CN107033420A - It is a kind of for electric wire insulation layer of communication equipment and preparation method thereof - Google Patents

It is a kind of for electric wire insulation layer of communication equipment and preparation method thereof Download PDF

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Publication number
CN107033420A
CN107033420A CN201710449643.8A CN201710449643A CN107033420A CN 107033420 A CN107033420 A CN 107033420A CN 201710449643 A CN201710449643 A CN 201710449643A CN 107033420 A CN107033420 A CN 107033420A
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China
Prior art keywords
parts
electric wire
communication equipment
insulation layer
wire insulation
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Withdrawn
Application number
CN201710449643.8A
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Chinese (zh)
Inventor
何飞
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Hefei Min Kui Electric Power Engineering Co Ltd
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Hefei Min Kui Electric Power Engineering Co Ltd
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Priority to CN201710449643.8A priority Critical patent/CN107033420A/en
Publication of CN107033420A publication Critical patent/CN107033420A/en
Withdrawn legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L15/00Compositions of rubber derivatives
    • C08L15/02Rubber derivatives containing halogen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06Homopolymers or copolymers of vinyl chloride
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/28Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances natural or synthetic rubbers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/443Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from vinylhalogenides or other halogenoethylenic compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Organic Insulating Materials (AREA)

Abstract

The present invention provides a kind of for electric wire insulation layer of communication equipment and preparation method thereof, and electric wire insulation layer includes the raw material of following parts by weight:19 28 parts of 40 60 parts of polyvinyl chloride, 33 55 parts of chlorinated rubber, 10 20 parts of nylon, 43 54 parts of calcium carbonate, 28 42 parts of silica, 18 32 parts of talcum powder, 32 46 parts of aluminum oxide and fire retardant.Mentioned component is made to three layers in three times, innermost layer is composite rubber layer, the second layer is the mixture of aluminum oxide, silica and fire retardant, and third layer is nylon layer, is grouped together into New-style electrical wire insulation sheath.The outermost nylon of the present invention has wear-resisting, resistant to elevated temperatures characteristic by insulation sheath, intermediate layer has fire prevention, heat-insulated effect, innermost layer has the characteristic of insulation, and will not also be split under low-temperature condition, the invention production efficiency is high, with low cost, suitable for a variety of adverse circumstances, anti-aging strong, service life is long.

Description

It is a kind of for electric wire insulation layer of communication equipment and preparation method thereof
Technical field
The invention belongs to wire-insulating material technical field, and in particular to a kind of electric wire insulation layer for communication equipment and Its preparation method.
Background technology
With expanding economy, the popularity of electrical equipment also more and more higher, the usage amount of electric wire is also increasing, current Wire insulation layer material is main based on polyvinyl chloride, and adds corresponding auxiliary agent and be made.But it is due to the resistance to of polyvinyl chloride Hot, anti-flammability and resistance to ag(e)ing are poor, thus the service life of electric wire is shorter, and security and reliability are poor.So Lead, barium, the auxiliary agent of cadmium can be added in present production process into polyvinyl chloride, and these contain helping for toxic heavy metal element Agent can be also damaged after electric wire long-time use, so as to be dissolved in natural environment, environment is polluted.
In addition, at present many wire insulation crusts using it is more be natural rubber and butadiene-styrene rubber, such a material elasticity is good, But weatherability is poor, easy season cracking, does not still meet and is disliked in some special places or environment in actual use Bad local demand.
The purpose of wire insulation crust in the market is all partial to fire-retardant, fire prevention, heat-insulated, but outside the insulation of electric wire The loss of skin also some come be from extraneous abrasion, corrode, so as to cause electric wire aging rapid, service life is short, because This need it is a kind of can fire-retardant, fire prevention, it is heat-insulated while accomplish that wear-resisting, the anti-aging electric wire so as to extending wire service life is exhausted Edge crust.
The content of the invention
It is an object of the invention to provide a kind of for electric wire insulation layer of communication equipment and preparation method thereof, production efficiency It is high, with low cost, it is adaptable to a variety of adverse circumstances.
The invention provides following technical scheme:
A kind of electric wire insulation layer for communication equipment, weight constitutes number and is:40-60 parts of polyvinyl chloride, chlorinated rubber 33-55 Part, 10-20 parts of nylon, 43-54 parts of calcium carbonate, 28-42 parts of silica, 18-32 parts of talcum powder, 32-46 parts of aluminum oxide and fire-retardant 19-28 parts of agent.
It is preferred that, the weight composition number is:Weight constitutes number:40-55 parts of polyvinyl chloride, chlorinated rubber 33- 50 parts, 10-16 parts of nylon, 43-48 parts of calcium carbonate, 28-35 parts of silica, 18-28 parts of talcum powder, 32-40 parts of aluminum oxide and resistance Fire 19-22 parts of agent.
It is preferred that, the weight composition number is:40 parts of polyvinyl chloride, 50 parts of chlorinated rubber, 10 parts of nylon, calcium carbonate 48 Part, 28 parts of silica, 28 parts of talcum powder, 32 parts of aluminum oxide and 22 parts of fire retardant.
It is preferred that, the polyvinyl chloride is three type polyvinyl chloride, and the lower cost for material, wide material sources can be substantially reduced Cost of manufacture.
It is preferred that, the fire retardant is inorganic combustion inhibitor, the fire retardant excellent effect and with low cost.
A kind of preparation method of electric wire insulation layer for communication equipment, step is as follows:
Step 1: polyvinyl chloride, chlorinated rubber, calcium carbonate and talcum powder are mixed, stir, heated at 300-400 DEG C 30-50min, then be coated uniformly on electric wire and be cooled to normal temperature state after being cooled to 100-180 DEG C of heating 20-25min;
Step 2: after silica and aluminum oxide are melted, and fire retardant is well mixed and is coated on step one product, is cooled to Normal temperature state;
Step 3: being coated uniformly on after nylon is melted on step 2 product, it is cooled to normal temperature state and can obtain Novel electric Line insulation sheath.
It is preferred that, step one mixing time is 20-35min.
It is preferred that, it is described Step 2: step 3 molten condition maintains 15-20min is coated again.
The beneficial effects of the invention are as follows:
The polyvinyl chloride of the present invention is three type polyvinyl chloride, and the lower cost for material, wide material sources can be substantially reduced and are fabricated to This.
The fire retardant of the present invention is inorganic combustion inhibitor, the fire retardant excellent effect and with low cost.
The three-decker of the present invention is unique, and outermost nylon has wear-resisting, resistant to elevated temperatures characteristic by insulation sheath, middle Layer has fire prevention, heat-insulated effect, and innermost layer has the characteristic of insulation, and will not also be split under low-temperature condition, invention production Efficiency high, with low cost, it is adaptable to a variety of adverse circumstances, anti-aging strong, service life is long, and the present invention has environment protection significance, quilt Pollution is not resulted in after destruction to environment yet.
Embodiment
Embodiment 1
A kind of electric wire insulation layer for communication equipment, weight constitutes number and is:40 parts of polyvinyl chloride, 50 parts of chlorinated rubber, Buddhist nun 22 parts of 10 parts of dragon, 48 parts of calcium carbonate, 28 parts of silica, 28 parts of talcum powder, 32 parts of aluminum oxide and fire retardant.
Polyvinyl chloride is three type polyvinyl chloride, and the lower cost for material, wide material sources can substantially reduce cost of manufacture.
Fire retardant is inorganic combustion inhibitor, the fire retardant excellent effect and with low cost.
A kind of preparation method of electric wire insulation layer for communication equipment, step is as follows:
Step 1: polyvinyl chloride, chlorinated rubber, calcium carbonate and talcum powder are mixed, stir, heated at 400 DEG C 30min, then be coated uniformly on electric wire and be cooled to normal temperature state after being cooled to 180 DEG C of heating 20min;
Step 2: after silica and aluminum oxide are melted, and fire retardant is well mixed and is coated on step one product, is cooled to Normal temperature state;
Step 3: being coated uniformly on after nylon is melted on step 2 product, it is cooled to normal temperature state and can obtain Novel electric Line insulation sheath.
Step one mixing time is 20min.
It is coated again Step 2: step 3 molten condition maintains 20min.
Embodiment 2
A kind of electric wire insulation layer for communication equipment, weight constitutes number and is:40 parts of polyvinyl chloride, 33 parts of chlorinated rubber, Buddhist nun 19 parts of 10 parts of dragon, 43 parts of calcium carbonate, 28 parts of silica, 18 parts of talcum powder, 32 parts of aluminum oxide and fire retardant.
Polyvinyl chloride is three type polyvinyl chloride, and the lower cost for material, wide material sources can substantially reduce cost of manufacture.
Fire retardant is inorganic combustion inhibitor, the fire retardant excellent effect and with low cost.
A kind of preparation method of electric wire insulation layer for communication equipment, step is as follows:
Step 1: polyvinyl chloride, chlorinated rubber, calcium carbonate and talcum powder are mixed, stir, heated at 400 DEG C 50min, then be coated uniformly on electric wire and be cooled to normal temperature state after being cooled to 180 DEG C of heating 25min;
Step 2: after silica and aluminum oxide are melted, and fire retardant is well mixed and is coated on step one product, is cooled to Normal temperature state;
Step 3: being coated uniformly on after nylon is melted on step 2 product, it is cooled to normal temperature state and can obtain Novel electric Line insulation sheath.
Step one mixing time is 35min.
It is coated again Step 2: step 3 molten condition maintains 20min.
Embodiment 3
A kind of electric wire insulation layer for communication equipment, weight constitutes number and is:60 parts of polyvinyl chloride, 55 parts of chlorinated rubber, Buddhist nun 28 parts of 20 parts of dragon, 54 parts of calcium carbonate, 28-42 parts of silica, 32 parts of talcum powder, 46 parts of aluminum oxide and fire retardant.
Polyvinyl chloride is three type polyvinyl chloride, and the lower cost for material, wide material sources can substantially reduce cost of manufacture.
Fire retardant is inorganic combustion inhibitor, the fire retardant excellent effect and with low cost.
A kind of preparation method of electric wire insulation layer for communication equipment, step is as follows:
Step 1: polyvinyl chloride, chlorinated rubber, calcium carbonate and talcum powder are mixed, stir, heated at 400 DEG C 50min, then be coated uniformly on electric wire and be cooled to normal temperature state after being cooled to 180 DEG C of heating 25min;
Step 2: after silica and aluminum oxide are melted, and fire retardant is well mixed and is coated on step one product, is cooled to Normal temperature state;
Step 3: being coated uniformly on after nylon is melted on step 2 product, it is cooled to normal temperature state and can obtain Novel electric Line insulation sheath.
Step one mixing time is 20min.
It is coated again Step 2: step 3 molten condition maintains 20min.
Embodiment 4
A kind of electric wire insulation layer for communication equipment, weight constitutes number and is:40 parts of polyvinyl chloride, 55 parts of chlorinated rubber, Buddhist nun 19 parts of 10 parts of dragon, 43 parts of calcium carbonate, 28 parts of silica, 32 parts of talcum powder, 32 parts of aluminum oxide and fire retardant.
Polyvinyl chloride is three type polyvinyl chloride, and the lower cost for material, wide material sources can substantially reduce cost of manufacture.
Fire retardant is inorganic combustion inhibitor, the fire retardant excellent effect and with low cost.
A kind of preparation method of electric wire insulation layer for communication equipment, step is as follows:
Step 1: polyvinyl chloride, chlorinated rubber, calcium carbonate and talcum powder are mixed, stir, heated at 400 DEG C 30min, then be coated uniformly on electric wire and be cooled to normal temperature state after being cooled to 100 DEG C of heating 25min;
Step 2: after silica and aluminum oxide are melted, and fire retardant is well mixed and is coated on step one product, is cooled to Normal temperature state;
Step 3: being coated uniformly on after nylon is melted on step 2 product, it is cooled to normal temperature state and can obtain Novel electric Line insulation sheath.
Step one mixing time is 20min.
It is coated again Step 2: step 3 molten condition maintains 20min.
The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, although with reference to foregoing reality Apply example the present invention is described in detail, for those skilled in the art, it still can be to foregoing each implementation Technical scheme described in example is modified, or carries out equivalent substitution to which part technical characteristic.All essences in the present invention God is with principle, and any modification, equivalent substitution and improvements made etc. should be included in the scope of the protection.

Claims (8)

1. a kind of electric wire insulation layer for communication equipment, it is characterised in that weight constitutes number and is:40-60 parts of polyvinyl chloride, 33-55 parts of chlorinated rubber, 10-20 parts of nylon, 43-54 parts of calcium carbonate, 28-42 parts of silica, 18-32 parts of talcum powder, aluminum oxide 32-46 parts and 19-28 parts of fire retardant.
2. a kind of electric wire insulation layer for communication equipment according to claim 1, it is characterised in that weight constitutes number For:40-55 parts of polyvinyl chloride, 33-50 parts of chlorinated rubber, 10-16 parts of nylon, 43-48 parts of calcium carbonate, 28-35 parts of silica, cunning 19-22 parts of 18-28 parts of stone flour, 32-40 parts of aluminum oxide and fire retardant.
3. a kind of electric wire insulation layer for communication equipment according to claim 1, it is characterised in that weight constitutes number For:40 parts of polyvinyl chloride, 50 parts of chlorinated rubber, 10 parts of nylon, 48 parts of calcium carbonate, 28 parts of silica, 28 parts of talcum powder, aluminum oxide 32 parts and 22 parts of fire retardant.
4. a kind of electric wire insulation layer for communication equipment according to claim any one of 1-3, it is characterised in that described Polyvinyl chloride is three type polyvinyl chloride.
5. a kind of electric wire insulation layer for communication equipment according to claim any one of 1-3, it is characterised in that described Fire retardant is inorganic combustion inhibitor.
6. a kind of preparation method of electric wire insulation layer for communication equipment as described in claim any one of 1-3, its feature It is, step is as follows:
Step 1: polyvinyl chloride, chlorinated rubber, calcium carbonate and talcum powder are mixed, stir, heated at 300-400 DEG C 30-50min, then be coated uniformly on electric wire and be cooled to normal temperature state after being cooled to 100-180 DEG C of heating 20-25min;
Step 2: after silica and aluminum oxide are melted, and fire retardant is well mixed and is coated on step one product, is cooled to Normal temperature state;
Step 3: being coated uniformly on after nylon is melted on step 2 product, it is cooled to normal temperature state and can obtain Novel electric Line insulation sheath.
7. a kind of preparation method of electric wire insulation layer for communication equipment according to claim 6, it is characterised in that institute Step one mixing time is stated for 20-35min.
8. a kind of preparation method of electric wire insulation layer for communication equipment according to claim 6, it is characterised in that institute State Step 2: step 3 molten condition maintains 15-20min is coated again.
CN201710449643.8A 2017-06-15 2017-06-15 It is a kind of for electric wire insulation layer of communication equipment and preparation method thereof Withdrawn CN107033420A (en)

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CN201710449643.8A CN107033420A (en) 2017-06-15 2017-06-15 It is a kind of for electric wire insulation layer of communication equipment and preparation method thereof

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Application Number Priority Date Filing Date Title
CN201710449643.8A CN107033420A (en) 2017-06-15 2017-06-15 It is a kind of for electric wire insulation layer of communication equipment and preparation method thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112831139A (en) * 2021-01-29 2021-05-25 嵊州市迪依尔电器有限公司 Wire sheath and preparation process thereof

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0459851A (en) * 1990-06-29 1992-02-26 Yazaki Corp Oil-resistant vinyl chloride resin composition and oil-resistant electric wire cable
CN1562623A (en) * 2004-03-23 2005-01-12 孙建宁 Flame-retardant antistatic high-strength and high-toughness polyvinyl chloride composite pipe and preparation method thereof
CN102863710A (en) * 2011-07-06 2013-01-09 中国石油化工股份有限公司 Three-layer co-extrusion PVC-M tubular product for coal mine
CN203826068U (en) * 2014-03-28 2014-09-10 济南圣通电力线缆有限公司 Nylon composite sheath control cable
CN105128477A (en) * 2015-06-13 2015-12-09 常州大学 Low-temperature-resistant and high-toughness unplasticized polyvinyl chloride (UPVC) composite material
CN105255045A (en) * 2015-10-16 2016-01-20 安徽蓝德集团股份有限公司 Heat-resisting PVC (polyvinyl chloride)-sheathed control cable
CN106188939A (en) * 2014-11-25 2016-12-07 刘操 A kind of environment protection modification pvc resin cable sheath material

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0459851A (en) * 1990-06-29 1992-02-26 Yazaki Corp Oil-resistant vinyl chloride resin composition and oil-resistant electric wire cable
CN1562623A (en) * 2004-03-23 2005-01-12 孙建宁 Flame-retardant antistatic high-strength and high-toughness polyvinyl chloride composite pipe and preparation method thereof
CN102863710A (en) * 2011-07-06 2013-01-09 中国石油化工股份有限公司 Three-layer co-extrusion PVC-M tubular product for coal mine
CN203826068U (en) * 2014-03-28 2014-09-10 济南圣通电力线缆有限公司 Nylon composite sheath control cable
CN106188939A (en) * 2014-11-25 2016-12-07 刘操 A kind of environment protection modification pvc resin cable sheath material
CN105128477A (en) * 2015-06-13 2015-12-09 常州大学 Low-temperature-resistant and high-toughness unplasticized polyvinyl chloride (UPVC) composite material
CN105255045A (en) * 2015-10-16 2016-01-20 安徽蓝德集团股份有限公司 Heat-resisting PVC (polyvinyl chloride)-sheathed control cable

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112831139A (en) * 2021-01-29 2021-05-25 嵊州市迪依尔电器有限公司 Wire sheath and preparation process thereof

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Application publication date: 20170811

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