually pressed into gas cylinder by pressurized cylinder, realizes the active control to hydraulic accumulator pressure;When hydraulic accumulator is in fluid release conditions, the gases at high pressure of gas cylinder are entered in hydraulic accumulator air bag by speed-sensitive switch air valve, by the fluid ramming system loop of storage, to control hydraulic accumulator pressure to be in a steady state value.The present invention can realize the active control of hydraulic accumulator pressure, solve in fluid pressure type energy-recuperation system, the uncontrollable and incomplete problem of the oily release process of pressure recovery, improves energy recovery efficiency and utilization rate caused by hydraulic accumulator pressure is passively controlled.

Description

A kind of hydraulic accumulator pressure active control system and control method
Technical field
The present invention relates to a kind of control pressurer system being characterized with electric hydraulic-pneumatic control technology, more particularly, to a kind of hydraulic pressure Energy storage pressure active control system.
Background technology
With being on the rise for energy shortage in world wide and problem of environmental pollution, the energy regenerating of research engineering machinery Have important practical significance.Hydraulic crawler excavator is a kind of larger engineering machinery of power ratio, but the overall utilization of its energy It is relatively low, therefore Energy Recovery Technology has obtained the concern of each side.
According to the type of energy storage components, the energy regenerating form that engineering machinery occasion is applied at present is divided into electrically Formula and fluid pressure type.Wherein fluid pressure type energy regenerating because its power density is big, can fast storage and release pressure oil, simple in construction And research is widely applied, its energy-storage travelling wave tube mainly selects hydraulic accumulator, carries out energy using hydraulic accumulator at present Recovery technology is more ripe, and suitable for the big occasion of the fluctuation of load.Fluid pressure type energy regenerating mode is widely used in mechanical arm Decline potential energy to recycle.Its operation principle is:Hydraulic accumulator is connected with the rodless cavity of mechanical arm oil cylinder, works as mechanical arm During decline, transform gravitational energy is the hydraulic energy of hydraulic cylinder rodless cavity, reclaims and stores into hydraulic accumulator;When mechanical arm rises When, the hydraulic energy of hydraulic accumulator storage is directly released into hydraulic cylinder rodless cavity, service hoisting load, or is discharged into hydraulic pump Oil-out, collaborates common driving load with hydraulic pump, to reduce hydraulic pressure pump power output, so as to realize the sharp again of recoverable energy With.
In fluid pressure type energy regenerating mode, hydraulic accumulator rises main to the energy recovery efficiency and utilization ratio of system Effect, when hydraulic accumulator is in energy recovery state, with the decline process of mechanical arm, hydraulic accumulator pressure gradually rises Height, when pressure rise to mechanical arm gravity deficiency to overcome rodless cavity pressure when, the decrease speed of mechanical arm will be affected, Therefore, to avoid mechanical arm decrease speed impacted, hydraulic accumulator highest pressure recovery generally can all be limited;Work as hydraulic energy-accumulating When device is in energy release conditions, with the release of pressure oil, hydraulic accumulator pressure is gradually reduced, when hydraulic accumulator pressure During less than hydraulic circuit pressure, the pressure oil stored by it is then difficult to discharge, the pressure one in some situations even loop Start to be higher than hydraulic accumulator pressure, then the energy reclaimed is not released recycling, so as to have impact on energy recycling Rate, meanwhile, the pressure oil of hydraulic accumulator storage is not discharged recycling timely, then influences whether next periodical energy Organic efficiency, vicious circle is caused with this.Thus, current hydraulic accumulator pressure is passively controlled by system pressure, energy Organic efficiency and reuse ratio are also restricted.
The content of the invention
In view of this, the present invention is directed to the pressure initiative control of hydraulic accumulator, and its main purpose is to provide one kind Hydraulic accumulator pressure active control system, the system can effectively solve hydraulic accumulator and reclaim and discharge pressure by circuit pressure The problem of being influenceed with gasbag pressure, improves fluid pressure type energy recovery efficiency and reuse ratio.
To achieve the above object, the present invention is using following technical scheme:
A kind of hydraulic accumulator pressure active control system, includes hydraulic accumulator (1), the first speed-sensitive switch air valve (2), gas cylinder (3), the second speed-sensitive switch air valve (4), pressurized cylinder (5), air operated reversing valve (6), controller (7);Wherein:
The oil suction chamber of the hydraulic accumulator (1) is connected with executive component energy regenerating end;First speed-sensitive switch air valve (2) Airbag chamber of the P2 mouths of P1 mouthfuls and the second speed-sensitive switch air valve (4) with hydraulic accumulator (1) is connected;Second speed-sensitive switch air valve (4) D2 mouths are connected with the big chamber of pressurized cylinder (5), the D3 mouths of bi-bit bi-pass air operated reversing valve (6);First high-speed switch valve (2) D1 mouths and air inlet of the small chamber with gas cylinder (3) of pressurized cylinder (5) be connected;The gas outlet of bi-bit bi-pass air operated reversing valve (6) Communicated with air.
As a kind of preferred scheme, the first speed-sensitive switch air valve (2) is automatically controlled.
As a kind of preferred scheme, the second speed-sensitive switch air valve (4) is automatically controlled.
As a kind of preferred scheme, oil pocket and airbag chamber, the air inlet of gas cylinder (7) of hydraulic accumulator (5) are mounted on Pressure sensor.
As a kind of preferred scheme, the big chamber and small chamber of pressurized cylinder are respectively arranged with displacement transducer.
The present invention has clear advantage and beneficial effect compared with prior art, specifically, by above-mentioned technical proposal Understand:
By adding barometric control unit in the airbag chamber of hydraulic accumulator, control hydraulic accumulator airbag chamber gas with Annexation between gas cylinder, so that active control hydraulic accumulator pressure.When hydraulic accumulator is in energy recovery state, profit With the second speed-sensitive switch air valve and pressurized cylinder by the gas refill in hydraulic accumulator air bag into gas cylinder, so as to maintain hydraulic pressure to store Energy device fluid chamber is in a constant setup pressure value, solves because of hydraulic accumulator pressure rise influence executive component speed behaviour The weak point of performance is controlled, while improving the energy recovery efficiency of hydraulic accumulator.
When hydraulic accumulator is in pressure oil release conditions, with the release of hydraulic oil, hydraulic accumulator fluid chamber pressure Power is gradually reduced, when pressure is less than Releasing loop pressure, then hydraulic accumulator will stop discharging hydraulic oil, now in gas cylinder Gases at high pressure enter the airbag chamber of hydraulic accumulator by the first speed-sensitive switch air valve, and control hydraulic accumulator pressure is in constant Pressure set points, it is to avoid the problem of pressure oil release is difficult, improve energy utilization rate.
More clearly to illustrate the architectural feature and effect of the present invention, come below in conjunction with the accompanying drawings with specific embodiment to this hair It is bright to be described in detail:
Brief description of the drawings
Fig. 1 is the structure principle chart of the present invention;
Fig. 2 is the structure principle chart of the preferred embodiments of the invention;
Accompanying drawing identifier declaration:
1st, hydraulic accumulator 2, the first speed-sensitive switch air valve
3rd, gas cylinder 4, the second speed-sensitive switch air valve
5th, pressurized cylinder 6, bi-bit bi-pass air operated reversing valve
7th, controller 8, constant displacement pump
9th, overflow valve 10, check valve
11st, mechanical arm hydraulic cylinder
Embodiment
Shown in reference picture 2, that show the concrete structure of the preferred embodiments of the invention, include hydraulic accumulator (1), the first speed-sensitive switch air valve (2), gas cylinder (3), the second speed-sensitive switch air valve (4), pressurized cylinder (5), bi-bit bi-pass is pneumatic changes To valve (6), controller (7), constant displacement pump (8), overflow valve (9), check valve (10), mechanical arm hydraulic cylinder (11);Wherein:
It is its remaining chamber outside telescopic airbag chamber, airbag chamber that the hydraulic accumulator (1), which includes side in a cavity, cavity, Body portion is oil pocket.
The oil pocket of the hydraulic accumulator (1) is connected with mechanical arm hydraulic cylinder (11) rodless cavity, check valve (10);Check valve (10) oil inlet is connected with constant displacement pump (8) oil-out, overflow valve (9) oil inlet;Overflow valve (9) oil-out is connected with fuel tank;The The P2 mouths of the P1 mouths of one speed-sensitive switch air valve (2) and the second speed-sensitive switch air valve (4) connect with the airbag chamber of hydraulic accumulator (1) Connect;The D3 mouths of the D2 mouths of second speed-sensitive switch air valve (4) and the big chamber of pressurized cylinder (5), bi-bit bi-pass air operated reversing valve (6) connect Connect;The air inlet of the D1 mouths of first high-speed switch valve (2) and the small chamber of pressurized cylinder (5) with gas cylinder (3) is connected;Bi-bit bi-pass gas The gas outlet of dynamic reversal valve (6) is communicated with air.
Shown in reference picture 2, the operation principle that the present embodiment is described in detail is as follows:
The initial pressure pi3 of gas cylinder is the maximum working pressure (MWP) of hydraulic system.
Pressure oil recovery process:In hydraulic accumulator airbag chamber, the second high-speed switch valve (4) and pressurized cylinder (5), structure are set Into the gasbag pressure adjustment unit of hydraulic accumulator (1) energy recovery process.Before mechanical arm hydraulic cylinder (11) declines, to hydraulic pressure The blowing pressure p that accumulator (1) air bag preliminary filling one matches with energy-recuperation system;Mechanical arm hydraulic cylinder (11) declines process In, the heavy load potential energy of mechanical arm lifting is converted into the pressure energy of hydraulic cylinder rodless cavity, into the oil pocket of hydraulic accumulator (1), passes With the decline process of mechanical arm in system system, into hydraulic accumulator (1) pressure energy increase, while gasbag pressure also with Rise, the decrease speed of mechanical arm is affected, and after gasbag pressure adjustment unit is added, passes through the increasing of pressurized cylinder (5) Pressure is acted on so that the gas refill in air bag by controlling the break-make of the second high-speed switch valve (4), controls hydraulic pressure to gas cylinder (3) Accumulator (1) gasbag pressure pi2 is consistently equal to preacceleration inflation force value p, has prevented hydraulic accumulator (1) gas during pressure recovery oil Bag pressure power pi2 gradually rises, and the situation that the unnecessary hydraulic oil of recovery system can not be continued by causing hydraulic accumulator (1) occurs;Herein During the first high-speed switch valve (2) be closed all the time, meanwhile, if the small chamber piston of pressurized cylinder (5) in removal process Low order end position is reached, then now the second high-speed switch valve (4) is closed, air pressure adjustment unit does not work.
Pressure oil discharges process:In hydraulic accumulator (1) airbag chamber, the first high-speed switch valve (2) and gas cylinder (3), structure are set The gasbag pressure adjustment unit of process is discharged into hydraulic accumulator (1) pressure oil.When mechanical arm rises, hydraulic accumulator (1) Process is discharged in pressure oil, now, a) as pi1 < pi2, the first high-speed switch valve (2) is closed, and hydraulic accumulator (1) is returned The pressure oil of receipts can be realized by itself gasbag pressure to be discharged;B) as pi1 > pi2, the first high-speed switch valve of control (2) leads to It is disconnected, the gases at high pressure in gas cylinder (3) is entered hydraulic accumulator (1) air bag, pressure oil is pressed into loop, control hydraulic accumulator (1) air cavity pressure p i2 is consistently greater than hydraulic system pressure pi1 certain values, realizes the smooth of hydraulic accumulator (1) pressure recovery oil Release and the controllability of release process;Meanwhile, if the small chamber piston of pressurized cylinder (5) is not in low order end position, bi-bit bi-pass The left position work of air operated reversing valve (6), if the small chamber piston of pressurized cylinder (5) is in low order end position, air operated reversing valve (10) is right Position work, the big chamber of pressurized cylinder is communicated with air, realizes the reset of pressurized cylinder, in case the pressure oil in next cycle makes when reclaiming With the second high-speed switch valve (4) is closed all the time in the process.
The present invention crosses and adds barometric control unit in hydraulic accumulator airbag chamber, real using the break-make of speed-sensitive switch air valve Existing connection between air bag and gas cylinder, the increase for realizing gas using pressurized cylinder is recycled, and is overcome because of hydraulic accumulator energy storage pressure Power increases the problem of influence energy recovery efficiency, realizes the purpose to hydraulic accumulator pressure active control.
The above described is only a preferred embodiment of the present invention, be not intended to limit the scope of the present invention, Therefore any subtle modifications, equivalent variations and modifications that every technical spirit according to the present invention is made to above example, still Belong in the range of technical solution of the present invention.

Claims (7)

1. a kind of hydraulic accumulator pressure active control system, it is characterised in that:Include hydraulic accumulator (1), first at a high speed Switch air valve (2), gas cylinder (3), the second speed-sensitive switch air valve (4), pressurized cylinder (5), bi-bit bi-pass air operated reversing valve (6), control Device (7);Wherein:
It is remaining cavity portion outside telescopic airbag chamber, airbag chamber that the hydraulic accumulator (1), which includes side in a cavity, cavity, It is divided into oil pocket;
The oil pocket of the hydraulic accumulator (1) is connected with executive component energy regenerating end;The P1 mouths of first speed-sensitive switch air valve (2) and Airbag chamber of the P2 mouths of second speed-sensitive switch air valve (4) with hydraulic accumulator (1) is connected;Second speed-sensitive switch air valve (4) D2 mouthfuls are connected with the big chamber of pressurized cylinder (5), the D3 mouths of bi-bit bi-pass air operated reversing valve (6);The D1 mouths of first high-speed switch valve (2) Air inlet with the small chamber of pressurized cylinder (5) with gas cylinder (3) is connected;The gas outlet of bi-bit bi-pass air operated reversing valve (6) and air Communicate.
2. a kind of hydraulic accumulator pressure active control system according to claim 1, it is characterised in that:Described first is high Speed switch air valve (2) is automatically controlled.
3. a kind of hydraulic accumulator pressure active control system according to claim 1, it is characterised in that:Described second is high Speed switch air valve (4) is automatically controlled.
4. a kind of hydraulic accumulator pressure active control system according to claim 1, it is characterised in that:Hydraulic accumulator (1) oil pocket and airbag chamber, the air inlet of gas cylinder (3) is mounted on pressure sensor.
5. a kind of hydraulic accumulator pressure active control system according to claim 1, it is characterised in that:Pressurized cylinder it is big Chamber and small chamber are respectively arranged with displacement transducer.
6. a kind of hydraulic accumulator pressure Active Control Method, using the hydraulic accumulator pressure described in any one of claim 1 to 5 Advocate autocontrol system, method comprises the following steps:
Pressure oil recovery process:Before mechanical arm hydraulic cylinder (11) declines, to hydraulic accumulator (1) air bag preliminary filling one and energy The blowing pressure p that recovery system matches;During mechanical arm hydraulic cylinder (11) declines, the heavy load potential energy conversion of mechanical arm lifting For the pressure energy of hydraulic cylinder rodless cavity, into the oil pocket of hydraulic accumulator (1), with the decline of mechanical arm in legacy system Journey, into the pressure energy increase of hydraulic accumulator (1), while gasbag pressure is also with rise, the decrease speed of mechanical arm by Influence, after gasbag pressure adjustment unit is added, passes through the pressurization of pressurized cylinder (5) so that the gas in air bag is returned Gas cylinder (3) is charged to, by controlling the break-make of the second high-speed switch valve (4), control hydraulic accumulator (1) gasbag pressure pi2 is all the time Equal to preacceleration inflation force value p;
Pressure oil discharges process:When mechanical arm rises, hydraulic accumulator (1) is in pressure oil and discharges process, now,
A) as pi1 < pi2, the first high-speed switch valve (2) is closed, and the pressure oil that hydraulic accumulator (1) is reclaimed can be by itself Gasbag pressure realizes release;
B) as pi1 > pi2, the first high-speed switch valve (2) break-make is controlled, the gases at high pressure in gas cylinder (3) is stored into hydraulic pressure Energy device (1) air bag, loop is pressed to by pressure oil, and control hydraulic accumulator (1) air cavity pressure p i2 is consistently greater than hydraulic system pressure Pi1 certain values, realize the smooth release of hydraulic accumulator (1) pressure recovery oil and discharge the controllability of process;Meanwhile, if supercharging The small chamber piston of cylinder (5) is not in low order end position, then the left position work of bi-bit bi-pass air operated reversing valve (6), if pressurized cylinder (5) Small chamber piston is in low order end position, then the right position work of air operated reversing valve (10), and the big chamber of pressurized cylinder communicates with air, realizes and increase The reset of cylinder pressure, in case the pressure oil in next cycle is used when reclaiming, the second high-speed switch valve (4) is in all the time in the process Closed mode.
7. a kind of hydraulic accumulator pressure Active Control Method as claimed in claim 6, it is characterised in that pressure oil was reclaimed Cheng Zhong, the first high-speed switch valve (2) is closed all the time, meanwhile, if the small chamber piston of pressurized cylinder (5) is in removal process Low order end position is reached, then now the second high-speed switch valve (4) is closed, air pressure adjustment unit does not work.
CN201710187733.4A 2017-03-27 2017-03-27 A kind of hydraulic accumulator pressure active control system and control method Active CN107044455B (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108591189A (en) * 2018-03-19 2018-09-28 徐州工业职业技术学院 A kind of variable element accumulator control system and swing arm energy-saving hydraulic system
PL426071A1 (en) * 2018-06-26 2019-01-28 Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie System and method for recovery of compressed gas waste energy
CN110118206A (en) * 2019-05-27 2019-08-13 长沙理工大学 A kind of new type hydraulic accumulator control loop
CN111577676A (en) * 2020-05-27 2020-08-25 太原科技大学 Double-leather-bag constant-pressure energy storage system
CN112558649A (en) * 2020-12-02 2021-03-26 中国船舶重工集团公司七五0试验场 Active and passive combined pressure balancing system and method for transducer
CN112594262A (en) * 2020-12-16 2021-04-02 徐州徐工挖掘机械有限公司 Energy recovery system for construction machine and construction machine
CN112743016A (en) * 2020-12-30 2021-05-04 黎明压型机械有限公司 High-speed keel machine
CN113309743A (en) * 2021-07-30 2021-08-27 山东辛丁技术有限公司 Hydraulic accumulator inflating device based on oil field petrochemical industry and inflating method thereof
CN115059128A (en) * 2022-06-23 2022-09-16 江苏师范大学 Lever pressure-regulating energy-saving device for recycling potential energy of movable arm of excavator and control method

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108591189A (en) * 2018-03-19 2018-09-28 徐州工业职业技术学院 A kind of variable element accumulator control system and swing arm energy-saving hydraulic system
PL426071A1 (en) * 2018-06-26 2019-01-28 Akademia Górniczo-Hutnicza im. Stanisława Staszica w Krakowie System and method for recovery of compressed gas waste energy
CN110118206A (en) * 2019-05-27 2019-08-13 长沙理工大学 A kind of new type hydraulic accumulator control loop
CN110118206B (en) * 2019-05-27 2020-07-24 长沙理工大学 Novel hydraulic accumulator control circuit
CN111577676A (en) * 2020-05-27 2020-08-25 太原科技大学 Double-leather-bag constant-pressure energy storage system
CN111577676B (en) * 2020-05-27 2022-02-08 太原科技大学 Double-leather-bag constant-pressure energy storage system
CN112558649A (en) * 2020-12-02 2021-03-26 中国船舶重工集团公司七五0试验场 Active and passive combined pressure balancing system and method for transducer
CN112594262A (en) * 2020-12-16 2021-04-02 徐州徐工挖掘机械有限公司 Energy recovery system for construction machine and construction machine
CN112743016A (en) * 2020-12-30 2021-05-04 黎明压型机械有限公司 High-speed keel machine
CN113309743A (en) * 2021-07-30 2021-08-27 山东辛丁技术有限公司 Hydraulic accumulator inflating device based on oil field petrochemical industry and inflating method thereof
CN113309743B (en) * 2021-07-30 2021-10-08 山东辛丁技术有限公司 Hydraulic accumulator inflating device based on oil field petrochemical industry and inflating method thereof
CN115059128A (en) * 2022-06-23 2022-09-16 江苏师范大学 Lever pressure-regulating energy-saving device for recycling potential energy of movable arm of excavator and control method

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