CN107024919A - A kind of method for realizing the digitalized I&C system in-service monitoring diagnosis of core - Google Patents

A kind of method for realizing the digitalized I&C system in-service monitoring diagnosis of core Download PDF

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Publication number
CN107024919A
CN107024919A CN201710131063.4A CN201710131063A CN107024919A CN 107024919 A CN107024919 A CN 107024919A CN 201710131063 A CN201710131063 A CN 201710131063A CN 107024919 A CN107024919 A CN 107024919A
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core
digitalized
built
diagnostics information
configuration
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CN107024919B (en
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林信桐
尤兵
卢俊
杨宝松
李逊存
李沛
张磊
朱宁
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CNNC Fujian Nuclear Power Co Ltd
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CNNC Fujian Nuclear Power Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0208Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the configuration of the monitoring system
    • G05B23/0213Modular or universal configuration of the monitoring system, e.g. monitoring system having modules that may be combined to build monitoring program; monitoring system that can be applied to legacy systems; adaptable monitoring system; using different communication protocols
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/24Pc safety
    • G05B2219/24065Real time diagnostics

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Testing And Monitoring For Control Systems (AREA)
  • Monitoring And Testing Of Nuclear Reactors (AREA)

Abstract

The invention belongs to nuclear process control system fault detection and diagnosis technical field, specifically related to a kind of method for realizing the digitalized I&C system in-service monitoring diagnosis of PWR nuclear power plant core, the built in diagnostics information set by the digitalized I&C system of core and gateway and open communications protocol between the digitalized I&C system of non-core, pass through secondary development configuration software configuration and picture configuration, the diagnostic message inside the digitalized I&C system of core is obtained from gateway, realize real-time online monitoring of the running state information of reactor protection system in the digitalized I&C system platform of non-core, support the Daily Round Check of the digitalized I&C system of core, preventative maintenance, the diagnostic analysis of operation troubles;This method technical scheme specifically includes diagnostic message and set and communications protocol two key elements of support.The monitoring diagnostic function for the KCS systems that technical solution of the present invention is realized can be applied in the Daily Round Check of system and onsite troubleshooting work well.

Description

A kind of method for realizing the digitalized I&C system in-service monitoring diagnosis of core
Technical field
The invention belongs to nuclear process control system fault detection and diagnosis technical field, and in particular to one kind realizes presurized water reactor The method of the digitalized I&C system in-service monitoring diagnosis of nuclear power plant's core.
Background technology
The digitalized I&C system of core (hereinafter referred to as KCS systems) is important safety system in digital instrument control system of nuclear power plant System, its major function is under unusual service condition or accident conditions, by shutdown and (or) to start engineered safeguards features, to prevent or Mitigate the damage of reactor core and coolant system part, protect the integrality of three big nuclear safety barriers, it is to avoid cause radioactive substance A large amount of effusions, protect nuclear power plant's surrounding environment not contaminated and personnel safety.
For the consideration of security and independence, KCS systems do not configure engineer station.During unit regulation, people is debugged Member has built interim engineer station, and is mounted with after the application software for monitoring diagnosis, access KCS grids, and it is removed Can intuitively check the running status of control processor, IO and telecommunications modules, can also to the clock in control processor, The running state informations such as program scanning time carry out monitoring diagnosis.But, after set grid-connection business transports, temporary project teacher stands not Be allowed to access KCS grids, attendant can not by the running status of engineer station's central monitoring system and inquiry, examine Fault message in terms of disconnected software and hardware.
Generally, the process control rack quantity of KCS systems is various, and is distributed in multiple instrument controls of different floors and sets Between standby.Attendant is carrying out the Daily Round Check of rack and during maintenance work, it is necessary to open cabinet door one by one, visually inspects frame Indicator lamp on upper each module panel, expends a large amount of manpowers and inefficiency.Meanwhile, continually open and close cabinet door returns system The operation of equipment brings potential adverse effect.In addition, the state such as the clock of control processor, sweep time, program operation is No exception, it is impossible to which inspection is found by visual observation.
At present, the reactor protection system of state's core voltage water-water reactor unit, its used digitalized I&C system of core There is following weak point in the monitoring of system running state and fault diagnosis mode in product:
(1) to ensure reactor protection system being perfectly safe during unit operation, KCS systems do not configure fixed 1E (referring to protected level) engineer station.The temporary project teacher station built during unit regulation, used is not permitted during unit operation Perhaps the network of KCS systems, the operation that attendant can not be by the fixation or interim engineer station of KCS systems to system are accessed State carries out in-service monitoring diagnosis.
(2) can not directly, quickly locate the hardware fault of KCS systems appearance, attendant needs to first pass through rack report There is the rack alarmed in alert indicator lamp positioning, then check the LED status in frame on each module panel to search one by one, Failure generating source is positioned, it is the process inefficient of whole locating alarming, cumbersome.
(3) key message such as the clock of the control processor of KCS systems, sweep time, running state of programs can not pass through Indicator lamp in frame on each module panel is obtained, and attendant can not have found the software faults such as sweep time spilling in time.
Therefore, research and develop, design a kind of function of realizing the diagnosis of core digitalized I&C system in-service monitoring, be that have very much must Want, it can effectively make up the inadequate natural endowment of KCS systems, be that the centralized watch and fault diagnosis of KCS system running states are carried For safely, conveniently, efficient approach.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of in-service monitoring specifically designed for the digitalized I&C system of core Diagnostic function, is realized on the digitalized I&C system platform of non-core to the real-time of the running status of the digitalized I&C system of core In-service monitoring, to ensure the reliability service of KCS systems and the quick response of fault diagnosis, while the realization of the monitoring diagnostic function Method does not influence the original security of KCS systems and independence.
In order to realize this purpose, the present invention is adopted the technical scheme that:
A kind of method for realizing the digitalized I&C system in-service monitoring diagnosis of core, sets by the digitalized I&C system of core The built in diagnostics information put and gateway and open communications protocol between the digitalized I&C system of non-core, pass through two Secondary exploitation configuration software configuration and picture configuration, obtain the diagnostic message inside the digitalized I&C system of core from gateway, realize Real-time online monitoring of the running state information of reactor protection system in the digitalized I&C system platform of non-core, supports core Daily Round Check, preventative maintenance, the diagnostic analysis of operation troubles of digitalized I&C system;
This method technical scheme specifically includes diagnostic message and set and communications protocol two key elements of support;
(1) diagnostic message is set
In the digitalized I&C system hardware logic design of core, built in diagnostics information is pre-set, and be stored in system Internal memory space;The built in diagnostics information as the digitalized I&C system of core monitoring diagnostic function signal source;
The digitalized I&C system of core is given according to the frame in the digitalized I&C system of core, the composition of module by rule Each single item diagnostic message distributes a particular value, for definition signal address, signal type and data format;
(2) communications protocol is supported
The digitalized I&C system of core possesses outside open data access application protocol, the digitalized I&C system of core Network host data are swapped by the network of open network communication protocol and the digitalized I&C system of core, realize One-way transmission from the built in diagnostics information of the digitalized I&C system of core to the digitalized I&C system of non-core, so as to realize non- On-line monitoring and diagnostic system on the digitalized I&C system platform of core;
The built in diagnostics information that the digitalized I&C system of core is set passes through by open data access application protocol Gateway between core level and the digitalized I&C system of non-core is by the digitalized I&C system of built in diagnostics direct information non-core;
(3) function is realized
Realize that the function mainly there are two processes of software configuration and picture configuration;
First, the built in diagnostics information sifting of the digitalized I&C system of core is come out, according to the digitalized instrument control system of core The particular value for the built in diagnostics information pre-set of uniting, batch configuration is carried out simultaneously on the digitalized I&C system platform of non-core Under be filled in corresponding control processor;
Secondly, the digitalized I&C system of picture configuration Software on Drawing core of the digitalized I&C system platform of non-core is used The picture of subsystems, has configured the configuration link of each diagnostic message on picture, and sets leading between frame picture Boat switching;The good picture file of configuration is copied to the file specified at the digitalized I&C system platform engineering teacher station of non-core In;
Finally, according to the demand of system administration, corresponding monitoring picture and operating rights are configured under different authority environment Limit;Attendant is by switching authority environment into the digitalized I&C system platform of non-core to the digitalized I&C system of core Running status carries out in-service monitoring.
Further, a kind of method for realizing the digitalized I&C system in-service monitoring diagnosis of core as described above, internal Diagnostic message is the built in diagnostics information of critical component in the digitalized I&C system of core.
Further, a kind of method for realizing the digitalized I&C system in-service monitoring diagnosis of core as described above, internal Diagnostic message includes the built in diagnostics letter of control processor in the digitalized I&C system of core, input and output module, telecommunications modules Breath.
Further, a kind of method for realizing the digitalized I&C system in-service monitoring diagnosis of core as described above, internal When diagnostic message includes current date, time, operational mode, setting and the actual scanning cycle of control processor, scanning residue Between, timeout mode shows.
Further, a kind of method for realizing the digitalized I&C system in-service monitoring diagnosis of core as described above, core level Digitlization I&C system specifically needs the built in diagnostics information set, according to the products characteristics of the system platform used, with reference to Depending on the demand of user itself.
The beneficial effect of technical solution of the present invention is:
(1) daily use
The monitoring diagnostic function for the KCS systems that technical solution of the present invention is realized can be applied well to patrol in the daily of system In inspection and onsite troubleshooting work.Compared with conventional rack routine inspection mode, the information that monitoring diagnosis picture is provided is more straight See, enrich, the efficiency of Daily Round Check and fault diagnosis can be greatly improved, liberate substantial amounts of manpower and time.
(2) senior application
KCS systems itself do not possess the function of perfect historical trend record, and the time for alignment system failure to occur is non- It is often difficult, also, need the diagnostic message paid close attention to for a long time can not accomplish monitored for prolonged periods of time for some, it is difficult under valuator device performance The progressive sex chromosome mosaicism such as drop, aging.The monitoring diagnostic function for the KCS systems that the present invention is realized, it is digitalized with non-core by core level The diagnostic message that gateway between I&C system is obtained, the history of energy more convenient ground configuration to the digitalized I&C system of non-core In the data collection station of data station or Test Data Acquisition System, macrocyclic dynamic surveillance is realized.
The monitoring diagnostic function of KCS systems is inherently realized in the digitalized I&C system of non-core to KCS systems The global of built in diagnostics information is obtained and shown.Data one-way transmission based on open communications protocol, reading, it is ensured that KCS The security and independence of system.Also, generally, the digitalized I&C system of non-core possesses more relative to KCS systems The software application function of horn of plenty, the protection systems diagnostic information of acquisition can realize portable access, achieve, analyzes and show, be The demands such as more higher leveled fault diagnosis, equipment performance evaluation, fault statistics provide condition.
To sum up, while KCS systems in-service monitoring diagnostic function of the present invention is realized, it is ensured that the original safety of KCS systems Property and independence so that the Daily Round Check of KCS system cabinets and the efficiency of fault diagnosis are greatly improved, and can be easily right Some need the information paid close attention to for a long time to carry out historical trend inquiry and monitoring.
Brief description of the drawings
Fig. 1 is KCS open systems formula communications protocol schematic diagram proposed by the present invention;
Fig. 2 is the combination flow process figure of KCS system monitorings diagnostic function proposed by the present invention.
In figure:The digitalized I&C system of 1 non-core, the digitalized I&C system of 2 cores, 3 communications protocol, 4 mainframes, 5 are expanded Open up frame, 6 long-range frames.
Embodiment
Technical solution of the present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.
A kind of method for realizing the digitalized I&C system in-service monitoring diagnosis of core of the present invention, by the digitalized instrument control of core Built in diagnostics information and gateway and open communications protocol between the digitalized I&C system of non-core that system is set, By secondary development configuration software configuration and picture configuration, the diagnosis letter inside the digitalized I&C system of core is obtained from gateway Breath, realizes real-time online prison of the running state information of reactor protection system in the digitalized I&C system platform of non-core Depending on supporting Daily Round Check, preventative maintenance, the diagnostic analysis of operation troubles of the digitalized I&C system of core;
This method technical scheme specifically includes diagnostic message and set and communications protocol two key elements of support;
(1) diagnostic message is set
In the digitalized I&C system hardware logic design of core, built in diagnostics information is pre-set, and be stored in system Internal memory space;The built in diagnostics information as the digitalized I&C system of core monitoring diagnostic function signal source;
The digitalized I&C system of core is given according to the frame in the digitalized I&C system of core, the composition of module by rule Each single item diagnostic message distributes a particular value, for definition signal address, signal type and data format;
Built in diagnostics information is the built in diagnostics information of critical component in the digitalized I&C system of core, including core level numeral Change control processor, input and output module, the built in diagnostics information of telecommunications modules in I&C system;Built in diagnostics information includes control Current date, time, operational mode, setting and the actual scanning cycle of processor processed, scanning remaining time, timeout mode show Show;The digitalized I&C system of core specifically needs the built in diagnostics information set, special according to the product of the system platform used Depending on point, the demand with reference to user itself.
(2) communications protocol is supported
The digitalized I&C system of core possesses outside open data access application protocol, the digitalized I&C system of core Network host data are swapped by the network of open network communication protocol and the digitalized I&C system of core, realize One-way transmission from the built in diagnostics information of the digitalized I&C system of core to the digitalized I&C system of non-core, so as to realize non- On-line monitoring and diagnostic system on the digitalized I&C system platform of core;
The built in diagnostics information that the digitalized I&C system of core is set passes through by open data access application protocol Gateway between core level and the digitalized I&C system of non-core is by the digitalized I&C system of built in diagnostics direct information non-core;
(3) function is realized
Realize that the function mainly there are two processes of software configuration and picture configuration;
First, the built in diagnostics information sifting of the digitalized I&C system of core is come out, according to the digitalized instrument control system of core The particular value for the built in diagnostics information pre-set of uniting, batch configuration is carried out simultaneously on the digitalized I&C system platform of non-core Under be filled in corresponding control processor;
Secondly, the digitalized I&C system of picture configuration Software on Drawing core of the digitalized I&C system platform of non-core is used The picture of subsystems, has configured the configuration link of each diagnostic message on picture, and sets leading between frame picture Boat switching;The good picture file of configuration is copied to the file specified at the digitalized I&C system platform engineering teacher station of non-core In;
Finally, according to the demand of system administration, corresponding monitoring picture and operating rights are configured under different authority environment Limit;Attendant is by switching authority environment into the digitalized I&C system platform of non-core to the digitalized I&C system of core Running status carries out in-service monitoring.
The monitoring diagnostic function transformation using the reactor protection system of certain domestic nuclear power plant's presurized water reactor unit is as showing below Example, to illustrate the specific implementation process of the art of this patent scheme.
1st, equipment tool
The equipment mainly used, instrument have:Software configuration special-purpose computer, picture configuration special-purpose computer and special shifting Dynamic medium (CD or USB flash disk) etc..The configuration of software and picture configuration special-purpose computer and the work of the digitalized I&C system of non-core Cheng Shi stations are identical.
2nd, software program Configuration Design
The diagnostic message of KCS systems is stored in forms such as 16 single byte of data, and is set in the design of KCS system logics It is used for the particular value of previously arranged signal address:ALIAS addresses, can be according to actual use demand in the digitalized instrument control of non-core System is taken.According to the allocation rule of ALIAS addresses, with first subgroup (Channel1Sub1) of KCS system first passages Diagnostic message exemplified by, by configuring the module of the types such as following IIN, BIN, PAKIN in the digitalized I&C system of non-core, And set corresponding parameter in model block configuration to match ALIAS addresses, obtain corresponding data from KCS systems.Wherein:IIN For integer input variable module, BIN is Boolean type input variable module, and PAKIN is packing input variable module.
The configurations of the KCS internal system diagnostic messages of table 1
After the software configuration for having configured diagnostic message, according to the 14 of KCS systems sub- system host framves and non-core level numeral Change the relation of the control processor of I&C system, find corresponding configuration management engineer station, software configuration file is copied respectively Shellfish performs the lower dress operation of configuration into the specified folder of engineer station.3rd, picture Configuration Design is monitored
KCS systems are made up of totally 40 racks, 14 control systems.First, using the digitalized I&C system of non-core Picture configuration software, draws the monitoring diagnosis picture of the dozens of frame of 14 subsystems.Each picture major embodiment three is big Partial information:The upper section of picture shows the basic running status such as the clock of corresponding KCS systems, scanning setting cycle Information.The center section of picture shows the online simulation schematic diagram of KCS frames, according to the number of the fastener of frame actual installation and Type is arranged, and in leftmost side offer mainframe (Main Chassis) or extension frame (Expansion Chassis overall status) shows, the warning message for embodying power module and each module in frame.Under picture Side partly shows the switching column between each frame in single passage KCS control systems.
By taking the first of KCS system first passages the son row (Channel1Sub1) as an example, 1 mainframe of CH11 system configurations 4 extension frames.First, picture configuration is carried out to 5 frames respectively, then, configured on the monitoring diagnosis picture of mainframe The configuration link of the monitoring diagnosis picture of other 4 extensions frame so that realized and other several frames on mainframe picture The switching of picture.
The present invention is by secondary development configuration software configuration and picture configuration in the digitalized I&C system of non-core, from core Gateway between level and the digitalized I&C system of non-core obtains KCS internal system diagnostic messages, realizes the operation shape of KCS systems Real-time online monitoring of the state in the digitalized I&C system of non-core, can make the DCS attendant of nuclear power plant from cumbersome poorly efficient Daily Round Check and fault diagnosis work in free, greatly reduce nuclear power plant human cost output, reduce nuclear power plant The equipment of reactor protection system hinders not the possibility of discovery or diagnosis not in time in time for some reason.The digitalized I&C system of core Successful Practice of the monitoring diagnostic function on nuclear power generating sets, be the Daily Round Checks of KCS systems, preventative maintenance, operation troubles Diagnostic analysis is provided a great convenience.

Claims (6)

1. a kind of method for realizing the digitalized I&C system in-service monitoring diagnosis of core, it is characterised in that:
By the built in diagnostics information of the digitalized I&C system setting of core and between the digitalized I&C system of non-core Gateway and open communications protocol, by secondary development configuration software configuration and picture configuration, core level numeral is obtained from gateway Change the diagnostic message inside I&C system, realize the running state information of reactor protection system in the digitalized instrument control system of non-core The real-time online monitoring united in platform, supports the Daily Round Check of the digitalized I&C system of core, preventative maintenance, operation troubles Diagnostic analysis;
This method technical scheme specifically includes diagnostic message and set and communications protocol two key elements of support;
(1) diagnostic message is set
In the digitalized I&C system hardware logic design of core, built in diagnostics information is pre-set, and be stored in internal system Memory space;The built in diagnostics information as the digitalized I&C system of core monitoring diagnostic function signal source;
The digitalized I&C system of core is according to the frame in the digitalized I&C system of core, the composition of module, by rule to each Item diagnostic message distributes a particular value, for definition signal address, signal type and data format;
(2) communications protocol is supported
The digitalized I&C system of core possesses the net outside open data access application protocol, the digitalized I&C system of core Network main frame swaps data by the network of open network communication protocol and the digitalized I&C system of core, realizes core level The built in diagnostics information of I&C system is digitized to the one-way transmission of the digitalized I&C system of non-core, so as to realize in non-core level Digitize the on-line monitoring and diagnostic system in instrument control system platform;
The built in diagnostics information that the digitalized I&C system of core is set passes through core level by open data access application protocol Gateway between the digitalized I&C system of non-core is by the digitalized I&C system of built in diagnostics direct information non-core;
(3) function is realized
Realize that the function mainly there are two processes of software configuration and picture configuration;
First, the built in diagnostics information sifting of the digitalized I&C system of core is come out, it is pre- according to the digitalized I&C system of core The particular value of the built in diagnostics information first set, carries out batch configuration and lower dress on the digitalized I&C system platform of non-core Into corresponding control processor;
Secondly, using the digitalized I&C system platform of non-core the digitalized I&C system of picture configuration Software on Drawing core each The picture of subsystem, has configured the configuration link of each diagnostic message on picture, and sets the navigation between frame picture to cut Change;In the file specified that the good picture file of configuration is copied to the digitalized I&C system platform engineering teacher station of non-core;
Finally, according to the demand of system administration, corresponding monitoring picture and operating right are configured under different authority environment;Dimension Shield personnel are by switching authority environment into operation of the digitalized I&C system platform of non-core to the digitalized I&C system of core State carries out in-service monitoring.
2. a kind of method for realizing the digitalized I&C system in-service monitoring diagnosis of core as claimed in claim 1, its feature exists In:Built in diagnostics information is the built in diagnostics information of critical component in the digitalized I&C system of core.
3. a kind of method for realizing the digitalized I&C system in-service monitoring diagnosis of core as claimed in claim 2, its feature exists In:Built in diagnostics information includes control processor, input and output module, the inside of telecommunications modules in the digitalized I&C system of core Diagnostic message.
4. a kind of method for realizing the digitalized I&C system in-service monitoring diagnosis of core as claimed in claim 3, its feature exists In:Built in diagnostics information includes current date, time, operational mode, setting and the actual scanning cycle of control processor, scanning Remaining time, timeout mode are shown.
5. a kind of method for realizing the digitalized I&C system in-service monitoring diagnosis of core as claimed in claim 1, its feature exists In:The digitalized I&C system of core specifically needs the built in diagnostics information set, special according to the product of the system platform used Depending on point, the demand with reference to user itself.
6. a kind of method for realizing the digitalized I&C system in-service monitoring diagnosis of core as claimed in claim 1, its feature exists In:Built in diagnostics information is the built in diagnostics information of critical component in the digitalized I&C system of core, including the digitalized instrument of core The built in diagnostics information of control processor, input and output module, telecommunications modules in control system;Built in diagnostics information is included at control Current date, time, operational mode, setting and the actual scanning cycle, scanning remaining time, timeout mode for managing device show;Core Digitalized I&C system specifically needs the built in diagnostics information set, according to the products characteristics of the system platform used, knot Depending on the demand for sharing family itself.
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Publication number Priority date Publication date Assignee Title
CN109270920A (en) * 2018-09-25 2019-01-25 北京广利核系统工程有限公司 The self diagnostic capability evaluation method and device of the non-security grade I &C equipment of nuclear power station
CN113778308A (en) * 2020-06-09 2021-12-10 岭东核电有限公司 Nuclear power data processing system and processing method thereof
CN116880398A (en) * 2023-07-25 2023-10-13 北京嘉联优控科技有限公司 Fault analysis method and system of instrument control equipment, electronic equipment and storage medium

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