CN107014895A - Harmless flaw detector and its method for production line - Google Patents
Harmless flaw detector and its method for production line Download PDFInfo
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- CN107014895A CN107014895A CN201710107512.1A CN201710107512A CN107014895A CN 107014895 A CN107014895 A CN 107014895A CN 201710107512 A CN201710107512 A CN 201710107512A CN 107014895 A CN107014895 A CN 107014895A
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- cavity
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- main control
- control tank
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/72—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
- G01N27/90—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws using eddy currents
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/72—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
- G01N27/90—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws using eddy currents
- G01N27/9006—Details, e.g. in the structure or functioning of sensors
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/023—Solids
- G01N2291/0234—Metals, e.g. steel
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/028—Material parameters
- G01N2291/0289—Internal structure, e.g. defects, grain size, texture
Abstract
A kind of harmless flaw detector and its method for production line, including eddy current flaw detec, supersonic detector, eddy current probe, ultrasonic probe, connection cables and computer, connection cables are connected between supersonic detector and computer；The computer is connected with wireless network card, the wireless network card is connected by wireless network with remote server, the remote server is arranged in Main Control Tank, the Main Control Tank is located in operation room, a pair of cover plates are separated by sets raceway groove apart from most short one side, the housing sets movable registration roller, region in Main Control Tank in the prior art and being arranged at is effectively prevent with reference to its method be used for the structure for observing the acrylic board inside Main Control Tank on Main Control Tank wall be difficult to move and make it difficult to be operated processing in Main Control Tank, allow particulate contaminant to be diffused into outside to cause to be stained, sending out the air-flow of operation room and feeding Main Control Tank can not adjust and the not enough defect of flexibility.
Description
Technical field
The present invention relates to technical field of nondestructive inspection, more particularly to a kind of harmless flaw detector and its side for production line
Method.
Background technology
Under continuous casting and rolling production line operation, in its continuous casting and the operation of rolling, due to the influence of many factors, casting
Part unavoidably has the generation of the defects such as slag inclusion, soft spots, but all the time to these defects in the production process of continuous casting and rolling
All early detection and processing can not be controlled it, cause these defective casting finally to flow into production line and be produced as aluminium
Silk or copper wire, form large batch of substandard product, cause a large amount of wastes of man power and material.
Thus existing continuous casting and rolling production line is improved, the nondestructive inspection dress of continuous casting and rolling production line is introduced
Put, it is used for the detection of casting to be measured, and it includes eddy current flaw detec, supersonic detector, power supply, eddy current probe, ultrasonic wave
Probe, coaster, track, connection cables and computer, the eddy current flaw detec, supersonic detector and power supply are arranged on coaster
Interior, the eddy current probe is extended downwardly beyond coaster from eddy current flaw detec, and the ultrasonic probe is downward from supersonic detector
Coaster is extended beyond, the power supply is respectively equipped with the cable being connected with eddy current flaw detec and supersonic detector, the connecting line
Cable is connected between supersonic detector and computer, and the coaster is arranged on above track, and coaster can be slided along track
It is dynamic.
Its method includes：Eddy current probe transmits a signal to vortex transmission circuit, and ultrasonic probe transmits a signal to super
Sound wave transmission circuit.Vortex transmission circuit and ultrasonic transceiver circuit transmit a signal to capture card, and capture card then passes signal
Computer is transported to, computer shows result of detection by display.
But the non-destructive detection device of such continuous casting and rolling production line is simply shown by local computer by display
Go out result of detection, it is impossible to realize long-range acquisition result of detection, to realize long-range acquisition result of detection, generally require to set in the distance
Server, the server is generally arranged in the Main Control Tank of operation room, and the Main Control Tank and operation room are used as one kind
The structure of closing can usually carry particulate contaminant inside it, and the particulate contaminant long-term suspension can be adsorbed on Main Control Tank wall
Various germs, cause to staff when safeguarding Main Control Tank to healthy adverse effect, thus to the outer of Main Control Tank
After wall weeds out the particulate contaminant of master control box outer wall with air inducing equipment, then the air-flow for weeding out particulate contaminant delivered to operation
Between outside, and some air-flows for weeding out particulate contaminant return Main Control Tank, reduce because adsorbing the Main Control Tank pair of various germs
What master control box outer wall was caused is stained, and environmental-protecting performance is good, safeguards that Main Control Tank provides the maintenance span of safety to staff, but
Region in existing Main Control Tank is used for the structure hardly possible for observing the acrylic board inside Main Control Tank with being arranged on Main Control Tank wall
Make it difficult to be operated processing in Main Control Tank with motion, also usually allow particulate contaminant to be diffused into outside and cause to be stained,
Sending out operation room in addition can not adjust with sending into the air-flow of Main Control Tank, and flexibility is not enough.
The content of the invention
To solve the above problems, the invention provides a kind of harmless flaw detector and its method for production line, effectively keeping away
Exempt from the region in Main Control Tank in the prior art and be arranged on Main Control Tank wall to be used for observing the acrylic board inside Main Control Tank
Structure be difficult to move and make it difficult to be operated in Main Control Tank processing, allow particulate contaminant be diffused into outside cause dirt
Damage, submitting operation room can not be adjusted and the not enough defect of flexibility with sending into the air-flow of Main Control Tank.
In order to overcome deficiency of the prior art, the invention provides a kind of harmless flaw detector for production line and its side
The solution of method, it is specific as follows：
A kind of harmless flaw detector for production line, including it is eddy current flaw detec 1, supersonic detector 2, eddy current probe 4, super
Sonic probe 5, connection cables 8 and computer 9, connection cables 8 are connected between supersonic detector 2 and computer 9；
The computer 9 is connected with wireless network card, and the wireless network card is connected by wireless network with remote server
Connect, the remote server is arranged in Main Control Tank, the Main Control Tank is located in operation room；
The Main Control Tank includes housing n1, cavity n2, a pair of cover plate n3, acrylic board n4 and blower unit n6；
The cavity n2 is located on housing n1, and one side of the cavity n2 sets Zhe Gou roads, and the pair of cover plate n3 is set
In on the housing n1 and being at one side that the cavity n2 sets Zhe Gou roads, the pair of cover plate n3 is separated by distance most
Long one side is articulated with the housing n1, and the pair of cover plate n3 is separated by sets raceway groove n31 apart from most short one side,
The housing n1 sets movable registration roller n11, the registration roller n11 to be tied via motion with the raceway groove n31 phases
Close or separate, the cover plate n3 close to the cavity n2 one side set steel ball n32；The acrylic board n4 is arranged at described
Between a pair of cover plate n3 and the cavity n2；Up and down motion equipment n5 includes pushing equipment n51 and varicose bar n52, the acrylic
Set bracing beam n41, the bracing beam n41 to be at the top of the acrylic board n4 in plate n4, the pushing equipment n51 via
The varicose bar n52 is connected to promote the varicose bar n52 varicoses with bracing beam n41；
The blower unit n6 includes the n61 of air-inducing passage one, the n62 of air-inducing passage two, plenum fan n63, sieve device one
All set and pass through at the top of n64, the n65 of sieve device two and air-inducing passage three n66, the cavity n2 bottom, top and housing n1
Logical hole, the insertion hole of the bottom of the cavity n2 is in one side that Zhe Gou roads are set close to the cavity n2, the air-inducing passage
Three n66 are communicated with the insertion hole of the bottom of the cavity n2 with plenum fan n63 air taking port, the same institutes of the n61 of air-inducing passage one
The insertion hole for stating cavity n2 top is communicated with the air inlet of the plenum fan n63, and the n64 of sieve device one is arranged at described
On the n61 of air-inducing passage one, one of the n62 of air-inducing passage two is located on the n61 of air-inducing passage one and is in described supply gas
Fan between the n63 and n64 of the sieve device one, the other end of the n62 of air-inducing passage two is located on the housing n1, the air inducing
The n62 of passage two is arranged at the insertion hole at the top of the n61 of air-inducing passage one and the housing n1, the n65 of sieve device two
On the n62 of air-inducing passage two.
Set on the acrylic board n4 a pair and perform mouth n42, the acrylic board n4 that states is corresponding to the execution mouth
N42 whereabouts all accommodates protecting film n43.
LED beads n21 is set in the cavity n2.
The Main Control Tank also includes setting photoreceptor n22, the PLCn7 photosensitives device in PLCn7, the cavity n2
N22 and LED beads n21 is electrically connected.
X-ray tube n23 is set in the cavity n2.
Flow switch n621 is set on the n62 of air-inducing passage two.
Pull handle n33 is set on the cover plate n3.
The method of the harmless flaw detector for production line, it is specific as follows：
Eddy current probe 4 transmits a signal to vortex transmission circuit 10, and ultrasonic probe 5 transmits a signal to ultrasonic transmission/reception
Circuit 11, vortex transmission circuit 10 and ultrasonic transceiver circuit 11 transmit a signal to capture card 12, and capture card 12 is then by signal
Transmit to computer 9, computer 9 shows result of detection by display 14, and simultaneous computer 9 is by wireless network card via nothing
Gauze network is delivered to result of detection in remote server；
Also it is exactly to run the pushing equipment n51, the pushing equipment n51 is drawn via promotion varicose bar n52 varicoses
The acrylic board n4 is moved, and relies on the distance on the requirement change acrylic board n4 of staff same ground, work people
Member just also can be wrapped in metacarpus then at the cavity n2 straight in work disposal in the cavity n2 via protecting film n43
In work disposal, and will to the cavity n2 remove particulate contaminant when, allow registration roller n1 with the raceway groove n31 separate, open
The cover plate n3, just can be removed particulate matter miscellaneous round acrylic board n4 described in bracing beam n41 turns in the cavity n2
Matter, when must adjust the air flow rate for sending out operation room and feeding Main Control Tank, starts flow switch n621 with regard to that can adjust submitting operation
Between with send into Main Control Tank air flow rate, just run X-ray tube n23 when need be to performing degerming in the cavity n2 and remove
Bacterium；
The other PLCn7 gathers the photosensitive number of degrees via photoreceptor n22, and the PLCn7 is by the photosensitive number of degrees by LED
Bead n21 is lighted or extinguished, i.e., when the photosensitive number of degrees are less than setting critical value, the PLCn7 just lights the LED beads
N21, and when the photosensitive number of degrees are not less than setting critical value, the PLCn7 just extinguishes the LED beads n21.
The computer 9 is by way of wireless network card is delivered to result of detection in remote server via wireless network
To be transmitted by the computer 9 with server construction information link, the computer 9 is with server construction information link bag
Include following steps：
Step A1：The computer 9 builds transmission protocol with remote server, and the result of detection of transmission is needed to allow
Information meets the regulation of transmission protocol；
Step A2：The computer transmits solicited message towards remote server, and the information transfer to result of detection is performed
Stipulationsization are asked, and the requirement transmitted in the solicited message including execution information, i.e., described computer relies on what is built to be used for
Include in the information transfer task construction solicited message of result of detection, the solicited message and perform described information transformation task
Task data, the task data is the data for setting pattern；The data of the setting pattern include the data class of result of detection
Type, network speed requirement, the identification number for result of detection and transmission protocol type, the wherein data type of result of detection are used
T represent, network speed requirement represented with C, for result of detection identification number with Q represent and transmission protocol type represented with O,
If must mutually be distinguished with other solicited messages, in the character string of the front end addition setting of the solicited message, the character string is
MEANS, such solicited message is just combined as setting the data of pattern；
Step A3：The computer responds the response message of the solicited message by remote server, starts or cancels
The response message that the information transfer of result of detection, even remote server perform response to the solicited message is " MEANS：
LOSE ", represents the task data that the remote server is unable to identification information transformation task, it is impossible to build information transfer link；
If the response message that remote server performs response to the solicited message is " MEANS：CANNOT ", represents remote server no
The solicited message of computer is determined, such computer just cancels structure information transfer link；If remote server is to the request
The response message that information performs response is " MEANS：SUCCESS ", representative is agreed with building information transfer link, and the computer is just
Start towards remote server and build information transfer link, the information built corresponding to the information transfer task of the task data is passed
Transmission link.
So advantages of the present invention is：
, can be acrylic board round bracing beam turn under conditions of cover plate is opened, it is easy to the cavity and sub- gram
Particulate contaminant on power plate is removed, and acrylic board can adjust the distance with ground via up and down motion equipment, improve work
Make the difficulty that personnel perform processing, flow switch is conducive to the air flow rate of adjustment submitting operation room and feeding Main Control Tank, enhancing
Flexibility, acrylic board integral cap is come to the component working processing in cavity via protecting film under conditions of the cavity
When, reduce particulate contaminant and float to the probability of outside.Such method via build transmission protocol solicited message,
When building information transfer task, the coordination of information transfer is carried out by transmitting solicited message, is opened by the information of response
The structure of dynamic or revocation information transmission link, thus need not to computer, server, wireless network card, wireless network program
Perform improvement, it becomes possible to perform improved transmission protocol, saved expense.
Brief description of the drawings
Fig. 1 constitutes schematic diagram online for the failure detector of the present invention.
Fig. 2 is the work connection diagram of the defectoscope of the present invention.
Fig. 3 is the schematic elevation view of the Main Control Tank of the present invention.
Fig. 4 is partial schematic diagram of the invention.
Embodiment
The present invention is described further below in conjunction with accompanying drawing.
1- Fig. 4 is understood with reference to the accompanying drawings, the harmless flaw detector for production line of the invention, the nondestructive inspection for production line
Instrument, including eddy current flaw detec 1, supersonic detector 2, power supply 3, eddy current probe 4, ultrasonic probe 5, coaster 6, track 7, connection
Cable 8 and computer 9, stream defectoscope 1, supersonic detector 2, power supply 3 are arranged in coaster 6, and eddy current probe 4 is from eddy current inspection
Instrument 1 is extended downwardly beyond coaster 6, and ultrasonic probe 5 is extended downwardly beyond coaster 6 from supersonic detector 2, and power supply 3 is set respectively
There is the cable being connected with eddy current flaw detec 1 and supersonic detector 2, connection cables 8 are connected to supersonic detector 2 and computer
Between 9, coaster 6 is arranged on track 7, and coaster 6 can be slided along track 7；
The computer 9 is connected with wireless network card, and the wireless network card is connected by wireless network with remote server
Connect, the remote server is arranged in Main Control Tank, the Main Control Tank is located in operation room；
The Main Control Tank includes housing n1, cavity n2, a pair of cover plate n3, acrylic board n4 and blower unit n6；
The cavity n2 is located on housing n1, and one side of the cavity n2 sets Zhe Gou roads, and the pair of cover plate n3 is set
In on the housing n1 and being at one side that the cavity n2 sets Zhe Gou roads, the pair of cover plate n3 is separated by distance most
Long one side is articulated with the housing n1, and the pair of cover plate n3 is separated by sets raceway groove n31 apart from most short one side,
The housing n1 sets movable registration roller n11, the registration roller n11 to be tied via motion with the raceway groove n31 phases
Close or separate, the cover plate n3 close to the cavity n2 one side set steel ball n32；The acrylic board n4 is arranged at described
Between a pair of cover plate n3 and the cavity n2；Up and down motion equipment n5 includes pushing equipment n51 and varicose bar n52, and the promotion is set
Standby n51 is to set bracing beam n41, the bracing beam n41 to be in the acrylic board n4 tops in piston, the acrylic board n4
Portion, the pushing equipment n51 is connected to promote the varicose bar n52 varicoses via the varicose bar n52 with bracing beam n41；
The blower unit n6 includes the n61 of air-inducing passage one, the n62 of air-inducing passage two, plenum fan n63, sieve device one
All set and pass through at the top of n64, the n65 of sieve device two and air-inducing passage three n66, the cavity n2 bottom, top and housing n1
Logical hole, the insertion hole of the bottom of the cavity n2 is in one side that Zhe Gou roads are set close to the cavity n2, the air-inducing passage
Three n66 are communicated with the insertion hole of the bottom of the cavity n2 with plenum fan n63 air taking port, the same institutes of the n61 of air-inducing passage one
The insertion hole for stating cavity n2 top is communicated with the air inlet of the plenum fan n63, and the n64 of sieve device one is arranged at described
On the n61 of air-inducing passage one, one of the n62 of air-inducing passage two is located on the n61 of air-inducing passage one and is in described supply gas
Fan between the n63 and n64 of the sieve device one, the other end of the n62 of air-inducing passage two is located on the housing n1, the air inducing
The n62 of passage two is arranged at the insertion hole at the top of the n61 of air-inducing passage one and the housing n1, the n65 of sieve device two
On the n62 of air-inducing passage two.
Set on the acrylic board n4 a pair and perform mouth n42, the acrylic board n4 that states is corresponding to the execution mouth
N42 whereabouts all accommodates protecting film n43.
LED beads n21 is set in the cavity n2.
The Main Control Tank also includes setting photoreceptor n22, the PLCn7 photosensitives device in PLCn7, the cavity n2
N22 and LED beads n21 is electrically connected.
X-ray tube n23 is set in the cavity n2.
Flow switch n621 is set on the n62 of air-inducing passage two.
Pull handle n33 is set on the cover plate n3.
The method of the harmless flaw detector for production line, it is specific as follows：
When casting 10 to be measured is by beside non-destructive detection device, eddy current flaw detec 1 is had been started up in work, eddy current flaw detec
1 is working simultaneously provided with four sets of eddy current probes 4, and it is all to receive heads by a driving head and three to constitute often to cover, so as to obtain
More accurate testing result is obtained, driving head is that, with vertical 90 degree alignment casting to be measured, reception head is middle one with vertical 90
Degree alignment casting to be measured, other two is with 45 degree of angular alignment casting to be measured, and other two is arranged on driving head both sides, four sets of whirlpools
Stream probe 4 slightly misplaces, and reaches the effect at any position of not test leakage.
As shown in Fig. 2 the signal transmission passage of two kinds of defectoscopes, eddy current probe 4 transmits a signal to vortex transmission circuit
10, ultrasonic probe 5 transmits a signal to ultrasonic transceiver circuit 11, and vortex transmission circuit 10 and ultrasonic transceiver circuit 11 will
Signal is transmitted to capture card 12, and capture card 12 then transmits a signal to computer 9, and computer 9 shows spy by display 14
Result is surveyed, simultaneous computer 9 is delivered to result of detection in remote server via wireless network by wireless network card, realized
It is long-range to obtain result of detection；
Also it is exactly to run the pushing equipment n51, the pushing equipment n51 is drawn via promotion varicose bar n52 varicoses
The acrylic board n4 is moved, and relies on the distance on the requirement change acrylic board n4 of staff same ground, work people
Member just also can be wrapped in metacarpus then at the cavity n2 straight in work disposal in the cavity n2 via protecting film n43
In work disposal, and will to the cavity n2 remove particulate contaminant when, allow registration roller n1 with the raceway groove n31 separate, open
The cover plate n3, just can be removed particulate matter miscellaneous round acrylic board n4 described in bracing beam n41 turns in the cavity n2
Matter, when must adjust the air flow rate for sending out operation room and feeding Main Control Tank, starts flow switch n621 with regard to that can adjust submitting operation
Between with send into Main Control Tank air flow rate, just run X-ray tube n23 when need be to performing degerming in the cavity n2 and remove
Bacterium；
The other PLCn7 gathers the photosensitive number of degrees via photoreceptor n22, and the PLCn7 is by the photosensitive number of degrees by LED
Bead n21 is lighted or extinguished, i.e., when the photosensitive number of degrees are less than setting critical value, the PLCn7 just lights the LED beads
N21, and when the photosensitive number of degrees are not less than setting critical value, the PLCn7 just extinguishes the LED beads n21.
The computer 9 is by way of wireless network card is delivered to result of detection in remote server via wireless network
To be transmitted by the computer 9 with server construction information link, so in the computer 9 with server construction information
During link, transmission protocol often need be introduced, current mode is is transmitted via specified transmission protocol, just
The transmission protocol as existing UDP, wifi, but there is also following defect：
When the result of detection information that computer is delivered to result of detection in remote server is performed and improved, that is,
When being improved to transmission protocol, particularly to result of detection transmission it is in need it is improved need when, thus not
Obtain the program not to computer, server, wireless network card, wireless network and perform improvement, such improvement is not easy, time-consuming expense
Power, difficulty are also big.
The computer 9 is by way of wireless network card is delivered to result of detection in remote server via wireless network
To be transmitted by the computer 9 with server construction information link, the computer 9 is with server construction information link bag
Include following steps：
Step A1：The computer 9 builds transmission protocol with remote server, and the result of detection of transmission is needed to allow
Information meets the regulation of transmission protocol；So allowed via coordination information transmission protocol result of detection information pattern, knot
Structure performs stipulations, and computer constitutes the result of detection of stipulations, and the rule of the result of detection by stipulations with remote server
About decode the result of detection of the stipulations of acquisition；
Step A2：The computer transmits solicited message towards remote server, and the information transfer to result of detection is performed
Stipulationsization are asked, and the requirement transmitted in the solicited message including execution information, i.e., described computer relies on what is built to be used for
Include in the information transfer task construction solicited message of result of detection, the solicited message and perform described information transformation task
Task data, the task data is the data for setting pattern；The data of the setting pattern include the data class of result of detection
Type, network speed requirement, the identification number for result of detection and transmission protocol type, the wherein data type of result of detection are used
T represent, network speed requirement represented with C, for result of detection identification number with Q represent and transmission protocol type represented with O,
If must mutually be distinguished with other solicited messages, in the character string of the front end addition setting of the solicited message, the character string is
MEANS, such solicited message is just combined as setting the data of pattern；Such as：“MEANS：T-int, C-1Mbit/s, Q-K, O-
UDP ", the part of the data of setting pattern described here can be combined successively, can not also be combined according to order, be relied on computer
Set with the stipulations of remote server.
Step A3：The computer responds the response message of the solicited message by remote server, starts or cancels
The response message that the information transfer of result of detection, even remote server perform response to the solicited message is " MEANS：
LOSE ", represents the task data that the remote server is unable to identification information transformation task, it is impossible to build information transfer link；
If the response message that remote server performs response to the solicited message is " MEANS：CANNOT ", represents remote server no
The solicited message of computer is determined, such computer just cancels structure information transfer link；If remote server is to the request
The response message that information performs response is " MEANS：SUCCESS ", representative is agreed with building information transfer link, and the computer is just
Start towards remote server and build information transfer link, the information built corresponding to the information transfer task of the task data is passed
Transmission link.
Such method, via the solicited message for building transmission protocol, when information transfer task is built, passes through
Transmission solicited message carries out the coordination of information transfer, start by the information of response or revocation information transmission link structure
Build, need not thus perform improvement to the program of computer, server, wireless network card, wireless network, it becomes possible to perform improved
Transmission protocol, has saved expense.
The present invention is described in the way of brief description of the drawings above, it will be understood by those of skill in the art that the disclosure
Embodiments described above is not limited to, in the case of without departing from the scope of the present invention, can make a variety of changes, change and replace
Change.
Claims (9)
1. a kind of harmless flaw detector for production line, it is characterised in that including eddy current flaw detec, supersonic detector, vortex
Probe, ultrasonic probe, connection cables and computer, connection cables are connected between supersonic detector and computer；
The computer is connected with wireless network card, and the wireless network card is connected by wireless network with remote server, institute
State remote server to be arranged in Main Control Tank, the Main Control Tank is located in operation room；
The Main Control Tank includes housing, cavity, a pair of cover plates, acrylic board and blower unit；
The cavity is located on housing, and one side of the cavity sets Zhe Gou roads, and the pair of cover plate is arranged on the housing
And one side that the cavity sets Zhe Gou roads is at, the pair of cover plate is separated by apart from most long one side with the housing
It is articulated, the pair of cover plate is separated by sets raceway groove apart from most short one side, and the housing sets movable fixed
Position roller, the registration roller can be combined with the raceway groove or separate via motion, and the cover plate is close to one side of the cavity
Steel ball is set；The acrylic board is arranged between the pair of cover plate and the cavity；Up and down motion equipment is set including promotion
It is standby with varicose bar, bracing beam is set in the acrylic board, the bracing beam is at the top of the acrylic board, described to promote
Equipment is connected to promote the varicose bar varicose via the varicose bar with bracing beam；
The blower unit includes air-inducing passage one, air-inducing passage two, plenum fan, sieve device one, sieve device two and air inducing
Passage three, bottom, top and the case top of the cavity all set insertion hole, and the insertion hole of the bottom of the cavity is in
The one side on Zhe Gou roads is set close to the cavity, the insertion hole of bottom of the air-inducing passage three with the cavity and plenum fan
Air taking port is communicated, and the insertion hole at the air-inducing passage together top of the cavity is communicated with the air inlet of the plenum fan, institute
Sieve device one is stated to be arranged on the air-inducing passage one, one of the air-inducing passage two be located on the air-inducing passage one and
It is between the plenum fan and the sieve device one, the other end of the air-inducing passage two is set on the housing, described to draw
Wind passage two is with the air-inducing passage one and the insertion hole of the case top, and the sieve device two is arranged at the air inducing and led to
On road two.
2. the harmless flaw detector according to claim 1 for production line, it is characterised in that set on the acrylic board
A pair of execution mouths, the acrylic board of stating all accommodates protecting film corresponding to the execution mouth whereabouts.
3. the harmless flaw detector according to claim 2 for production line, it is characterised in that set in the cavity
LED beads.
4. the harmless flaw detector according to claim 3 for production line, it is characterised in that the Main Control Tank also includes
Photoreceptor is set in PLC, the cavity, and the PLC photosensitives device is electrically connected with LED beads.
5. the harmless flaw detector according to claim 4 for production line, it is characterised in that X is set in the cavity
Ray tube.
6. the harmless flaw detector according to claim 5 for production line, it is characterised in that set on the air-inducing passage two
Put flow switch.
7. the harmless flaw detector according to claim 6 for production line, it is characterised in that set and draw on the cover plate
Handle.
8. it is used for the method for the harmless flaw detector of production line according to claim 7, it is characterised in that specific as follows：
Eddy current probe transmits a signal to vortex transmission circuit, and ultrasonic probe transmits a signal to ultrasonic transceiver circuit, whirlpool
Stream transmission circuit and ultrasonic transceiver circuit transmit a signal to capture card, and capture card then transmits a signal to computer, calculate
Machine shows result of detection by display, and simultaneous computer is delivered to result of detection via wireless network by wireless network card
In remote server；
Also it is exactly to run the pushing equipment, the pushing equipment draws the acrylic board via promotion varicose bar varicose and moved
It is dynamic, the distance on the same ground of the requirement change acrylic board of staff is relied on, staff just can be straight in the chamber
Work disposal in body, also can be wrapped in metacarpus work disposal in the cavity via protecting film, and will be to the cavity
When removing particulate contaminant, allow registration roller to be separated with the raceway groove, the cover plate is opened, round acrylic described in bracing beam turn
Plate can just be removed particulate contaminant in the cavity, must air flow rate of the adjustment submitting operation room with sending into Main Control Tank
When, the air flow rate for sending out operation room and feeding Main Control Tank can just be adjusted by starting flow switch, need be to being performed in the cavity
X-ray tube progress is just run when degerming degerming；
The other PLC gathers the photosensitive number of degrees via photoreceptor, the PLC lighted by the photosensitive number of degrees by LED beads or
Extinguish, i.e., when the photosensitive number of degrees are less than setting critical value, the PLC just lights the LED beads, and in the sensitivity
When number is not less than setting critical value, the PLC just extinguishes the LED beads.
9. it is used for the method for the harmless flaw detector of production line according to claim 8, it is characterised in that the computer passes through
The mode that wireless network card is delivered to result of detection via wireless network in remote server is with service by the computer
Device builds information link to transmit, and the computer comprises the following steps with server construction information link：
Step A1：The computer builds transmission protocol with remote server, and the result of detection information of transmission is needed to allow
Meet the regulation of transmission protocol；
Step A2：The computer transmits solicited message towards remote server, and the information transfer to result of detection performs stipulations
Change request, the requirement transmitted including execution information in the solicited message, i.e., described computer relies on being used for of being built to detect
As a result the performing described information transformation task of the task is included in information transfer task construction solicited message, the solicited message
Data, the task data is the data for setting pattern；The data of the setting pattern include the data type of result of detection, net
Speed requirement, the identification number for result of detection and transmission protocol type, the data type of wherein result of detection use T generations
Table, network speed requirement represented with C, for result of detection identification number with Q represent and transmission protocol type represented with O, if
Must mutually it be distinguished with other solicited messages, in the character string of the front end addition setting of the solicited message, the character string is MEANS,
Such solicited message is just combined as setting the data of pattern；
Step A3：The computer responds the response message of the solicited message by remote server, starts or revocation detection
As a result the response message that information transfer, even remote server perform response to the solicited message is " MEANS：LOSE ",
Represent the task data that the remote server is unable to identification information transformation task, it is impossible to build information transfer link；If long-range
The response message that server performs response to the solicited message is " MEANS：CANNOT ", represents remote server and rejects meter
The solicited message of calculation machine, such computer just cancels structure information transfer link；If remote server is held to the solicited message
The response message of row response is " MEANS：SUCCESS ", representative is agreed with building information transfer link, and the computer is just towards long-range
Startup of server builds information transfer link, builds the information transfer chain of the information transfer task corresponding to the task data
Road.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710107512.1A CN107014895A (en) | 2017-02-27 | 2017-02-27 | Harmless flaw detector and its method for production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710107512.1A CN107014895A (en) | 2017-02-27 | 2017-02-27 | Harmless flaw detector and its method for production line |
Publications (1)
| Publication Number | Publication Date |
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| CN107014895A true CN107014895A (en) | 2017-08-04 |
Family
ID=59440521
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710107512.1A Pending CN107014895A (en) | 2017-02-27 | 2017-02-27 | Harmless flaw detector and its method for production line |
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| CN102455687A (en) * | 2010-10-18 | 2012-05-16 | 西安扩力机电科技有限公司 | Self-adjustment type test box environmental parameter monitoring system for verification of flaw detector |
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