CN107020683A - A kind of ceramic basin punching press manufacture craft - Google Patents

A kind of ceramic basin punching press manufacture craft Download PDF

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Publication number
CN107020683A
CN107020683A CN201710386642.3A CN201710386642A CN107020683A CN 107020683 A CN107020683 A CN 107020683A CN 201710386642 A CN201710386642 A CN 201710386642A CN 107020683 A CN107020683 A CN 107020683A
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China
Prior art keywords
ceramic
basin
parts
ceramic basin
manufacture craft
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CN201710386642.3A
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Chinese (zh)
Inventor
洪光明
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SUNLOT SHARES CO Ltd
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SUNLOT SHARES CO Ltd
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Priority to CN201710386642.3A priority Critical patent/CN107020683A/en
Publication of CN107020683A publication Critical patent/CN107020683A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/044Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243Setting, e.g. drying, dehydrating or firing ceramic articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0097Press moulds; Press-mould and press-ram assemblies
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5022Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/85Coating or impregnation with inorganic materials
    • C04B41/86Glazes; Cold glazes
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3206Magnesium oxides or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427Silicates other than clay, e.g. water glass
    • C04B2235/3436Alkaline earth metal silicates, e.g. barium silicate
    • C04B2235/3454Calcium silicates, e.g. wollastonite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427Silicates other than clay, e.g. water glass
    • C04B2235/3463Alumino-silicates other than clay, e.g. mullite

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Inorganic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

The present invention relates to ceramic basin manufacture craft field, more particularly to a kind of ceramic basin punching press manufacture craft, it mainly solves low production efficiency in the injection molding of ceramic basin in the prior art, input cost is big, and the easy breed bacteria of ceramic basin with spilling water passage, the problem of producing peculiar smell, including Sheet Metal Forming Technology, the Sheet Metal Forming Technology is that material requested composition and water are mixed into the sticking block clay of tool in proportion, place into and punch forming is carried out in diel, form ceramic blank basin.

Description

A kind of ceramic basin punching press manufacture craft
Technical field
The present invention relates to ceramic basin manufacture craft field, more particularly to a kind of ceramic basin punching press manufacture craft.
Background technology
At present, the traditional handicraft of existing production ceramic basin uses injection forming, is to inject mud in plaster mold, Pass through certain time aftershaping under hot environment, then by manually taking out ceramic blank basin, slip-casting shaping process is ceramic system An important means in work, slip casting not only needs the kind mold process of complexity, also to pass through prolonged suspension drying;Due to drying Process is uniformly to be adsorbed by magma on mould inner wall, according to the different demand of washbasin thickness, and placement suspension time is also different, Mould can not be rocked during placing;Manufacture the time used in a ceramic basin general in one time of needs;Due to It is to be spontaneously dried by magma, the blank of shaping is not closely knit enough, the problem of blank crackle occurs when firing.
China Patent No.:200510051025.5 disclose and a kind of put for ceramic tile, bathtub, water closet, washstand Penetrate the ceramic product of anion and far infrared, its be by containing weight ratio be black earth 11% -13%, carclazyte 14%-16%, Porcelain powder 35%-45%, feldspar powder 26%-30%, tourmaline, beautiful powder or granite containing rare element, medical stone, length The natural crystal 4%-6% of one or more kinds of radioactive anions among stone, mica, germanium ore, queer stone rock mixing Material, by the way that the mixed material is molded, in 1200 DEG C of high temperature molds, and through surface grinding handle formed by have such as day The product of right marble pattern.The formula is processed well by the product colourity prepared after mixed-forming, high temperature mold, surface grinding Degree is high, and absorptivity is low, and flatness is good, and glossy after polishing, and anti-flammability is high;But preparation process needs 1200 DEG C high temperature mold, increase Productive statistics cost.
China Patent No.:201110182694.1 a kind of preparation method of normal-temperature reaction forming ceramic washbowl is disclosed, its It is characterised by comprising the following steps:1) normal-temperature reaction ceramic mineral powder is mixed with enhancing additive, added after water stirring, filling In washbowl model, after after its reaction shaping, taken out from washbowl model;2) hand is carried out to molded ceramic washbowl surface Work essence is thrown, and its surface is reached light, smooth effect;3) the ceramic washbowl surface that essence has been thrown is surface-treated, obtained often Temperature reaction forming ceramic washbowl.The technique is to insert washbowl model after mixing with enhancing additive by ceramic mineral powder to carry out again Essence, which is thrown, completes Product processing, and realization is molded at normal temperatures, reduces production cost;But, raw material are carried out in a mold , it is necessary to regular hour, the single occupied longer time of mould during molding so that production efficiency is reduced, it is desirable to improve production Efficiency needs to put into more fund production ceramic die.
And also there are other in the integral type washbowl manufactured using the method for present injection forming, due in system It is by the direct injection forming of overflow ducts to make during ceramic basin;So usually when washing one's face and rinsing one's mouth, overflow ducts can be very Humidity, going down for a long time can breed bacteria, generation peculiar smell.
The content of the invention
Therefore, for it is above-mentioned the problem of, the present invention provides a kind of ceramic basin punching press manufacture craft, and it mainly solves existing There is in technology low production efficiency in the injection molding of ceramic basin, input cost is big, and the ceramic basin with spilling water passage Easy breed bacteria, the problem of producing peculiar smell.
To achieve the above object, present invention employs following technical scheme:A kind of ceramic basin punching press manufacture craft, including Sheet Metal Forming Technology, the Sheet Metal Forming Technology is that material requested composition and water are mixed into the sticking block clay of tool in proportion, then It is put into diel and carries out punch forming, forms ceramic blank basin.
Further, the preamble of the Sheet Metal Forming Technology is further comprising the steps of:
1) it will in mass ratio weigh to be put into after raw material in spheroid grater for making the material composition of ceramic basin and grind Clay into power shape, be then well mixed;
2) material composition after will be well mixed is put into agitating device, is added water and is thoroughly mixed, The amount ratio of material composition and water described above is calculated as 85-90 by weight:10-15;
The postorder of the Sheet Metal Forming Technology is further comprising the steps of:
3) ceramic blank basin is transported to the good indoor carry out natural air drying of air permeability;
4) the blank basin air-dried is put into baking room and dried again, then the processing that cools;
5) glaze spraying processing is carried out to blank basin, then by high-temperature process so that glaze is attached on blank basin, forms finished product pottery Porcelain facing basin.
Further, the diel is the mould being made up of resin material, and the stamping press of the diel is 760-820KN。
Further, step 4) in temperature in baking room be 60-80 DEG C.
Further, step 4) in cooling be processed as placing in the cooling of ventilation preferable naturally or drying environment by Gradually cooling is until normal temperature.
Further, the Sheet Metal Forming Technology is concretely comprised the following steps:The power for being first 760KN with stamping press in punching course Precompression is carried out into the sticking block clay of tool after being mixed in proportion with water to material requested composition, after waiting 8 seconds, followed by It is continuous to carry out punching press, now diel is heated, so that clay is heated, in diel promotes stroke, punching Pressure is maintained 20 seconds from 760KN-820KN linear increments, punching course, and temperature is linearly promoted to 80 DEG C from normal temperature.
Further, the ceramic basin that described ceramic basin punching press manufacture craft is prepared from, including ceramic basin sheet Body, the bottom of the ceramic basin body is provided with discharge outlet, and the side wall of the ceramic basin body is provided with gap, described Ceramic basin body upper part is provided with least one through hole for installing tap.8th, ceramics according to claim 7 Washbasin, it is characterised in that:The ceramic basin body includes each material component of following parts by weight:35-45 parts of kaolin, feldspar 20-26 parts of powder, 3-6 parts of talcum powder, 7-9 parts of palygorskite, 9-11 parts of illite, 4-8 parts of magnesium salts, 4-8 parts of silicate.
Further, the ceramic basin body includes each material component of following parts by weight:38-42 parts of kaolin, length 22-24 parts of stone flour, 3-5 parts of talcum powder, 7-8 parts of palygorskite, 9-10 parts of illite, 5-7 parts of magnesium salts, 5-7 parts of silicate.
Further, the magnesium salts is magnesium chloride, and the silicate is calcium silicates.
By using preceding solution, the beneficial effects of the invention are as follows:This ceramic basin punching press manufacture craft, by each The grinding raw material of material component is proportionally added into water stirring again, forms the sticking changeability clay of tool, then by stamping die Have punch forming, compared with traditional injection forming, eliminate the space-consuming and molding time of slip casting mould, improve manufacture Production efficiency, and space occupancy rate is small;Further, diel first passes through precompression in linearly increasing punching press in punching course Power is compacted to having sticking block clay, and linearly diel is carried out to be heated to 80 DEG C, so as to increase pottery The physical strength of porcelain facing basin;Further, eliminate washbasin spilling water passage, it is to avoid moist spilling water passage breed bacteria, produce Peculiar smell, and simplify manufacturing process flow.
Brief description of the drawings
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is the cross section structure diagram of the embodiment of the present invention.
Embodiment
In conjunction with the drawings and specific embodiments, the present invention is further described.
The embodiment of the present invention is:
Embodiment one:With reference to Fig. 1 and Fig. 2, a kind of ceramic basin, including ceramic basin body 1, the ceramic basin body 1 bottom is provided with discharge outlet 2, and the side wall of the ceramic basin body 1 is provided with gap 3, the ceramic basin body 1 Top is provided with the through hole 4 for installing tap;The ceramic basin body 1 includes each material component of following parts by weight: 35 parts of kaolin, 26 parts of feldspar powder, 3 parts of talcum powder, 9 parts of palygorskite, 11 parts of illite, 8 parts of magnesium chloride, 8 parts of calcium silicates;
This ceramic basin punching press manufacture craft, comprises the following steps:
1) it will in mass ratio weigh to be put into after raw material in spheroid grater for making the material composition of ceramic basin and grind Clay into power shape, be then well mixed;
2) material composition after will be well mixed is put into agitating device, is added water and is thoroughly mixed, The amount ratio of material composition and water described above is calculated as 85 by weight:15;
3) the mixed sticking block clay of tool of the material composition and water is put into diel and rushed It is molded, ceramic blank basin is formed, the mould that diel is made up of resin material, the diel is first in punching course The power for being 760KN with stamping press is carried out in advance after being mixed in proportion with water to material requested composition into the sticking block clay of tool Pressure, after waiting 8 seconds, is further continued for carrying out punching press, now diel is heated, so as to be heated to clay, in punching Compression mould is promoted in stroke, and stamping press is maintained 20 seconds from 760KN-820KN linear increments, punching course, and temperature is linear from normal temperature It is promoted to 80 DEG C;
4) ceramic blank basin is transported to the xerophilous indoor carry out natural air drying of air permeability;
5) the blank basin air-dried is put into baking room and dried again, then the processing that cools, the temperature in baking room For 75 DEG C;
6) glaze spraying processing is carried out to blank basin, then by high temperature drying and processing so that glaze is attached on blank basin, is formed into Product ceramic basin.
Embodiment two:With reference to Fig. 1 and Fig. 2, a kind of ceramic basin, including ceramic basin body 1, the ceramic basin body 1 bottom is provided with discharge outlet 2, and the side wall of the ceramic basin body 1 is provided with gap 3, the ceramic basin body 1 Top is provided with the through hole 4 for installing tap;The ceramic basin body 1 includes each material component of following parts by weight: 40 parts of kaolin, 26 parts of feldspar powder, 4 parts of talcum powder, 8 parts of palygorskite, 10 parts of illite, 6 parts of magnesium chloride, 6 parts of calcium silicates;
This ceramic basin punching press manufacture craft, comprises the following steps:
1) it will in mass ratio weigh to be put into after raw material in spheroid grater for making the material composition of ceramic basin and grind Clay into power shape, be then well mixed;
2) material composition after will be well mixed is put into agitating device, is added water and is thoroughly mixed, The amount ratio of material composition and water described above is calculated as 87 by weight:13;
3) the mixed sticking block clay of tool of the material composition and water is put into diel and rushed It is molded, ceramic blank basin is formed, the mould that diel is made up of resin material, the diel is first in punching course The power for being 760KN with stamping press is carried out in advance after being mixed in proportion with water to material requested composition into the sticking block clay of tool Pressure, after waiting 8 seconds, is further continued for carrying out punching press, now diel is heated, so as to be heated to clay, in punching Compression mould is promoted in stroke, and stamping press is maintained 20 seconds from 760KN-820KN linear increments, punching course, and temperature is linear from normal temperature It is promoted to 80 DEG C;
4) ceramic blank basin is transported to the xerophilous indoor carry out natural air drying of air permeability;
5) the blank basin air-dried is put into baking room and dried again, then the processing that cools, the temperature in baking room For 75 DEG C;
6) glaze spraying processing is carried out to blank basin, then by high temperature drying and processing so that glaze is attached on blank basin, is formed into Product ceramic basin.
Embodiment three:With reference to Fig. 1 and Fig. 2, a kind of ceramic basin, including ceramic basin body 1, the ceramic basin body 1 bottom is provided with discharge outlet 2, and the side wall of the ceramic basin body 1 is provided with gap 3, the ceramic basin body 1 Top is provided with the through hole 4 for installing tap;The ceramic basin body 1 includes each material component of following parts by weight: 45 parts of kaolin, 25 parts of feldspar powder, 6 parts of talcum powder, 7 parts of palygorskite, 9 parts of illite, 4 parts of magnesium chloride, 4 parts of calcium silicates;
This ceramic basin punching press manufacture craft, comprises the following steps:
1) it will in mass ratio weigh to be put into after raw material in spheroid grater for making the material composition of ceramic basin and grind Clay into power shape, be then well mixed;
2) material composition after will be well mixed is put into agitating device, is added water and is thoroughly mixed, The amount ratio of material composition and water described above is calculated as 90 by weight:10;
3) the mixed sticking block clay of tool of the material composition and water is put into diel and rushed It is molded, ceramic blank basin is formed, the mould that diel is made up of resin material, the diel is first in punching course The power for being 760KN with stamping press is carried out in advance after being mixed in proportion with water to material requested composition into the sticking block clay of tool Pressure, after waiting 8 seconds, is further continued for carrying out punching press, now diel is heated, so as to be heated to clay, in punching Compression mould is promoted in stroke, and stamping press is maintained 20 seconds from 760KN-820KN linear increments, punching course, and temperature is linear from normal temperature It is promoted to 80 DEG C;
4) ceramic blank basin is transported to the xerophilous indoor carry out natural air drying of air permeability;
5) the blank basin air-dried is put into baking room and dried again, then the processing that cools, the temperature in baking room For 75 DEG C;
6) glaze spraying processing is carried out to blank basin, then by high temperature drying and processing so that glaze is attached on blank basin, is formed into Product ceramic basin.
Kaolinic component is that 35%-48%, the component of feldspar powder are 20%-26% wherein in the present invention, be can be achieved The effect of the present embodiment, both are commonly called as clay after mixing, and component more high viscosity is stronger;
The effect that the component of magnesium chloride is 4%-8%, the component of calcium silicates is the achievable the present embodiment of 4%-8%, two Person generates magnesium silicate after being mixed in water, the effect of the higher insulation of composition is better, adds the heat-insulated, anti-of ceramic basin Fiery, measuring body effect;
The amount ratio of material composition and water described above is calculated as 85-90 by weight:10-15, can be achieved the present embodiment Effect, the ratio of the quality of material composition and the quality of moisture weighs about big, and viscosity is higher, but its toughness is smaller, is easily broken.
Although specifically showing and describing the present invention with reference to preferred embodiment, those skilled in the art should be bright In vain, do not departing from the spirit and scope of the present invention that appended claims are limited, in the form and details can be right The present invention makes a variety of changes, and is protection scope of the present invention.

Claims (10)

1. a kind of ceramic basin punching press manufacture craft, it is characterised in that:Including Sheet Metal Forming Technology, the Sheet Metal Forming Technology is the material by needed for Material composition is mixed into the sticking block clay of tool in proportion with water, places into and punch forming is carried out in diel, is formed Ceramic blank basin.
2. ceramic basin punching press manufacture craft according to claim 1, it is characterised in that:The preamble of the Sheet Metal Forming Technology is also Comprise the following steps:
1) it will in mass ratio weigh to be put into after raw material in spheroid grater for making the material composition of ceramic basin and grind to form It is powdered, then it is well mixed;
2) material composition after will be well mixed is put into agitating device, is added water and is thoroughly mixed, above-mentioned The amount ratio of the material composition and water is calculated as 85-90 by weight:10-15;
The postorder of the Sheet Metal Forming Technology is further comprising the steps of:
3) ceramic blank basin is transported to the good indoor carry out natural air drying of air permeability;
4) the blank basin air-dried is put into baking room and dried again, then the processing that cools;
5) glaze spraying processing is carried out to blank basin, then by high-temperature process so that glaze is attached on blank basin, forms finished product ceramic plane Basin.
3. ceramic basin punching press manufacture craft according to claim 2, it is characterised in that:The diel is by resin The mould that material is made, the stamping press of the diel is 760-820KN.
4. ceramic basin punching press manufacture craft according to claim 2, it is characterised in that:Step 4) in temperature in baking room Spend for 60-80 DEG C.
5. ceramic basin punching press manufacture craft according to claim 2, it is characterised in that:Step 4) in cooling be processed as putting Put in the preferable naturally cooling of ventilation or drying environment and gradually cool until normal temperature.
6. ceramic basin punching press manufacture craft according to claim 3, it is characterised in that:The specific step of the Sheet Metal Forming Technology Suddenly it is:The power for being first 760KN with stamping press in punching course material requested composition is mixed in proportion with water after into viscous Property block clay carry out precompression, after waiting 8 seconds, be further continued for carrying out punching press, now diel heated so that Clay is heated, in diel promotes stroke, stamping press is maintained from 760KN-820KN linear increments, punching course 20 seconds, temperature was linearly promoted to 80 DEG C from normal temperature.
7. the ceramic plane that the ceramic basin punching press manufacture craft according to claim 1 to 6 any claim is prepared from Basin, it is characterised in that:Including ceramic basin body, the bottom of the ceramic basin body is provided with discharge outlet, the ceramic plane The side wall of basin body is provided with gap, the ceramic basin body upper part be provided with for installing tap at least one lead to Hole.
8. ceramic basin according to claim 7, it is characterised in that:The ceramic basin body includes following parts by weight Each material component:35-45 parts of kaolin, 20-26 parts of feldspar powder, 3-6 parts of talcum powder, 7-9 parts of palygorskite, 9-11 parts of illite, 4-8 parts of magnesium salts, 4-8 parts of silicate.
9. ceramic basin according to claim 8, it is characterised in that:The ceramic basin body includes following parts by weight Each material component:38-42 parts of kaolin, 22-24 parts of feldspar powder, 3-5 parts of talcum powder, 7-8 parts of palygorskite, 9-10 parts of illite, 5-7 parts of magnesium salts, 5-7 parts of silicate.
10. ceramic basin according to claim 8 or claim 9, it is characterised in that:The magnesium salts is magnesium chloride, the silicate For calcium silicates.
CN201710386642.3A 2017-05-26 2017-05-26 A kind of ceramic basin punching press manufacture craft Pending CN107020683A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107639717A (en) * 2017-09-26 2018-01-30 佛山市品柏智能科技有限公司 A kind of washbasin production method

Citations (8)

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CN107639717A (en) * 2017-09-26 2018-01-30 佛山市品柏智能科技有限公司 A kind of washbasin production method
CN107639717B (en) * 2017-09-26 2020-01-14 佛山市品柏智能科技有限公司 Basin production method

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