CN107008606A - A kind of pipe inner-wall spraying machine - Google Patents
A kind of pipe inner-wall spraying machine Download PDFInfo
- Publication number
- CN107008606A CN107008606A CN201710371449.2A CN201710371449A CN107008606A CN 107008606 A CN107008606 A CN 107008606A CN 201710371449 A CN201710371449 A CN 201710371449A CN 107008606 A CN107008606 A CN 107008606A
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- China
- Prior art keywords
- impact gun
- flush coater
- pipeline
- spraying machine
- pipe inner
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 238000005507 spraying Methods 0.000 title claims abstract description 27
- 230000004888 barrier function Effects 0.000 claims abstract description 25
- 239000007921 spray Substances 0.000 claims description 64
- 230000005611 electricity Effects 0.000 claims description 22
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 239000003973 paint Substances 0.000 abstract description 11
- 239000007788 liquid Substances 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 239000012530 fluid Substances 0.000 description 5
- 238000005286 illumination Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000002035 prolonged effect Effects 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 1
- 241000486406 Trachea Species 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000003621 irrigation water Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 235000019615 sensations Nutrition 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
- B05B13/0627—Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies
- B05B13/0636—Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies by means of rotatable spray heads or nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
Landscapes
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Spray Control Apparatus (AREA)
Abstract
A kind of pipe inner-wall spraying machine, belong to field of pipeline equipment, connection is connected to away wheel on the drive device output shaft, at least nozzle is provided with flush coater, nozzle is evenly distributed on around inner-walls of duct, pipeline front upper place is provided with impact gun, lighting device, camera device, automatic takeup wheel is provided with behind pipeline, coaxial compressed air hose disk roller is provided with by take-up pulley, the rear of flush coater is additionally provided with rope traction hole, nozzle and impact gun are separately positioned on respective rotating disk, the barrier inside pipeline can be removed by using this equipment, the smooth flow of liquid in pipeline can be ensured, reduce the labor intensity of painter, overcome that severe paint environment brings to workman is uncomfortable, realize example automated job, improve paint efficiency, ensure that workman's is healthy.
Description
Technical field
The present invention relates to a kind of flush coater, more particularly to a kind of pipe inner-wall spraying machine belongs to field of pipeline equipment.
Background technology
Sewer pipe, field irrigation water pipe, some large-diameter pipelines are, it is necessary to which the coating processing of inwall, before, often oily
Lacquerer people, which enters, carries out mopping completion in pipeline, still, enters atmosphere draught-free in pipeline due to prolonged, paints taste
It can make one breathless, although setting fan to carry out managing interior air draft in pipeline opening, the paint taste of overrich is still to work
The body of people brings uncomfortable sensation, and particularly in summer or winter, internal temperature is not suitable for operation, is not that overheat was exactly
It is cold, can be more serious if longer pipeline, the labor intensity that how could reduce pipeline painter is pipeline manufacturing
An important topic.
The content of the invention
For inner-walls of duct painter in paint channel inwall, the problems such as paint-like flavour is too dense, temperature is not suitable for, the present invention
A kind of pipe inner-wall spraying machine is provided, the purpose is to reduce the labor intensity of painter, severe paint environment is overcome to workman
That brings is uncomfortable, improves paint efficiency, ensures that workman's is healthy.
Connected on a kind of pipe inner-wall spraying machine, including drive device, information carrying means, the drive device output shaft
It is connected to away in front of wheel, flush coater and is provided with rotatable multiple nozzles and impact gun, multiple nozzles is evenly provided on by spray boom
In spray nozzle turntable, impact gun is arranged on impact gun rotating disk, and the distance of impact gun and multiple nozzle distance inner-walls of duct is adjustable, impact gun and many
The direction of individual nozzle can change with the rotation of each autorotation disk, and impact gun is provided with impact gun rotating disk and moves radially guide rail flush coater
On be provided with behind lighting device, camera device, flush coater and be provided with automatic takeup wheel, coaxial compression is provided with take-up pulley
Air hose disk roller, compressed air hose leads to nozzle and impact gun, and the rear of flush coater is additionally provided with rope traction portion；
Further, the spray nozzle turntable and impact gun rotating disk are connected to spray nozzle turntable rotating shaft and impact gun disk shaft, and nozzle turns
Disk rotating shaft and impact gun disk shaft are connected on respective motor by gear respectively, are set respectively on spray nozzle turntable and impact gun rotating disk
It is equipped with multi-way pneumatic swivel joint；
Further, the drive device includes being provided with flush coater motor, reductor, differential mechanism, differential input shaft
Mainshaft gear, differential mechanism both sides are provided with output end, output end and are connected with semiaxis；
Further, the drive device includes electric-absorption brake apparatus, and the electric-absorption brake apparatus includes setting on semiaxis
Spragging gear, spragging gear side is provided with plug-in unit dog point, and the other end of plug-in unit is hinged on connecting rod, is set in the middle of connecting rod
There is rotating shaft, the other end of connecting rod is hinged with electricity and inhales part, and electricity inhales part and is arranged on the opposite that electricity inhales device, and during braking, electricity is inhaled
Device, which draws electricity suction part, makes plug-in unit dog point insert in spragging gear, can make Semi-axle brake；
Further, the multiple nozzle is connected to spray boom one end, and spray boom other end is fixed in spray nozzle turntable, on spray boom
One end that adjusting rod is hinged with slip ring, slip ring is slidably connected, the other end of multiple adjusting rods is hinged on regulation gas
On the cylinder rod of cylinder, regulation cylinder, which is arranged in front of flush coater, to be located on the axial location of pipeline center；
Further, be provided with power line and signal wire on the take-up pulley, the signal wire include video signal cable, advance, after
Control line is moved back, the signal wire of impact gun, power line includes lighting line, multiple motor power-supply wires；
Further, the compressed air hose is respectively connecting on impact gun, multiple cylinders and nozzle through air distributor；
Further, the flush coater motor is direct current generator, and alternating current is connected to motor through transformer, and flush coater is equipped with electric power storage
Pond；
Further, the flush coater rear, which is provided with barrier remover, barrier remover, is provided with removing shovel, removes shovel
Liftable, impact gun rotating disk is radially provided with impact gun lifting cylinder, and the cylinder rod of lifting cylinder is connected with impact gun；
Further, pipeline is outer equipped with flush coater hauling machine, pipe external information transmitting device and operation device, pipe external information transmission dress
Put and be connected with display.
The good effect that the present invention has is：By connecting wheel on the output shaft of drive device, wheel can be utilized away
Freely walked in pipeline；By setting nozzle before flush coater, can using adjust cylinder according to the thickness of pipeline, stretch
Contracting cylinder adjusts the spray boom angle of nozzle, to equably being sprayed in pipeline；It is respective by the way that spray boom and impact gun are arranged on
On rotating disk, and multi-way pneumatic swivel joint is set on respective rotating disk, can rotate while spray, wind can also be utilized
Big gun carries out obstacle cleaning to all angles of pipeline inner circle circumferential direction；By setting lighting device, camera device on flush coater,
Situation in pipeline can be observed using camera device under illumination light irradiation, particularly if as cement etc. in pipeline
Flush coater is hindered in the barrier that pipeline internal is walked, the obstacle of getting up will be cleared up using impact gun using barrier remover
Thing is released or cleaned out, and opening conduits internal channel is conducive to the walking of flush coater, and is conducive to water, oil in pipeline etc. to flow
Passing through for animal, prevents barrier prolonged stay in the duct, causes the flowing of the fluids such as water, oil not smooth, can prevent long-term
Get off to accumulate more barriers in the duct in the past, influence the flowing of fluid；By setting automatic receive behind pipeline
Line wheel, can not only ensure the driving power supply of flush coater and can ensure camera device, illumination, impact gun, nozzle, spray boom
Control, by using automatic takeup wheel, length that can be according to needed for flush coater automatically extends or shortened, and can prevent electric wire from twining
Around other positions of flush coater, flush coater, which is snarled, to be moved；Coaxial electric wire disk roller and pressure by being set on take-up pulley
Contracting air hose disk roller, can prevent that friction causes the leakage of compressed gas to compressed air hose for a long time in the duct, can be to compressed pipe
Road plays a protective role；, can be by controlling to ensure flush coater by setting electricity to inhale brake apparatus in spraying machine actuating device
The travelling controls such as stopping, turn in the duct；, can be by steel wire by also setting up rope traction portion at the rear of flush coater
Rope is connected on flush coater, is pulled out from pipeline flush coater using pulling equipments such as hoist engines, after can also utilizing
Under the traction of the pulling equipment on side, fall back while sprayed, the quality of spraying and the efficiency of spraying can be improved, by
Flush coater hauling machine, pipe external information transmitting device and operation device are equipped with outside pipeline, retroversion side can not only be carried out to flush coater
To traction, and image can be obtained using shooting, illuminating equipment, utilize pipe external information transmitting device and operation device to carry out
Corresponding operation, can accordingly be operated by video, can ensure spraying effect and coating quality；By setting cylinder,
The length and angle of spray boom can be adjusted correspondingly by magnetic valve；By setting compressed air hose to be distributed through air
Pneumatics needed for impact gun and cylinder, can be allocated, corresponding equipment is controlled by device；By in the footpath of impact gun rotating disk
Impact gun lifting cylinder is set up, the cylinder rod of lifting cylinder is connected with impact gun, impact gun end can be promoted to and be solidificated in
On pipeline internal reasons, it can carry out broken to the barrier of solidification and be allowed to separate with inner-walls of duct, then be set using front portion
The barrier remover put is removed.The labor intensity of painter can be reduced by using the present apparatus, severe paint ring is overcome
It is uncomfortable that border is brought to workman, improves paint efficiency, ensures that workman's is healthy.
Brief description of the drawings
The surface structure schematic diagram of Fig. 1 present invention.
Fig. 2 spray booms, impact gun and respective rotating disk positive structure schematic.
Fig. 3 automatic takeup wheel overlooking the structure diagrams.
The side structure schematic diagram of Fig. 4 spray booms, impact gun and respective rotating blade drive.
Fig. 5 electricity inhales device overlooking the structure diagram.
Label declaration：10- flush coaters main body, 11- walk wheel, 12- impact guns, 12a- impact guns rotating disk, 13- spray booms, 13a- nozzles
Rotating disk, 13b- adjusting rods, 13c- nozzles, 13d- slip rings, 14- lighting devices, 15- camera devices, 16- coating case lid, 17- store
Battery, 18- take-up pulleies, 19- lifting cylinders, 19a- lifting cylinders bar, 20- barriers remover, 20a- remove shovel, 20b- liftings
Cylinder, 21- electric wires disk roller, 22- tracheaes disk roller, 23- electric wires, 25- take-ups turbin generator, 26- take-up pulleies controller, 27- support frames,
28- lines（Pipe）Frame, 29- electric wires（Tracheae）Roller, 30- impact guns disk shaft, the rotating shaft of 31- spray nozzle turntables, 33- regulations cylinder, 33a-
Adjust cylinder rod, 34- multi-way pneumatics swivel joint one, 35- multi-way pneumatics swivel joint two, 36a- outer shaft gears, 36b- impact guns
Rotary tray motor shaft gear, 37a- interior shaft gears, 37b- spray nozzle turntables generator shaft gear, 38a- impact guns rotary tray motor, 38b- nozzles
Rotary tray motor, 40- semiaxis, 41- spragging gears, 42- plug-in units, 43- connecting rods, 43a- rotating shafts, 44- electricity inhale part, 45- electricity and inhale dress
Put.
Embodiment
Technical scheme is described in detail referring to the drawings.In the following description, by flush coater advance side
To side as front or above, using flush coater direction of advance opposite side is as rear or is described later.
A kind of pipe inner-wall spraying machine, Fig. 1 is the surface structure schematic diagram of the present invention.10 be in flush coater main body, pipeline
Wall flush coater includes being connected to respectively on drive device, information carrying means, two semiaxis of the drive device output shaft
Walk and multiple nozzle 13c and impact gun 12 are set in front of wheel 11, flush coater, impact gun 12 and multiple nozzle 13c are arranged on by spray boom 13
On spray nozzle turntable 13a, impact gun 12 is arranged on impact gun rotating disk 12a, and multiple nozzle 13c and impact gun 12 direction are with each autorotation disk
Rotation and change, the impact gun rotating disk 12a impact gun 12 that is radially provided with moves radially guide rail, and multiple nozzle 13c are uniformly distributed
Around inner-walls of duct, the distance apart from inner-walls of duct is adjustable, and lighting device 14, camera device 15, Fig. 1 are provided with pipeline
In, 16 be to be provided with painting case in coating case lid, flush coater main body 10, and 17 be that automatic receipts are provided with behind battery, pipeline
Coaxial electric wire disk roller 21 and tracheae disk roller 22 is provided with line wheel 18, take-up pulley 18, compressed air pipe 24 leads to multiple sprays
Mouth 13c and impact gun 12 and regulation cylinder 33, the rear of flush coater are additionally provided with rope traction portion, and nozzle 13c passes through spray boom
13 are arranged on spray nozzle turntable 13a, and impact gun 12 is arranged on impact gun rotating disk 12a.
The battery 17 is dismounting type structure, can remove battery 17 charged as needed.Steel wire rope is led
Draw portion using before hoist engine etc. because equipment connects flush coater.
The flush coater motor that the flush coater walks wheel 11 is direct current generator, drives, can also be used using dry cell
Alternating current drives direct current generator after transformation.
Pipeline is outer equipped with flush coater hauling machine, pipe external information transmitting device and operation device, pipe external information transmitting device
On be connected with display.
The electric wire 23 includes being provided with image display and controller, one outside video electrical wire, control electric wire, pipeline
Side monitor video while obstacle in coating quality, pipeline can be confirmed, it is necessary to when using impact gun 12 to solidifying in pipeline
Barrier is purged.
The lifting cylinder 19 of impact gun, the lifting of impact gun lifting cylinder 19 are radially provided with before the impact gun rotating disk 12a
Cylinder rod 19a is connected with impact gun 12, is blown out and is provided with radial direction slide rail between 12 and impact gun rotating disk 12a, is removed and is solidificated in when impact gun
In pipeline during barrier, impact gun is lifted using impact gun lifting cylinder, impact gun inner spring is compressed, end is arranged on barrier
It is purged, the tip of impact gun 12 is applied with the pressure of impact gun lifting cylinder 19, the pressure of contained spring and is connected to impact gun 12
On air pressure,
In order to prevent poor signal in pipeline, take-up pulley 18, supply power supply and signal wire are equipped with behind flush coater.Once it is electric
Pond is without electricity, or after flush coater occurs situations such as be difficult to the obstacle crossed over, can be by steel wire rope by the hoist engine set outside pipeline
It is connected, is forcibly pulled out flush coater with flush coater rear rope traction portion by hoist engine.
Fig. 2 is spray boom, impact gun and respective rotating disk positive structure schematic, the rotating disk include impact gun rotating disk 12a and
Impact gun rotating disk 12a, impact gun rotating disk 12a and spray nozzle turntable 13a are connected to spray nozzle turntable rotating shaft 31 and impact gun disk shaft 30,
Spray nozzle turntable rotating shaft 31 and impact gun disk shaft 30 are connected on respective motor by gear respectively, are respectively arranged with rotating disk
It is provided with the outside of multi-way pneumatic swivel joint 1, impact gun rotating disk 12a and connects in multi-way pneumatic swivel joint, impact gun rotating disk 12a
It is connected on regulation cylinder 33, regulation cylinder rod 33a and is connected with multiple angular adjustment bar 13b, multiple angular adjustment bar 13b leads to respectively
Cross slip ring 13d to be connected on spray boom 13, slip ring 13d is slidably connected at the periphery of spray boom 13, can according to inner-walls of duct size,
Spray uniformity etc. changes regulation cylinder rod 33a length, so as to adjust the angle of spray boom 13, realizes the multiple nozzle 13c of regulation
The distance between with inner-walls of duct.
Multichannel point in multi-way pneumatic swivel joint 1, multi-way pneumatic swivel joint 1 is provided with impact gun rotating disk 12a
It is not the gas circuit and the gas circuit towards the multi-way pneumatic swivel joint 2 35 in spray nozzle turntable 13a towards impact gun 12.
Multi-way pneumatic swivel joint 2 35, the gas circuit of multi-way pneumatic swivel joint 2 35 are provided with spray nozzle turntable rotating shaft 31
Towards the gas circuit of regulation cylinder 33 and nozzle 13c.
Fig. 4 is the side structure schematic diagram of spray boom, impact gun and respective rotating blade drive.The impact gun rotating disk 12a
On be connected with impact gun disk shaft 30 towards the body interior of flush coater 10, impact gun disk shaft 30 is hollow shaft, is set inside it
The spray nozzle turntable rotating shaft 31 being connected with spray nozzle turntable 13a is equipped with, impact gun disk shaft 30 is concentric shafts with spray nozzle turntable rotating shaft 31,
The medial end of impact gun disk shaft 30 is provided with outer shaft gear 36a, and what is engaged with outer shaft gear 36a is impact gun rotary tray motor axle tooth
36b is taken turns, 38a is impact gun rotary tray motor, and impact gun rotary tray motor 38a drivings impact gun rotating disk 12a is rotated, when needing to utilize impact gun cleaning
In pipe during the barrier of strong bond, compressed air-driven minute gun removing obstacles is utilized；The medial end of spray nozzle turntable rotating shaft 31 is set
It is spray nozzle turntable motor to be equipped with outer shaft gear 37a, outer shaft gear 37a and be engaged with spray nozzle turntable generator shaft gear 37b, 38b,
Spray nozzle turntable motor 38b driving spray nozzle turntables 13a is rotated, to pipe inner-wall spraying in rotary course.
Tracheae between the multi-way pneumatic swivel joint and impact gun that are set on impact gun rotating disk 12a disclosure satisfy that impact gun 12 along
The radial guidance set on impact gun rotating disk is along radial expansion.
The multiple nozzle 13c is connected on spray boom 13, and slip ring 13d is slidably connected on each spray boom 13, sliding
Adjusting rod 13b one end is hinged with rotating ring 13d, multiple adjusting rod 13b other end is hinged on the tune of regulation cylinder 33
On solar term cylinder rod 33a, regulation cylinder 33 is arranged on the centre for being located at pipeline in front of flush coater, in the present embodiment, nozzle
It is provided with three spray booms 13, each spray boom to be provided with slip ring a 13d, each slip ring 13d on rotating disk 13a and is hinged with
Adjusting rod 13b one end, three adjusting rod 13b other end, which is concentrated, to be hinged on the regulation cylinder rod 33a of regulation cylinder 33,
With elongating or shortening for cylinder rod, nozzle 13c apart from pipe Nell wall distance in change, can spray nozzle turntable 13a drive
Lower one side is advanced, while being sprayed, in addition, under video monitoring, adjusted and sprayed by the distance inside adjustable range pipeline
Quality.
The drive device on flush coater motor, motor including being connected with reductor, reductor and differential mechanism
Mainshaft gear is provided with connection, differential input shaft, differential mechanism both sides are provided with the semiaxis connected in output end, output end
40。
Fig. 3 is automatic takeup wheel overlooking the structure diagram.Live wire 23 is set on the electric wire disk roller 21 of the take-up pulley 18,
Electric wire 23 includes power line and signal wire, and the signal wire includes video signal cable, advance, retreats control line, the electricity of impact gun 12
Source line, power line includes lighting line, and the power line of multiple motors, take-up pulley 18 drives electric wire roller using take-up turbin generator 25
Wheel 21 and tracheae disk roller 22 rotate simultaneously, and because the thickness between electric wire 23 and tracheae 24 differs, the anglec of rotation differs, in take-up
The support frame 27 that passes behind of wheel 18 is provided with two lines（Pipe）Frame 28, line（Pipe）Live wire is set on frame 28（Tracheae）Roller 29,
Synchronization between tracheae 24 and electric wire 23 is realized with this, the rotation of take-up pulley 18 etc. is controlled by take-up pulley controller 26.
Fig. 5 is that electricity inhales device overlooking the structure diagram.The drive device includes electric-absorption brake apparatus, the electricity
Suction brake apparatus includes the spragging gear 41 set on semiaxis 40, and the side of spragging gear 41 is provided with the dog point of plug-in unit 42, inserts
The other end of part 42 is hinged on connecting rod 43, and rotating shaft 43a is provided with the middle of connecting rod 43, and the other end of connecting rod 43 is hinged with electricity
Part 44 is inhaled, electric part 44 of inhaling is arranged on the electric opposite for inhaling device 45, during braking, and electricity suction device 45, which draws electricity suction part 44, to be made to insert
In the dog point of part 42 insertion spragging gear 41, it can brake semiaxis 40, the compressed air pipe 24 is distinguished through air distributor
It is connected to impact gun 12, regulation cylinder 33, lifting cylinder 19, lift cylinder 20b.
Reference picture 1, the flush coater rear is provided with barrier remover 20, barrier remover 20 and is provided with removing
Shovel 20a, the removing shovel 20a are the convex structure close with pipe radius, and removing shovel 20a, which can be utilized, lifts lift cylinder
20b drives lifting.
The present invention by the output shaft of drive device connect walk wheel 11, can utilize away wheel 11 in pipeline freely
Walking；, can be using adjusting thickness of the cylinder 33 according to pipeline, telescopic adjustment gas by setting nozzle 13c before flush coater
The adjustment nozzle of the cylinder 33 13c angle of spray boom 13, to equably being sprayed in pipeline；By the way that spray boom 13 and impact gun 12 are arranged on
On respective rotating disk, and multi-way pneumatic swivel joint is set on respective rotating disk, can rotate while spray, also may be used
To carry out obstacle cleaning to all angles of pipeline inner circle circumferential direction；By setting lighting device 14, camera device on flush coater
15, can be observed under illumination light irradiation using situation in the road of 15 pairs of passes of camera device, particularly pipeline it is interior if as
Cement etc. hinders flush coater in the barrier that pipeline internal is walked, and is purged using impact gun 12, opening conduits passage, not only
Be conducive to the walking of flush coater, and be conducive to passing through for the fluids such as water, oil in pipeline；By being set behind flush coater
Barrier remover 20, the barrier that can crush impact gun 12 is cleaned to, and is prevented barrier prolonged stay in the duct, is caused
The flowing of the fluids such as water, oil is not smooth, can prevent from getting off to accumulate more barriers in the duct in the past for a long time, influences fluid
Flowing；By setting automatic takeup wheel 18 behind pipeline, can not only ensure flush coater driving power supply and also can
Camera device 15, illumination, spray boom 13, nozzle 13c, the control of impact gun 12 are ensured, being capable of basis by using automatic takeup wheel 18
Length automatically extension or shortening needed for flush coater, can prevent electric wire 23 to be wound into other positions of flush coater, flush coater is twined
It can not firmly move；Coaxial electric wire disk roller 21 and compressed air hose disk roller 22 by being set on take-up pulley 18, can prevent compression
Long-term rub causes the leakage of compressed gas to air tracheae 24 in the duct, and protection can be played to compressed air pipe 24 and is made
With；, can be by controlling to ensure flush coater stopping in the duct by setting electricity to inhale brake apparatus in spraying machine actuating device
Only, the travelling control such as turn；By also setting up rope traction portion at the rear of flush coater, steel wire rope can be connected to spraying
On machine, flush coater is pulled out from pipeline using pulling equipments such as hoist engines, the pulling equipment of back can also be utilized
Traction under, fall back while sprayed, the quality of spraying and the efficiency of spraying can be improved, by being equipped with spray outside pipeline
Machine travel machine, pipe external information transmitting device and operation device are applied, the traction of reverse direction can not only be carried out to flush coater, and
Image can be obtained using shooting, illuminating equipment, corresponding video prison is carried out using pipe external information transmitting device and operation device
Control and operation, can ensure spraying effect and coating quality；By setting regulation cylinder 33, length that can be to spray boom 13 and angle
Degree is adjusted correspondingly by magnetic valve；, can be by impact gun 12, multiple cylinders by setting the air distributor of compressed air
And the air needed for nozzle 13c is allocated, corresponding equipment is controlled, by impact gun rotating disk 12a radially
Impact gun lifting cylinder 19 is provided with, the lifting cylinder bar 19a of lifting cylinder 19 is connected with impact gun 12 close to end side, can be by
The end of impact gun 12, which is promoted to, to be solidificated on pipeline internal reasons, the barrier of solidification can be carried out it is broken and be allowed to in pipeline
Wall is separated, and is then removed using the anterior barrier remover set.The work of painter can be reduced by using the present apparatus
Intensity, uncomfortable, the raising paint efficiency for overcoming severe paint environment to bring workman, ensures that workman's is healthy.
Claims (10)
1. a kind of pipe inner-wall spraying machine, including drive device, information carrying means, it is characterised in that：The drive device is defeated
Connection, which is connected to away in front of wheel, flush coater, on shaft is provided with rotatable multiple nozzles and impact gun, and multiple nozzles are equal by spray boom
It is arranged on evenly in spray nozzle turntable, impact gun is arranged on impact gun rotating disk, the distance of impact gun and multiple nozzle distance inner-walls of duct can
Adjust, the direction of impact gun and multiple nozzles can change with the rotation of each autorotation disk, impact gun radially shifting is provided with impact gun rotating disk
It is provided with dynamic guide rail, flush coater behind lighting device, camera device, flush coater and is provided with automatic takeup wheel, on take-up pulley
Coaxial compressed air hose disk roller is provided with, compressed air hose leads to nozzle and impact gun, and the rear of flush coater is additionally provided with steel wire rope
Tractive unit.
2. a kind of pipe inner-wall spraying machine according to claim 1, it is characterised in that：The spray nozzle turntable and impact gun rotating disk
Spray nozzle turntable rotating shaft and impact gun disk shaft are connected to, spray nozzle turntable rotating shaft and impact gun disk shaft are connected by gear respectively
It is connected on respective motor, multi-way pneumatic swivel joint is respectively arranged with spray nozzle turntable and impact gun rotating disk.
3. a kind of pipe inner-wall spraying machine according to claim 1, it is characterised in that：The drive device includes flush coater
Mainshaft gear is provided with motor, reductor, differential mechanism, differential input shaft, differential mechanism both sides are provided with output end, defeated
Go out on end and be connected with semiaxis.
4. a kind of pipe inner-wall spraying machine according to claim 1, it is characterised in that：The drive device includes electricity suction
Formula brake apparatus, the electric-absorption brake apparatus includes the spragging gear set on semiaxis, and spragging gear side is provided with plug-in unit system
Moved end, the other end of plug-in unit is hinged on connecting rod, and rotating shaft is provided with the middle of connecting rod, and the other end of connecting rod is hinged with electric suction portion
Part, electricity suction part is arranged on the opposite of electricity suction device, during braking, and electricity, which inhales device absorption electricity suction part, makes plug-in unit dog point insertion system
In moving gear, Semi-axle brake can be made.
5. a kind of pipe inner-wall spraying machine according to claim 1, it is characterised in that：The multiple nozzle is connected to
Spray boom one end, spray boom other end is fixed in spray nozzle turntable, is slidably connected on spray boom and tune is hinged with slip ring, slip ring
One end of pole, the other end of multiple adjusting rods is hinged on the cylinder rod of regulation cylinder, and regulation cylinder is arranged on flush coater
Front is located on the axial location of pipeline center.
6. a kind of pipe inner-wall spraying machine according to claim 1, it is characterised in that：Power supply is provided with the take-up pulley
Line and signal wire, the signal wire include video signal cable, advance, retreat control line, lighting line, the power supply of impact gun
Line.
7. a kind of pipe inner-wall spraying machine according to claim 1, it is characterised in that：The compressed air hose is through air point
Orchestration is respectively connecting on impact gun, multiple cylinders and nozzle.
8. a kind of pipe inner-wall spraying machine according to claim 1, it is characterised in that：The flush coater motor is direct current
Machine, alternating current is connected to motor through transformer, and flush coater is equipped with battery.
9. a kind of pipe inner-wall spraying machine according to claim 1, it is characterised in that：The flush coater rear is provided with barrier
Hinder and removing shovel is provided with thing remover, barrier remover, remove shovel liftable, impact gun rotating disk is radially provided with impact gun
Lifting cylinder, the cylinder rod of lifting cylinder is connected with impact gun.
10. a kind of pipe inner-wall spraying machine according to claim 1, it is characterised in that：Pipeline is outer to be led equipped with flush coater
Draw and be connected with display on machine, pipe external information transmitting device and operation device, pipe external information transmitting device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710371449.2A CN107008606A (en) | 2017-05-24 | 2017-05-24 | A kind of pipe inner-wall spraying machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710371449.2A CN107008606A (en) | 2017-05-24 | 2017-05-24 | A kind of pipe inner-wall spraying machine |
Publications (1)
| Publication Number | Publication Date |
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| CN107008606A true CN107008606A (en) | 2017-08-04 |
Family
ID=59451371
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710371449.2A Pending CN107008606A (en) | 2017-05-24 | 2017-05-24 | A kind of pipe inner-wall spraying machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN107008606A (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107626496A (en) * | 2017-09-30 | 2018-01-26 | 重庆纵翼机械制造有限公司 | A kind of inner wall of hollow shaft polishing spray-painting plant |
| CN108246545A (en) * | 2018-01-29 | 2018-07-06 | 天智羲王管道科技有限公司 | A kind of silver ion graphene cement throwing jet sewage conduct inner wall surface processing system |
| CN108528016A (en) * | 2018-03-28 | 2018-09-14 | 宁波海蔓汽车科技有限公司 | A kind of U-shaped part inner wall marking device |
| CN108906435A (en) * | 2018-09-19 | 2018-11-30 | 四川西南环保科技防腐股份有限公司 | Powder spray vehicle for pipeline internal joint patch |
| CN109129209A (en) * | 2018-09-19 | 2019-01-04 | 四川西南环保科技防腐股份有限公司 | Ball blast vehicle for pipeline internal joint patch |
| CN109876974A (en) * | 2019-03-29 | 2019-06-14 | 上海银田机电工程有限公司 | Control During Paint Spraying by Robot equipment and its control method |
| CN110586390A (en) * | 2019-09-18 | 2019-12-20 | 合肥华峰暖通设备有限公司 | Pipeline wall spraying equipment |
| CN110947558A (en) * | 2019-12-25 | 2020-04-03 | 东阳普润保温容器有限公司 | Paint spraying device for inner wall of container |
| CN114160358A (en) * | 2021-11-30 | 2022-03-11 | 常州大学 | Coating device for inner wall of drill rod |
| CN115228664A (en) * | 2021-04-23 | 2022-10-25 | 中国石油化工股份有限公司 | Pipeline spraying device |
| CN116371627A (en) * | 2023-05-31 | 2023-07-04 | 山西交通养护集团有限公司 | Be used for road and bridge tunnel lining maintenance equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107626496B (en) * | 2017-09-30 | 2019-05-24 | 重庆纵翼机械制造有限公司 | A kind of inner wall of hollow shaft polishing spray-painting plant |
| CN107626496A (en) * | 2017-09-30 | 2018-01-26 | 重庆纵翼机械制造有限公司 | A kind of inner wall of hollow shaft polishing spray-painting plant |
| CN108246545A (en) * | 2018-01-29 | 2018-07-06 | 天智羲王管道科技有限公司 | A kind of silver ion graphene cement throwing jet sewage conduct inner wall surface processing system |
| CN108528016A (en) * | 2018-03-28 | 2018-09-14 | 宁波海蔓汽车科技有限公司 | A kind of U-shaped part inner wall marking device |
| CN108906435A (en) * | 2018-09-19 | 2018-11-30 | 四川西南环保科技防腐股份有限公司 | Powder spray vehicle for pipeline internal joint patch |
| CN109129209A (en) * | 2018-09-19 | 2019-01-04 | 四川西南环保科技防腐股份有限公司 | Ball blast vehicle for pipeline internal joint patch |
| CN109876974A (en) * | 2019-03-29 | 2019-06-14 | 上海银田机电工程有限公司 | Control During Paint Spraying by Robot equipment and its control method |
| CN110586390B (en) * | 2019-09-18 | 2021-05-25 | 合肥华峰暖通设备有限公司 | Pipeline wall spraying equipment |
| CN110586390A (en) * | 2019-09-18 | 2019-12-20 | 合肥华峰暖通设备有限公司 | Pipeline wall spraying equipment |
| CN110947558A (en) * | 2019-12-25 | 2020-04-03 | 东阳普润保温容器有限公司 | Paint spraying device for inner wall of container |
| CN115228664A (en) * | 2021-04-23 | 2022-10-25 | 中国石油化工股份有限公司 | Pipeline spraying device |
| CN115228664B (en) * | 2021-04-23 | 2024-04-19 | 中国石油化工股份有限公司 | Pipeline spraying device |
| CN114160358A (en) * | 2021-11-30 | 2022-03-11 | 常州大学 | Coating device for inner wall of drill rod |
| CN114160358B (en) * | 2021-11-30 | 2023-09-15 | 常州大学 | Drilling rod inner wall coating device |
| CN116371627A (en) * | 2023-05-31 | 2023-07-04 | 山西交通养护集团有限公司 | Be used for road and bridge tunnel lining maintenance equipment |
| CN116371627B (en) * | 2023-05-31 | 2023-08-08 | 山西交通养护集团有限公司 | Be used for road and bridge tunnel lining maintenance equipment |
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Application publication date: 20170804 |