CN107042030B - Filter cloth and its manufacturing method, filter assemblies and its manufacturing method - Google Patents
Filter cloth and its manufacturing method, filter assemblies and its manufacturing method Download PDFInfo
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- CN107042030B CN107042030B CN201610084355.2A CN201610084355A CN107042030B CN 107042030 B CN107042030 B CN 107042030B CN 201610084355 A CN201610084355 A CN 201610084355A CN 107042030 B CN107042030 B CN 107042030B
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- polyester fiber
- fiber fabric
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- fabric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/08—Filter cloth, i.e. woven, knitted or interlaced material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/024—Woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/03—3 layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/20—All layers being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/10—Fibres of continuous length
- B32B2305/18—Fabrics, textiles
- B32B2305/188—Woven fabrics
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filtering Materials (AREA)
Abstract
A kind of filter cloth and its manufacturing method, filter assemblies and its manufacturing method;Wherein filter cloth includes first layer polyester fiber fabric;Second layer polyester fiber fabric;More polyester fiber monofilament, between the first layer polyester fiber fabric, second layer polyester fiber fabric, and each polyester fiber monofilament is each perpendicular to the first layer polyester fiber fabric, second layer polyester fiber fabric;The filter cloth is weaved by the first layer polyester fiber fabric, second layer polyester fiber fabric and more polyester fiber monofilament tattings.The stability that the gap of two layers polyester fabric lining in filter cloth of the invention not malleable, i.e. filtration channel can guarantee maximum space is small through broadwise deformation coefficient.
Description
Technical field
The present invention relates to a kind of filter cloth and its manufacturing methods, filter assemblies and its manufacturing method.
Background technique
Increasingly stringent with environmental standard, country is also increasingly stringenter air discharge, the requirement of discharge into water.It is right
In field of air filtration or water filtration art, enterprise realizes the filtering to air or water using filter plant, so that air discharge,
Discharge into water meets industrial requirements.
General filter plant all uses filter cloth, and filter paper is bonded on filter cloth, and filter cloth is the heart of filter plant
It is dirty, it cannot achieve separation of solid and liquid, the filtration of air cleaning if without filter cloth.
Currently, well known filter cloth is one kind of technical textile, main production raw material has terylene, polypropylene fibre, polyamide fibre and dimension
Synthetic fibre etc., production method are knitting;In the prior art, filter cloth is double-layer structure, is divided into upper layer and lower layer fabric, upper layer and lower layer fabric
It is connected by yarn;Knitting is that various raw materials and the yarn of kind are constituted coil using knitting needle, by longitudinal string set and laterally
Connection forms the technical process of knitted fabric.
It is had the following problems using knitting manufacture filter cloth:
1. gap is uncontrollable
Because the yarn connection for being knitted fabric is cyclic structure, bilevel connecting line is used for this principle, is difficult to
Guarantee its verticality;When filter cloth is in running order, such as water filtration art, water flow is in positive pressure, negative pressure alternating action
Lower variation is very big, and upper layer and lower layer fabric is simultaneously by pressure at right angle.If bilevel line verticality is bad, necessarily cause
The gap of two shell fabrics becomes smaller, and the gap between two shell fabrics is as filtration channel, i.e., filtration channel cannot be guaranteed maximum sky
Between stability, filter effect is bad.
2. big through broadwise deformation coefficient
Also because the yarn connection of knitting fabric is cyclic structure, the tightness of cyclic structure can not reach in weaving process
To maximum value;When it is when working condition is pressurized, cyclic structure is further tensed, and the line at cyclic structure both ends is unexpected at this time
Obtaining extending causes fabric to deform.The knitting fabric of cyclic structure shows unique characteristics for fields such as dress ornaments because its extensibility is big,
But under the specified conditions that this filter net cloth needs stability good, but become disadvantage;Filter cloth (is passed through through broadwise deformation coefficient
To the deformation extent with broadwise) it is greater than 10%, due to can also be bonded filter paper on filter cloth, after filter cloth deformation is excessive, filtering
Paper easily ruptures, and leads to filtration inefficiencies.
3. peel strength is small
Just there is good filter effect due to being bonded filter paper on filter cloth, this is just needed between filter paper and filter cloth
With biggish peel strength, filter paper and filter cloth can tightly fit together, and filter paper is not easy to take off from filter cloth
It falls.Promote the peel strength of filter cloth, it is desirable that web surface cannot be too bright and clean, and crude degree appropriate is advantageously pasted with filter paper
It closes;But the fabric manufacture equipment of knitted fabric requires yarn bright and clean, therefore the surface for being knitted fabric is very bright and clean, is unfavorable for improving
Peel strength, filter paper are easy to fall off from bright and clean filter cloth, filtration treatment failure.
Summary of the invention
Problems solved by the invention is that filter cloth is weaved using knitting in the prior art, so that two levels of filter cloth
Gap between material is uncontrollable, fabric is big through broadwise deformation coefficient, and filter cloth any surface finish leads to the stripping of filter paper and filter cloth
It is little from intensity.
To solve the above problems, the present invention provides a kind of filter cloth, comprising:
First layer polyester fiber fabric;
Second layer polyester fiber fabric;
More polyester fiber monofilament, between the first layer polyester fiber fabric, second layer polyester fiber fabric, and
The each polyester fiber monofilament is each perpendicular to the first layer polyester fiber fabric, second layer polyester fiber fabric;
The filter cloth is by the first layer polyester fiber fabric, second layer polyester fiber fabric and more polyester fiber lists
Silk tatting is weaved.
Optionally, the first layer polyester fiber fabric includes through to polyester fiber and broadwise polyester fiber described second
Layer polyester fiber fabric includes through to polyester fiber and broadwise polyester fiber, and the filter cloth is from described through to polyester fiber, latitude
It is weaved to polyester fiber and more polyester fiber monofilament tattings.
Optionally, described through being 1.5D-5D to the fiber number of polyester fiber and broadwise polyester fiber;The polyester fiber list
The fiber number of silk is 100D-260D.
Optionally, the first layer polyester fiber fabric, second layer polyester fiber fabric through being 50-120 to density
Root/10cm, the first layer polyester fiber fabric, second layer polyester fiber fabric latitudinal density be 130-220 root/
10cm。
Optionally, it is 30%-70% that the more polyester fiber monofilament, which account for the weight percent of the filter cloth,.
Optionally, the first layer polyester fiber fabric and the second layer polyester fiber fabric through broadwise deformation coefficient
Less than 5%.
Optionally, the first layer polyester fiber fabric, the material of second layer polyester fiber fabric are dacron polyester fiber
Long filament or polyester staple fiber.
The present invention also provides a kind of filter assemblies, including filter cloth described in any of the above embodiments, the first layer polyester is fine
It ties up fabric and is fitted with the first filter paper backwards to the surface of the second layer polyester fiber fabric;The second layer polyester fiber fabric
Surface backwards to the first layer polyester fiber fabric is fitted with the second filter paper.
Optionally, first filter paper is glued fine backwards to the second layer polyester in the first layer polyester fiber fabric
The surface of fabric is tieed up, second filter paper is glued in the second layer polyester fiber fabric backwards to the first layer polyester fiber
The surface of fabric.
Optionally, first filter paper and the first layer polyester fiber fabric are backwards to second layer polyester fiber face
Power needed for the sur-face peeling of material is 50N-100N;Second filter paper and the second layer polyester fiber fabric are backwards to described
Power needed for the sur-face peeling of first layer polyester fiber fabric is 50N-100N.
Optionally, the filter assemblies are air filtering assembly or water filtration assemblies.
The present invention also provides a kind of manufacturing methods of filter cloth, comprising the following steps:
Section warping:
By sectional warper by Y-direction through being fitly arranged in warping rolling by the length of technique requirement to polyester fiber
On cylinder, and it is poured on the first warp beam as required, in the second warp beam;
The polyester fiber monofilament of Z-direction is fitly arranged in warping rolling by the length of technique requirement by sectional warper
On cylinder, and it is poured in third warp beam as required;
Face weave:
By the third warp beam of the broadwise polyester fiber of X-direction, the first warp beam of Y-direction, the second warp beam and Z-direction in three-dimensional
It is weaved on loom, forms first layer polyester fiber fabric, second layer polyester fiber fabric and more polyester fiber monofilament, it is described
First layer polyester fiber fabric, second layer polyester fiber fabric and more polyester fiber monofilament tattings weave to form filter cloth, more
Root polyester fiber monofilament is between the first layer polyester fiber fabric, second layer polyester fiber fabric, and described in each
Polyester fiber monofilament is each perpendicular to the first layer polyester fiber fabric, second layer polyester fiber fabric.
It optionally, further include by the first layer polyester fiber fabric backwards to the surface of the second layer polyester fiber fabric
Feather plucking;By the second layer polyester fiber fabric backwards to the surface roughening of the first layer polyester fiber fabric.
Optionally, further includes: to the filter cloth thermal finalization, 150 DEG C of heat setting temperature or more.
Optionally, the first layer polyester fiber fabric includes through to polyester fiber and broadwise polyester fiber described second
Layer polyester fiber fabric includes through to polyester fiber and broadwise polyester fiber.
Optionally, described through being 1.5D-5D to the fiber number of polyester fiber and broadwise polyester fiber;The polyester fiber list
The fiber number of silk is 100D-260D.
Optionally, the first layer polyester fiber fabric, second layer polyester fiber fabric through being 50-120 to density
Root/10cm, the first layer polyester fiber fabric, second layer polyester fiber fabric latitudinal density be 130-220 root/
10cm。
Optionally, it is 30%-70% that the more polyester fiber monofilament, which account for the weight percent of the filter cloth,.
Optionally, the first layer polyester fiber fabric and the second layer polyester fiber fabric through broadwise deformation coefficient
Less than 5%.
Optionally, the first layer polyester fiber fabric, the material of second layer polyester fiber fabric are dacron polyester fiber
Long filament or polyester staple fiber.
The present invention also provides a kind of manufacturing method of filter assemblies, the manufacturer including filter cloth described in any of the above embodiments
Method, which is characterized in that further include:
In the first layer polyester fiber fabric backwards to the first filtering of the surface of second layer polyester fiber fabric fitting
Paper;
In the second layer polyester fiber fabric backwards to the second filtering of the surface of first layer polyester fiber fabric fitting
Paper.
Optionally, first filter paper is glued fine backwards to the second layer polyester in the first layer polyester fiber fabric
The surface of fabric is tieed up, second filter paper is glued in the second layer polyester fiber fabric backwards to the first layer polyester fiber
The surface of fabric.
Optionally, the first layer polyester fiber fabric is backwards to the surface of the second layer polyester fiber fabric and described the
The splicing temperature of one filter paper is 145 DEG C -180 DEG C, and being glued the time is -15 seconds 8 seconds;The second layer polyester fiber fabric is backwards
The splicing temperature of the surface of the first layer polyester fiber fabric and second filter paper is 145 DEG C -180 DEG C, is glued the time
It is -15 seconds 8 seconds.
Optionally, first filter paper and the first layer polyester fiber fabric are backwards to second layer polyester fiber face
Power needed for the sur-face peeling of material is 50N-100N;Second filter paper and the second layer polyester fiber fabric are backwards to described
Power needed for the sur-face peeling of first layer polyester fiber fabric is 50N-100N.
Compared with prior art, technical solution of the present invention has the advantage that
Filter cloth of the invention includes: first layer polyester fiber fabric, second layer polyester fiber fabric and more polyester fibres
Tie up monofilament;That is, filter cloth of the invention is structure of two layers of fabric, wherein it is fine that more polyester fiber monofilament are located at first layer polyester
Tie up fabric, between second layer polyester fiber fabric, and each polyester fiber monofilament be each perpendicular to first layer polyester fiber fabric,
Second layer polyester fiber fabric;Filter cloth of the invention is by first layer polyester fiber fabric, second layer polyester fiber fabric and more
Root polyester fiber monofilament tatting is weaved.
Line between first layer polyester fiber fabric and second layer polyester fiber fabric is more polyester fiber monofilament, is adopted
Yarn, the yarn in second layer polyester fiber fabric and more polyester fibres with tatting technique, in first layer polyester fiber fabric
Tieing up monofilament is all to be straightened to carry out woven more polyester fiber lists as line in the state of by larger tension force
Silk has preferable verticality;When filter cloth is in running order, upper layer and lower layer fabric simultaneously by pressure at right angle because on
More polyester fiber monofilament verticalities of line between lower two shell fabrics are preferable, and the pressure at right angle that can be born is much larger than knitting fabric,
The stability that the gap of two layers polyester fabric lining not malleable, i.e. filtration channel can guarantee maximum space.
Simultaneously as all yarns be be straightened in the state of by larger tension force carry out it is woven, therefore
The yarn lengthening coefficient of any direction is in minimum value;When filter cloth working condition be pressurized when, will not be because of the meaning of yarn
It is outer extension and cause fabric to deform, the filter paper being fitted on filter cloth is not easily broken, and filter effect is good.
It is weaved in addition, the fabric manufacture equipment of woven fabric can satisfy more crude yarn, and since fabric is
Weaving is completed under larger tension force, the surfacing for being bonded upper layer and lower layer fabric with filter paper is also easy to subsequent to patch
The further feather plucking processing in conjunction face, is advantageous to improve peel strength.
Detailed description of the invention
Fig. 1 is the main view of one filter cloth of the embodiment of the present invention;
Fig. 2 is the top view of each layer of polyester fiber fabric in one filter cloth of the embodiment of the present invention.
Specific embodiment
To make the above purposes, features and advantages of the invention more obvious and understandable, with reference to the accompanying drawing to the present invention
Specific embodiment be described in detail.
Embodiment one
With reference to Fig. 1, the embodiment of the present invention provides a kind of filter cloth 100, comprising: first layer polyester fiber fabric 110, second
(polyester fiber monofilament is the number obtained by single hole spinning head for layer polyester fiber fabric 120 and more polyester fiber monofilament 130
Lesser one filament), first layer polyester fiber fabric 110 is parallel to second layer polyester fiber fabric 120;That is, of the invention
Filter cloth 100 is structure of two layers of fabric, wherein more polyester fiber monofilament 130 are located at first layer polyester fiber fabric 110,
Between two layers of polyester fiber fabric 120, and each polyester fiber monofilament 130 be each perpendicular to first layer polyester fiber fabric 110,
Second layer polyester fiber fabric 120;Filter cloth 100 of the invention is by first layer polyester fiber fabric 110, second layer polyester fiber
Fabric 120 and more 130 tattings of polyester fiber monofilament are weaved.
In the present embodiment, the line between first layer polyester fiber fabric 110 and second layer polyester fiber fabric 120 is more
Root polyester fiber monofilament 130, uses knitting compared with the prior art, and the embodiment of the present invention uses tatting technique, first layer
Yarn in polyester fiber fabric 110, the yarn in second layer polyester fiber fabric 120 and more polyester fiber monofilament 130 are all
It is to be straightened to carry out woven more polyester fiber monofilament 130 tool as line in the state of by larger tension force
There are preferable verticality and intensity;When filter cloth is in running order, upper layer and lower layer fabric simultaneously by pressure at right angle because
More 130 verticalities of polyester fiber monofilament of line and intensity between upper layer and lower layer fabric are preferable, and the pressure at right angle that can be born is long-range
In knitting fabric, the stability that the gap of two layers polyester fabric lining not malleable, i.e. filtration channel can guarantee maximum space, mistake
Filter cloth 100 is unlikely to deform, and guarantees that filtered clean water or clean air smooth can pass through.
Simultaneously as all yarns be be straightened in the state of by larger tension force carry out it is woven, therefore
The yarn lengthening coefficient of any direction is in minimum value;When filter cloth working condition be pressurized when, will not be because of the meaning of yarn
Outer extension and cause fabric to deform, in the prior art, fabric it is big through broadwise deformation coefficient (through to the deformation extent with broadwise)
In 10%, the present embodiment, first layer polyester fiber fabric 110 and deforming through broadwise for second layer polyester fiber fabric 120 are
Number is less than 5%, and structure is relatively steady in a compressed state for first layer polyester fiber fabric 110 and second layer polyester fiber fabric 120
Fixed, after being bonded filter paper in first layer polyester fiber fabric 110 and second layer polyester fiber fabric 120, filter paper can
It is synchronous with first layer polyester fiber fabric 110, second layer polyester fiber fabric 120 to be pressurized, the filter paper being fitted on filter cloth
It is not easily broken, improves the service life of filter paper.
In addition, the present embodiment is using three-dimensional shuttle weaving filter cloth 100, the fabric manufacture equipment of woven fabric can satisfy compared with
Weaved for crude yarn, and due to fabric be under larger tension force complete weaving, make upper layer and lower layer fabric with
Filter paper fitting surfacing, be also easy to it is subsequent to binding face further feather plucking processing, be advantageous to improve peel strength.
Particularly, with reference to Fig. 2 and as shown in connection with fig. 1, the structure and second layer polyester of first layer polyester fiber fabric 110
The structure of fabric lining 120 is identical, and first layer polyester fiber fabric 110 includes through to polyester fiber 110a and broadwise polyester fiber
110b, second layer polyester fiber fabric 120 include through to polyester fiber 110a and broadwise polyester fiber 110b, filter cloth 100 by
Through being weaved to polyester fiber 110a, broadwise polyester fiber 110b and more 130 tattings of polyester fiber monofilament.
It should be noted that in the present embodiment through to the length direction for referring to fabric, broadwise refers to the width direction of fabric;
Polyester fiber monofilament 130 is perpendicular to first layer polyester fiber fabric 110 and second layer polyester fiber fabric 120, that is, each poly-
Ester fiber monofilament 130 is the normal direction distribution along every a layer of fabric;That is, the filter cloth of the embodiment of the present invention is to pass through three-dimensional
The yarn tatting in direction (length, width and normal direction) is weaved.
First layer polyester fiber fabric 110, the warp thread of second layer polyester fiber fabric 120 or weft yarn are formed in the present invention
Fiber number is 1.5D-5D, and the fiber number of polyester fiber monofilament 130 is 100D-260D.Here fiber number refers to thickness of yarn degree
Index, unit are danier, and Denier is abbreviated as D;First layer polyester fiber fabric 110, second layer polyester fiber fabric 120
Through being 50-120 root/10cm, the broadwise of first layer polyester fiber fabric 110, second layer polyester fiber fabric 120 to density
Density is 130-220 root/10cm.
In the present embodiment, first layer polyester fiber fabric 110, second layer polyester fiber fabric 120 and more polyester fibers
After the weaving that monofilament 130 is completed on three-dimensional loom forms filter cloth 100, more polyester fiber monofilament 130 account for filter cloth
Weight percent is 30%-70%, including 40% and 50%, can also be 44.4%, within this range, can both make polyester
Fibre single thread 130 can have enough intensity to bear the pressure suffered by two shell fabrics, guarantee that filter cloth is unlikely to deform;Also
It can guarantee enough spaces, so that filtered clean water and clean air is smooth passes through.
For filter cloth yarn, in the present embodiment, first layer polyester fiber fabric 110, second layer polyester fiber fabric
120 material is polyester fiber.Polyester fiber (polyester fibre) gathers as made of organic dibasic acid and dihydric alcohol polycondensation
Ester is commonly called as terylene through the resulting synthetic fibers of spinning;Polyester fiber has the characteristics that fibre fineness is big, intensity is high, easy dispersion, with
And many excellent textile performances and wearability, first layer polyester fiber fabric 110, second layer polyester fiber fabric 120
Material can also be dacron polyester fiber filament or polyester staple fiber.
Embodiment two
The present embodiment provides a kind of filter assemblies, including filter cloth 100 described in above-described embodiment one, wherein first layer
Polyester fiber fabric 110 is fitted with the first filter paper (not shown go out) backwards to the surface of second layer polyester fiber fabric 120;Second
Layer polyester fiber fabric 120 is fitted with the second filter paper (not shown go out) backwards to the surface of first layer polyester fiber fabric 110, this
In embodiment, the use occasion of the first filter paper and the second filter paper with no restrictions, can be the filter paper of field of air filtration,
It is also possible to the filter paper of water filtration art.
In the present embodiment, the first filter paper is glued in first layer polyester fiber fabric 110 backwards to second layer polyester fiber face
The surface of material 120, the second filter paper are glued in second layer polyester fiber fabric 120 backwards to first layer polyester fiber fabric 110
Surface, that is, the first filter paper is to be bonded by way of splicing with first layer polyester fiber fabric 110, and the second filter paper is also
It is bonded by way of splicing with second layer polyester fiber fabric 120;Adhesive can be used in Bonding Process.But filter paper and face
The laminating type of material is without being limited thereto, and other way also can be used, as long as guaranteeing the first filter paper and first layer polyester fiber face
The surface fitting of the surface fitting of material 110, the second filter paper and second layer polyester fiber fabric 120.
Due to implementing to have weaved filter cloth 100 using tatting technique, filter cloth 100 exists through broadwise deformation coefficient in one
3% hereinafter, filter paper can it is synchronous with first layer polyester fiber fabric 110, second layer polyester fiber fabric 120 be pressurized, fitting
Filter paper on filter cloth 100 is not easily broken, and improves the service life of filter paper.
And embodiment one, using three-dimensional shuttle weaving filter cloth 100, the fabric manufacture equipment of woven fabric can satisfy more
Crude yarn is weaved, and since fabric is to complete weaving under larger tension force, makes upper layer and lower layer fabric and mistake
Filter paper fitting surfacing, be also easy to it is subsequent to binding face further feather plucking processing, be advantageous to improve peel strength;This
In embodiment, long 20cm is taken, the filter assemblies of wide 5cm are tested, and the first filter paper and first layer polyester fiber fabric 110 are carried on the back
Power needed for sur-face peeling to second layer polyester fiber fabric 120 is 50N-100N, including 50N and 100N, such as 70.2N;
Second filter paper and second layer polyester fiber fabric 120 power needed for the sur-face peeling of first layer polyester fiber fabric 110
For 50N-100N, including 50N and 100N, such as 70.2N;First filter paper is not easy from first layer polyester fiber fabric 110 backwards
The surface of second layer polyester fiber fabric 120 falls off, and the second filter paper is not easy from second layer polyester fiber fabric 120 backwards to first
The surface of layer polyester fiber fabric 110 falls off, and filter effect is good.
In the present embodiment, filter assemblies are air filtering assembly or water filtration assemblies, that is, the filter assemblies in the present embodiment
It can be used in field of air filtration or water filtration art, can also be other fields for needing to filter, as long as selection is corresponding
Filter paper.
Embodiment three
The present embodiment provides a kind of manufacturing method of filter cloth, for manufacturing filter cloth 100 described in embodiment one, including
Following steps:
Section warping:
This process by sectional warper by Y-direction (fabric length direction) through to polyester fiber 110a by technique requirement
Length be fitly arranged on warper drum, and the first warp beam is poured on as required, in the second warp beam, due to having in embodiment one
Two layers polyester fabric lining, every layer of polyester fiber fabric include through to polyester fiber 110a, therefore, it is necessary to two warp beams, can
Use two sectional warpers;
In addition, also the polyester fiber monofilament 130 of Z-direction (normal direction of fabric) is wanted by technique by sectional warper
The length asked fitly is arranged on warper drum, and is poured in third warp beam as required.
It should be noted that this process can first count related process original data content, collect, data are established
Library.Secondly it by two sectional warper internet data lines, is connected on control host, by setup parameter and operational process
Real-time data collection compare, real-time control is carried out to the running parameter of sectional warper.During can be to section warping
All controllable parameters be adjusted, realize the automation control of whole process, ensure that going on smoothly for warping process.Its
Secondary to compare to setup parameter and the technological parameter in actual motion, timely adjusting parameter value is optimal control.Finally
The historical data that can be achieved in production process automatically records and automatically forms form, simple and practical.
Face weave:
This process passes through the broadwise polyester fiber 110b of X-direction (fabric width direction), the first warp beam of Y-direction, second
The third warp beam of axis and Z-direction is weaved on three-dimensional loom, and woven process is, three-dimensional is (through to, broadwise and fabric
Normal direction) yarn weaved on three-dimensional loom simultaneously, and in weaving process, the yarn in each direction by compared with
Being straightened in the state of hightension control, it is woven to carry out;Complete weaving after, in the first warp beam through to polyester fiber 110a with
Broadwise polyester fiber 110b forms first layer polyester fiber fabric 110, that is, first layer polyester fiber fabric 110 includes through to poly-
Ester fiber 110a and broadwise polyester fiber 110b;In second warp beam through to polyester fiber 110a and broadwise polyester fiber 110b shape
At second layer polyester fiber fabric 120, that is, second layer polyester fiber fabric 120 includes through poly- to polyester fiber 110a and broadwise
Ester fiber 110b;Respectively with first layer polyester fiber fabric 110, second layer polyester is fine at the both ends of more polyester fiber monofilament 130
It ties up fabric 120 to be connected, the both ends of each polyester fiber monofilament 130 can be pierced by first layer polyester fiber fabric 110, the second layer
The surface of polyester fiber fabric 120;First layer polyester fiber fabric 110, second layer polyester fiber fabric 120 and more polyester fibres
Dimension 130 tatting of monofilament weaves to form filter cloth 100;More polyester fiber monofilament 130 be located at first layer polyester fiber fabric 110,
Between second layer polyester fiber fabric 120, and each polyester fiber monofilament 130 is each perpendicular to first layer polyester fiber fabric
110, second layer polyester fiber fabric 120.
In order to promote the peel strength of fabric, after completing face weave, by first layer polyester fiber fabric 110 backwards to the
The surface roughening of two layers of polyester fiber fabric 120, so that first layer polyester fiber fabric 110 is backwards to second layer polyester fiber fabric
120 surface becomes coarse;By second layer polyester fiber fabric 120 backwards to first layer polyester fiber fabric 110 surface roughening,
So that second layer polyester fiber fabric 120 becomes coarse backwards to the surface of first layer polyester fiber fabric 110.
In weaving process, the filter cloth after weaving is processed by thermal finalization, the condition of thermal finalization temperature and humidity was to being made
The strength of filter cloth has a great impact, the process conditions of thermal finalization processing are as follows: heat setting temperature is 150 DEG C or more, can be 160
DEG C, 170.8 DEG C, 190 DEG C etc., thermal finalization humidity is 80% to 95%, can be 80%;Number is returned in thermal finalization: 1 is back to 3 times.
When weaving, the weft density of strict control fabric, thread count is also referred to as Density, through close+filling density, 1 square inch
A piece of cloth inside the total radical of warp thread through close, the total radical of weft yarn is filling density.In the present embodiment, first layer polyester fiber face
Material 110, second layer polyester fiber fabric 120 to density are 50-120 root/10cm, including 50/10cm and 120/
10cm, such as 75/10cm;First layer polyester fiber fabric 110, second layer polyester fiber fabric 120 latitudinal density be
130-220 root/10cm, including 130/10cm and 220/10cm, such as 155/10cm;Through to polyester fiber 110a and latitude
Fiber number to polyester fiber 110b is 1.5D-5D, including 1.5D and 5D, such as 1.68D;The fiber number of polyester fiber monofilament 130
For 100D-260D, including 100D and 260D, such as 155.5D.
Within this range, first layer polyester fiber fabric 110 and deforming through broadwise for second layer polyester fiber fabric 120 are
Number is less than 5%, and structure is relatively steady in a compressed state for first layer polyester fiber fabric 110 and second layer polyester fiber fabric 120
Fixed, after being bonded filter paper in first layer polyester fiber fabric 110 and second layer polyester fiber fabric 120, filter paper can
It is synchronous with first layer polyester fiber fabric 110, second layer polyester fiber fabric 120 to be pressurized, the filter paper being fitted on filter cloth
It is not easily broken, improves the service life of filter paper.
Meanwhile first layer polyester fiber fabric 110, second layer polyester fiber fabric 120 and more polyester fiber monofilament 130
After the weaving completed on three-dimensional loom forms filter cloth 100, more polyester fiber monofilament 130 account for the weight percent of filter cloth
Than can also be 44.4%, within this range, can both making polyester fiber monofilament for 30%-70%, including 30% and 70%
130 can have enough intensity to bear the pressure suffered by two shell fabrics, guarantee that filter cloth is unlikely to deform;It can also guarantee
Enough spaces, so that filtered clean water and clean air is smooth passes through.
For filter cloth yarn, in the present embodiment, first layer polyester fiber fabric 110, second layer polyester fiber fabric
120 material is polyester fiber.Polyester fiber (polyester fibre) gathers as made of organic dibasic acid and dihydric alcohol polycondensation
Ester is commonly called as terylene through the resulting synthetic fibers of spinning;Polyester fiber has the characteristics that fibre fineness is big, intensity is high, easy dispersion, with
And many excellent textile performances and wearability, first layer polyester fiber fabric 110, second layer polyester fiber fabric 120
Material can also be dacron polyester fiber filament or polyester staple fiber.
Example IV
The present embodiment also provides a kind of manufacturing method of filter assemblies, for weaving filtering group described in embodiment two
Part, the manufacturing method including filter cloth described in embodiment three, on the basis of the manufacturing method of the filter cloth of embodiment three,
Further include:
The first filter paper is bonded backwards to the surface of second layer polyester fiber fabric 120 in first layer polyester fiber fabric 110;
The second filter paper is bonded backwards to the surface of first layer polyester fiber fabric 110 in second layer polyester fiber fabric 120.The present embodiment
In, the use occasion of the first filter paper and the second filter paper with no restrictions, can be the filter paper of field of air filtration, can also be with
It is the filter paper of water filtration art.
In the present embodiment, the first filter paper is glued in first layer polyester fiber fabric 110 backwards to second layer polyester fiber face
The surface of material 120, the second filter paper are glued in second layer polyester fiber fabric 120 backwards to first layer polyester fiber fabric 110
Surface, that is, the first filter paper is to be bonded by way of splicing with first layer polyester fiber fabric 110, and the second filter paper is also
It is bonded by way of splicing with second layer polyester fiber fabric 120;Adhesive can be used in Bonding Process.But filter paper and face
The laminating type of material is without being limited thereto, and other way also can be used, as long as guaranteeing the first filter paper and first layer polyester fiber face
The surface fitting of the surface fitting of material 110, the second filter paper and second layer polyester fiber fabric 120.
In the present embodiment, first layer polyester fiber fabric 110 is backwards to the surface and first of second layer polyester fiber fabric 120
The splicing temperature of filter paper is 145 DEG C -180 DEG C, and being glued the time is -15 seconds 8 seconds;Second layer polyester fiber fabric 120 is backwards to the
The splicing temperature of the surface of one layer of polyester fiber fabric 110 and the second filter paper is 145 DEG C -180 DEG C, and being glued the time is 8 seconds -15
Second;The temperature of splicing cannot be too low, and otherwise glue cannot be completely melt that mobility is bad;The temperature of splicing can not be excessively high, no
Then, it can be spilt into after glue is completely melt in the gap among two shell fabric of filter cloth, block filtration channel;Meanwhile splicing when
Between cannot be too short, otherwise filter paper and polyester fiber fabric cannot be bonded completely;The time of splicing can not be too long, otherwise, glue
It can flow in the gap among two shell fabric of filter cloth, block filtration channel.
Within the scope of above-mentioned the parameter of bonding and in the case where using filter cloth manufactured by implementing three, the first filter paper and the
One layer of polyester fiber fabric 110 power needed for the sur-face peeling of second layer polyester fiber fabric 120 is 50N-100N, including
50N and 100N, such as 70.2N;Second filter paper and second layer polyester fiber fabric 120 are backwards to first layer polyester fiber fabric
Power needed for 110 sur-face peeling is 50N-100N, including 50N and 100N, such as 70.2N;First filter paper is not easy from first
Layer polyester fiber fabric 110 falls off backwards to the surface of second layer polyester fiber fabric 120, and the second filter paper is not easy from the second strata
Ester fiber fabric 120 falls off backwards to the surface of first layer polyester fiber fabric 110, and filter effect is good.
Although present disclosure is as above, present invention is not limited to this.Anyone skilled in the art are not departing from this
It in the spirit and scope of invention, can make various changes or modifications, therefore protection scope of the present invention should be with claim institute
Subject to the range of restriction.
Claims (23)
1. a kind of filter cloth characterized by comprising
First layer polyester fiber fabric;
Second layer polyester fiber fabric;
More polyester fiber monofilament, between the first layer polyester fiber fabric, second layer polyester fiber fabric, and it is each
Polyester fiber monofilament described in root is each perpendicular to the first layer polyester fiber fabric, second layer polyester fiber fabric;
The first layer polyester fiber fabric includes through to polyester fiber and broadwise polyester fiber, second layer polyester fiber face
Material include through to polyester fiber and broadwise polyester fiber, the filter cloth from it is described through to polyester fiber, broadwise polyester fiber and
More polyester fiber monofilament tattings are weaved;
The filter cloth manufactures by the following method:
Section warping:
By sectional warper by Y-direction through being fitly arranged in warper drum by the length of technique requirement to polyester fiber
On, and it is poured on the first warp beam as required, in the second warp beam;
The polyester fiber monofilament of Z-direction is fitly arranged in warper drum by the length of technique requirement by sectional warper
On, and be poured in third warp beam as required;
Face weave filter cloth:
By the third warp beam of the broadwise polyester fiber of X-direction, the first warp beam of Y-direction, the second warp beam and Z-direction in three-dimensional tatting
It is weaved on machine, formation first layer polyester fiber fabric, second layer polyester fiber fabric and more polyester fiber monofilament, described first
Layer polyester fiber fabric, second layer polyester fiber fabric and more polyester fiber monofilament tattings weave to form filter cloth, Duo Genju
Ester fiber monofilament is between the first layer polyester fiber fabric, second layer polyester fiber fabric, and each polyester
Fibre single thread is each perpendicular to the first layer polyester fiber fabric, second layer polyester fiber fabric.
2. filter cloth as described in claim 1, which is characterized in that the fiber number through to polyester fiber and broadwise polyester fiber
It is 1.5D-5D;The fiber number of the polyester fiber monofilament is 100D-260D.
3. filter cloth as described in claim 1, which is characterized in that the first layer polyester fiber fabric, second layer polyester are fine
Dimension fabric through being 50-120 root/10cm to density, the first layer polyester fiber fabric, second layer polyester fiber fabric
Latitudinal density is 130-220 root/10cm.
4. filter cloth as described in claim 1, which is characterized in that the more polyester fiber monofilament account for the weight of the filter cloth
Amount percentage is 30%-70%.
5. filter cloth as described in claim 1, which is characterized in that the first layer polyester fiber fabric and second strata
Ester fiber fabric through broadwise deformation coefficient less than 5%.
6. filter cloth as described in claim 1, which is characterized in that the first layer polyester fiber fabric, second layer polyester are fine
The material for tieing up fabric is dacron polyester fiber filament or polyester staple fiber.
7. a kind of filter assemblies, which is characterized in that including filter cloth described in any one of claims 1-6, first strata
Ester fiber fabric is fitted with the first filter paper backwards to the surface of the second layer polyester fiber fabric;
The second layer polyester fiber fabric is fitted with the second filter paper backwards to the surface of the first layer polyester fiber fabric.
8. filter assemblies as claimed in claim 7, which is characterized in that first filter paper is glued in the first layer polyester
Fabric lining is glued fine in the second layer polyester backwards to the surface of the second layer polyester fiber fabric, second filter paper
Fabric is tieed up backwards to the surface of the first layer polyester fiber fabric.
9. filter assemblies as claimed in claim 8, which is characterized in that first filter paper and the first layer polyester fiber
Fabric power needed for the sur-face peeling of the second layer polyester fiber fabric is 50N-100N;Second filter paper and institute
Stating second layer polyester fiber fabric power needed for the sur-face peeling of the first layer polyester fiber fabric is 50N-100N.
10. filter assemblies as claimed in claim 8, which is characterized in that the filter assemblies are air filtering assembly or water mistake
Filter component.
11. a kind of manufacturing method of filter cloth, which comprises the following steps:
Section warping:
By sectional warper by Y-direction through being fitly arranged in warper drum by the length of technique requirement to polyester fiber
On, and it is poured on the first warp beam as required, in the second warp beam;
The polyester fiber monofilament of Z-direction is fitly arranged in warper drum by the length of technique requirement by sectional warper
On, and be poured in third warp beam as required;
Face weave filter cloth:
By the third warp beam of the broadwise polyester fiber of X-direction, the first warp beam of Y-direction, the second warp beam and Z-direction in three-dimensional tatting
It is weaved on machine, formation first layer polyester fiber fabric, second layer polyester fiber fabric and more polyester fiber monofilament, described first
Layer polyester fiber fabric, second layer polyester fiber fabric and more polyester fiber monofilament tattings weave to form filter cloth, Duo Genju
Ester fiber monofilament is between the first layer polyester fiber fabric, second layer polyester fiber fabric, and each polyester
Fibre single thread is each perpendicular to the first layer polyester fiber fabric, second layer polyester fiber fabric.
12. the manufacturing method of filter cloth as claimed in claim 11, which is characterized in that further include:
By the first layer polyester fiber fabric backwards to the surface roughening of the second layer polyester fiber fabric;
By the second layer polyester fiber fabric backwards to the surface roughening of the first layer polyester fiber fabric.
13. the manufacturing method of filter cloth as claimed in claim 11, which is characterized in that further include: it is fixed to the filter cloth heat
Type, 150 DEG C of heat setting temperature or more.
14. the manufacturing method of filter cloth as claimed in claim 11, which is characterized in that the first layer polyester fiber fabric packet
It includes through to polyester fiber and broadwise polyester fiber, the second layer polyester fiber fabric includes through to polyester fiber and broadwise polyester
Fiber.
15. the manufacturing method of filter cloth as claimed in claim 14, which is characterized in that described through poly- to polyester fiber and broadwise
The fiber number of ester fiber is 1.5D-5D;The fiber number of the polyester fiber monofilament is 100D-260D.
16. the manufacturing method of filter cloth as claimed in claim 14, which is characterized in that the first layer polyester fiber fabric,
Second layer polyester fiber fabric through being 50-120 root/10cm, the first layer polyester fiber fabric, the second strata to density
The latitudinal density of ester fiber fabric is 130-220 root/10cm.
17. the manufacturing method of filter cloth as claimed in claim 11, which is characterized in that the more polyester fiber monofilament account for institute
The weight percent for stating filter cloth is 30%-70%.
18. the manufacturing method of filter cloth as claimed in claim 11, which is characterized in that the first layer polyester fiber fabric and
The second layer polyester fiber fabric through broadwise deformation coefficient less than 5%.
19. the manufacturing method of filter cloth as claimed in claim 11, which is characterized in that the first layer polyester fiber fabric,
The material of second layer polyester fiber fabric is dacron polyester fiber filament or polyester staple fiber.
20. a kind of manufacturing method of filter assemblies, which is characterized in that including the described in any item filter cloths of claim 11-19
Manufacturing method, which is characterized in that further include:
The first filter paper is bonded backwards to the surface of the second layer polyester fiber fabric in the first layer polyester fiber fabric;
The second filter paper is bonded backwards to the surface of the first layer polyester fiber fabric in the second layer polyester fiber fabric.
21. the manufacturing method of filter assemblies as claimed in claim 20, which is characterized in that first filter paper is glued in institute
First layer polyester fiber fabric is stated backwards to the surface of the second layer polyester fiber fabric, second filter paper is glued in described
Second layer polyester fiber fabric is backwards to the surface of the first layer polyester fiber fabric.
22. the manufacturing method of filter assemblies as claimed in claim 20, which is characterized in that
Surface and first filter paper of the first layer polyester fiber fabric backwards to the second layer polyester fiber fabric
Being glued temperature is 145 DEG C -180 DEG C, and being glued the time is -15 seconds 8 seconds;
Surface and second filter paper of the second layer polyester fiber fabric backwards to the first layer polyester fiber fabric
Being glued temperature is 145 DEG C -180 DEG C, and being glued the time is -15 seconds 8 seconds.
23. the manufacturing method of filter assemblies as claimed in claim 21, which is characterized in that first filter paper and described the
One layer of polyester fiber fabric power needed for the sur-face peeling of the second layer polyester fiber fabric is 50N-100N;Described
Two filter papers and second layer polyester fiber fabric power needed for the sur-face peeling of the first layer polyester fiber fabric
For 50N-100N.
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CN1183123A (en) * | 1995-04-06 | 1998-05-27 | 亚历山大·比斯根 | Method of weaving a three-dimensionally shaped fabric zone |
CN101048350A (en) * | 2004-09-27 | 2007-10-03 | 德特勒夫·米利茨 | Silk-thread system for installing on drinking water system and other fluid transsimiton system |
CN102102256A (en) * | 2009-12-17 | 2011-06-22 | 财团法人纺织产业综合研究所 | Shuttle loom platform and solid tatted fabrics |
CN204447554U (en) * | 2015-01-28 | 2015-07-08 | 马鞍山市格林矿冶环保设备有限公司 | A kind of disk vacuum filter compound filter cloth |
CN205391943U (en) * | 2016-02-06 | 2016-07-27 | 谢建民 | Filter cloth and filtering component |
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2016
- 2016-02-06 CN CN201610084355.2A patent/CN107042030B/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1183123A (en) * | 1995-04-06 | 1998-05-27 | 亚历山大·比斯根 | Method of weaving a three-dimensionally shaped fabric zone |
CN101048350A (en) * | 2004-09-27 | 2007-10-03 | 德特勒夫·米利茨 | Silk-thread system for installing on drinking water system and other fluid transsimiton system |
US8245855B2 (en) * | 2004-09-27 | 2012-08-21 | Silvertex Ag | Thread system for installing in drinking water systems and other liquid-guiding systems |
CN102102256A (en) * | 2009-12-17 | 2011-06-22 | 财团法人纺织产业综合研究所 | Shuttle loom platform and solid tatted fabrics |
CN204447554U (en) * | 2015-01-28 | 2015-07-08 | 马鞍山市格林矿冶环保设备有限公司 | A kind of disk vacuum filter compound filter cloth |
CN205391943U (en) * | 2016-02-06 | 2016-07-27 | 谢建民 | Filter cloth and filtering component |
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