CN107020691A - Moulding preparation technology - Google Patents
Moulding preparation technology Download PDFInfo
- Publication number
- CN107020691A CN107020691A CN201710341692.XA CN201710341692A CN107020691A CN 107020691 A CN107020691 A CN 107020691A CN 201710341692 A CN201710341692 A CN 201710341692A CN 107020691 A CN107020691 A CN 107020691A
- Authority
- CN
- China
- Prior art keywords
- product
- siliconising
- sanding
- water
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005516 engineering process Methods 0.000 title claims abstract description 13
- 238000000465 moulding Methods 0.000 title claims abstract description 13
- 238000002360 preparation method Methods 0.000 title claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims abstract description 14
- 238000005507 spraying Methods 0.000 claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 239000002994 raw material Substances 0.000 claims abstract description 10
- 238000003860 storage Methods 0.000 claims abstract description 7
- 238000001125 extrusion Methods 0.000 claims abstract description 6
- 239000000047 product Substances 0.000 claims description 57
- 239000000463 material Substances 0.000 claims description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- 238000000227 grinding Methods 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 claims description 6
- 238000005553 drilling Methods 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 238000012423 maintenance Methods 0.000 claims description 6
- 239000003973 paint Substances 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
- 238000005034 decoration Methods 0.000 claims description 4
- 239000006004 Quartz sand Substances 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000000654 additive Substances 0.000 claims description 3
- 239000006227 byproduct Substances 0.000 claims description 3
- 239000004568 cement Substances 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 235000013312 flour Nutrition 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims description 3
- 238000010926 purge Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 229910021487 silica fume Inorganic materials 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 238000002791 soaking Methods 0.000 claims description 3
- 238000007592 spray painting technique Methods 0.000 claims description 3
- 238000010025 steaming Methods 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 230000003746 surface roughness Effects 0.000 claims description 3
- 230000007306 turnover Effects 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims 1
- 230000001360 synchronised effect Effects 0.000 abstract description 3
- 239000004566 building material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The present invention provides moulding preparation technology, and the preparation technology includes following steps：Get the raw materials ready-dispensing-batch mixing-coextrusion mold-maintenance-shaping-siliconising-sanding-airless spraying（UV）- water transfer-drying-finish paint-inspection-packaging-storage.The present invention is after using such scheme, and synchronous co-extrusion mode is exactly to be extruded simultaneously using three groups of extruders, and the moulding associativity after production is good, bulk strength is higher, features simple and practical process.
Description
Technical field
Invention is related to building material technical field, refers in particular to moulding preparation technology.
Background technology
Existing building decoration lines are a Rotating fields mostly, then set on surface pattern, and the moulding of this mode is whole
Body structure is consistent, and the associativity after installation with wall is poor, and surface is easily seeped water, and processing technology is complicated, and the production cycle is long.
The content of the invention
Invention aim to overcome that the deficiencies in the prior art there is provided a kind of moulding associativity is good, bulk strength,
High, the moulding preparation technology of features simple and practical process.
To achieve the above object, inventing provided technical scheme is：Moulding preparation technology, the preparation technology bag
Following steps are included：Get the raw materials ready-dispensing-batch mixing-coextrusion mold-maintenance-shaping-siliconising-sanding-airless spraying
（UV）- water transfer-drying-finish paint-inspection-packaging-storage；Wherein,
Get the raw materials ready：Raw material cement, quartz sand, silica flour, SILICA FUME are stored with compressed air feeding feed bin；
Batch mixing：Open the electric butterfly valve that dress is exported under each feed bin, material and enter the meter with weight sensor under Gravitative Loads
Batch box, automatic gauge is carried out by the weight program finished, the material measured be sent to through belt in batch mixer roll and
Stir, rolling and a certain proportion of water and other additives are added in whipping process, batch mixer there are two, and one is rolled and stirred
Mix decoration layered material, one roll and stirring structure layered material；
Coextrusion mold：Forming machine is combined type extruder, constitutes mixed material through belt and feeding machine by two screw extruders
Deliver in corresponding extruder and extruded, the outlet of two extruders pooled together by Combined mould complete co-extrusion into
Product after type, shaping is cut into after specific length by belt and synchronization cutting mechanism, is placed in template, again by manipulator stacking
To on caring the car；
Maintenance：Maintenance is completed by being conserved in the feeding steaming kiln of caring the car of the good pile of code under 80 DEG C of temperature conditionss 8 hours；
Shaping：Forming machine is respectively equipped with multigroup copy grinding wheel, can be carried out continuously corase grind fine grinding；Care the car out after curing kilns by machinery
Product is placed into grinding forming on forming machine, template and cared the car by hand returns to corresponding station by loop；
Siliconising：The product shaped is placed on siliconising frame with manipulator, siliconising frame is multi-storey steel structure frame, siliconising frame is piled
It is put into pull out after soaking two hours in the siliconising pond for fill with siliconising liquid after product and completes siliconising；
Sanding：Sander be equipped with carse, medium and small polishing sheet, can continuous sanding combined sanding machine, with manipulator by product from
Remove to be placed into self-feeding roller tables to enter on sander on siliconising frame and carry out the surface roughness that sanding is required to UV；
Airless spraying：The good product of sanding enters in vacuum spray painting machine through self-feeding roller tables, and automatic spray gun and UV are provided with machine
The UV oil that cure lamp, automatic spray gun spray is attached to after product surface, is solidified after solidifying light irradiation through UV, the product sprayed
Case hardness is high, light；
Water transfer includes following technique：
1）：Flange, the product sprayed pass through flanger turn-over；
2）：Drilling：4 depth 12mm fabrication holes of Ф 10.5 are bored on its face into combination drilling machine after product flange；
3）：Hanging：Steady pin skewer on tool is entered in fabrication hole, product is fixed with the motion of tool；
4）：Transfer：Tool runs forward to enter to be equipped with by designed movement locus in special chain send transfer film automatically
Flow in film groove, continuously contact stream film in the water surface, stream film is uniformly to invest on product surface；
5）：Cleaning：After product comes out out of stream film groove, extract steady pin, product out from product and send platform into cleaning through automatic roller
Room, purge chamber is ejected into product surface built with multigroup shower nozzle, clear water through shower nozzle, product foreign matter is rinsed, to ensure product surface
Quality；
Drying：Cleaned product is hung on tool after coming out, into baking room（80 DEG C of temperature）Water is completed after drying 30 minutes
Transfer；
The product that finish paint, water have been transferred is colourless, the transparent finish paint of protection water transfer pattern, surface spraying last layer, its technique
It is identical with aforementioned vacuum spraying with equipment；
Examine, tested according to fixed quality standard, then packaging and storage,.
The present invention is after using such scheme, and synchronous co-extrusion mode is exactly to be extruded simultaneously using three groups of extruders, after production
Moulding associativity is good, bulk strength is higher, features simple and practical process.
Embodiment
Invention is described further below, the preferred embodiment of invention is：It is prepared by the moulding described in the present embodiment
Technique, the preparation technology includes following steps：Get the raw materials ready-dispensing-batch mixing-coextrusion mold-maintenance-shape-oozes
Silicon-sanding-airless spraying（UV）- water transfer-drying-finish paint-inspection-packaging-storage；Wherein,
Get the raw materials ready：Raw material cement, quartz sand, silica flour, SILICA FUME are stored with compressed air feeding feed bin；
Batch mixing：Open the electric butterfly valve that dress is exported under each feed bin, material and enter the meter with weight sensor under Gravitative Loads
Batch box, automatic gauge is carried out by the weight program finished, the material measured be sent to through belt in batch mixer roll and
Stir, rolling and a certain proportion of water and other additives are added in whipping process, batch mixer there are two, and one is rolled and stirred
Mix decoration layered material, one roll and stirring structure layered material；
Coextrusion mold：Forming machine is combined type extruder, constitutes mixed material through belt and feeding machine by two screw extruders
Deliver in corresponding extruder and extruded, the outlet of two extruders pooled together by Combined mould complete co-extrusion into
Product after type, shaping is cut into after specific length by belt and synchronization cutting mechanism, is placed in template, again by manipulator stacking
To on caring the car；
Maintenance：Maintenance is completed by being conserved in the feeding steaming kiln of caring the car of the good pile of code under 80 DEG C of temperature conditionss 8 hours；
Shaping：Forming machine is respectively equipped with multigroup copy grinding wheel, can be carried out continuously corase grind fine grinding；Care the car out after curing kilns by machinery
Product is placed into grinding forming on forming machine, template and cared the car by hand returns to corresponding station by loop；
Siliconising：The product shaped is placed on siliconising frame with manipulator, siliconising frame is multi-storey steel structure frame, siliconising frame is piled
It is put into pull out after soaking two hours in the siliconising pond for fill with siliconising liquid after product and completes siliconising；
Sanding：Sander be equipped with carse, medium and small polishing sheet, can continuous sanding combined sanding machine, with manipulator by product from
Remove to be placed into self-feeding roller tables to enter on sander on siliconising frame and carry out the surface roughness that sanding is required to UV；
Airless spraying：The good product of sanding enters in vacuum spray painting machine through self-feeding roller tables, and automatic spray gun and UV are provided with machine
The UV oil that cure lamp, automatic spray gun spray is attached to after product surface, is solidified after solidifying light irradiation through UV, the product sprayed
Case hardness is high, light；
Water transfer includes following technique：
1）：Flange, the product sprayed pass through flanger turn-over；
2）：Drilling：4 depth 12mm fabrication holes of Ф 10.5 are bored on its face into combination drilling machine after product flange；
3）：Hanging：Steady pin skewer on tool is entered in fabrication hole, product is fixed with the motion of tool；
4）：Transfer：Tool runs forward to enter to be equipped with by designed movement locus in special chain send transfer film automatically
Flow in film groove, continuously contact stream film in the water surface, stream film is uniformly to invest on product surface；
5）：Cleaning：After product comes out out of stream film groove, extract steady pin, product out from product and send platform into cleaning through automatic roller
Room, purge chamber is ejected into product surface built with multigroup shower nozzle, clear water through shower nozzle, product foreign matter is rinsed, to ensure product surface
Quality；
Drying：Cleaned product is hung on tool after coming out, into baking room（80 DEG C of temperature）Water is completed after drying 30 minutes
Transfer；
The product that finish paint, water have been transferred is colourless, the transparent finish paint of protection water transfer pattern, surface spraying last layer, its technique
It is identical with aforementioned vacuum spraying with equipment；
Examine, tested according to fixed quality standard, then packaging and storage,.
The synchronous co-extrusion mode of the present embodiment is exactly to be extruded simultaneously using three groups of extruders, and the moulding after production is combined
The good, bulk strength of property is higher, features simple and practical process.
Embodiment described above is only the preferred embodiment of invention, and the practical range of invention is not limited with this, therefore all
The change made according to the principle of invention, all should cover in the protection domain of invention.
Claims (1)
1. moulding preparation technology, it is characterised in that：The preparation technology includes following steps：- dispensing-of getting the raw materials ready is mixed
Material-coextrusion mold-maintenance-shaping-siliconising-sanding-airless spraying（UV）- water transfer-drying-finish paint-inspection
Test-pack-be put in storage；Wherein,
Get the raw materials ready：Raw material cement, quartz sand, silica flour, SILICA FUME are stored with compressed air feeding feed bin；
Batch mixing：Open the electric butterfly valve that dress is exported under each feed bin, material and enter the meter with weight sensor under Gravitative Loads
Batch box, automatic gauge is carried out by the weight program finished, the material measured be sent to through belt in batch mixer roll and
Stir, rolling and a certain proportion of water and other additives are added in whipping process, batch mixer there are two, and one is rolled and stirred
Mix decoration layered material, one roll and stirring structure layered material；
Coextrusion mold：Forming machine is combined type extruder, constitutes mixed material through belt and feeding machine by two screw extruders
Deliver in corresponding extruder and extruded, the outlet of two extruders pooled together by Combined mould complete co-extrusion into
Product after type, shaping is cut into after specific length by belt and synchronization cutting mechanism, is placed in template, again by manipulator stacking
To on caring the car；
Maintenance：Maintenance is completed by being conserved in the feeding steaming kiln of caring the car of the good pile of code under 80 DEG C of temperature conditionss 8 hours；
Shaping：Forming machine is respectively equipped with multigroup copy grinding wheel, can be carried out continuously corase grind fine grinding；Care the car out after curing kilns by machinery
Product is placed into grinding forming on forming machine, template and cared the car by hand returns to corresponding station by loop；
Siliconising：The product shaped is placed on siliconising frame with manipulator, siliconising frame is multi-storey steel structure frame, siliconising frame is piled
It is put into pull out after soaking two hours in the siliconising pond for fill with siliconising liquid after product and completes siliconising；
Sanding：Sander be equipped with carse, medium and small polishing sheet, can continuous sanding combined sanding machine, with manipulator by product from
Remove to be placed into self-feeding roller tables to enter on sander on siliconising frame and carry out the surface roughness that sanding is required to UV；
Airless spraying：The good product of sanding enters in vacuum spray painting machine through self-feeding roller tables, and automatic spray gun and UV are provided with machine
The UV oil that cure lamp, automatic spray gun spray is attached to after product surface, is solidified after solidifying light irradiation through UV, the product sprayed
Case hardness is high, light；
Water transfer includes following technique：
1）：Flange, the product sprayed pass through flanger turn-over；
2）：Drilling：4 depth 12mm fabrication holes of Ф 10.5 are bored on its face into combination drilling machine after product flange；
3）：Hanging：Steady pin skewer on tool is entered in fabrication hole, product is fixed with the motion of tool；
4）：Transfer：Tool runs forward to enter to be equipped with by designed movement locus in special chain send transfer film automatically
Flow in film groove, continuously contact stream film in the water surface, stream film is uniformly to invest on product surface；
5）：Cleaning：After product comes out out of stream film groove, extract steady pin, product out from product and send platform into cleaning through automatic roller
Room, purge chamber is ejected into product surface built with multigroup shower nozzle, clear water through shower nozzle, product foreign matter is rinsed, to ensure product surface
Quality；
Drying：Cleaned product is hung on tool after coming out, into baking room（80 DEG C of temperature）Water is completed after drying 30 minutes
Transfer；
The product that finish paint, water have been transferred is colourless, the transparent finish paint of protection water transfer pattern, surface spraying last layer, its technique
It is identical with aforementioned vacuum spraying with equipment；
Examine, tested according to fixed quality standard, then packaging and storage,.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710341692.XA CN107020691A (en) | 2017-05-16 | 2017-05-16 | Moulding preparation technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710341692.XA CN107020691A (en) | 2017-05-16 | 2017-05-16 | Moulding preparation technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107020691A true CN107020691A (en) | 2017-08-08 |
Family
ID=59530223
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710341692.XA Pending CN107020691A (en) | 2017-05-16 | 2017-05-16 | Moulding preparation technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107020691A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107839062A (en) * | 2017-11-06 | 2018-03-27 | 湘潭炜达机电制造有限公司 | A kind of cement base wall decorating veneer automatic assembly line |
| CN108162624A (en) * | 2017-12-26 | 2018-06-15 | 浙江王斌装饰材料有限公司 | A kind of PVC lines water transfer prepares processing technology |
| CN115311747A (en) * | 2022-08-05 | 2022-11-08 | 贵州大龙东方智汇科技有限公司 | Intelligent detection terminal for temporary parking charge |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01209102A (en) * | 1988-02-17 | 1989-08-22 | Onoda Cement Co Ltd | Transfer printing of image on surface of formed body such as concrete |
| CN1853891A (en) * | 2005-04-18 | 2006-11-01 | 傅炳煌 | Production and automatic producer for building dry powder and mortar |
| KR20110096658A (en) * | 2010-02-23 | 2011-08-31 | 오씨아이 주식회사 | Continuous molding process and apparatus for the core of vacuum insulation panel |
| CN103009596A (en) * | 2012-12-01 | 2013-04-03 | 宜昌盼盼木制品有限责任公司 | Wood-plastic door sleeve door wire PVC (polyvinyl chloride) co-extruding and transfer printing method and equipment |
| CN103342507A (en) * | 2013-07-03 | 2013-10-09 | 娄底市高盛板业有限公司 | Process for producing marble-imitated irregular stripes |
| CN103862905A (en) * | 2012-12-14 | 2014-06-18 | 梁炎添 | Waist line water transfer printing treatment process |
| CN104109300A (en) * | 2013-04-18 | 2014-10-22 | 大冶市华厦装饰材料有限责任公司 | Hydrographics transfer printed PVC extrusion foaming line and manufacturing method thereof |
| CN104496326A (en) * | 2014-12-31 | 2015-04-08 | 娄底市高盛板业有限公司 | Production process of imitated-marble decoration board |
-
2017
- 2017-05-16 CN CN201710341692.XA patent/CN107020691A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01209102A (en) * | 1988-02-17 | 1989-08-22 | Onoda Cement Co Ltd | Transfer printing of image on surface of formed body such as concrete |
| CN1853891A (en) * | 2005-04-18 | 2006-11-01 | 傅炳煌 | Production and automatic producer for building dry powder and mortar |
| KR20110096658A (en) * | 2010-02-23 | 2011-08-31 | 오씨아이 주식회사 | Continuous molding process and apparatus for the core of vacuum insulation panel |
| CN103009596A (en) * | 2012-12-01 | 2013-04-03 | 宜昌盼盼木制品有限责任公司 | Wood-plastic door sleeve door wire PVC (polyvinyl chloride) co-extruding and transfer printing method and equipment |
| CN103862905A (en) * | 2012-12-14 | 2014-06-18 | 梁炎添 | Waist line water transfer printing treatment process |
| CN104109300A (en) * | 2013-04-18 | 2014-10-22 | 大冶市华厦装饰材料有限责任公司 | Hydrographics transfer printed PVC extrusion foaming line and manufacturing method thereof |
| CN103342507A (en) * | 2013-07-03 | 2013-10-09 | 娄底市高盛板业有限公司 | Process for producing marble-imitated irregular stripes |
| CN104496326A (en) * | 2014-12-31 | 2015-04-08 | 娄底市高盛板业有限公司 | Production process of imitated-marble decoration board |
Non-Patent Citations (1)
| Title |
|---|
| 张琪: "《装饰材料与构造》", 30 June 2016, 上海人民美术出版社 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107839062A (en) * | 2017-11-06 | 2018-03-27 | 湘潭炜达机电制造有限公司 | A kind of cement base wall decorating veneer automatic assembly line |
| CN108162624A (en) * | 2017-12-26 | 2018-06-15 | 浙江王斌装饰材料有限公司 | A kind of PVC lines water transfer prepares processing technology |
| CN115311747A (en) * | 2022-08-05 | 2022-11-08 | 贵州大龙东方智汇科技有限公司 | Intelligent detection terminal for temporary parking charge |
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Application publication date: 20170808 |
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