CN107035461A - A kind of integrated gs-oil separator of cylinder head cover - Google Patents

A kind of integrated gs-oil separator of cylinder head cover Download PDF

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Publication number
CN107035461A
CN107035461A CN201710431854.9A CN201710431854A CN107035461A CN 107035461 A CN107035461 A CN 107035461A CN 201710431854 A CN201710431854 A CN 201710431854A CN 107035461 A CN107035461 A CN 107035461A
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China
Prior art keywords
crude separation
felt
oil separator
valve
felt valve
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CN201710431854.9A
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CN107035461B (en
Inventor
西蒙·贝格尔
赵星
尹紫恒
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HENGST FILTER SYSTEMS (KUNSHAN) Co Ltd
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HENGST FILTER SYSTEMS (KUNSHAN) Co Ltd
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Priority to CN201710431854.9A priority Critical patent/CN107035461B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M13/00Crankcase ventilating or breathing
    • F01M13/04Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)

Abstract

The present invention relates to a kind of integrated gs-oil separator of cylinder head cover, belong to technical field of automobile engine, mainly include cylinder cap cover body, pressure regulator valve, gs-oil separator bottom plate, crude separation structure, smart isolating construction, the left back of cylinder cap cover body is provided with crude separation structure, smart isolating construction is arranged on by gs-oil separator bottom plate on rear side of the middle part of cylinder cap cover body, gas blowby outlet is provided with rear side of smart isolating construction, gas blowby is provided with pressure regulator valve in outlet.The present invention integrates gs-oil separator with cylinder head cover so that gs-oil separator is installed very convenient and simple in construction, it is easy to safeguard;And it is integrated in the gs-oil separator on cylinder head cover and two-stage separation is carried out to oil gas, ensure that Oil-gas Separation is thorough, simultaneously, smart isolating construction can include multiple felt valve modules, such a smart isolating construction also has another advantage to be the quantity for only needing to spring and felt valve by changing different elastic force, the requirement of different engines is just can be suitably used for, versatility is high, and adaptation ability is strong.

Description

A kind of integrated gs-oil separator of cylinder head cover
Technical field
The invention belongs to technical field of automobile engine, specifically, it is related to a kind of integrated gs-oil separator of cylinder head cover.
Background technology
Automobile engine has combustion mixture in operation process and waste gas enters crankcase, is dissolved in machine oil, makes The pollutants such as the particle contained in oil dilution, degradation, waste gas are mixed with machine oil, machine oil is gone bad, and corrode parts;Together When engine operating produce heat, machine oil volatilization, the increase of crankcase internal pressure, machine oil can ooze out stream from crankcase oil seal etc. Lose, machine oil, which is lost in, to cause oil consumption excessive, the steam that machine oil volatilization is produced can also be polluted to air.Therefore, send out Motivation is all removed crankcase gas blowby using crankcase ventilation system, prevents machine oil is rotten, gradually lack consumption of lubricating oil, reduction from discharging Deng.
Existing conventional gs-oil separator is arranged on as independent parts in the valve mechanism cover of engine, is installed very Inconvenience, meanwhile, it is complicated, it is not easy to safeguard.
Also, conventional gs-oil separator is that by baffle plate, the structure such as whirlwind is constituted or combined, and overall separation efficiency is low, special When not being the increase of engine blow-by gas amount, pressure difference is sharply increased, and separative efficiency is further reduced, and causes Oil Consumption of Engine higher.
The content of the invention
In order to overcome problem present in background technology, the present invention proposes a kind of integrated gs-oil separator of cylinder head cover, will Cylinder head cover and gs-oil separator become one structure, also, while oil-gas separation efficiency is ensured, it is ensured that whole oil gas point From device pressure difference in rational scope, to reduce oil consumption.
To achieve the above object, the present invention is achieved through the following technical solutions:
The integrated gs-oil separator of described cylinder head cover includes cylinder cap cover body 1, pressure regulator valve 2, gs-oil separator bottom plate 3, crude separation Structure 4, smart isolating construction 5, gas blowby outlet 17, the left back of described cylinder cap cover body 1 is integrally disposed crude separation structure 4, smart isolating construction 5 is arranged on gs-oil separator bottom plate 3, and gs-oil separator bottom plate 3 is welded on behind the middle part of cylinder cap cover body 1 Side, the rear side of smart isolating construction 5, which is provided with gas blowby outlet 17, gas blowby outlet 17, is provided with pressure regulator valve 2.
Further, described crude separation structure 4 includes crude separation chamber 6, crude separation baffle plate I 7, II 8 groups of crude separation baffle plate Into entrance point and the port of export of crude separation chamber 6 are respectively arranged between one piece of crude separation baffle plate I 7, two pieces of crude separation baffle plates I 7 It is staggeredly equipped with crude separation baffle plate II 8 on the inwall of crude separation chamber 6, at least two pieces of crude separation baffle plate II 8, crude separation baffle plate I 7 Highly it is less than crude separation baffle plate II 8.
Further, described smart isolating construction 5 includes smart disengagement chamber 9, felt valve I 10, felt valve II 11, felt valve valve Seat 12, described smart disengagement chamber 9 is arranged in the rear side of crude separation chamber 6, smart disengagement chamber 9 and is provided with felt valve base 12, felt Felt valve I 10, felt valve II 11 are installed on valve base 12.
Further, described felt valve I 10, felt valve II 11 structure it is consistent, by felt valve support 13, felt valve Body 14, spring 15, pad 16 are constituted, and two felt valve bodies 14, spring 15 are at least installed on described felt valve base 12 In felt valve support 13, the front end of felt valve support 13 passes through the through hole at the middle part of felt valve body 14 and passes through pad 16 It is fixed on by nut on felt valve body 14.
Beneficial effects of the present invention:
The present invention integrates gs-oil separator with cylinder head cover, when cylinder head cover is combined with engine, so that it may be to realize oil The installation of gas separating device so that install very convenient, meanwhile, it is simple in construction, it is easy to safeguard;And it is integrated in the oil on cylinder head cover Gas separating device carries out two-stage separation to oil gas, it is ensured that Oil-gas Separation is thorough, meanwhile, smart isolating construction includes multiple felt valve groups Part, such a smart isolating construction also has another advantage to be the number for only needing to spring and felt valve by changing different elastic force Amount, just can be suitably used for the requirement of different engines, and versatility is high, and adaptation ability is strong.
Brief description of the drawings
Fig. 1 is structural representation of the invention;
Fig. 2 is Oil-gas Separation part-structure schematic diagram of the present invention;
Fig. 3 is back structures schematic diagram of the invention;
Fig. 4 is the 11- felts valve II of felt valve I and gs-oil separator installing structure of bottom plate schematic diagram
Fig. 5 is the explosive view of felt valve I.
In figure, 1- cylinder caps cover body, 2- pressure regulator valves, 3- gs-oil separators bottom plate, 4- crude separation structure, 5- essence separation knots The smart disengagement chamber of structure, 6- crude separation chamber, 7- crude separation baffle plate I, 8- crude separation baffle plate II, 9-, 10- felts valve I, 11- felts valve II, 12- felts valve base, 13- felts valve support, 14- felts valve body, 15- springs, 16- pads, the outlet of 17- gas blowbies.
Embodiment
Below in conjunction with the embodiment of the present invention and accompanying drawing, the technical scheme in the embodiment of the present invention is carried out clear, complete Ground is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.Based on this Embodiment in invention, the every other reality that those of ordinary skill in the art are obtained under the premise of creative work is not made Example is applied, the scope of protection of the invention is belonged to.
As Figure 1-5, the integrated gs-oil separator of described cylinder head cover includes cylinder cap cover body 1, pressure regulator valve 2, oil gas point From device bottom plate 3, crude separation structure 4, smart isolating construction 5, gas blowby outlet 17.
The left back of described cylinder cap cover body 1 is integrally disposed crude separation structure 4, and smart isolating construction 5 is arranged on oil On gas separating device bottom plate 3, gs-oil separator bottom plate 3 is welded on rear side of the middle part of cylinder cap cover body 1, the rear side of smart isolating construction 5 It is provided with gas blowby outlet 17, gas blowby outlet 17 and pressure regulator valve 2 is installed.
Described crude separation structure 4 includes crude separation chamber 6, crude separation baffle plate I 7, crude separation baffle plate II 8 and constituted, crude separation The entrance point of chamber 6 is respectively arranged with the crude separation chamber 6 between one piece of crude separation baffle plate I 7, two pieces of crude separation baffle plates I 7 with the port of export It is staggeredly equipped with crude separation baffle plate II 8 on inwall, at least two pieces of crude separation baffle plate II 8, the height of crude separation baffle plate I 7 is less than Crude separation baffle plate II 8, so ensure that gas can overflow from the upper end of crude separation baffle plate I 7 and strikes crude separation baffle plate II 8 On.Size is than larger machine oil particle to separate in gas for crude separation structure 4, and gas enters to be impinged upon slightly after crude separation chamber 6 On skimming baffle I 7, crude separation baffle plate II 8, because polylith crude separation baffle plate II 8 is staggered, and gas impinges upon rough segmentation repeatedly From on baffle plate II 8, to isolate in gas size than larger machine oil particle, so that the purpose of oil gas crude separation is reached, it is this The crude separation structure of special construction is not only simple in structure, moreover, also have the advantages that separative efficiency is high.
Described smart isolating construction 5 includes smart disengagement chamber 9, felt valve I 10, felt valve II 11, felt valve base 12, described Smart disengagement chamber 9 be arranged in the rear side of crude separation chamber 6, smart disengagement chamber 9 and be provided with felt valve base 12, felt valve base 12 Felt valve I 10, felt valve II 11 are installed.
Described felt valve I 10, the structure of felt valve II 11 are consistent, by felt valve support 13, felt valve body 14, bullet Spring 15, pad 16 are constituted, and two felt valve bodies 14 are at least installed on described felt valve base 12, and spring 15 is arranged on felt In valve support 13, the front end of felt valve support 13 by nut is fixed through the through hole in the middle part of felt valve body 14 and by pad 16 On felt valve body 14.
The smart isolating construction 5 machine oil particle smaller to separate size in gas, main part is felt valve I 10, hair Felt valve II 11, felt valve body 14 is made up of loose, internal penetrating felt material, and felt valve I 10, felt valve II 11 are main There are two effects:First, when engine blow-by gas amount is smaller, felt valve I 10, the two ends of felt valve II 11 pressure difference it is smaller, felt Valve I 10, felt valve II 11 are now in closed mode, and gas completely extends across felt valve body 14, in the process, in gas The impurity such as machine oil, steam are stopped by felt valve body 14, are built up in felt valve body 14, finally due to the effect of gravity It is dropped in smart disengagement chamber 9, so as to play the purpose of separation, it is ensured that only clean gas passes through felt valve body 14, separation Efficiency high.Second, when engine blow-by gas amount increase, felt valve I 10, the pressure difference at the two ends of felt valve II 11 accordingly increase, and work as pressure When difference is more than 15 pressure of spring in felt valve I 10, felt valve II 11, felt valve I 10, felt valve II 11 are automatically opened up, and are opened Degree depend on both sides pressure difference and spring 15 pressure, now felt valve I 10, felt valve II 11 serve the work of relief valve With, it is ensured that the pressure difference of whole gs-oil separator is in rational scope, and now separative efficiency is not significantly reduced, so that The function that engine is overall is not influenceed, has taken into account separative efficiency and pressure difference the two most important index requests.Such a essence separation Structure 5 also has another advantage to be the spring 15 only needed to by changing different elastic force and installs varying number felt valve I 10th, felt valve II 11, just can be suitably used for the requirement of different engines, and versatility is high, and adaptation ability is strong.
Embodiment
Crankcase gas blowby enters after the crude separation chamber 6 of crude separation structure 4, impinges upon crude separation baffle plate I 7, crude separation baffle plate On II 8, because polylith crude separation baffle plate II 8 is staggered, and gas is impinged upon on crude separation baffle plate II 8 repeatedly, and machine oil particle is attached On crude separation baffle plate I 7, crude separation baffle plate II 8, finally because Action of Gravity Field is low in crude separation chamber 6, and separate larger The gas of machine oil particle is then entered in the smart disengagement chamber 9 of smart isolating construction 5, when engine blow-by gas amount is smaller, felt valve I 10th, the pressure difference at the two ends of felt valve II 11 is smaller, and felt valve I 10, felt valve II 11 are now in closed mode, and gas is completely extended across Felt valve body 14, in the process, the impurity such as machine oil, steam in gas are stopped by felt valve body 14, in felt valve sheet Built up in body 14, finally because the effect of gravity is dropped in smart disengagement chamber 9.When engine blow-by gas amount increase, felt Valve I 10, the pressure difference at the two ends of felt valve II 11 accordingly increase, and are pressed when pressure difference is more than the spring 15 in felt valve I 10, felt valve II 11 During power, felt valve I 10, felt valve II 11 are automatically opened up, and the degree of opening depends on the pressure difference of both sides and the pressure of spring 15, this When felt valve I 10, felt valve II 11 serve the effect of relief valve, it is ensured that the pressure difference of whole gs-oil separator is in rational scope It is interior, and now separative efficiency is not significantly reduced, from without influenceing the overall function of engine, taken into account separative efficiency and The two most important index requests of pressure difference.By essence separation gas enter gas blowby outlet 17 in, after the pressure regulation of pressure regulator valve 2 from Discharge gas blowby outlet 17.
The present invention integrates gs-oil separator with cylinder head cover, when cylinder head cover is combined with engine, so that it may be real The installation of existing gs-oil separator so that install very convenient, meanwhile, it is simple in construction, it is easy to safeguard;And it is integrated on cylinder head cover Gs-oil separator to oil gas carry out two-stage separation, it is ensured that Oil-gas Separation thoroughly, meanwhile, smart isolating construction include multiple felt valves Component, such a smart isolating construction also has another advantage to be to only need to the spring and felt valve by changing different elastic force Quantity, just can be suitably used for the requirement of different engines, and versatility is high, and adaptation ability is strong.
Finally illustrate, preferred embodiment above is merely illustrative of the technical solution of the present invention and unrestricted, although logical Cross above preferred embodiment the present invention is described in detail, it is to be understood by those skilled in the art that can be Various changes are made to it in form and in details, without departing from claims of the present invention limited range.

Claims (4)

1. a kind of integrated gs-oil separator of cylinder head cover, it is characterised in that:The integrated gs-oil separator of described cylinder head cover includes cylinder cap Cover body(1), pressure regulator valve(2), gs-oil separator bottom plate(3), crude separation structure(4), smart isolating construction(5), gas blowby outlet (17), described cylinder cap cover body(1)Left back integrally disposed have crude separation structure(4), smart isolating construction(5)It is arranged on Gs-oil separator bottom plate(3)On, gs-oil separator bottom plate(3)It is welded on cylinder cap cover body(1)Middle part on rear side of, smart isolating construction (5)Rear side be provided with gas blowby outlet(17), gas blowby outlet(17)Pressure regulator valve is inside installed(2).
2. the integrated gs-oil separator of a kind of cylinder head cover according to claim 1, it is characterised in that:Described crude separation structure (4)Including crude separation chamber(6), crude separation baffle plate I(7), crude separation baffle plate II(8)Composition, crude separation chamber(6)Entrance point with going out Mouth end is respectively arranged with one piece of crude separation baffle plate I(7), two pieces of crude separation baffle plates I(7)Between crude separation chamber(6)Inwall is submitted Mistake is provided with crude separation baffle plate II(8), crude separation baffle plate II(8)At least two pieces, crude separation baffle plate I(7)Height less than thick Skimming baffle II(8).
3. the integrated gs-oil separator of a kind of cylinder head cover according to claim 1, it is characterised in that:Described smart isolating construction (5)Including smart disengagement chamber(9), felt valve I(10), felt valve II(11), felt valve base(12), described smart disengagement chamber(9) It is arranged at crude separation chamber(6)Rear side, smart disengagement chamber(9)Felt valve base is inside installed(12), felt valve base(12)Upper peace Equipped with felt valve I(10), felt valve II(11).
4. the integrated gs-oil separator of a kind of cylinder head cover according to claim 3, it is characterised in that:Described felt valve I (10), felt valve II(11)Structure it is consistent, by felt valve support(13), felt valve body(14), spring(15), pad (16)Composition, described felt valve base(12)On two felt valve bodies are at least installed(14), spring(15)Installed in felt Valve support(13)On, felt valve support(13)Front end pass through felt valve body(14)The through hole at middle part simultaneously passes through pad(16)By Nut is fixed on felt valve body(14)On.
CN201710431854.9A 2017-06-09 2017-06-09 A kind of cylinder head cover integrates gs-oil separator Active CN107035461B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107939479A (en) * 2017-12-28 2018-04-20 美嘉帕拉斯特汽车零部件(上海)有限公司 Gas and oil separating plant
CN109139186A (en) * 2018-09-14 2019-01-04 广西玉柴机器股份有限公司 A kind of strainer oil drive formula voltage adaptive controlling oil-gas separating device of engine

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Publication number Priority date Publication date Assignee Title
JP2010203299A (en) * 2009-03-02 2010-09-16 Toyota Motor Corp Oil separator
CN102852593A (en) * 2012-08-01 2013-01-02 奇瑞汽车股份有限公司 Oil-gas separator assembly of crankcase ventilation system
CN103154450A (en) * 2010-05-26 2013-06-12 亨格斯特两合公司 Pressure control valve of a device for venting the crankcase of an internal combustion engine and device comprising such a pressure control valve
CN203655384U (en) * 2013-11-11 2014-06-18 东风汽车公司 Oil-gas separation structure of engine cylinder head cover
CN204357530U (en) * 2014-11-29 2015-05-27 华晨汽车集团控股有限公司 Deaerator
CN205117449U (en) * 2015-11-30 2016-03-30 汉格斯特滤清系统(昆山)有限公司 Oil -gas separator

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010203299A (en) * 2009-03-02 2010-09-16 Toyota Motor Corp Oil separator
CN103154450A (en) * 2010-05-26 2013-06-12 亨格斯特两合公司 Pressure control valve of a device for venting the crankcase of an internal combustion engine and device comprising such a pressure control valve
CN102852593A (en) * 2012-08-01 2013-01-02 奇瑞汽车股份有限公司 Oil-gas separator assembly of crankcase ventilation system
CN203655384U (en) * 2013-11-11 2014-06-18 东风汽车公司 Oil-gas separation structure of engine cylinder head cover
CN204357530U (en) * 2014-11-29 2015-05-27 华晨汽车集团控股有限公司 Deaerator
CN205117449U (en) * 2015-11-30 2016-03-30 汉格斯特滤清系统(昆山)有限公司 Oil -gas separator

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107939479A (en) * 2017-12-28 2018-04-20 美嘉帕拉斯特汽车零部件(上海)有限公司 Gas and oil separating plant
CN107939479B (en) * 2017-12-28 2024-02-02 美嘉帕拉斯特汽车零部件(上海)有限公司 Oil-gas separation device
CN109139186A (en) * 2018-09-14 2019-01-04 广西玉柴机器股份有限公司 A kind of strainer oil drive formula voltage adaptive controlling oil-gas separating device of engine

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