CN107009596B - A kind of anti-overflow skirtboard production mould of extrusion type thermoplastic polyurethane and process - Google Patents

A kind of anti-overflow skirtboard production mould of extrusion type thermoplastic polyurethane and process Download PDF

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Publication number
CN107009596B
CN107009596B CN201710290903.1A CN201710290903A CN107009596B CN 107009596 B CN107009596 B CN 107009596B CN 201710290903 A CN201710290903 A CN 201710290903A CN 107009596 B CN107009596 B CN 107009596B
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China
Prior art keywords
subplate
material path
master mold
mainboard
discharge port
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CN201710290903.1A
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Chinese (zh)
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CN107009596A (en
Inventor
张广岭
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Xingtai Zhuojie Machinery Parts Manufacturing Co.,Ltd.
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Xingtai Ridge Abrasion Resistant Material Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/022Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/30Extrusion nozzles or dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/30Extrusion nozzles or dies
    • B29C48/305Extrusion nozzles or dies having a wide opening, e.g. for forming sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2075/00Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The present invention provides a kind of anti-overflow skirtboard production mould of extrusion type thermoplastic polyurethane and process.The present invention includes master mold and shaping slice, it is characterized by: being equipped with mainboard material path and subplate material path in the master mold, the master mold left and right side is respectively provided with a feed inlet, the front side of the master mold is equipped with mainboard discharge port and subplate discharge port, the rear side of the master mold is equipped with subplate feed inlet, left and right side feed inlet is connected to form mainboard material path with mainboard discharge port, and subplate feed inlet and subplate discharge port form subplate material path, and subplate material path is located on mainboard material path;The master mold and shaping slice detachable connection.The extra quality road composite die design of the present invention, interior tissue is balanced close, and quality is high, at low cost;The continuously shaped output of energy is big, and the labour for mitigating staff increases production efficiency, and dimensionally stable is accurate.

Description

A kind of anti-overflow skirtboard production mould of extrusion type thermoplastic polyurethane and process
Technical field
The present invention relates to a kind of anti-overflow skirtboard production mould of extrusion type thermoplastic polyurethane and processes.
Background technique
Currently, common polyurethane elastomer divides casting type, thermoplastics type and three kinds of mixed milling type, casting type polyurethane elastomer It is most widely used, maximum one kind of yield in polyurethane elastomer;It is total that thermoplastic polyurethane elastomer accounts for about polyurethane elastomer 25% or so of amount;Blending-type polyurethane elastomer accounts for 10% or so of polyurethane elastomer total amount.Thermoplastic polyurethane elasticity Body be a kind of heating can be plasticized, the elastomer that solvent can dissolve, have high intensity, high tenacity, wear-resisting, oil resistant etc. excellent Comprehensive performance, processing performance is good, is widely used in the industries such as national defence, medical treatment, food.The labour for mitigating staff increases life Efficiency is produced, followed by continuously shaped output is big, and interior tissue is balanced close, and dimensionally stable is accurate.And general production mould Structure is complicated, and process flow is lengthy and tedious, dismounting and change cumbersome, low efficiency.
Summary of the invention
The object of the present invention is to provide a kind of anti-overflow skirtboard production mould of extrusion type thermoplastic polyurethane and processes, adopt It is co-extruded with thermoplastic polyurethane elastomer through polyurethane dedicated extruder, solves casting type polyurethane elastomer to environment The problems such as poisoning with casting type polyurethane elastomer raw material is destroyed, the health of staff is protected, mitigates staff's Labour increases production efficiency, and followed by continuously shaped output is big, and interior tissue is balanced close, and dimensionally stable is accurate.
To achieve the above object, the technical solution of the invention is as follows: a kind of anti-overflow skirtboard of extrusion type thermoplastic polyurethane Production mould and process, including master mold and shaping slice, it is characterised in that: mainboard material path and pair are equipped in the master mold Plate road, the master mold left and right side are respectively provided with a feed inlet, and the front side of the master mold is equipped with mainboard discharge port and subplate discharges Mouthful, the rear side of the master mold is equipped with subplate feed inlet, and left and right side feed inlet is connected to form mainboard material path with mainboard discharge port, Subplate feed inlet and subplate discharge port form subplate material path, and subplate material path is located on mainboard material path;
The master mold and shaping slice detachable connection.
The master mold from top to bottom successively includes the first plate, the second plate and third plate, and first plate and the second plate are spelled Conjunction forms subplate material path, and second plate and third plate split form mainboard material path.
The left side feed inlet is connected to form left motherboard material path with mainboard discharge port, and the right side feed inlet goes out with mainboard Material mouth is connected to form right motherboard material path, and side mainboard material path is converged with right motherboard material path in mould inside.
The discharge port size of the shaping slice is less than master mold discharge port size.
The shaping slice with a thickness of 2cm.
A kind of anti-overflow skirtboard process of extrusion type thermoplastic polyurethane, including following production stage: a, by polyurethane Grain loading dryer, two hours of 90 DEG C~100 DEG C dryings, heat up the major and minor extruder about two connecting with the die feeding mouth Hour is to progressively reach 190 DEG C~205 DEG C;
B, colour mixture powder colour mixture is added with the ratio of 20 grams of colour mixture powder with 25 kilograms of polyurethane particles;
C, the good material of colour mixture is separately added into major and minor extruder, booting;
D, material passes through the master mold and shaping slice of production mould, exports and squeezes out from shaping slice, falls into metal supporting frames, by The water of water curtain type cools rapidly to 40 DEG C or less;
E, cooling and shaping rear haulage pulls out.
The beneficial effects of the present invention are: extra quality road composite die design, interior tissue is balanced close, and quality is high, at low cost; The continuously shaped output of energy is big, and the labour for mitigating staff increases production efficiency, and dimensionally stable is accurate;Pollute small, protection The health of staff.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of master mold of the present invention.
Fig. 2 is the side structure schematic diagram of master mold of the present invention.
Fig. 3 is the top view of master mold third plate in the present invention.
Fig. 4 is the structural schematic diagram of shaping slice in the present invention.
In figure: 1- master mold, 11- mainboard material path, 12- subplate material path, the left side 13- feed inlet, the right side 14- feed inlet, 15- Mainboard discharge port, 16- subplate discharge port, the first plate of 17-, the second plate of 18-, 19- third plate, 2- shaping slice, 3 holes.
Specific embodiment
The present invention and its specific embodiment are described in further detail with reference to the accompanying drawing.
Referring to Fig. 1 to Fig. 4, the present invention includes master mold 1 and shaping slice 2, it is characterised in that: is equipped in the master mold 1 Mainboard material path 11 and subplate material path 12,1 left and right side of master mold are respectively provided with a feed inlet (13,14), before the master mold 1 Side is equipped with mainboard discharge port 15 and subplate discharge port 16, and the rear side of the master mold 1 is equipped with subplate feed inlet, left side feed inlet 13, Right side feed inlet 14 is connected to form mainboard material path 11 with mainboard discharge port 15, and subplate feed inlet and subplate discharge port 16 form pair Plate road 12, subplate material path 12 are located on mainboard material path 11;The master mold 1 and 2 through hole 3 of shaping slice are detachable with screw Formula connection.
Production mould is to converge the molten thermoplastic polyurethane elastomer from three extruders, generates necessary molding Pressure guarantees anti-overflow skirtboard density, to obtain section shape similar with production mould shape.
The master mold 1 from top to bottom successively includes the first plate 17, the second plate 18 and third plate 19,17 He of the first plate Second plate, 18 split forms subplate material path 12, and second plate 18 and 19 split of third plate form mainboard material path 11, set between each plate There are hole 3 and small boss convenient for positioning and split.Upper two layers of master mold 1 is that the first plate 17 and the second plate 18 mainly set subplate Material path and subplate profile;Lower two layers of master mold 1 is the second plate 18 and third plate 19 is the material path and mainboard for setting mainboard Profile.
The left side feed inlet 13 is connected to form left motherboard material path 11A with mainboard discharge port 15, the right side feed inlet 14 are connected to form right motherboard material path 11B with mainboard discharge port 15, and mainboard feed inlet is connect with extruder, and mainboard is squeezed out by two Machine is co-extruded, and left motherboard material path 11A and right motherboard material path 11B converges in mould inside, squeezes if close to discharge port There is the trace converged above mainboard out, such as has some setbacks close to feed inlet material path, cause material stock.
The discharge port size of the shaping slice 2 is less than 1 discharge port size of master mold, makes to form pressure in master mold 1 in this way It is allowed to smoothly squeeze out.
Since the discharge port of subplate material path 12 is higher than mainboard material path 11, because gravity factor can make the material of subplate material path 12 exist Mould inside flows to mainboard material path 11 and promotes the subplate material of even mainboard uneven distribution, out-of-flatness and the extrusion of subplate material path 12 not It is enough, it crosses so joint should be designed at the shaping slice 2 of production mould, avoids problem above.The shape master of anti-overflow skirtboard To depend on shaping slice 2.Shaping slice 2 with a thickness of 2cm.
A kind of anti-overflow skirtboard process of extrusion type thermoplastic polyurethane, including following production stage: a, by polyurethane Grain loading dryer, two hours of 90 DEG C~100 DEG C dryings, heat up the major and minor extruder about two connecting with the die feeding mouth Hour is to progressively reach 190 DEG C~205 DEG C;
B, colour mixture powder colour mixture is added with the ratio of 20 grams of colour mixture powder with 25 kilograms of polyurethane particles;
C, the good material of colour mixture is separately added into major and minor extruder, booting;
D, material passes through the master mold 1 and shaping slice 2 of production mould, exports and squeezes out from shaping slice 2, falls into metal support Frame is cooled rapidly by the water of water curtain type to 40 DEG C or less;
E, cooling and shaping rear haulage pulls out.
Extruder temperature booting first four temperature section sets 197 DEG C, can be switched on after two hours of heating up, when material squeezes out Head temperature is down to 185 DEG C and is successively successively decreased 5 DEG C with head to tail temperature afterwards.Since polyurethane material is different from other plastics.Often Platform extruder driving screw revolving speed should be at 15 turns per minute or less to ensure that the plasticizing of polyurethane is uniform.It is fallen into after material is extruded It is cooled down rapidly in the metal supporting frames of irony by cooling water, cooling water is sprayed by universal sparge pipe, and water hose nozzle should select water Curtain type, and otherwise water flow too fast cannot can deform the anti-overflow skirtboard for making cooling.Simultaneously also by two below metal supporting frames The bottom of circular hole water spout cooling support, to prevent inhomogeneous cooling is even from leading to anti-overflow skirtboard torsional deformation.Water temperature is no more than 40 DEG C otherwise unshaped polyurethane with metal supporting frames frictional force pull out anti-overflow skirtboard can not normally.Subplate is also fallen in simultaneously In the metal supporting frames of another irony, cooling water is cooled down rapidly, to prevent and mainboard adhesion.
1, the raw material of casting type polyurethane elastomer is made of TDI and MDI.
MDI (methyl diphenylene diisocyanate), white at room temperature or yellowish solid state, is molten into colourless to micro- Yellow liquid.The product can be widely applied to micro-pore elastomer, thermoplastic elastomer (TPE), casting type elastomer, artificial leather, synthesis The manufacture of leather, adhesive, coating, sealant etc..MDI-100 room temperature is solid-state, lower (the 40 DEG C of vapour pressure < 10- of vapour pressure 4mmHg), lower in breathing sucking and skin absorption aspects toxicity;It can lead to moderate eye irritation and slight skin irritatin, it can Cause skin allergy.Maximum acceptable concentration (TLV) is 0.02ppm to MDI-100 in air.
TDI (toluene-2,4-diisocyanate), TDI are the maximum one kind of diisocyanate class compound Poisoning, it has special gas Taste, volatility is big, it is not soluble in water, is soluble in the organic solvents such as acetone, ethyl acetate, toluene.TDI is mainly for the production of poly- Urethane resin and polyurethane foam, and there is volatility, so some furniture containing substance of this kind newly purchased can release TDI。
MDI and TDI product alternative each other are all the raw materials for producing polyurethane.The price of MDI is slightly more expensive at present, but toxicity It is lower than TDI.
2, Thermoplastic polyurethane elastomer material is non-toxic and tasteless, repeats and recycles, the material can by it is certain when Between understand oneself decompose, not can cause environmental pollution, referred to as environment-friendly materials.Form of the thermoplastic polyurethane elastomer to squeeze out Production, is truly realized no pollution to staff's person without any murder by poisoning.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair Equivalent structure or equivalent flow shift made by bright specification and accompanying drawing content is applied directly or indirectly in other relevant skills Art field, is included within the scope of the present invention.

Claims (6)

1. a kind of production mould of the anti-overflow skirtboard of extrusion type thermoplastic polyurethane, including master mold and shaping slice, it is characterised in that: Mainboard material path and subplate material path are equipped in the master mold, which is respectively provided with a feed inlet, the master mold Front side is equipped with mainboard discharge port and subplate discharge port, and the rear side of the master mold is equipped with subplate feed inlet, left and right side feed inlet with Mainboard discharge port is connected to form mainboard material path, and subplate feed inlet and subplate discharge port form subplate material path, and subplate material path is located at master On plate road;
The master mold and shaping slice detachable connection.
2. production mould according to claim 1, it is characterised in that: the master mold from top to bottom successively includes first Plate, the second plate and third plate, first plate and the second plate split form subplate material path, second plate and third plate split shape At mainboard material path.
3. production mould according to claim 1 or 2, it is characterised in that: the left side feed inlet and mainboard discharge port connect Logical to form left motherboard material path, the right side feed inlet is connected to form right motherboard material path with mainboard discharge port, left motherboard material Converge with right motherboard material path in mould inside in road.
4. production mould according to claim 1, it is characterised in that: the discharge port size of the shaping slice is less than master mold Discharge port size.
5. production mould according to claim 1, it is characterised in that: the shaping slice with a thickness of 2cm.
6. the work of the production mould production anti-overflow skirtboard of extrusion type thermoplastic polyurethane according to any one of claims 1-5 Process, it is characterised in that: including following production stage:
A, polyurethane particles are packed into dryer, two hours of 90 DEG C~100 DEG C dryings, what heating was connect with the die feeding mouth Major and minor extruder about two hours to progressively reach 190 DEG C~205 DEG C;
B, colour mixture powder colour mixture is added with the ratio of 20 grams of colour mixture powder with 25 kilograms of polyurethane particles;
C, the good material of colour mixture is separately added into major and minor extruder, booting;
D, material passes through the master mold and shaping slice of production mould, exports and squeezes out from shaping slice, metal supporting frames is fallen into, by water curtain The water of type cools rapidly to 40 DEG C or less;
E, cooling and shaping rear haulage pulls out.
CN201710290903.1A 2017-04-28 2017-04-28 A kind of anti-overflow skirtboard production mould of extrusion type thermoplastic polyurethane and process Active CN107009596B (en)

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CN201710290903.1A CN107009596B (en) 2017-04-28 2017-04-28 A kind of anti-overflow skirtboard production mould of extrusion type thermoplastic polyurethane and process

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CN201710290903.1A CN107009596B (en) 2017-04-28 2017-04-28 A kind of anti-overflow skirtboard production mould of extrusion type thermoplastic polyurethane and process

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CN107009596B true CN107009596B (en) 2019-11-15

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109719876A (en) * 2018-12-28 2019-05-07 焦作市德邦科技有限公司 The anti-overflow skirtboard manufacture craft of polyurethane

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104441546A (en) * 2014-10-27 2015-03-25 品诚塑胶科技(上海)有限公司 Production equipment and production method of hollow corrugated polycarbonate sunlight plate

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104441546A (en) * 2014-10-27 2015-03-25 品诚塑胶科技(上海)有限公司 Production equipment and production method of hollow corrugated polycarbonate sunlight plate

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Effective date of registration: 20240527

Address after: 055150 Tian Kou Xiang Bei Ding Cun, Ren county, Xingtai City, Hebei Province

Patentee after: Xingtai Zhuojie Machinery Parts Manufacturing Co.,Ltd.

Country or region after: China

Address before: No. 154 Beiding Village, Tiankou Town, Renxian County, Xingtai City, Hebei Province, 055152

Patentee before: XINGTAI LINGSEN WEAR-RESISTANT MATERIAL CO.,LTD.

Country or region before: China

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