CN1070255A - A kind of water heater and manufacture method thereof - Google Patents
A kind of water heater and manufacture method thereof Download PDFInfo
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- CN1070255A CN1070255A CN 91102574 CN91102574A CN1070255A CN 1070255 A CN1070255 A CN 1070255A CN 91102574 CN91102574 CN 91102574 CN 91102574 A CN91102574 A CN 91102574A CN 1070255 A CN1070255 A CN 1070255A
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- helix tube
- heat exchange
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- helical
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Abstract
A kind of water heater forms helical tube body by the helix tube intussusception and forms heat exchange body, be twice above in same volume internal ratio traditional water heater heating surface area expansion, this has just determined its energy-conservation, characteristics of high efficiency, and make very simple, only needing the manufacturing special use to twine tube apparatus and get final product, is the major reform to the traditional water heater.
Description
CN862077087 number application is known " a kind of improved water heater ", forms tapered helical tube body by up-small and down-big tapered water jacket bucket, the up-small and down-big helix tube of multilayer, divides into the drainage system of condensed water.This water heater bath heat supply water that can have a shower, the industrial hot water boiler is made in the room heating, and steam boiler has simple in structurely, and heating surface area is big, the advantage that the thermal efficiency is high.
The present invention is the improvement to the CN862077087 patent, changes the intercalated water sleeve bucket into single layer enclosure or up-small and down-big tapered single layer enclosure, changes the drainage system of condensed water into pancake coil or has the pancake coil of tapering and make pancake coil form the inclined-plane.
The present invention implements like this, and single layer enclosure can be drawn into the up-small and down-big shell that has tapering, and exhaust smoke hole is gone out at the top, and the outer casing underpart inner periphery can be established ring-like condensate draining or only establish condensate draining at clip and shell joint portion, condensed water is concentrated excrete.The skin of multi-layer helical pipe and single layer enclosure inwall coincide, center convolution pipe lower end water pipe enlarges gradually and is involute (pipe) shape coiled pancake coil, pancake coil has directly blocked the condensed water that each helical layer pipe falls, because pancake coil has formed the inclined-plane, discharges smoothly and be convenient to condensed water.To hot water outlet, water is discharged this heat exchange body in helix tube body-internal-circulation heating to water heater from the cold water inlet side; Aquaporin once twines moulding with a tubing.Whole water heater does not need a pad.Center convolution pipe middle and upper part internal diameter can be established a spiral and stop up to reduce thermal loss.
When this present invention uses, cold water at first enters the helical tube body skin, the center convolution of flowing through one by one pipe, flowing to the bottom pancake coil at last directly discharges after thermal-flame continues heating, the formed condensed water of tube wall dewfall is then flowed through along each helical layer pipe outer wall, and to discharge water heater along the clip of fixing pancake coil external for pancake coil, thereby guaranteed the normal combustion of kitchen range flames.
In order to make the present invention can adapt to the industrial furnace needs better, water can be circulated automatically at body of heater, can change every layer helix tube into by many tubing windings and forming, so just improved the drop of pipe, also improved the temperature difference of water in the diverse location of pipe, changed the density of different level water quality, the principle of utilizing hot water to rise makes whole stove realize that water circulates automatically, has improved the security that boiler uses.
The present invention implements like this:
Twining the helix tube with the footpath with many tubing is one deck helix tube, and the helix tube cover that is differed by diameter builds up the helical tube body of multilayer and forms heat exchange body.
Twine into the helix tube that a plurality of diameter differ with many tubing, form one deck helix tube substantially, the helix tube cover that is differed by diameter builds up the helical tube body of multilayer and forms heat exchange body.
The tubing that differs with many diameters twines into one deck helix tube, and the helix tube cover that is differed by diameter builds up the helical tube body of multilayer and forms heat exchange body;
Twine into every (individual) helix tube diameter irregular helix tube that differs with many tubing, form one deck helix tube substantially, the helix tube cover that is differed by diameter builds up the helical tube body of multilayer and forms heat exchange body;
Twine into up-small and down-big tapered helix tube with many tubing, form one deck helix tube, the helix tube cover that is differed by diameter builds up the tapered helical tube body of multilayer and forms heat exchange body;
Every helical layer pipe is made up of many tubing; Heat exchange body is made up of the multi-layer helical pipe.Establish a water tank in the center convolution pipe.
Heat exchange body also can be used in body of heater in horizontal assembling.
Many pipes of heat exchange body top and bottom can be radial connection furnace sandwich; Many pipes of heat exchange body upper end can be communicated with the high temperature hydroecium respectively; Also can be communicated with vaporium respectively; Or be communicated with the upper of furnace body interlayer respectively.
The every helical layer pipe of heat exchange body top and bottom can be established boundling respectively and be gathered pipe, and the boundling of each layer of upper end gathers pipe and water tank can be interconnected, and the boundling of each layer of lower end gathers pipe and water tank can be interconnected; The boundling of heat exchange body upper end gathers pipe and water tank can be communicated with the high temperature hydroecium respectively; Also can be communicated with vaporium respectively; Or be communicated with furnace sandwich respectively; The lower end boundling gathers pipe can be communicated with arch bridge water pipe, furnace sandwich.Heat exchange body lower end tube head, boundling gather pipe, water tank, are the inclined-plane when furnace sandwich is interconnected so that the condensed water drainage.
High temperature hydroecium of the present invention, vaporium is located at helical tube body top, interlayer bottom, body of heater top, furnace sandwich surround high temperature hydroecium, vaporium from circumference and top, and low so warmly absorbed by furnace sandwich effectively also reduced the thermal loss of high temperature hydroecium, vaporium.
Heat exchange body of the present invention is a helical tube body, and this heating surface area expansion than general boiler is twice above, and the thermal efficiency can reach more than 90%, but also brings a problem, and fire box temperature is low, is unfavorable for full combustion of fuel.For overcoming this defective, can the arch bridge that one refractory material is formed be set in the helical tube body bottom, utilize arch bridge storage temperature and radiations heat energy to improve the temperature of combustion chamber, arch bridge can be established a plurality of fire holes of crossing, the arch bridge place can make skeleton by many arch bridge water pipes, holds the support refractory material, and the arch bridge water pipe is clipped in the refractory material or on refractory material, the two ends and the furnace sandwich of arch bridge water pipe communicate, and the water of arch bridge water pipe heating can flow in the furnace sandwich endlessly.In the arch bridge top and the bottom, the inboard wall of furnace body circumference establishes condensate draining, furnace sandwich stay a through hole just condensed water discharge outside the body of heater.
Helical tube body of the present invention can use special-purpose pipe twining machine one-shot forming.
Parts such as pipe twining machine organic block of the present invention, drive, thimble, gear, leading screw, clamper, borded pile, mandrel, pad, axle bumper are formed.Drive, gear, borded pile, mandrel, axle bumper, thimble are fixing on same axis.Pancake coil and the moulding on borded pile of tapered pancake coil.Borded pile one end diameter is big, and other end diameter is little, and it is big by carrying out the transition to for a short time to be involute shape or spiral of Archimedes shape, and to little, transition is undertaken by the descending ascending progressively gradual change of borded pile diameter by great transition; When borded pile was horizontal positioned, it is tapered step-like that integral body is; The tapered small end of borded pile is connected with mandrel, and big end is connected with line shaft.When borded pile was connected with mandrel, when the mandrel center was horizontal positioned, the borded pile diameter became big gradually from the mandrel joint portion by little, upwards forms R shape step from the mandrel center, and the width of step surface determines with pipe diameter.Borded pile and mandrel and axle bumper mutually combine and are one, and helical tube body is molded between borded pile and the axle bumper.The aperture that setting-up piece is arranged on the axle bumper.Clamper is fixing on leading screw.Clamp holder clamping tubing during use, the tubing head is fixed on the borded pile, drive rotation, borded pile and mandrel and axle bumper rotate simultaneously, tubing is along with borded pile is wound on the mandrel, meanwhile, the mutual bite strap movable wire of gear thick stick rotates synchronously, make clamper and tubing simultaneously to twining tube side to walking about, when twining pipe and twine to axle bumper, shell tool on the mandrel tubing, the layer of helix tube is apart from there being the spacer thickness decision, and shift of transmission makes clamper move back and forth with the tubing winding direction, and tubing also back and forth is wound to the helical tube body moulding thereupon.
When twining the helical tube body of many tubing, change the pipe twining machine borded pile into axle bumper, only need on axle bumper, to establish several tube head fixtures more, several clampers are set on leading screw more, on each clamper telescopic pressure wheel should be set, on mandrel top, tubing is exerted pressure the modification position outer pipe wall that coincide, and is convenient to the helix tube moulding, when twining the second layer still according to above-mentioned repetition, also can singly twine helix tube then overlaps and builds up helical tube body, helical tube body twines and finishes, and thimble is loosened, and mandrel takes off together with helical tube body, extract pad out, the conveyor screw moulding.
Accompanying drawing:
Fig. 1, water heater
Single layer enclosure (1), pancake coil (2), tapered pancake coil (2), helical tube body (3).
Fig. 2, automatically recycled water heater
Heat exchange body (3), furnace sandwich (4), high temperature hydroecium (5), vaporium (5), boundling gather pipe (6), water tank (7), arch bridge (8), water inlet (9), apopore (10).
Fig. 3, pipe twining machine
Support (11), drive (12), thimble (13), gear (14), leading screw (15), clamper (16), borded pile (17), mandrel (18), pad (19), axle bumper (20),
Claims (6)
1, a kind of water heater is made up of shell, interlayer shell, high temperature hydroecium, vaporium, helix tube, water tank, arch bridge etc., it is characterized in that:
A, shell are single layer enclosure or up-small and down-big tapered single layer enclosure; The helical tube body lower end twines into pancake coil or has the pancake coil of tapering and form the inclined-plane; This heat exchange body moulding once twines with a tubing water heater from the cold water inlet side to hot water outlet; The center convolution bore is provided with obstruction;
B, heat exchange body are to twine into the individual layer helix tube by many tubing, and the helix tube intussusception of multilayer Different Diameter is formed;
Twining the helix tube with the footpath with many tubing is one deck helix tube, and the helix tube cover that is differed by diameter builds up the helical tube body of multilayer and forms heat exchange body;
Twine into the helix tube that a plurality of diameter differ with many tubing, form one deck helix tube substantially, the helix tube cover that is differed by diameter builds up the helical tube body of multilayer and forms heat exchange body;
The tubing that differs with many diameters twines into one deck helix tube, and the helix tube cover that is differed by diameter builds up the helical tube body of multilayer and forms heat exchange body;
Twine into every (individual) helix tube diameter irregular helix tube that differs with many tubing, form one deck helix tube substantially, the helix tube cover that is differed by diameter builds up the helical tube body of multilayer and forms heat exchange body;
Twine into up-small and down-big tapered helix tube with many tubing, form one deck helix tube, the helix tube cover that is differed by diameter builds up the tapered helical tube body of multilayer and forms heat exchange body;
Many pipes of heat exchange body top and bottom can be radial connection furnace sandwich; Many pipes of heat exchange body upper end can be communicated with the high temperature hydroecium respectively; Also can be communicated with vaporium respectively; Or be communicated with the upper of furnace body interlayer respectively;
The every helical layer pipe of heat exchange body top and bottom can be established boundling respectively and be gathered pipe, the boundling of each layer of upper end gathers pipe and water tank can be interconnected, the boundling of each layer of lower end gathers pipe and water tank can be interconnected, the boundling of heat exchange body upper end gathers pipe and water tank can be communicated with the high temperature hydroecium respectively, also can be communicated with vaporium respectively, or be communicated with furnace sandwich respectively; The lower end boundling gathers pipe can be communicated with arch bridge water pipe, furnace sandwich; The lower end boundling gathers pipe, each helical layer pipe tube head, water tank, is the inclined-plane when furnace sandwich is interconnected;
C, high temperature hydroecium and vaporium can be located at below the interlayer of body of heater top, above the helical tube body;
2, water heater according to claim 1 is characterized in that: helical tube body center convolution pipe interior diameter is established a water tank;
3, water heater according to claim 1 is characterized in that: the refractory material arch bridge of helical tube body lower end is made skeleton by many arch bridge water pipes, and arch bridge water pipe and furnace sandwich are communicated with;
4, water heater according to claim 1 is characterized in that: heat exchange body can be used in body of heater in horizontal assembling;
5, a kind of special-purpose pipe twining machine of water heater heat exchange body helical tube body is characterized in that: drive, gear, borded pile, mandrel, axle bumper, thimble are fixing on same axis; Borded pile and mandrel and axle bumper mutually combine in one; The layer of helical tube body is apart from being determined by spacer thickness; The aperture that setting-up piece is arranged on the axle bumper; Clamper is fixed on the leading screw, moves back and forth with the tubing winding direction;
6, the special-purpose pipe twining machine of helical tube body according to claim 5, it is characterized in that: borded pile one end diameter is big, and an end diameter is little, it is big by carrying out the transition to for a short time to be involute shape or spiral of Archimedes shape, to little, the borded pile small end is connected with mandrel by great transition, and it is tapered step-like that borded pile integral body is.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 91102574 CN1070255A (en) | 1991-04-24 | 1991-04-24 | A kind of water heater and manufacture method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 91102574 CN1070255A (en) | 1991-04-24 | 1991-04-24 | A kind of water heater and manufacture method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1070255A true CN1070255A (en) | 1993-03-24 |
Family
ID=4905663
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 91102574 Pending CN1070255A (en) | 1991-04-24 | 1991-04-24 | A kind of water heater and manufacture method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1070255A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105290258A (en) * | 2015-11-13 | 2016-02-03 | 衢州学院 | Automatic pipe winder of winding type heat exchanger |
| CN116037733A (en) * | 2023-04-03 | 2023-05-02 | 山东宏泰电器有限公司 | Full-automatic pipe winding equipment for refrigerator liner |
| CN117309667A (en) * | 2023-08-02 | 2023-12-29 | 中国科学院力学研究所 | Experimental device and analysis method for determining specific components in sample |
-
1991
- 1991-04-24 CN CN 91102574 patent/CN1070255A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105290258A (en) * | 2015-11-13 | 2016-02-03 | 衢州学院 | Automatic pipe winder of winding type heat exchanger |
| CN116037733A (en) * | 2023-04-03 | 2023-05-02 | 山东宏泰电器有限公司 | Full-automatic pipe winding equipment for refrigerator liner |
| CN117309667A (en) * | 2023-08-02 | 2023-12-29 | 中国科学院力学研究所 | Experimental device and analysis method for determining specific components in sample |
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