Assembled prefabricated outer wall plate structure and construction method
Technical Field
The invention relates to an assembled prefabricated exterior wall board structure and a construction method, belongs to the technical field of building construction, is suitable for various exterior wall board installation constructions of residential and commercial high-rise buildings, and is particularly suitable for exterior wall board installation projects with a relatively tight construction period.
Background
At present, the building construction industry in China is very rapid in progress, and a plurality of buildings adopt an outer wall prefabricated hanging plate installation construction technology in the construction process, so that the technology can show very good plasticity in the construction process, simultaneously can show the design intention of a designer very well, does not need very high cost in the maintenance process, and is easy to control the construction quality, so that the technology is favored by all parties in the construction process.
The traditional prefabricated external wall panel is installed mainly by adopting the following process flows: smearing a leveling layer, positioning an external wall board, temporarily fixing the external wall board, inserting asphalt felt, benzene laths and plastic strips, inserting node construction steel bars, welding key slot steel bars to cast concrete, twisting hard cement mortar at the bottom of the external wall, and removing the temporary support of the external wall board. When the outer wallboard is temporarily fixed, the temporary fixing component is generally arranged in a key groove (at the top of the outer floor slab of the boundary beam), so that the temporary fixing component is required to be removed before the later concrete pouring construction, and the installation quality of the outer wallboard is affected to a certain extent; in addition, the top of the lower layer external wall panel and the boundary beam are not welded by reserved reinforcing steel bars in the traditional process, and the connection strength is common; in the installation process of the upper wallboard and the lower wallboard, the traditional process is not provided with a wallboard verticality adjusting device, and the adjustment operation is inconvenient through measurement. At present, a plurality of novel prefabricated external wall panel mounting structures also appear on the market, for example, spring plate connection is adopted (patent number: 201410466822.9), the structure mounting flow is simple, the construction efficiency can be greatly improved, but the novel prefabricated external wall panel mounting structure is only suitable for light-duty prefabricated external wall panels, if the novel prefabricated external wall panel mounting structure is used in the installation of large-scale and heavy-duty prefabricated external wall panels, the upper hanging spring plate and the lower hanging spring plate are extremely easy to deform, the mounting error is large, and meanwhile, certain potential safety hazards exist.
In view of the above, the invention adds measures such as horizontal U-shaped lap joint reserved ribs, vertical lap joint reserved ribs and the like on the basis of the conventional prefabricated outer wall plate structure, simultaneously moves up the temporary fixing component of the outer wall plate to the top of the boundary beam, adopts separated angle steel as a main connecting component, and carries out positioning and correction of outer wall plate installation on the lower outer wall plate and the outer wall plate by adopting a combined connecting rod structure of a horizontal connecting rod and an inclined supporting rod respectively.
Disclosure of Invention
The invention aims to provide an assembled prefabricated outer wall plate structure with high installation speed, good structural stability and outstanding economic benefit and a construction method.
In order to achieve the technical purpose, the invention adopts the following technical scheme:
the prefabricated external wall panel structure is characterized by mainly comprising an external wall panel 3, a lower external wall panel 8, a fixing assembly, a separated angle steel 12, an L-shaped steel plate 24 and a horizontal U-shaped rib; the lower outer wallboard permanent fixing assembly 7 is arranged in the lower outer wallboard 8, the lower outer wallboard permanent fixing assembly 7 is connected with the L-shaped steel plate 24 in an anchoring manner, the other side of the L-shaped steel plate 24 is anchored with the floor bottom permanent fixing assembly 21, the top of the outer wallboard arranged on the inner side of the top of the lower outer wallboard 8 is reserved with a horizontal U-shaped rib 19, and the outer wallboard is welded and connected with the side beam reserved horizontal U-shaped rib 20 at the end part of the floor; the outer wallboard 3 and the lower outer wallboard 8 are vertically connected through a locating pin 4, the outer wallboard temporary fixing assembly 1 pre-embedded in the outer wallboard 3 is anchored with the separated angle steel 12, the horizontal end part of the separated angle steel 12 is anchored with the side beam top temporary fixing assembly 15, and the separated angle steel 12 is provided with an inclined stay bar 11; and a rear fine stone concrete 13 is poured in the enclosing space at the lower part of the separated angle steel 12.
Further, the fixing assembly comprises a pre-buried screw rod, a gasket and an external screw cap.
The outside of the boundary beam is provided with a boundary beam reserved vertical U-shaped rib 16, and the lower part of the boundary beam is embedded with a boundary beam lower horizontal wire sleeve 28.
The top of the lower outer wall plate 8 is reserved with a positioning pin hole, an outer wall plate wire sleeve 23 is embedded below the lower outer wall plate permanent fixing assembly 7, a U-shaped screw 25 is arranged in the outer wall plate wire sleeve 23, the inner side of the wall body of the outer wall plate 3 is provided with the outer wall inner heat insulation plate 9, and the inner side of the wall body of the lower outer wall plate 8 is provided with the lower outer wall inner heat insulation plate 22.
A horizontal positioning rod 26 is arranged between the U-shaped screw 25 and the side beam lower horizontal wire sleeve 28.
The outer wallboard is provided with the outer wallboard reserved steel bar 2 in the outer wallboard 3, and the lower extreme of the outer wallboard reserved steel bar 2 extends to the outside of the wall perpendicular to the wall surface, and is welded and connected with the edge beam reserved vertical U-shaped steel bar 16.
The horizontal plane of the separated angle steel 12 is uniformly provided with hollow grooves 29.
The two ends of the diagonal brace 11 are provided with hinge sections, and a chute is arranged in the lower hinge section.
The joint of the outer wallboard 3 and the lower outer wallboard 8 is provided with a sealing paste caulking 6, an elastic plastic rod caulking 5 and a rubber hollow water stop 18 from outside to inside.
The invention also provides a construction method of the assembled prefabricated exterior wall plate structure, which mainly comprises the following construction steps:
1) Hoisting the lower outer wallboard into position: the lower outer wall plate 8 is tightly hung to the installation position by adopting a clamping ring pin, an L-shaped steel plate 24 is installed at the bottom of a floor slab through a pre-buried lower outer wall plate permanent fixing assembly 7 in advance before the lower outer wall plate 8 is hung, the vertical position is firstly found out during the hanging, then the lower outer wall plate 8 slowly descends to be in position, the wall edge line is used as the standard when the lower outer wall plate 8 is in position, the tongue-and-groove joint is not misplaced, and the elevation must be accurate;
2) The lower outer wallboard is fixed: after the lower outer wallboard 8 is in place, anchoring the lower outer wallboard with an L-shaped steel plate 24 in time, installing a U-shaped screw rod 25 in an outer wallboard wire sleeve 23, then installing a temporary horizontal positioning rod 26 between the U-shaped screw rod 25 and a side beam lower horizontal wire sleeve 28, ensuring the installation verticality, adopting a theodolite for secondary inspection on the verticality of the installed lower outer wallboard 8, and welding and connecting a reserved horizontal U-shaped rib 19 on the top of the outer wallboard with a reserved horizontal U-shaped rib 20 on the side beam at the end part of a floor slab after the inspection is qualified;
3) The outer wallboard is hoisted in place: before the outer wallboard 3 is hoisted, a locating pin 4 is arranged at the top of the lower outer wallboard 8 in advance, and then the outer wallboard is hoisted in place, wherein the hoisting method is the same as the requirement of the lower outer wallboard 8;
4) The outer wallboard is fixed: after the outer wall plate 3 is in place, the separated angle steel 12 is timely installed, the separated angle steel 12 is anchored with the side beam 17 firstly, and then the outer wall plate 3 is fixed with the separated angle steel 12; simultaneously, the outer wallboard reserved steel bar 2 and the side beam reserved vertical U-shaped steel bar 16 are welded, the inclined stay bar 11 is installed after fixing, and the anchor is carried out after the verticality is adjusted;
5) Installing an elastic plastic rod and a rubber hollow water stop belt: an elastic plastic rod caulking 5 is arranged at the joint of the outer wallboard 3 and the lower outer wallboard 8, a rubber hollow water stop 18 is arranged at the inner side, and sealing paste is used for caulking treatment at the outer side after the installation;
6) And (3) pouring concrete: before pouring concrete, firstly checking whether the embedded filling is perfect, and after the quality check is qualified, pouring fine stone concrete into a key slot formed between the external wall panel and the side beam, wherein the pouring is finished at one time;
demolish the temporary fixing subassembly of the exterior wallboard: when the concrete strength of the wall column reaches more than 4Mpa, removing all temporary fixing components on the outer wall plate of the wall column, and carrying out the wall plate installation operation of the next floor according to the same construction method.
The invention has the following characteristics and beneficial effects:
(1) The invention adds measures such as the horizontal U-shaped lap joint reserved ribs, the vertical lap joint reserved ribs and the like on the basis of the conventional prefabricated outer wall plate structure, effectively strengthens the connection strength of the outer wall plate and the boundary beam in the installation process of the outer wall plate, and indirectly improves the construction safety.
(2) The temporary fixing component of the external wallboard is moved upwards to the top of the boundary beam, and the separated angle steel is used as a main connecting component, so that the temporary component can be removed after the key slot concrete pouring is finished while the connecting strength is ensured, and the installation quality of the external wallboard is greatly improved.
(3) The invention carries out positioning and correction of the outer wall plate installation on the lower outer wall plate and the outer wall plate by adopting the combined connecting rod structure of the horizontal connecting rod and the inclined supporting rod, and has simple operation and high installation precision.
Drawings
FIG. 1 is a cross-sectional view of an assembled prefabricated exterior wall panel structure of the present invention;
FIG. 2 is a top view of the split angle of the present invention;
fig. 3 is a schematic diagram of welding the horizontal reserved ribs of the outer wall and the horizontal reserved ribs outside the floor slab in the invention.
In the figure: 1-a temporary fixing component of an outer wallboard of the main body; 2-reserving reinforcing steel bars on the outer wall plate; 3-an outer wallboard of the main body; 4-locating pins; 5-plugging a seam by an elastic plastic rod; 6, caulking the sealing paste; 7-a lower outer wall plate permanent fixing component; 8-lower layer external wall board; 9-an outer wall inner heat insulation board of the layer; 10-anchoring bolts at the upper parts of the diagonal braces; 11-diagonal braces; 12-separating angle steel; 13-post-pouring fine stone concrete; 14-anchoring bolts at the lower parts of the diagonal braces; 15-a side beam top temporary fixing assembly; the vertical U-shaped ribs are reserved on the side beams; 17-side beams; 18-a rubber hollow water stop; the top of the 19-external wall panel is reserved with a horizontal U-shaped rib; 20-reserving horizontal U-shaped ribs on the side beams; a floor bottom permanent fixture assembly; 22-a lower layer of an outer wall inner heat insulation board; 23-an outer wallboard wire sleeve; 24-L-shaped steel plate; 25-U-shaped screw; 26-a horizontal positioning rod; 27-welding the nodes; 28-a side beam lower horizontal wire sleeve; 29-hollow grooves.
Detailed Description
In this embodiment, the process requirements for hoisting the prefabricated external wall panel, the production technical requirements for producing the prefabricated external wall panel, the manufacturing and mounting process requirements for the fixing component and the like are not repeated, and the embodiment of the prefabricated external wall panel structure related to the invention is mainly described.
Fig. 1 is a sectional view of an assembled prefabricated exterior wall board structure of the present invention, fig. 2 is a top view of a split angle steel of the present invention, and fig. 3 is a schematic welding view of an exterior wall horizontal reserved rib and a floor slab outer horizontal reserved rib of the present invention.
The prefabricated exterior wall board structure shown in reference to fig. 1 mainly comprises an outer wall board 3, a lower outer wall board 8, a fixing component, a separated angle steel 12, an L-shaped steel plate 24, a horizontal U-shaped rib and the like. The fixing component comprises an embedded screw, a gasket and an external screw cap.
The lower outer wallboard permanent fixing assembly 7 is arranged in the lower outer wallboard 8, the lower outer wallboard permanent fixing assembly 7 is connected with the L-shaped steel plate 24 in an anchoring manner, the other side of the L-shaped steel plate 24 is anchored with the floor bottom permanent fixing assembly 21, the top of the outer wallboard arranged on the inner side of the top of the lower outer wallboard 8 is reserved with a horizontal U-shaped rib 19, and the outer wallboard is welded and connected with the side beam reserved horizontal U-shaped rib 20 at the end part of the floor; the outer wallboard 3 and the lower outer wallboard 8 are vertically connected through a locating pin 4, the outer wallboard temporary fixing assembly 1 pre-embedded in the outer wallboard 3 is anchored with the separated angle steel 12, the horizontal end part of the separated angle steel 12 is anchored with the side beam top temporary fixing assembly 15, and the separated angle steel 12 is provided with an inclined stay bar 11; and a rear fine stone concrete 13 is poured in the enclosing space at the lower part of the separated angle steel 12. Hinge sections are arranged at two ends of the diagonal brace 11, and a chute is arranged in the lower hinge section.
The outside of the boundary beam is provided with a boundary beam reserved vertical U-shaped rib 16, and the lower part of the boundary beam is embedded with a boundary beam lower horizontal wire sleeve 28.
The top of the lower outer wall plate 8 is reserved with a positioning pin hole, an outer wall plate wire sleeve 23 is pre-buried below the lower outer wall plate permanent fixing assembly 7, a U-shaped screw 25 is arranged in the outer wall plate wire sleeve 23, the inner side of the wall body of the outer wall plate 3 is provided with the outer wall inner heat insulation plate 9, and the inner side of the wall body of the lower outer wall plate 8 is provided with the lower outer wall inner heat insulation plate 22. A horizontal positioning rod 26 is arranged between the U-shaped screw 25 and the side beam lower horizontal wire sleeve 28.
The outer wallboard reserved steel bar 2 is arranged in the outer wallboard 3, the lower end of the outer wallboard reserved steel bar 2 extends to the outside of the wall perpendicular to the wall surface, and is welded and connected with the edge beam reserved vertical U-shaped steel bar 16.
The horizontal plane of the separated angle steel 12 is uniformly provided with hollow grooves 29.
The joint of the outer wallboard 3 and the lower outer wallboard 8 is provided with a sealing paste caulking 6, an elastic plastic rod caulking 5 and a rubber hollow water stop 18 from outside to inside.
During construction, the lower outer wall plate 8 is tightly hung to an installation position by adopting a clamping ring pin, the outer wall plate is prefabricated by adopting LC25 lightweight aggregate concrete with the strength grade of 180mm, an L-shaped steel plate 24 with the specification of 200mm multiplied by 10mm is arranged at the bottom of a floor slab through the lower outer wall plate permanent fixing assembly 7 in advance before being hung, the vertical position is firstly found during the hanging, then the lower outer wall plate is slowly lowered to be in position, the outer wall plate is in position by taking a wall edge line as a standard, a tongue-and-groove joint cannot be misplaced, and the elevation must be accurate.
After the lower outer wall plate 8 is in place, the lower outer wall plate 8 is anchored with an L-shaped steel plate 24 in time, a U-shaped screw rod 25 is arranged in an outer wall plate wire sleeve 23, a temporary horizontal positioning rod 26 is arranged between the U-shaped screw rod 25 and a side beam lower horizontal wire sleeve 28, the installation verticality is ensured, the verticality of the installed lower outer wall plate 8 is checked by adopting a theodolite for a second time, and after the checking is qualified, a reserved horizontal U-shaped rib 19 on the top of the outer wall plate on the top of the lower outer wall plate is welded and connected with a reserved horizontal U-shaped rib 20 on the side beam of the end part of the floor. The HRB335 steel bars with the diameter of 8mm are uniformly adopted as the reserved horizontal U-shaped bars 19 on the top of the external wall panel and the reserved horizontal U-shaped bars 20 on the side beams. And then hoisting the outer wall plate in place, wherein the specification of the outer wall plate 3 is the same as that of the lower outer wall plate 8, a positioning pin 4 with the diameter of 20mm is arranged on the top of the lower outer wall plate 8 in advance before hoisting, and then hoisting is carried out in place, and the hoisting method is the same as the requirements and the lower outer wall plate.
After the outer wallboard 3 is in place, timely mounting a separated angle steel 12 with the specification of 300mm multiplied by 500nn multiplied by 100mm, prefabricating the separated angle steel 12 by adopting an HPB235 steel plate, uniformly arranging hollow grooves 29 on the horizontal plane of the separated angle steel 12, wherein the specification of the hollow grooves 29 is 250mm multiplied by 200mm, anchoring the separated angle steel 12 with the boundary beam 17, and then fixing the outer wallboard 3 with the separated angle steel 12; simultaneously, the outer wallboard reserved steel bar 2 (with the diameter of 8 mm) and the edge beam reserved vertical U-shaped steel bar 16 (with the diameter of 8 mm) are welded, the inclined stay bar 11 is installed after fixing, and the vertical degree is adjusted and then anchored.
After the construction is completed, an elastic plastic rod is arranged at the joint (joint height is 20 mm) between the outer wall plate 3 and the lower wall plate 8, a rubber hollow water stop belt 18 with the diameter of 25mm is arranged at the inner side, and sealing paste is used for caulking treatment on the outer side after the construction is completed. And C25 fine stone concrete is poured into a key groove formed by the floor slab and the boundary beam after the filling quality is qualified, the key groove is 200mm wide and 160mm high, and the one-time pouring is completed.
When the concrete strength of the wall column reaches more than 4Mpa, removing all temporary fixing components on the outer wall plate of the wall column, and carrying out the wall plate installation operation of the next floor according to the same construction method.