CN107034345A - A kind of Gear Production processes the glowing furnace of special controllable temperature - Google Patents
A kind of Gear Production processes the glowing furnace of special controllable temperature Download PDFInfo
- Publication number
- CN107034345A CN107034345A CN201710292076.XA CN201710292076A CN107034345A CN 107034345 A CN107034345 A CN 107034345A CN 201710292076 A CN201710292076 A CN 201710292076A CN 107034345 A CN107034345 A CN 107034345A
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- CN
- China
- Prior art keywords
- furnace
- inner lining
- quenching
- temperature
- gear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/34—Methods of heating
- C21D1/40—Direct resistance heating
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/32—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for gear wheels, worm wheels, or the like
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Control Of Resistance Heating (AREA)
Abstract
The glowing furnace of special controllable temperature is processed the invention discloses a kind of Gear Production, including quenching inner lining of furnace, temperature sensor, cable wire rotating disk and support feet, the lower inside of the quenching inner lining of furnace is provided with gear display unit, and the preceding surface lower right of quenching inner lining of furnace is provided with controller, the support feet is separately mounted to quench the lower surface left and right sides of inner lining of furnace, and the preceding surface middle position of the quenching inner lining of furnace is provided with quenching fire door.Compared with prior art, the beneficial effects of the invention are as follows：The special glowing furnace of new gear production and processing is designed beautifully generous, occupy little space, quenching efficiency is high, the new temperature sensor of design can in real time be monitored to the temperature in stove, when in-furnace temperature is inadequate, in-furnace temperature can be raised by opening other resistance heating wires, can only be increased to 900 degrees Celsius of processing technologys than traditional quenching furnace temperature more increases.
Description
Technical field
The invention belongs to Gear Production processing technique field, and in particular to a kind of Gear Production processes special controllable temperature
Glowing furnace.
Background technology
It is with teeth on wheel rim continuously to engage the mechanical organ of transmission motion and power.Application of the gear in transmission is very early
Occur in that.In 19 end of the centurys, the successive appearance of the principle of cutting method and special purpose machine tool and cutter using this principle cutting is transformed into, with
The development of production, the stationarity of gear operation is taken seriously.China Gear Manufacture Industry also exists autonomous compared with developed countries
Innovation ability is not enough, new product development is slow, market competition is unordered, business administration is weak, the level of informatization is low, practitioner integrates element
The problems such as matter has much room for improvement.Gear industry should improve industry concentration ratio, form a collection of gather around by market competition with integrating at this stage
There are the large, medium and small Large-scale enterprises of tens yuan, 500,000,000 yuan, 100,000,000 yuan assets；Pass through independent intellectual property right product design and development, shape
Into a collection of vehicle transmission system（Gearbox, driving axis）Taken the lead enterprise, and gear industry is integrated with the ability to provide the auxiliary items for the enterprise that takes the lead
Ability and resource；Realize that specialized, networking is supporting, form large quantities of distinctive techniques, distinctive product and have quick
The band-name enterprise of respond；By technological transformation, modernization gear manufacture enterprise transformation is realized.Eleventh Five-Year Plan latter stage, China Gear
Manufacturing industry annual sales amount can reach 130,000,000,000 yuan, and sales volume rises to 650,000 yuan/year per capita, and generation is reached in world's industry ranking
Boundary second.Newly added equipment 100,000 is used for newly added equipment and invests about 6,000,000,000 yuan, new purchase lathe 20,000 by 2006-2010 every year
Platform, every 300,000 yuan of average unit price.
However, traditional Gear Processing glowing furnace can only carry out Quenching Treatment, its temperature to the gear of technique for fixing
Fix, about 900 degrees centigrades can only be that the gear of technique for fixing is quenched, function is single, tend not to pair when spending
The higher gear of the high Drung nationality of processing technology is quenched.
The content of the invention
The glowing furnace of special controllable temperature is processed it is an object of the invention to provide a kind of Gear Production, it is above-mentioned to solve
The traditional Gear Processing glowing furnace proposed in background technology can only carry out Quenching Treatment to the gear of technique for fixing, it
Fixed during temperature, about 900 degrees centigrades can only be that the gear of technique for fixing is quenched, function is single, tends not to
The gear higher to the high Drung nationality of processing technology carries out quenching problem.
To achieve the above object, the present invention provides following technical scheme：A kind of Gear Production processes special controllable temperature
Glowing furnace, including quenching inner lining of furnace, temperature sensor, cable wire rotating disk and support feet, the lower inside of the quenching inner lining of furnace
Gear display unit is provided with, and the preceding surface lower right of quenching inner lining of furnace is provided with controller, the support feet is separately mounted to
The lower surface left and right sides of inner lining of furnace is quenched, the preceding surface middle position of the quenching inner lining of furnace is provided with quenching fire door, and
Quench inner lining of furnace is internally provided with high performance resistor heater strip, and the inside that the temperature sensor is arranged on quenching inner lining of furnace is leaned on
The left side of nearly high performance resistor heater strip, the upper left of the quenching inner lining of furnace is provided with fixed support, and quenching inner lining of furnace
Upper right be provided with motor, cable wire disk shaft is provided with above the support bracket fastened right side, the cable wire rotating disk turns
Belt pulley is provided with the link position of axle and motor, the cable wire rotating disk is arranged on the right side of cable wire disk shaft close to motor
Upper left side, the temperature sensor, high performance resistor heater strip and motor with controller be electrically connected with.
It is preferred that, the fixed support is provided with two altogether, and two fixed supports are separately mounted to cable wire disk shaft
The left and right sides.
It is preferred that, the high performance resistor heater strip is at least provided with ten, and ten high performance resistor heater strip difference
Installed in the inside of quenching inner lining of furnace.
It is preferred that, the belt pulley is connected with motor by drive axis.
It is preferred that, the quenching inner lining of furnace is bolted to connection with controller.
Compared with prior art, the beneficial effects of the invention are as follows：The present invention is scientific and reasonable for structure, safe and convenient to use, newly
Type Gear Production processes special glowing furnace and is designed beautifully generous, occupies little space, quenching efficiency is high, the new temperature of design
Sensor can in real time be monitored to the temperature in stove, when in-furnace temperature is inadequate, can be added by opening other resistance
Heated filament is raised to in-furnace temperature, and can only be increased to 900 degrees Celsius of processing technologys than traditional quenching furnace temperature more increases.
Brief description of the drawings
Fig. 1 is structural representation of the invention；
In figure：1- quenchings inner lining of furnace, 2- temperature sensors, 3- quenchings fire door, 4- fixed supports, 5- cable wires disk shaft, 6- steel
Rope rotating disk, 7- belt pulleys, 8- motors, 9- high performance resistors heater strip, 10- controllers, 11- support feets, 12- gear display units.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
Referring to Fig. 1, the present invention provides a kind of technical scheme：A kind of Gear Production processes the quenching of special controllable temperature
Stove, including quenching inner lining of furnace 1, temperature sensor 2, cable wire rotating disk 6 and support feet 11, the lower inside of quenching inner lining of furnace 1 are set
There is gear display unit 12, and the preceding surface lower right of quenching inner lining of furnace 1 is provided with controller 10, support feet is separately mounted to quenching
The lower surface left and right sides of inner lining of furnace 1, the preceding surface middle position of quenching inner lining of furnace 1 is provided with quenching fire door 3, and glowing furnace
Liner 1 is internally provided with high performance resistor heater strip 9, and temperature sensor 2 is arranged on the inside of quenching inner lining of furnace 1 close to high property
The left side of energy resistance heating wire 9, the upper left of quenching inner lining of furnace 1 is provided with fixed support 4, and the top of quenching inner lining of furnace 1
Right side, which is provided with above motor 8, the right side of fixed support 4, is provided with cable wire disk shaft 5, cable wire disk shaft 5 and motor 8
Belt pulley 7 is provided with link position, cable wire rotating disk 6 is arranged on the right side of cable wire disk shaft 5 close to the upper left side of motor 8,
Temperature sensor 2, high performance resistor heater strip 9 and motor 8 are electrically connected with controller 10.
Fixed support 4 is provided with two altogether, and two fixed supports 4 are separately mounted to the left and right two of cable wire disk shaft 5
Side.High performance resistor heater strip 9 is at least provided with ten, and ten high performance resistor heater strips 9 are separately mounted in glowing furnace
The inside of lining 1.Belt pulley 7 is connected with motor 8 by drive axis.Quenching inner lining of furnace 1 is bolted with controller 10
Connection.
The operation principle of temperature sensor 2 in the present invention is the internal gold for having bimetal leaf by the different coefficients of expansion of two panels
Category is sticked together and constituted, and with temperature change, materials A is higher than another expansion of metal degree, causes sheet metal to bend.
The curvature of bending can be converted into an output signal.
The present invention operation principle and use flow：After the present invention is installed, switch on power, by controller 10, beat
Motor 8 is driven, motor 8 opens quenching fire door 3 by cable wire rotating disk 6, and operating personnel are put into gear in stove, open high-performance electric
Heater strip 9 is hindered to being heated in stove, temperature sensor 2 is monitored to the temperature in stove, by setting temperature to open correspondence
High performance resistor heater strip 9, it is necessary to during too high temperature, then need to open all high performance resistor heater strips 9 and gear entered
Row Quenching Treatment, after the completion of quenching, is gone out by gear display unit 12 with forklift.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of changes, modification can be carried out to these embodiments, replace without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (5)
1. a kind of Gear Production processes the glowing furnace of special controllable temperature, including quenching inner lining of furnace（1）, temperature sensor（2）、
Cable wire rotating disk（6）And support feet（11）, it is characterised in that：The quenching inner lining of furnace（1）Lower inside be provided with gear and put
Platform（12）, and quenching inner lining of furnace（1）Preceding surface lower right be provided with controller（10）, the support feet（11）It is separately mounted to
Quench inner lining of furnace（1）The lower surface left and right sides, the quenching inner lining of furnace（1）Preceding surface middle position be provided with glowing furnace
Door（3）, and quenching inner lining of furnace（1）Be internally provided with high performance resistor heater strip（9）, the temperature sensor（2）It is arranged on
Quench inner lining of furnace（1）Inside close to high performance resistor heater strip（9）Left side, the quenching inner lining of furnace（1）Upper left
It is provided with fixed support（4）, and quenching inner lining of furnace（1）Upper right be provided with motor（8）, the fixed support（4）The right side
Cable wire disk shaft is provided with above side（5）, the cable wire disk shaft（5）With motor（8）Link position at be provided with skin
Belt wheel（7）, the cable wire rotating disk（6）Installed in cable wire disk shaft（5）Right side close to motor（8）Upper left side, the temperature
Spend sensor（2）, high performance resistor heater strip（9）And motor（8）And controller（10）It is electrically connected with.
2. a kind of Gear Production according to claim 1 processes the glowing furnace of special controllable temperature, it is characterised in that：Institute
State fixed support（4）Two, and two fixed supports are provided with altogether（4）It is separately mounted to cable wire disk shaft（5）Left and right two
Side.
3. a kind of Gear Production according to claim 1 processes the glowing furnace of special controllable temperature, it is characterised in that：Institute
State high performance resistor heater strip（9）At least provided with ten, and ten high performance resistor heater strips（9）It is separately mounted to glowing furnace
Liner（1）Inside.
4. a kind of Gear Production according to claim 1 processes the glowing furnace of special controllable temperature, it is characterised in that：Institute
State belt pulley（7）With motor（8）Connected by drive axis.
5. a kind of Gear Production according to claim 1 processes the glowing furnace of special controllable temperature, it is characterised in that：Institute
State quenching inner lining of furnace（1）With controller（10）It is bolted to connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710292076.XA CN107034345A (en) | 2017-04-28 | 2017-04-28 | A kind of Gear Production processes the glowing furnace of special controllable temperature |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710292076.XA CN107034345A (en) | 2017-04-28 | 2017-04-28 | A kind of Gear Production processes the glowing furnace of special controllable temperature |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107034345A true CN107034345A (en) | 2017-08-11 |
Family
ID=59536879
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710292076.XA Pending CN107034345A (en) | 2017-04-28 | 2017-04-28 | A kind of Gear Production processes the glowing furnace of special controllable temperature |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107034345A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114990469A (en) * | 2022-05-31 | 2022-09-02 | 河南千王钎具有限责任公司 | Temperature regulating device of carburizing and quenching device of drill tool |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205152289U (en) * | 2015-11-25 | 2016-04-13 | 南通东方科技有限公司 | Novel gear quenching equipment |
| CN105936967A (en) * | 2015-12-19 | 2016-09-14 | 綦江祥和机械有限公司 | Gear heat treatment box |
| CN105936970A (en) * | 2015-12-19 | 2016-09-14 | 綦江祥和机械有限公司 | Double-channel gear heat treatment device |
| CN206721265U (en) * | 2017-04-28 | 2017-12-08 | 何朋飞 | A kind of Gear Production processes the glowing furnace of special controllable temperature |
-
2017
- 2017-04-28 CN CN201710292076.XA patent/CN107034345A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205152289U (en) * | 2015-11-25 | 2016-04-13 | 南通东方科技有限公司 | Novel gear quenching equipment |
| CN105936967A (en) * | 2015-12-19 | 2016-09-14 | 綦江祥和机械有限公司 | Gear heat treatment box |
| CN105936970A (en) * | 2015-12-19 | 2016-09-14 | 綦江祥和机械有限公司 | Double-channel gear heat treatment device |
| CN206721265U (en) * | 2017-04-28 | 2017-12-08 | 何朋飞 | A kind of Gear Production processes the glowing furnace of special controllable temperature |
Non-Patent Citations (1)
| Title |
|---|
| （美）特林克斯（W.TRINKS）等，严加乐译: "《工业炉 上》", 31 October 1978 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114990469A (en) * | 2022-05-31 | 2022-09-02 | 河南千王钎具有限责任公司 | Temperature regulating device of carburizing and quenching device of drill tool |
| CN114990469B (en) * | 2022-05-31 | 2024-02-02 | 河南千王钎具有限责任公司 | Temperature adjusting device of carburizing and quenching device of drill tool |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170811 |
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| RJ01 | Rejection of invention patent application after publication |