CN107017039A - Resistant slide electric power overhead aluminum stranded conductor - Google Patents

Resistant slide electric power overhead aluminum stranded conductor Download PDF

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Publication number
CN107017039A
CN107017039A CN201611126672.2A CN201611126672A CN107017039A CN 107017039 A CN107017039 A CN 107017039A CN 201611126672 A CN201611126672 A CN 201611126672A CN 107017039 A CN107017039 A CN 107017039A
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CN
China
Prior art keywords
carbon fiber
parts
aluminium
component
fiber single
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611126672.2A
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Chinese (zh)
Inventor
李名珍
赵雪峰
张军
张盈盈
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Hengtong Electric Power Special Wire Co Ltd
Original Assignee
Jiangsu Hengtong Electric Power Special Wire Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Hengtong Electric Power Special Wire Co Ltd filed Critical Jiangsu Hengtong Electric Power Special Wire Co Ltd
Priority to CN201611126672.2A priority Critical patent/CN107017039A/en
Publication of CN107017039A publication Critical patent/CN107017039A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/08Several wires or the like stranded in the form of a rope
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/182Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments
    • H01B7/1825Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments forming part of a high tensile strength core
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/1895Internal space filling-up means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/20Metal tubes, e.g. lead sheaths
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/24Devices affording localised protection against mechanical force or pressure

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  • Insulated Conductors (AREA)
  • Non-Insulated Conductors (AREA)

Abstract

The present invention discloses a kind of resistant slide electric power overhead aluminum stranded conductor, including stress unit positioned at center and stranded the first aluminium conductive layer, the second aluminium conductive layer and the 3rd aluminium conductive layer in stress unit outer surface successively;The polyester gluing filling part is by the first component and the second component according to 1:2 ~ 4 mass ratio is mixed, and first component is made up of the component of following parts by weight:First component is made up of the raw material of following weight parts:First component is made up of the raw material of following weight parts:The unsaturated polyester (UP)s of N 307, butyl acrylate, Isooctyl acrylate monomer, n-butanol, toluene, talcum powder, aluminium powder, calcium carbonate, triethylene tetramine;Second component is made up of the component of following parts by weight:Acrylic acid, methyl methacrylate, ethylene glycol, toluene di-isocyanate(TDI), dibutyl tin laurate, benzoyl peroxide, septichen phenyl ester.The present invention both ensure that some carbon fibre precursor roundings in aluminium lamination, the damage of follow-up aluminium lamination in use be it also avoid, so as to ensure that the reliability of electrical property.

Description

Resistant slide electric power overhead aluminum stranded conductor
Technical field
The present invention relates to a kind of electric power transmission lead, more particularly to a kind of resistant slide electric power overhead aluminum stranded conductor.
Background technology
The continuous rapid growth of Chinese national economy is being continuously increased to the demand of electric power, according to Guo Wang Construction Company Limiteds Planning, it is interior in recent years to focus the consruction on 1100kV UHV transmission lines.Transmission line construction, it is necessary to more large-section lead but It is too big that wire diameter is not intended to again.Traverse design will consider that the transmission capacity and economic current of factors, particularly wire are close Degree, corona critical voltage, mechanical strength etc..On the one hand, in the narrow area of circuit, it is only necessary to change leading for close section specification Line, need not substantially change steel tower can meet the requirement of intensity and wire over the ground, but in the application with conductor temperature Rising, its sag necessarily increases.And original shaft tower can not possibly have very big remaining to meet the incrementss of its sag, therefore will Reach that not changing steel tower increase-volume 40 ~ 50% on original corridor has any problem.
On the other hand, existing aluminum conductor uses galvanized strand wires as stress unit, and this structure has been used more than 100 years, It is traditional structure.But galvanized strand wires intensity is not high, and corrosion resistance is not strong, wire whole service life is shortened.The eighties, go out Xian Lv Baogangs single line, at that time because of complex process, it is difficult to promote, now, is used, its corrosion resistance is significantly in large cross line Strengthen, but strength ratio steel strand wires are reduced.
The content of the invention
The present invention provides a kind of resistant slide electric power overhead aluminum stranded conductor, and resistant slide electric power overhead aluminum stranded conductor both ensure that in aluminium lamination Some carbon fibre precursor roundings, the damage of follow-up aluminium lamination in use is it also avoid, so as to ensure that the reliable of electrical property Property, bending radius declines most 6 times cable sizes.
To reach above-mentioned purpose, the technical solution adopted by the present invention is:A kind of resistant slide electric power overhead aluminum stranded conductor, including position Stress unit and stranded the first aluminium conductive layer, the second aluminium conductive layer and the 3rd aluminium in stress unit outer surface successively in center Conductive layer;
The first aluminium conductive layer is formed by 13 ~ 15 first trapezoidal hard-drawn aluminium wires are stranded, and the second aluminium conductive layer is by 20 ~ 22 Second trapezoidal hard-drawn aluminium wire is stranded to be formed, and the 3rd aluminium conductive layer is formed by 26 ~ 28 the 3rd trapezoidal hard-drawn aluminium wires are stranded;First ladder The section of shape hard-drawn aluminium wire, the second trapezoidal hard-drawn aluminium wire and the 3rd trapezoidal hard-drawn aluminium wire is trapezoidal;
The stress unit include positioned at center the first carbon fiber single line and it is stranded in the first carbon fiber single line outer surface by 6 The stranded middle stress layer of root the second carbon fiber single line, the middle stress layer outer surface is stranded fine by 12 the 3rd carbon Tie up the stranded outer stress layer of single line;
The first carbon fiber single line, the second carbon fiber single line and the 3rd carbon fiber single line are by some carbon fibre precursors by left and right Direction of lay is stranded to be formed, the first carbon fiber single line, the second carbon fiber single line and the 3rd carbon fiber single line outer surface Jun Bao An aluminium lamination is covered with,
A diameter of 2mm ~ 4mm of the first carbon fiber single line, the second carbon fiber single line and the 3rd carbon fiber single line;The aluminium lamination It is interior and polyester gluing filling part is filled between some carbon fibre precursors;
The polyester gluing filling part is by the first component and the second component according to 1:2 ~ 4 mass ratio is mixed, and described first Component is made up of the component of following parts by weight:
First component is made up of the raw material of following weight parts:
First component is made up of the raw material of following weight parts:100 parts of N-307 unsaturated polyester (UP)s, butyl acrylate 22 Part, 12 parts of Isooctyl acrylate monomer, 8 parts of n-butanol, 9 parts of toluene, 2 parts of talcum powder, 4 parts of aluminium powder, 9 parts of calcium carbonate, triethylene tetramine 0.6 part;
Second component is made up of the component of following parts by weight:
100 parts of acrylic acid,
30 ~ 35 parts of methyl methacrylate,
20 ~ 25 parts of ethylene glycol,
10 ~ 15 parts of toluene di-isocyanate(TDI),
1 ~ 2 part of dibutyl tin laurate,
0.5 ~ 1 part of benzoyl peroxide,
0.5 ~ 0.8 part of septichen phenyl ester.
Further improved technical scheme is as follows in above-mentioned technical proposal:
1. in such scheme, carbon fiber is former in the first carbon fiber single line, the second carbon fiber single line and the 3rd carbon fiber single line The number of silk is at least 100.
2. in such scheme, first component is with the second component according to 1:2 mass ratio is mixed.
Because above-mentioned technical proposal is used, the present invention has following advantages compared with prior art:
1. special formulation is filled with resistant slide electric power overhead aluminum stranded conductor of the present invention, its aluminium lamination between some carbon fibre precursors Polyester gluing filling part, both ensure that some carbon fibre precursor roundings in aluminium lamination, and it also avoid follow-up aluminium in use The damage of layer, so as to ensure that the reliability of electrical property, polyester gluing filler bonding force is strong, some carbon fibre precursors it Between form seamless seal structure, with good heat-resisting, cold resistance, the corrosion of acid and alkali-resistance salt medium and heat endurance, stationarity Good, anti-slipping property is strong, it is therefore prevented that the defect come due to carbon fibre precursor smooth zone, it is ensured that uniform force, thermal resistance function admirable; It is also beneficial to fix twisting pitch, it is ensured that keep the advantage that bending diameter is small for a long time;And trapezoidal hard-drawn aluminium wire close structure, it is curved Bilge radius decline most 6 times cable sizes, reduce the space of mounting arrangement, reduce installation cost, it is easier to lay, press Coefficient height improves current-carrying capacity under same uiform section, also can effectively prevent rainwater etc. from entering inside wire, be reduced or avoided Conductive line surfaces ponding freezes.
2. resistant slide electric power overhead aluminum stranded conductor of the present invention, aluminium bag carbon fiber line diameter is small for its, be conveniently used for stranded knot Structure, carbon fiber wire uses lay configuration, bending property and its excellent, avoids carbon fiber wire bending to fracture problem, single carbon completely Fiber precursor is broken once in a while does not influence aluminium bag carbon fiber single line performance, and the small defect of single aluminium bag carbon fiber single line will not larger shadow The performance of the whole stranded strengthening core stress unit of aluminium bag carbon fiber is rung, transmission line safety coefficient is improved;Secondly, its aluminium cladding Thickness degree can accomplish very thin, so that aluminium bag carbon fiber line diameter can accomplish 2mm ~ 4mm, with zinc-coated wire difference not It is many, the stress unit of wire is made in many stranded modes, the single of present carbon fiber rod is changed, diameter 5mm ~ 12mm's shows Shape, small aluminium bag carbon fiber line diameter and Duo Gen lay configurations cause the stress unit of wire(Aluminium bag carbon fiber twisted cores)It is curved Right and wrong footpath is greatly reduced, it is to avoid current individual carbon fibers diameter of mandrel is big, and bending stress is big, it is desirable to sabot, bending diameter of constructing It is very big, cause unfolding conductor, jointing requirements are high, the wire for frequently occurring plug crimping construction wrong hidden danger and arriving goes offline power transmission line Road power-off fault.
3. resistant slide electric power overhead aluminum stranded conductor of the present invention, it is tight that to the carbon fiber of the inside cladding well occurs for aluminium clad Pressure is acted on, and more than 100 carbon fibre precursor of the inside uses stranded mode of tiing knots, and such structure make it that individual carbon fibers silk is disconnected Splitting joint less influences carbon fiber wire overall performance, and pull-off force is high, extends the service life of circuit;Secondly, it is high in large span Press on overhead transmission line, excellent corrosion resistance, lightweight, pull-off force are high, conductance is high and high performance-price ratio, on original corridor Substantially do not change steel tower, reach increase-volume 60%, current-carrying capacity is big, light weight, sag characteristic are good, extends the service life of circuit.
Brief description of the drawings
Accompanying drawing 1 is resistant slide electric power overhead aluminum stranded conductor structural representation of the present invention;
Accompanying drawing 2 is stress unit structural representation in accompanying drawing 1.
In the figures above:1st, stress unit;2nd, the first aluminium conductive layer;21st, the first trapezoidal hard-drawn aluminium wire;3rd, the second aluminium is conductive Layer;31st, the second trapezoidal hard-drawn aluminium wire;4th, the 3rd aluminium conductive layer;41st, the 3rd trapezoidal hard-drawn aluminium wire;5th, the first carbon fiber single line;6th, it is middle Stress layer;61st, the second carbon fiber single line;7th, outer stress layer;71st, the 3rd carbon fiber single line;8th, carbon fibre precursor;9th, aluminium lamination;10、 Polyester gluing filling part.
Embodiment
Below in conjunction with the accompanying drawings and embodiment the invention will be further described:
Embodiment 1 ~ 3:A kind of resistant slide electric power overhead aluminum stranded conductor, including stress unit 1 positioned at center and successively it is stranded in by The first aluminium conductive layer 2, the second aluminium conductive layer 3 and the 3rd aluminium conductive layer 4 of the outer surface of power unit 1;
The first aluminium conductive layer 2 is formed by 14 first trapezoidal hard-drawn aluminium wires 21 are stranded, and the second aluminium conductive layer 3 is by 21 Two trapezoidal hard-drawn aluminium wires 31 are stranded to be formed, and the 3rd aluminium conductive layer 4 is formed by 27 the 3rd trapezoidal hard-drawn aluminium wires 41 are stranded;First ladder Shape hard-drawn aluminium wire 21, the section of the second trapezoidal hard-drawn aluminium wire 41 of trapezoidal hard-drawn aluminium wire 31 and the 3rd are trapezoidal;
The stress unit 1 is included positioned at the first carbon fiber single line 5 at center and stranded in the outer surface of the first carbon fiber single line 5 By the stranded middle stress layer 6 of 6 second carbon fiber single lines 61, the middle outer surface of stress layer 6 is stranded to be had by 12 The stranded outer stress layer 7 of 3rd carbon fiber single line 71;
The first carbon fiber single line 5, the second carbon fiber single line 61 and the 3rd carbon fiber single line 71 are by some carbon fibre precursors 8 Formed by left and right direction of lay is stranded, the first carbon fiber single line 5, the second carbon fiber single line 61 and the 3rd carbon fiber single line 71 Outer surface is coated with an aluminium lamination 9,
A diameter of 2mm ~ 4mm of the first carbon fiber single line 5, the second carbon fiber single line 61 and the 3rd carbon fiber single line 71.
The thickness of above-mentioned aluminium lamination 9 is 0.25mm;It is filled with the aluminium lamination 9 and between some carbon fibre precursors 8 Polyester gluing filling part 10.
Carbon fibre precursor 8 in above-mentioned first carbon fiber single line 5, the second carbon fiber single line 61 and the 3rd carbon fiber single line 71 Number is at least 100.The thickness of above-mentioned aluminium lamination 9 is 0.15mm.
The polyester gluing filling part 10 is by the first component and the second component according to 1:2 ~ 4 mass ratio is mixed, and described One component is made up of the component of following parts by weight:
First component is made up of the raw material of following weight parts:100 parts of N-307 unsaturated polyester (UP)s, butyl acrylate 22 Part, 12 parts of Isooctyl acrylate monomer, 8 parts of n-butanol, 9 parts of toluene, 2 parts of talcum powder, 4 parts of aluminium powder, 9 parts of calcium carbonate, triethylene tetramine 0.6 part;
Second component is made up of the component of following parts by weight:
Table 2
Embodiment 1 Embodiment 2 Embodiment 3
100 parts of acrylic acid 100 parts 100 parts 100 parts
30 ~ 35 parts of methyl methacrylate 32 parts 30 parts 35 parts
20 ~ 25 parts of ethylene glycol 20 parts 25 parts 22 parts
10 ~ 15 parts of toluene di-isocyanate(TDI) 10 parts 15 parts 12 parts
1 ~ 2 part of dibutyl tin laurate 1 part 1.5 part 1.8 part
0.5-1 parts of benzoyl peroxide 0.6 part 1 part 0.8 part
0.5-0.8 parts of septichen phenyl ester 0.8 part 0.5 part 0.8 part
During using above-mentioned resistant slide electric power overhead aluminum stranded conductor, filled with specific between some carbon fibre precursors in its aluminium lamination The polyester gluing filling part of formula, both ensure that some carbon fibre precursor roundings in aluminium lamination, it also avoid subsequently using The damage of middle aluminium lamination, so as to ensure that the reliability of electrical property, polyester gluing filler bonding force is strong, in some carbon fiber originals Seamless seal structure is formd between silk, with good heat-resisting, cold resistance, the corrosion of acid and alkali-resistance salt medium and heat endurance, Gu Qualitative good, anti-slipping property is strong, it is therefore prevented that the defect come due to carbon fibre precursor smooth zone, it is ensured that uniform force, thermal resistance performance It is excellent;It is also beneficial to fix twisting pitch, it is ensured that keep the advantage that bending diameter is small for a long time;And trapezoidal duralumin cable architecture is tight Close, bending radius declines most 6 times cable sizes, reduces the space of mounting arrangement, reduces installation cost, it is easier to apply If, press coefficient height current-carrying capacity is improved under same uiform section, also can effectively prevent rainwater etc. enter wire inside, reduce or Avoid the icing of conductive line surfaces ponding;Secondly, its aluminium coating thickness can accomplish very thin, so that aluminium bag carbon fiber single line Diameter can accomplish 2mm ~ 4mm, the stress unit of wire is made in many stranded modes, is changed with zinc-coated wire almost Carbon fiber rod is single now, and diameter 5mm ~ 12mm present situation, small aluminium bag carbon fiber line diameter and Duo Gen lay configurations make Obtain the stress unit of wire(Aluminium bag carbon fiber twisted cores)Bending diameter is greatly reduced, it is to avoid current individual carbon fibers diameter of mandrel Greatly, bending stress is big, it is desirable to sabot, and construction bending diameter is very big, causes unfolding conductor, and jointing requirements are high, frequently occur plug Crimping construction wrong hidden danger and the wire that arrives go offline transmission line of electricity power-off fault;Again, aluminium clad is sent out the carbon fiber of the inside The raw cladding effect of pressing well, more than 100 carbon fibre precursor of the inside uses stranded mode of tiing knots, and such structure causes Individual carbon fibers silk fracture joint less influences carbon fiber wire overall performance, and pull-off force is high, extends the service life of circuit.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art Scholar can understand present disclosure and implement according to this, and it is not intended to limit the scope of the present invention.It is all according to the present invention The equivalent change or modification that Spirit Essence is made, should all be included within the scope of the present invention.

Claims (3)

1. a kind of resistant slide electric power overhead aluminum stranded conductor, it is characterised in that:Including the stress unit positioned at center(1)It is stranded successively In stress unit(1)First aluminium conductive layer of outer surface(2), the second aluminium conductive layer(3)With the 3rd aluminium conductive layer(4);
The first aluminium conductive layer(2)By 13 ~ 15 first trapezoidal hard-drawn aluminium wires(21)It is stranded to form, the second aluminium conductive layer (3)By 20 ~ 22 second trapezoidal hard-drawn aluminium wires(31)It is stranded to form, the 3rd aluminium conductive layer(4)It is the 3rd trapezoidal hard by 26 ~ 28 Aluminum steel(41)It is stranded to form;First trapezoidal hard-drawn aluminium wire(21), the second trapezoidal hard-drawn aluminium wire(31)With the 3rd trapezoidal hard-drawn aluminium wire(41)'s Section is trapezoidal;
The stress unit(1)Including the first carbon fiber single line positioned at center(5)With stranded in the first carbon fiber single line(5)Outside Surface by 6 second carbon fiber single lines(61)Stranded middle stress layer(6), the middle stress layer(6)Outer surface It is stranded to have by 12 the 3rd carbon fiber single lines(71)Stranded outer stress layer(7);
The first carbon fiber single line(5), the second carbon fiber single line(61)With the 3rd carbon fiber single line(71)By some carbon fibres Tie up precursor(8)Formed by left and right direction of lay is stranded, the first carbon fiber single line(5), the second carbon fiber single line(61)With Three carbon fiber single lines(71)Outer surface is coated with an aluminium lamination(9),
The first carbon fiber single line(5), the second carbon fiber single line(61)With the 3rd carbon fiber single line(71)A diameter of 2mm ~ 4mm;The aluminium lamination(9)It is interior and positioned at some carbon fibre precursors(8)Between be filled with polyester gluing filling part(10);
The polyester gluing filling part(10)By the first component and the second component according to 1:2 ~ 4 mass ratio is mixed, described First component is made up of the component of following parts by weight:
First component is made up of the raw material of following weight parts:100 parts of N-307 unsaturated polyester (UP)s, butyl acrylate 22 Part, 12 parts of Isooctyl acrylate monomer, 8 parts of n-butanol, 9 parts of toluene, 2 parts of talcum powder, 4 parts of aluminium powder, 9 parts of calcium carbonate, triethylene tetramine 0.6 part;
Second component is made up of the component of following parts by weight:
100 parts of acrylic acid,
30 ~ 35 parts of methyl methacrylate,
20 ~ 25 parts of ethylene glycol,
10 ~ 15 parts of toluene di-isocyanate(TDI),
1 ~ 2 part of dibutyl tin laurate,
0.5 ~ 1 part of benzoyl peroxide,
0.5 ~ 0.8 part of septichen phenyl ester.
2. resistant slide electric power overhead aluminum stranded conductor according to claim 1, it is characterised in that:The first carbon fiber single line (5), the second carbon fiber single line(61)With the 3rd carbon fiber single line(71)Middle carbon fibre precursor(8)Number be at least 100.
3. resistant slide electric power overhead aluminum stranded conductor according to claim 1, it is characterised in that:First component with second group Divide according to 1:2 mass ratio is mixed.
CN201611126672.2A 2014-12-29 2014-12-29 Resistant slide electric power overhead aluminum stranded conductor Pending CN107017039A (en)

Priority Applications (1)

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CN201611126672.2A CN107017039A (en) 2014-12-29 2014-12-29 Resistant slide electric power overhead aluminum stranded conductor

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CN201410836143.6A CN104575703B (en) 2014-12-29 2014-12-29 Acid and alkali resistant hard aluminum type metal strand
CN201611126672.2A CN107017039A (en) 2014-12-29 2014-12-29 Resistant slide electric power overhead aluminum stranded conductor

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Application publication date: 20170804