CN107012393B - The production method of carbon chromium steel in a kind of low cost high-hardenability - Google Patents

The production method of carbon chromium steel in a kind of low cost high-hardenability Download PDF

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Publication number
CN107012393B
CN107012393B CN201710402346.8A CN201710402346A CN107012393B CN 107012393 B CN107012393 B CN 107012393B CN 201710402346 A CN201710402346 A CN 201710402346A CN 107012393 B CN107012393 B CN 107012393B
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steel
refining
hardenability
production method
carbon chromium
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CN107012393A (en
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张明荣
刘发友
朱卫东
尚明
刘勇
王德龙
桑培宇
丁秀中
张永安
杨子江
高文娟
尹伟
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Shandong Shouguang Juneng Special Steel Co Ltd
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Shandong Shouguang Juneng Special Steel Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • C21C5/30Regulating or controlling the blowing
    • C21C5/35Blowing from above and through the bath
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • C21C7/06Deoxidising, e.g. killing
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • C21C7/064Dephosphorising; Desulfurising
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/10Handling in a vacuum
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/06Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
    • C21D8/065Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/04Making ferrous alloys by melting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/22Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/24Ferrous alloys, e.g. steel alloys containing chromium with vanadium

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Treatment Of Steel In Its Molten State (AREA)

Abstract

The production method of carbon chromium steel, includes the following steps in a kind of low cost high-hardenability:The just refining of top and bottom complex blowing basic bessemer converter, LF refining furnace refining, the degassing of VD vacuum drying ovens, circular-arc type continuous casting machine continuous casting, steel rolling heating, combination dephosphorization, rolling, stacking.The invention reside in the design concept using fine setting Mo+V to improve quenching degree, obtains good tempered sorbite tissue, meets high-end bent axle steel quality demand, opens up new footpath and successfully solves the problems, such as that 40Cr quenching degree is insufficient and 42CrMoA production costs are high.

Description

The production method of carbon chromium steel in a kind of low cost high-hardenability
Technical field
The present invention relates to a kind of production method of carbon chromium steel in steelmaking technical field, more particularly to inexpensive high-hardenability.
Background technology
Bent axle is most important component in engine.It bears the power that connecting rod transmits, and is transformed into torque and passes through song Axis exports and drives other annexes on engine to work.Bent axle is subject to the gas inertia of the centrifugal force of gyrating mass, mechanical periodicity The collective effect of power and reciprocal inertia force, makes bent axle bear the effect of flexion torsion load.Therefore it is required that bent axle have it is enough strong Degree and rigidity, journal surface need are wear-resisting, work is uniform, balance is good.Current quenched class bent axle mainly has 40Cr and 42CrMo, this Two kinds of products have different user groups, but are the absence of a kind of product that both are mutually linked.
With continuously improving, it is necessary to constantly segmented to the performance of steel for automobile engine, with meet cost and Equilibrium relation between performance.
Therefore, a kind of production method of carbon chromium steel in new inexpensive high-hardenability is developed, not only with urgent research Value, it may have good economic benefit and commercial application potentiality, this is exactly where the power that the present invention is accomplished and basis.
The content of the invention
The defects of in order to overcome the prior art as indicated above, the present inventor has made intensive studies this, is paying After a large amount of creative works, so as to complete the present invention.
Specifically, the technical problems to be solved by the invention are:Carbon chromium steel in a kind of inexpensive high-hardenability is provided Production method.
In order to solve the above technical problems, the technical scheme is that:
The production method of carbon chromium steel, includes the following steps in a kind of low cost high-hardenability:At the beginning of top and bottom complex blowing basic bessemer converter Refining, LF refining furnace refining, the degassing of VD vacuum drying ovens, circular-arc type continuous casting machine continuous casting, steel rolling heating, combination dephosphorization, rolling, stacking.
In the present invention, as a kind of perferred technical scheme, the concrete technology that top and bottom complex blowing basic bessemer converter just refines is:With The high-quality molten iron of 72t is main material, and is equipped with 5~8t pig iron composition steel-making primary raw material, and liquid iron charging ratio reaches 80%, blowing During use " double slags " method dephosphorization, tapping control C content wt >=0.08%, P content wt≤0.010% of tapping, tapping 15~ Adding SiCaBaAl 1.0kg/t, steel-core-aluminium 2.0kg/t strong deoxidations during 20t, iron alloy material, carburant, slag charge are then added in bag, The tapping later stage uses argon gas strong mixing, with uniform temperature and component, and promotes deoxidation products to float.
Slag charge uses the mixture of hearthstone ash, pro-molten refining slag and stove fluorite,
Iron alloy material includes fero-manganesesilicon, ferrochrome, nickel plate and molybdenum-iron,
In the present invention, as a kind of perferred technical scheme, the concrete technology of the LF refining furnace refining is:Before refining furnace Phase calcium carbide and carborundum diffusive deoxidation, form stablize white slag as early as possible, and the dual alkalinity R of white slag is controlled 4.0~6.0;LF essences Refine finishing slag dual alkalinity R2 >=3.5.
Design of Chemical Composition target:C, Si contents wt is controlled by 0.39~0.41%, 0.23~0.27% lower limit respectively; Mn, Cr, Mo, V content wt are controlled by 0.78%, 1.08%, 0.06%, 0.04% desired value;S contents wt:0.010~ 0.025%;Al content wt:0.010~0.020%.
It is described refining finishing slag chemical composition wt% be:CaO 50~65%, SiO27~15%, MgO 0.4~ 1.2%, Al2O325~30%, S 0.3~0.5%, FeO≤0.50%.
In the present invention, as a kind of perferred technical scheme, the concrete technology of the VD vacuum drying ovens degassing is:1650 ± 10 DEG C, vacuum be less than 67Pa under keep more than 15min carry out VD Fruit storages, after treatment feed 1.5~2.0m/ Molten steel is denatured for t CaSi core-spun yarns and 1.5m/t sulphur lines and Sization processing, argon gas 6~12min of soft stirring before bull ladle, bull ladle 1560 ± 15 DEG C of temperature.
In the present invention, as a kind of perferred technical scheme, the concrete technology of the circular-arc type continuous casting machine continuous casting is:Big bag length The mouth of a river uses Ar seal apparatus, and whole blowing argon is flowed to big Baogang, and the degree of superheat selects 260mm × 300mm rectangles at 25~40 DEG C Carbon mould flux in base, 0.54 ± 0.04m/min of pulling rate, conticaster use M-EMS 3Hz/400A.
In the present invention, as a kind of perferred technical scheme, the concrete technology of the steel rolling heating is:Using steel-pushing type plus Hot stove, using I section of temperature control of heating at 1050-1070 DEG C, II section of temperature control of heating is at 1190-1210 DEG C, soaking zone temperature Degree control is at 1200-1220 DEG C, when II section of heating and soaking zone heating time > 4 are small, heating process when heating >=6 is small altogether Ensure the uniform diffusion of steel.
In the present invention, as a kind of perferred technical scheme, the concrete technology of the combination dephosphorization is:Using 260mm × 300mm square type base combined type phosphorus removing methods, using 18-22MPa high-pressure water descalings, overturn concussion surface oxidation iron three times before cogging Skin, is aided with installation cuneate lespedeza de-scaling device on rollgang.
In the present invention, as a kind of perferred technical scheme, the concrete technology of the milling step is:With 260mm × 300mm square types base is raw material base, after the middle square billet that 160 × 160mm is produced using Φ 650mm blooming mills, is rolled into Φ 87mm Steel.
In the present invention, as a kind of perferred technical scheme, the concrete technology of the stacking step is:Using 350 DEG C of > Lee concentrates stacking slow cooling mode, further goes de-stress.
The component of conventional 40Cr is adjusted in the present invention, to meet 40Cr quenching degree deficiency problems.Emphasis is chemically Component and the aspect exploitation design of heating rolling technique two, tempered sorbite+lack be organized as apart from steel surface 15mm at Measure strip and granular ferrite.The characteristics of 40CrMoV round steel is good with quenching degree, and fatigue life is high.And the present invention 40CrMoV is exactly linking product between the two.With than 40Cr preferably quenching degree, meet at steel surface 15mm still The performance of right through hardening, obtains good tempered sorbite tissue, the successful research and development of low-cost and high-quality 40CrMoV, improve product The market competitiveness.
In the present invention, Cr elements belong to the element for reducing austenite phase field, can dramatically increase the quenching degree of steel, formation Complicated carbide can dramatically increase the wearability of steel.Mo elements belong to the element for reducing austenite phase field, for quenching for increase steel Permeability element.When Mo contents are relatively low, the cementite met is formed with iron and carbon, improves the quenching degree of steel.When there is Cr in steel When, (Mo, Fe) 23C6 will be preferentially formed, in this carbide, Cr and V can be dissolved, and the only V ability of solid solution condition Increase the quenching degree of steel.V element belongs to strong carbide and is formed, and can reduce austenite phase field, in V < 0.05%, will promote Into Austenite Grain Growth.Austenite grain is bigger, and crystal boundary section can be higher, and quenching degree is improved and advantageously promotes effect.
In conclusion the present invention has the advantages that:
Compared with prior art, the present invention there is following obvious advantage:
First, the essential element such as C, Si, Mn, Cr, Mo, V in steel carries out strengthening quenching degree design, controls relatively usually narrower In the range of, steel uniformity is good and properties of product fluctuation range reduces.
2nd, the present invention uses double slag operation of converter, and refining furnace makes high basicity slag, realizes low P and low S controls.And use VD vacuum outgas and argon for protecting pouring, are controlled the impurity contents such as H, O, N, so as to reduce nonmetallic inclusionsin steel Quantity, makes its fine dispersion, improves the low temperature ductile-brittle transition temperature of steel.
3rd, the present invention is effectively improved steel using electromagnetic agitating technology and is caused using the continuous casting billet of continuous casting process production Density and component segregation.
4th, the invention reside in the design concept using fine setting Mo+V to improve quenching degree, obtains good tempered sorbite Tissue, meet high-end bent axle steel quality demand, open up new footpath successfully solve 40Cr quenching degree deficiency and 42CrMoA production costs High problem.
Brief description of the drawings
Fig. 1 is the metallograph after 40CrMoV steel heat treatments;
Fig. 2 is the metallograph after 40Cr steel heat treatments;
Fig. 3 is the metallograph after 42CrMoA steel heat treatments;
Fig. 4 is the metallograph of standard qualification rank steel.
Embodiment
With reference to specific embodiment, the present invention is further described.But the purposes and mesh of these exemplary embodiments Be only used for enumerate the present invention, any type of any restriction not is formed to the real protection scope of the present invention, it is more non-to incite somebody to action this The protection domain of invention is confined to this.
Embodiment 1
The production method of carbon chromium steel, includes the following steps in a kind of low cost high-hardenability:
Top and bottom complex blowing basic bessemer converter just refines:Using the high-quality molten iron of 72t as main material, and the steel-making of 5t pig iron composition is equipped with mainly Raw material, liquid iron charging ratio reach 80%, take the circumstances into consideration the additions such as adjustment lime, dolomite, ore in converting process, using " double slags " Method dephosphorization, it is 0.08% that tapping, which controls C content wt, and tapping P content wt is 0.010%, slag-stopping tapping;Add during tapping 15t SiCaBaAl 1.0kg/t, the strong deoxidations of steel-core-aluminium 2.0kg/t, iron alloy material (iron alloy material include fero-manganesesilicon, ferrochrome, nickel plate and Molybdenum-iron), carburant, slag charge (slag charge using 300kg/ stoves hearthstone ash, 500kg/ stoves pro-molten refining slag and 100kg/ stove fluorites it is mixed Compound) then add in bag, the tapping later stage uses argon gas strong mixing, with uniform temperature and component, and promotes deoxidation products to float;
LF refining furnace refines:Refining furnace calcium carbide early period and carborundum diffusive deoxidation, form stablize white slag as early as possible, white slag Dual alkalinity R is controlled 4.0;Design of Chemical Composition target:C, Si contents wt presses 0.39% respectively, the control of 0.23% lower limit;Mn、 Cr, Mo, V content wt are controlled by 0.78%, 1.08%, 0.06%, 0.04% desired value;S contents wt:0.010%;Al content wt:0.010%, surplus Fe.LF refining finishing slag dual alkalinity R2 is 3.5;It is described refining finishing slag chemical composition wt% be: CaO 50%, SiO27%, MgO 0.4%, Al2O325%, S 0.3%, FeO 0.50%, surplus are inevitable for other Impurity;
VD vacuum drying ovens deaerate:15min is kept to carry out VD Fruit storages, processing knot under 1640 DEG C, vacuum 67Pa 1.5m/t CaSi core-spun yarns are fed after beam and molten steel is denatured 1.5m/t sulphur lines and Sization processing, while add charring rice husk The protection for carrying out molten steel covers, the soft stirring 6min of argon gas before bull ladle, 1545 DEG C of bull ladle temperature;
Circular-arc type continuous casting machine continuous casting is poured into a mould using full guard:Big bag long nozzle uses Ar seal apparatus, and big Baogang stream whole process is blown Argon is protected, and the degree of superheat selects carbon mould flux in 260mm × 300mm rectangular blooms, pulling rate 0.50m/min, conticaster at 25 DEG C Using M-EMS, crystallizer electric current:400A, frequency:3Hz, electromagnetic agitating technology reduce casting blank solidification segregation tendency;
Steel rolling is heated:Using pusher-type furnace, using I section of temperature control of heating at 1050 DEG C, II section of temperature control is heated System is at 1190 DEG C, and soaking zone temperature control is at 1200 DEG C, when II section of heating and soaking zone heating time > 4 are small, heats >=6 altogether The heating process of hour ensures the uniform diffusion of steel;
Combine dephosphorization:Using 260mm × 300mm square type base combined type phosphorus removing methods, using 18MPa high-pressure water descalings, open Concussion scale on surface is overturned before base three times, is aided with installation cuneate lespedeza de-scaling device on rollgang;
Rolling:Using 260mm × 300mm square types base as raw material base, produced using Φ 650mm blooming mills in 160 × 160mm Between after square billet, be rolled into Φ 87mm steel;
Stacking:Stacking slow cooling mode is concentrated using 350 DEG C of lees of >, further goes de-stress.
Embodiment 2
The production method of carbon chromium steel, includes the following steps in a kind of low cost high-hardenability:
Top and bottom complex blowing basic bessemer converter just refines:Using the high-quality molten iron of 72t as main material, and the steel-making of 5t pig iron composition is equipped with mainly Raw material, liquid iron charging ratio reach 80%, take the circumstances into consideration the additions such as adjustment lime, dolomite, ore in converting process, using " double slags " Method dephosphorization, tapping control C content wt0.10%, tap P content wt0.009%, slag-stopping tapping;Add SiCaBaAl during tapping 15t 1.0kg/t, the strong deoxidations of steel-core-aluminium 2.0kg/t, iron alloy material (iron alloy material includes fero-manganesesilicon, ferrochrome, nickel plate and molybdenum-iron), carburetting Agent, slag charge (slag charge uses the mixture of 300kg/ stoves hearthstone ash, 500kg/ stoves pro-molten refining slag and 100kg/ stove fluorites) are then Add in bag, the tapping later stage uses argon gas strong mixing, with uniform temperature and component, and promotes deoxidation products to float;
LF refining furnace refines:Refining furnace calcium carbide early period and carborundum diffusive deoxidation, form stablize white slag as early as possible, white slag Dual alkalinity R is controlled 6.0;Design of Chemical Composition target:C, Si contents wt presses 0.41% respectively, the control of 0.27% lower limit;Mn、 Cr, Mo, V content wt are controlled by 0.78%, 1.08%, 0.06%, 0.04% desired value;S contents wt:0.025%;Al content wt:0.020%, surplus is Fe and inevitable impurity.LF refining finishing slag dual alkalinity R2 is 4;The refining finishing slag Chemical composition wt% is:CaO 50%, SiO215%, MgO 1.2%, Al2O330%, S 0.5%, FeO≤0.50% are remaining Measure as other inevitable impurity;
VD vacuum drying ovens deaerate:More than 15min is kept to carry out at VD vacuum outgas in the case where 1660 DEG C, vacuum are less than 67Pa Molten steel is denatured for reason, after treatment feeding 2.0m/t CaSi core-spun yarns and 1.5m/t sulphur lines and Sization processing, add at the same time Enter the protection covering that charring rice husk carries out molten steel, the soft stirring 12min of argon gas before bull ladle, 1575 DEG C of bull ladle temperature;
Circular-arc type continuous casting machine continuous casting is poured into a mould using full guard:Big bag long nozzle uses Ar seal apparatus, and big Baogang stream whole process is blown Argon is protected, and the degree of superheat selects carbon mould flux in 260mm × 300mm rectangular blooms, pulling rate 0.58m/min, conticaster at 50 DEG C Using M-EMS, crystallizer electric current:400A, frequency:3Hz, electromagnetic agitating technology reduce casting blank solidification segregation tendency;
Steel rolling is heated:Using pusher-type furnace, using I section of temperature control of heating at 1070 DEG C, II section of temperature control is heated For system at 1210 DEG C, soaking zone temperature control when II section of heating and soaking zone heating time are 5 small, is heated to be 6 altogether at 1220 DEG C The heating process of hour ensures the uniform diffusion of steel;
Combine dephosphorization:Using 260mm × 300mm square type base combined type phosphorus removing methods, using 22MPa high-pressure water descalings, open Concussion scale on surface is overturned before base three times, is aided with installation cuneate lespedeza de-scaling device on rollgang;
Rolling:Using 260mm × 300mm square types base as raw material base, produced using Φ 650mm blooming mills in 160 × 160mm Between after square billet, be rolled into Φ 87mm steel;
Stacking:Stacking slow cooling mode is concentrated using 350 DEG C of lees of >, further goes de-stress.
Embodiment 3
The production method of carbon chromium steel, includes the following steps in a kind of low cost high-hardenability:
Top and bottom complex blowing basic bessemer converter just refines:Using the high-quality molten iron of 72t as main material, and the steel-making of 5t pig iron composition is equipped with mainly Raw material, liquid iron charging ratio reach 80%, take the circumstances into consideration the additions such as adjustment lime, dolomite, ore in converting process, using " double slags " Method dephosphorization, it is 0.12% that tapping, which controls C content wt, and tapping P content wt is 0.008%, slag-stopping tapping;Add during tapping 18t SiCaBaAl 1.0kg/t, the strong deoxidations of steel-core-aluminium 2.0kg/t, iron alloy material (iron alloy material include fero-manganesesilicon, ferrochrome, nickel plate and Molybdenum-iron), carburant, slag charge (slag charge using 300kg/ stoves hearthstone ash, 500kg/ stoves pro-molten refining slag and 100kg/ stove fluorites it is mixed Compound) then add in bag, the tapping later stage uses argon gas strong mixing, with uniform temperature and component, and promotes deoxidation products to float;
LF refining furnace refines:Refining furnace calcium carbide early period and carborundum diffusive deoxidation, form stablize white slag as early as possible, white slag Dual alkalinity R is controlled 4.8;Design of Chemical Composition target:C, Si contents wt presses 0.40% respectively, the control of 0.25% lower limit;Mn、 Cr, Mo, V content wt are controlled by 0.78%, 1.08%, 0.06%, 0.04% desired value;S contents wt:0.020%;Al content wt:0.015%.LF refining finishing slag dual alkalinity R2 is 4.5;It is described refining finishing slag chemical composition wt% be:CaO 58.02%, SiO212.89%, MgO 0.38%, Al2O328.12%, S 0.39%, FeO 0.2%;
VD vacuum drying ovens deaerate:20min is kept to carry out VD Fruit storages, processing knot under 1650 DEG C, vacuum 65Pa 1.8m/t CaSi core-spun yarns are fed after beam and molten steel is denatured 1.5m/t sulphur lines and Sization processing, while add charring rice husk The protection for carrying out molten steel covers, the soft stirring 9min of argon gas before bull ladle, 1560 DEG C of bull ladle temperature;
Circular-arc type continuous casting machine continuous casting is poured into a mould using full guard:Big bag long nozzle uses Ar seal apparatus, and big Baogang stream whole process is blown Argon is protected, and the degree of superheat selects carbon mould flux in 260mm × 300mm rectangular blooms, pulling rate 0.54m/min, conticaster at 35 DEG C Using M-EMS, crystallizer electric current:400A, frequency:3Hz, electromagnetic agitating technology reduce casting blank solidification segregation tendency;
Steel rolling is heated:Using pusher-type furnace, using I section of temperature control of heating at 1060 DEG C, II section of temperature control is heated For system at 1200 DEG C, soaking zone temperature control when II section of heating and soaking zone heating time are 6 small, is heated to be 7 altogether at 1210 DEG C The heating process of hour ensures the uniform diffusion of steel;
Combine dephosphorization:Using 260mm × 300mm square type base combined type phosphorus removing methods, using 20MPa high-pressure water descalings, open Concussion scale on surface is overturned before base three times, is aided with installation cuneate lespedeza de-scaling device on rollgang;
Rolling:Using 260mm × 300mm square types base as raw material base, produced using Φ 650mm blooming mills in 160 × 160mm Between after square billet, be rolled into Φ 87mm steel;
Stacking:Stacking slow cooling mode is concentrated using 350 DEG C of lees of >, further goes de-stress.
Embodiment 4
The production method of carbon chromium steel, includes the following steps in a kind of low cost high-hardenability:
Top and bottom complex blowing basic bessemer converter just refines:Using the high-quality molten iron of 72t as main material, and the steel-making of 5t pig iron composition is equipped with mainly Raw material, liquid iron charging ratio reach 80%, take the circumstances into consideration the additions such as adjustment lime, dolomite, ore in converting process, using " double slags " Method dephosphorization, tapping control C content wt >=0.08%, P content wt≤0.010% of tapping, slag-stopping tapping;Add during tapping 20t SiCaBaAl 1.0kg/t, the strong deoxidations of steel-core-aluminium 2.0kg/t, iron alloy material (iron alloy material include fero-manganesesilicon, ferrochrome, nickel plate and Molybdenum-iron), carburant, slag charge (slag charge using 300kg/ stoves hearthstone ash, 500kg/ stoves pro-molten refining slag and 100kg/ stove fluorites it is mixed Compound) then add in bag, the tapping later stage uses argon gas strong mixing, with uniform temperature and component, and promotes deoxidation products to float;
LF refining furnace refines:Refining furnace calcium carbide early period and carborundum diffusive deoxidation, form stablize white slag as early as possible, white slag Dual alkalinity R is controlled 5;Design of Chemical Composition target:C, Si contents wt presses 0.39% respectively, the control of 0.27% lower limit;Mn、 Cr, Mo, V content wt are controlled by 0.78%, 1.08%, 0.06%, 0.04% desired value;S contents wt:0.015%;Al content wt:0.012%, surplus Fe.LF refining finishing slag dual alkalinity R2 is 4.5;It is described refining finishing slag chemical composition wt% be: CaO 51%, SiO28%, MgO 0.6%, Al2O325%, S 0.4%, FeO≤0.50%, surplus are inevitably miscellaneous Matter;
VD vacuum drying ovens deaerate:More than 15min is kept to carry out at VD vacuum outgas in the case where 1655 DEG C, vacuum are less than 67Pa Molten steel is denatured for reason, after treatment feeding 1.7m/t CaSi core-spun yarns and 1.5m/t sulphur lines and Sization processing, add at the same time Enter the protection covering that charring rice husk carries out molten steel, the soft stirring 10min of argon gas before bull ladle, 1565 DEG C of bull ladle temperature;
Circular-arc type continuous casting machine continuous casting is poured into a mould using full guard:Big bag long nozzle uses Ar seal apparatus, and big Baogang stream whole process is blown Argon is protected, and the degree of superheat selects carbon mould flux in 260mm × 300mm rectangular blooms, pulling rate 0.55m/min, conticaster at 35 DEG C Using M-EMS, crystallizer electric current:400A, frequency:3Hz, electromagnetic agitating technology reduce casting blank solidification segregation tendency;
Steel rolling is heated:Using pusher-type furnace, using I section of temperature control of heating at 1055 DEG C, II section of temperature control is heated At 1200 DEG C, soaking zone temperature control when II section of heating and soaking zone heating time are 4.5 small, heats system altogether at 1220 DEG C Ensure the uniform diffusion of steel for 6 heating process when small;
Combine dephosphorization:Using 260mm × 300mm square type base combined type phosphorus removing methods, using 19MPa high-pressure water descalings, open Concussion scale on surface is overturned before base three times, is aided with installation cuneate lespedeza de-scaling device on rollgang;
Rolling:Using 260mm × 300mm square types base as raw material base, produced using Φ 650mm blooming mills in 160 × 160mm Between after square billet, be rolled into Φ 87mm steel;
Stacking:Stacking slow cooling mode is concentrated using 350 DEG C of lees of >, further goes de-stress.
Embodiment 5
The production method of carbon chromium steel, includes the following steps in a kind of low cost high-hardenability:
Top and bottom complex blowing basic bessemer converter just refines:Using the high-quality molten iron of 72t as main material, and the steel-making of 5t pig iron composition is equipped with mainly Raw material, liquid iron charging ratio reach 80%, take the circumstances into consideration the additions such as adjustment lime, dolomite, ore in converting process, using " double slags " Method dephosphorization, it is 0.08% that tapping, which controls C content wt, and tapping P content wt is 0.010%, slag-stopping tapping;Add during tapping 15t SiCaBaAl 1.0kg/t, the strong deoxidations of steel-core-aluminium 2.0kg/t, iron alloy material (iron alloy material include fero-manganesesilicon, ferrochrome, nickel plate and Molybdenum-iron), carburant, slag charge (slag charge using 300kg/ stoves hearthstone ash, 500kg/ stoves pro-molten refining slag and 100kg/ stove fluorites it is mixed Compound) then add in bag, the tapping later stage uses argon gas strong mixing, with uniform temperature and component, and promotes deoxidation products to float;
LF refining furnace refines:Refining furnace calcium carbide early period and carborundum diffusive deoxidation, form stablize white slag as early as possible, white slag Dual alkalinity R is controlled 5.5;Design of Chemical Composition target:C, Si contents wt presses 0.41% respectively, the control of 0.24% lower limit;Mn、 Cr, Mo, V content wt are controlled by 0.78%, 1.08%, 0.06%, 0.04% desired value;S contents wt:0.023%;Al content wt:0.015%.LF refining finishing slag dual alkalinity R2 is 4;It is described refining finishing slag chemical composition wt% be:CaO 65%, SiO2 7%, MgO 0.4%, Al2O325%, S 0.5%, FeO≤0.50%, surplus are other impurities;
VD vacuum drying ovens deaerate:More than 15min is kept to carry out at VD vacuum outgas in the case where 1655 DEG C, vacuum are less than 67Pa Molten steel is denatured for reason, after treatment feeding 1.8m/t CaSi core-spun yarns and 1.5m/t sulphur lines and Sization processing, add at the same time Enter the protection covering that charring rice husk carries out molten steel, argon gas 6~12min of soft stirring before bull ladle, 1550 DEG C of bull ladle temperature;
Circular-arc type continuous casting machine continuous casting is poured into a mould using full guard:Big bag long nozzle uses Ar seal apparatus, and big Baogang stream whole process is blown Argon is protected, and the degree of superheat selects carbon mould flux in 260mm × 300mm rectangular blooms, pulling rate 0.52m/min, conticaster at 45 DEG C Using M-EMS, crystallizer electric current:400A, frequency:3Hz, electromagnetic agitating technology reduce casting blank solidification segregation tendency;
Steel rolling is heated:Using pusher-type furnace, using I section of temperature control of heating at 1065 DEG C, II section of temperature control is heated For system at 1195 DEG C, soaking zone temperature control when II section of heating and soaking zone heating time are 5 small, is heated to be 7 altogether at 1210 DEG C The heating process of hour ensures the uniform diffusion of steel;
Combine dephosphorization:Using 260mm × 300mm square type base combined type phosphorus removing methods, using 21MPa high-pressure water descalings, open Concussion scale on surface is overturned before base three times, is aided with installation cuneate lespedeza de-scaling device on rollgang;
Rolling:Using 260mm × 300mm square types base as raw material base, produced using Φ 650mm blooming mills in 160 × 160mm Between after square billet, be rolled into Φ 87mm steel;
Stacking:Stacking slow cooling mode is concentrated using 350 DEG C of lees of >, further goes de-stress.
Detect embodiment
Example 3 prepare inexpensive high-hardenability in carbon chromium steel (40CrMoV steel), according to 850 DEG C insulation 174min, After 580 DEG C of insulation 261min of water quenching are quenched metallographic structure is obtained at the 15mm of surface.
Microscopic structure grading after table 1 is quenched
The macroscopic examination result for the 40CrMoV steel that table 2 obtains for the embodiment of the present invention 3
2 stocking macrostructure of table grades (level)
The trade mark General Loosen Center porosity General spot segregation Edge spot segregation
40CrMoV 0/0.5 0.5/1.0 Nothing Nothing
40Cr 0.5/0.5 0.5/1.0 Nothing Nothing
42CrMoA 0/0.5 1.0/0.5 Nothing Nothing
Standard requirement ≤2 ≤2 Nothing Nothing
The 40CrMoV steel and the Cost comparisons of remaining steel that table 3 obtains for the present embodiment 3:
The trade mark Cost
40CrMoV 2970
40Cr 2900
42CrMoA 3100
Table 4 is the 40CrMoV steel that the present embodiment 3 obtains with being contrasted with the quenching degree of remaining steel
It should be appreciated that the purposes of these embodiments is merely to illustrate the present invention and is not intended to the protection model of the limitation present invention Enclose.In addition, it should also be understood that, after the technology contents of the present invention have been read, those skilled in the art can make the present invention each Kind change, modification and/or variation, all these equivalent forms equally fall within the guarantor that the application the appended claims are limited Within the scope of shield.

Claims (9)

  1. A kind of 1. production method of carbon chromium steel in low cost high-hardenability, it is characterised in that:Include the following steps:Top and bottom complex blowing alkali Property converter just refining, LF refining furnace refining, the degassing of VD vacuum drying ovens, circular-arc type continuous casting machine continuous casting, steel rolling heat, combine dephosphorization, rolling, heap Pile;The concrete technology of refining is at the beginning of top and bottom complex blowing basic bessemer converter:Using the high-quality molten iron of 72t as main material, and it is equipped with 5~8t pig iron composition Steel-making primary raw material, liquid iron charging ratio reach 80%, and " double slags " method dephosphorization, tapping control C content wt are used in converting process >=0.08%, tap P content wt≤0.010%, tap 15~20t when add SiCaBaAl 1.0kg/t, steel-core-aluminium 2.0kg/t strong Deoxidation, iron alloy material, carburant, slag charge are then added in bag, tapping the later stage use argon gas strong mixing, with uniform temperature and into Point, and promote deoxidation products to float.
  2. 2. the production method of carbon chromium steel in a kind of inexpensive high-hardenability as claimed in claim 1, it is characterised in that:Slag charge is adopted With the mixture of hearthstone ash, pro-molten refining slag and stove fluorite, iron alloy material includes fero-manganesesilicon, ferrochrome, nickel plate and molybdenum-iron.
  3. 3. the production method of carbon chromium steel in a kind of inexpensive high-hardenability as claimed in claim 1, it is characterised in that:The LF Refining furnace refining concrete technology be:Refining furnace calcium carbide early period and carborundum diffusive deoxidation, form stablize white slag, white slag as early as possible Dual alkalinity R control 4.0~6.0;LF refining finishing slag dual alkalinity R2 >=3.5.
  4. 4. the production method of carbon chromium steel in a kind of inexpensive high-hardenability as claimed in claim 3, it is characterised in that:Chemistry into Divide design object:C, Si contents wt is controlled by 0.39~0.41%, 0.23~0.27% lower limit respectively;Mn, Cr, Mo, V content wt Controlled by 0.78%, 1.08%, 0.06%, 0.04% desired value;S contents wt:0.010~0.025%;Al content wt:0.010 ~0.020%.
  5. 5. the production method of carbon chromium steel in a kind of inexpensive high-hardenability as claimed in claim 4, it is characterised in that:The essence Refining finishing slag chemical composition wt% be:CaO 50~65%, SiO27~15%, MgO 0.4~1.2%, Al2O325~ 30%, S 0.3~0.5%, FeO≤0.50%, surplus are other inevitable impurity.
  6. 6. the production method of carbon chromium steel in a kind of inexpensive high-hardenability as claimed in claim 1, it is characterised in that:The VD Vacuum drying oven degassing concrete technology be:Keep more than 15min to carry out VD vacuum in the case where 1650 ± 10 DEG C, vacuum are less than 67Pa to take off Gas disposal, after treatment feeds 1.5~2.0m/t CaSi core-spun yarns and molten steel is denatured 1.5m/t sulphur lines and Sization place Manage, argon gas 6~12min of soft stirring before bull ladle, 1560 ± 15 DEG C of bull ladle temperature.
  7. 7. the production method of carbon chromium steel in a kind of inexpensive high-hardenability as claimed in claim 1, it is characterised in that:The arc The concrete technology of shape conticaster continuous casting is:Big bag long nozzle uses Ar seal apparatus, and whole blowing argon, the degree of superheat are flowed to big Baogang At 25~40 DEG C, carbon mould flux in 260mm × 300mm rectangular blooms, 0.54 ± 0.04m/min of pulling rate are selected, conticaster is adopted With M-EMS 3Hz/400A.
  8. 8. the production method of carbon chromium steel in a kind of inexpensive high-hardenability as claimed in claim 1, it is characterised in that:It is described to roll Steel heating concrete technology be:Using pusher-type furnace, using I section of temperature control of heating at 1050-1070 DEG C, II section is heated Temperature control is at 1190-1210 DEG C, and soaking zone temperature control is at 1200-1220 DEG C, II section of heating and soaking zone heating time > 4 Hour, heating process when heating >=6 is small altogether ensures the uniform diffusion of steel.
  9. 9. the production method of carbon chromium steel in a kind of inexpensive high-hardenability as claimed in claim 1, it is characterised in that:Described group Close dephosphorization concrete technology be:Using 260mm × 300mm square type base combined type phosphorus removing methods, removed using 18-22MPa high pressure waters Squama, overturns concussion scale on surface three times before cogging, be aided with installation cuneate lespedeza de-scaling device on rollgang.
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Denomination of invention: A low-cost and high hardenability production method for medium carbon chromium steel

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