CN107043998A - Waste and old wool product prepares the equipment and preparation technology of felt - Google Patents

Waste and old wool product prepares the equipment and preparation technology of felt Download PDF

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Publication number
CN107043998A
CN107043998A CN201611218189.7A CN201611218189A CN107043998A CN 107043998 A CN107043998 A CN 107043998A CN 201611218189 A CN201611218189 A CN 201611218189A CN 107043998 A CN107043998 A CN 107043998A
Authority
CN
China
Prior art keywords
felt
waste
machine
wool product
opener
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611218189.7A
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Chinese (zh)
Inventor
罗洪坚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Hengfeng Resources Co ltd
Original Assignee
Shenzhen Heng Feng Environmental Resources Holding Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Heng Feng Environmental Resources Holding Co Ltd filed Critical Shenzhen Heng Feng Environmental Resources Holding Co Ltd
Priority to CN201611218189.7A priority Critical patent/CN107043998A/en
Publication of CN107043998A publication Critical patent/CN107043998A/en
Pending legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H17/00Felting apparatus
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G11/00Disintegrating fibre-containing articles to obtain fibres for re-use
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/04Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres having existing or potential cohesive properties, e.g. natural fibres, prestretched or fibrillated artificial fibres
    • D04H1/08Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres having existing or potential cohesive properties, e.g. natural fibres, prestretched or fibrillated artificial fibres and hardened by felting; Felts or felted products
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/66Disintegrating fibre-containing textile articles to obtain fibres for re-use

Abstract

The present invention relates to the equipment and preparation technology that waste and old wool product prepares felt.A kind of waste and old wool product prepares the equipment of felt, including is from upstream to opener, cotton feeder, carding machine, lapping machine and needing machine that downstream is set gradually;Opener, to by waste and old wool product shredding, be mixed to form opening fiber;Cotton feeder, is mixed through the uniform regenerated fiber layer of broadwise to opening fiber;Carding machine, the thin net of single layer fibre is formed regenerated fiber layer to be combed;Lapping machine, the thin net cross folding formation multilayer fibre web of single layer fibre carding machine to be handled;The felt to form densification is fixed in needing machine, the multilayer fibre web acupuncture lapping machine to be handled.Beneficial effects of the present invention are:Waste and old wool product is used for raw material, after being handled through multiple working procedure, finished product felt is formed, waste and old wool utilization rate, and reduction production cost is not only improved.The felt densification produced, tissue tight, hole are small, springiness, and good warmth retention effect.

Description

Waste and old wool product prepares the equipment and preparation technology of felt
Technical field
The invention belongs to field of textile machinery, and in particular to a kind of waste and old wool product prepares the equipment of felt and prepares work Skill
Background technology
Crisis of resource and energy crisis are two hang-ups of current puzzlement countries in the world.On the one hand with the increasingly increasing of population Many, there is problem in short supply in textile raw material.On the other hand, textile spent material as a kind of solid pollutant, also pass year by year by its quantity Increase, one as the environmental pollution source that can not despise.
At present, the methods such as accumulation, landfill, burning and degradation circulation are mainly taken to handle for textile waste.This A little methods all respectively have its shortcoming, be not only and one kind of textile raw material is wasted, while being also one kind pollution to environment.Textile waste Although the accumulation of product technically requires simply, to take certain land resource, high and processing week is required refuse classification Phase is long.The process problem of weaving rubbish is solved on burying method surface, but takes substantial amounts of land resource, some landfills are spun The place for knitting waste material is possible to decades or even upper a century and can not used again, while the waste textile of chemical fibre class is difficult to degrade, fills out It is embedded in underground Hui Shi soils and occurs hardened hardening.The harmful substance such as contained dyestuff can penetrate into soil on textile, cause underground Water pollution.Burning disposal textile waste, required equipment one-time investment is big, and operating cost is high, burns the flue dust and two produced The pernicious gases such as carbonoxide can form secondary pollution.Round-robin method of degrading is that partial weave waste material is sold into salvage station, wherein Natural fiber leftover bits and pieces may be made into the relatively low product of quality, this makes its performance and grade substantially reduce, cause resource wave Take.
The content of the invention
In order to solve the problem of prior art is present, the invention provides the equipment that a kind of waste and old wool product prepares felt And preparation technology, it has the features such as improving waste and old wool utilization rate, reduction production cost.
The technical solution adopted in the present invention is:
A kind of waste and old wool product prepares the equipment of felt, including is from upstream to opener that downstream sets gradually, to cotton Machine, carding machine, lapping machine and needing machine;Wherein,
The opener, to by waste and old wool product shredding, be mixed to form opening fiber;
The cotton feeder, the opening fiber the opener to be handled is mixed uniformly to be regenerated through broadwise Fibrous layer;
The carding machine, the regenerated fiber layer the cotton feeder to be handled, which is combed, forms the thin net of single layer fibre;
The lapping machine, the thin net cross folding formation multilayer of the single layer fibre the carding machine to be handled is fine Net;
The felt to form densification is fixed in the needing machine, the multilayer fibre web acupuncture the lapping machine to be handled.
The present invention is disassembled after wool product using opener, and the wool fiber of quantitative and even is inputted using cotton feeder, then is passed through Cross carding machine it is thick, it is thin comb after form uniform individual layer web and used for next procedure, the individual layer that lapping machine exports carding machine Web forms the adjustable cotton layer of thickness, door, continuously exports, most handled afterwards through needing machine, make felt after laying It is fine and close.
The present invention uses waste and old wool product for raw material, after being handled through multiple working procedure, forms finished product felt, not only improves useless Old wool utilization rate, and reduction production cost.The felt densification produced, tissue tight, hole are small, springiness, and protect Warm effect is good.
Further, in addition to ultraviolet disinfecting, the ultraviolet disinfecting is arranged on the upstream of the opener.Utilize purple Outside line carries out disinfection to waste and old wool fabric has the advantages that simple to operate, non-secondary pollution, while being difficult to the squama to wool fibre Piece has damage.
Further, the opener is including being from upstream to the intake mechanism, opening mechanism and strip that downstream is set gradually Mechanism, the opening mechanism include the feeding roller that sets gradually from the front to the back to, the first licker-in, the second licker-in, cylinder and doffer; The feeding roller is to including upper feeding roller and lower feeding roller, the upper feeding roller and the lower feeding roller are tangent.
Feeding roller pair, it is lighter to the gripping of alpaca wool fibre, damaged beneficial to reduction, and feeding roller is to using needle cycle formula structure, The damage to wool fiber can further be reduced;First licker-in and the double Licker-in structures of the second licker-in composition, can reduce fiber and exist The speed ratio during shredding is shifted, wool is formed slow shredding, shredding effect is more preferable.
Further, the upstream of the opener is provided with feeding working position, and the side of the feeding working position, which is provided with, to push away Motivation structure, the pushing mechanism includes a hydraulic pressure and pushes arm and push the box for feeding odd that arm is connected, the feeding with the hydraulic pressure Case is located on the feeding working position.
In order to improve regeneration wool fibre into felt performance, be mixed into hair regeneration after different proportion virgin wool and carry out into felt, will Virgin wool delivers to opener by feeding working position, and shredding is mixed together with waste and old wool product, can reach preferable mixed effect, Improve into felt performance.
Further, go back laying up mechanism include can reciprocating guide housing in the horizontal direction, the guide housing is located at institute The tail end of needing machine is stated, the felt passes through the guide housing in can declining.
The equipment that a kind of waste and old wool product prepares felt prepares the technique of felt, comprises the following steps:
(1) waste and old wool product feeding opener is subjected to shredding, forms opening fiber;
(2) opening fiber is made of cotton feeder through the uniform regenerated fiber layer of broadwise;
(3) regenerated fiber layer is combed to form the thin net of single layer fibre with carding machine;
(4) the thin net cross folding of the single layer fibre is formed into multilayer fibre web with lapping machine;
(5) the multilayer fibre web acupuncture is fixed to the felt to form densification with the needing machine.
Before step (1), in addition to ultraviolet disinfection step.
In the ultraviolet disinfection step, the power 30w of ultraviolet etc. is set, and irradiation distance is 50cm, and irradiation time is 15min。
In step (1), it is that 650r/min, feed roll motor are 12r/min, rotation speed of the fan 1000r/min to set shredding cylinder.
Beneficial effects of the present invention are:Disassembled using opener after wool product, quantitative and even is inputted using cotton feeder Wool fiber, then by carding machine it is thick, it is thin comb after form uniform individual layer web and used for next procedure, lapping machine is combing The individual layer web of machine output forms the adjustable cotton layer of thickness, door, continuously exported, most afterwards through acupuncture after laying Machine processing, makes felt fine and close;Waste and old wool product is used for raw material, after being handled through multiple working procedure, finished product felt is formed, not only carries High waste and old wool utilization rate, and reduction production cost;The felt densification produced, tissue tight, hole are small, springiness, And good warmth retention effect.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the structural representation of laying up mechanism of the present invention.
1- openers in figure;2- cotton feeders;3- carding machines;4- lapping machines;6- needing machines;5- guide housings.
Embodiment
To make the object, technical solutions and advantages of the present invention clearer, technical scheme will be carried out below Detailed description.Obviously, described embodiment is only a part of embodiment of the invention, rather than whole embodiments.Base Embodiment in the present invention, those of ordinary skill in the art are resulting on the premise of creative work is not made to be owned Other embodiment, belongs to the scope that the present invention is protected.
A kind of waste and old wool product prepares the equipment of felt, including is from upstream to opener 1 that downstream sets gradually, to cotton Machine 2, carding machine 3, lapping machine 4 and needing machine 6.
The opener 1, to by waste and old wool product shredding, be mixed to form opening fiber, be then delivered to cotton feeder. The opener 1 includes being from upstream to intake mechanism, opening mechanism and stripping mechanism that downstream is set gradually, the opening mechanism Including the feeding roller that sets gradually from the front to the back to, the first licker-in, the second licker-in, cylinder and doffer;The feeding roller to including Upper feeding roller and lower feeding roller, the upper feeding roller and the lower feeding roller are tangent.
The upstream of the opener 1 is provided with feeding working position, and the side of the feeding working position is provided with pushing mechanism, institute State pushing mechanism to push arm including a hydraulic pressure and push the box for feeding odd that arm is connected with the hydraulic pressure, the box for feeding odd is located at described On feeding working position.In order to improve regeneration wool fibre into felt performance, carried out into after different proportion virgin wool is mixed into hair regeneration Felt is implemented, and raw wool is mixed into than for 50/50.Therefore, virgin wool is put into feeding working position to mix with waste and old wool product.
The opening fiber that the opener is handled is mixed through the uniform regenerated fiber of broadwise by the cotton feeder 2 Layer, is then delivered to carding machine 3.The regenerated fiber layer that the carding machine 3 handles the cotton feeder, which is combed, forms individual layer Fibrous web, is then delivered to lapping machine 4.The thin net of the single layer fibre that the lapping machine 4 handles the carding machine intersects Folding forms multilayer fibre web, is then delivered to needing machine 6;The multilayer fibre web that the needing machine 6 handles the lapping machine The felt to form densification is fixed in acupuncture.
Present invention additionally comprises ultraviolet disinfecting, the ultraviolet disinfecting is arranged on the upstream of the opener, by waste and old sample It is processed again after product product sterilization.
After the completion of felt, by laying up, mechanism folds felt.Laminate structure includes guide housing 5 and guide housing can be driven to do The reciprocating power source of horizontal direction, it is preferred to use eccentric wheel.Meanwhile, the guide housing 5 is arranged on the tail of the needing machine 6 Hold, felt can be passed through during decline from guide housing, and be directed to frame guiding and do bilateral reciprocation, felt is at whereabouts Z-shaped or so is laminated.For convenient transportation, the felt after folding is directly fallen in receptacle, when the inductor on receptacle is visited Measure and fill, cut felt and transfer.
The equipment that a kind of waste and old wool product prepares felt prepares the technique of felt, comprises the following steps:
(1) waste and old wool product is sterilized under uviol lamp, the power 30w of ultraviolet etc. is set, and irradiation distance is 50cm, Irradiation time is 15min;
(2) waste and old wool product feeding opener is subjected to shredding, forms opening fiber, it is 650r/ to set shredding cylinder Min, feed roll motor are 12r/min, rotation speed of the fan 1000r/min.;
(3) opening fiber is made of cotton feeder through the uniform regenerated fiber layer of broadwise,
(4) regenerated fiber layer is combed to form the thin net of single layer fibre with carding machine;
(5) the thin net cross folding of the single layer fibre is formed into multilayer fibre web with lapping machine;
(6) the multilayer fibre web acupuncture is fixed to the felt to form densification with the needing machine.
The foregoing is only a specific embodiment of the invention, but protection scope of the present invention is not limited thereto, any Those familiar with the art the invention discloses technical scope in, change or replacement can be readily occurred in, should all be contained Cover within protection scope of the present invention.Therefore, protection scope of the present invention should be based on the protection scope of the described claims.

Claims (9)

1. the equipment that a kind of waste and old wool product prepares felt, it is characterised in that:Including opening of being from upstream to that downstream sets gradually Loose machine, cotton feeder, carding machine, lapping machine and needing machine;Wherein,
The opener, to by waste and old wool product shredding, be mixed to form opening fiber;
The cotton feeder, the opening fiber the opener to be handled is mixed through the uniform regenerated fiber of broadwise Layer;
The carding machine, the regenerated fiber layer the cotton feeder to be handled, which is combed, forms the thin net of single layer fibre;
The lapping machine, the thin net cross folding formation multilayer fibre web of the single layer fibre the carding machine to be handled;
The felt to form densification is fixed in the needing machine, the multilayer fibre web acupuncture the lapping machine to be handled.
2. the equipment that waste and old wool product according to claim 1 prepares felt, it is characterised in that:Also include ultraviolet disinfection Lamp, the ultraviolet disinfecting is arranged on the upstream of the opener.
3. the equipment that waste and old wool product according to claim 1 prepares felt, it is characterised in that:The opener includes Be from upstream to intake mechanism, opening mechanism and stripping mechanism that downstream is set gradually, the opening mechanism include from the front to the back according to The feeding roller of secondary setting to, the first licker-in, the second licker-in, cylinder and doffer;The feeding roller to including upper feeding roller and it is lower feed Enter roller, the upper feeding roller and the lower feeding roller are tangent.
4. the equipment that waste and old wool product according to claim 1 prepares felt, it is characterised in that:The opener it is upper Trip is provided with feeding working position, and the side of the feeding working position is provided with pushing mechanism, and the pushing mechanism includes a hydraulic pressure Push arm and push the box for feeding odd that arm is connected with the hydraulic pressure, the box for feeding odd is located on the feeding working position.
5. the equipment that waste and old wool product according to claim 1 prepares felt, it is characterised in that:Also laying up mechanism includes Can reciprocating guide housing in the horizontal direction, the guide housing is located at the tail end of the needing machine, during the felt can decline Through the guide housing.
6. the equipment that the waste and old wool product according to application any one of Claims 1 to 5 prepares felt prepares the work of felt Skill, it is characterised in that:Comprise the following steps:
(1) waste and old wool product feeding opener is subjected to shredding, forms opening fiber;
(2) opening fiber is made of cotton feeder through the uniform regenerated fiber layer of broadwise;
(3) regenerated fiber layer is combed to form the thin net of single layer fibre with carding machine;
(4) the thin net cross folding of the single layer fibre is formed into multilayer fibre web with lapping machine;
(5) the multilayer fibre web acupuncture is fixed to the felt to form densification with the needing machine.
7. technique according to claim 6, it is characterised in that:Before step (1), in addition to ultraviolet disinfection step.
8. technique according to claim 7, it is characterised in that:In the ultraviolet disinfection step, the work(of ultraviolet etc. is set Rate 30w, irradiation distance is 50cm, and irradiation time is 15min.
9. technique according to claim 8, it is characterised in that:In step (1), shredding cylinder is set to be 650r/min, give Cotton roller is 12r/min, rotation speed of the fan 1000r/min.
CN201611218189.7A 2016-12-26 2016-12-26 Waste and old wool product prepares the equipment and preparation technology of felt Pending CN107043998A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611218189.7A CN107043998A (en) 2016-12-26 2016-12-26 Waste and old wool product prepares the equipment and preparation technology of felt

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611218189.7A CN107043998A (en) 2016-12-26 2016-12-26 Waste and old wool product prepares the equipment and preparation technology of felt

Publications (1)

Publication Number Publication Date
CN107043998A true CN107043998A (en) 2017-08-15

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108950881A (en) * 2018-07-19 2018-12-07 宁夏大斌家纺科技有限公司 A kind of novel felt manufacture craft
CN109024059A (en) * 2018-07-27 2018-12-18 西安工程大学 The processing method of wool staple fiber wet method felt
CN110421496A (en) * 2019-06-20 2019-11-08 安徽省潜山县信兴刷业有限公司 A kind of production method of wool felt buffing wheel
CN113490775A (en) * 2019-03-21 2021-10-08 因博泰克斯实验室有限责任公司 Layered product obtained from pre-consumer waste derived from camel and/or cashmere and/or alpaca and/or mohair and/or wool and/or yak-based products and process for providing the same
CN113737321A (en) * 2021-10-14 2021-12-03 内蒙古鄂尔多斯资源股份有限公司 Preparation method of recycled cashmere raw material

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CN105210492A (en) * 2015-09-25 2016-01-06 罗宏床 A kind of method utilizing weaving offcuts to manufacture preventing and fixing sand product
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CN1498699A (en) * 2002-11-04 2004-05-26 王保生 Method for manufacturing thermal insulating material of composite fiber
CN1499001A (en) * 2002-11-08 2004-05-26 王保生 Combination machine for manufacturing fiber composite thermal insulating material
CN2811335Y (en) * 2005-06-08 2006-08-30 江苏迎阳无纺机械有限公司 Opening machine
CN1952240A (en) * 2006-11-17 2007-04-25 刘畅 Composite felt made of waste wool, waste terylene, and composite fiber
JP2008202201A (en) * 2007-02-19 2008-09-04 Clover Mfg Co Ltd Wool felt template
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CN101705576A (en) * 2009-10-23 2010-05-12 张金六 Manufacturing method of base fabric of non-woven cleaning fabric
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108950881A (en) * 2018-07-19 2018-12-07 宁夏大斌家纺科技有限公司 A kind of novel felt manufacture craft
CN109024059A (en) * 2018-07-27 2018-12-18 西安工程大学 The processing method of wool staple fiber wet method felt
CN109024059B (en) * 2018-07-27 2021-03-05 西安工程大学 Processing method of wool short fiber wet felt
CN113490775A (en) * 2019-03-21 2021-10-08 因博泰克斯实验室有限责任公司 Layered product obtained from pre-consumer waste derived from camel and/or cashmere and/or alpaca and/or mohair and/or wool and/or yak-based products and process for providing the same
CN110421496A (en) * 2019-06-20 2019-11-08 安徽省潜山县信兴刷业有限公司 A kind of production method of wool felt buffing wheel
CN113737321A (en) * 2021-10-14 2021-12-03 内蒙古鄂尔多斯资源股份有限公司 Preparation method of recycled cashmere raw material

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