CN106996558A - Biomass compacted granules direct combustion normal-pressure hot-water boiler - Google Patents
Biomass compacted granules direct combustion normal-pressure hot-water boiler Download PDFInfo
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- CN106996558A CN106996558A CN201610046996.9A CN201610046996A CN106996558A CN 106996558 A CN106996558 A CN 106996558A CN 201610046996 A CN201610046996 A CN 201610046996A CN 106996558 A CN106996558 A CN 106996558A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23B—METHODS OR APPARATUS FOR COMBUSTION USING ONLY SOLID FUEL
- F23B40/00—Combustion apparatus with driven means for feeding fuel into the combustion chamber
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/02—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
- F23J15/022—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material for removing solid particulate material from the gasflow
- F23J15/025—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material for removing solid particulate material from the gasflow using filters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23K—FEEDING FUEL TO COMBUSTION APPARATUS
- F23K3/00—Feeding or distributing of lump or pulverulent fuel to combustion apparatus
- F23K3/10—Under-feed arrangements
- F23K3/14—Under-feed arrangements feeding by screw
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L1/00—Passages or apertures for delivering primary air for combustion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L5/00—Blast-producing apparatus before the fire
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J2217/00—Intercepting solids
- F23J2217/10—Intercepting solids by filters
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Solid-Fuel Combustion (AREA)
Abstract
The present invention discloses a kind of biomass compacted granules direct combustion normal-pressure hot-water boiler, is made up of boiler furnace, screw propulsion feeding device, Double layer spiral flow air-supply arrangement, the aerobic direct combustion device of particle, flue gas separating purifying device, control box.According to biomass compacted granules combustion heating physical property characteristic, multinomial innovative technology is taken by adding the key core technical elements such as form, air blowing control method, direct combustion environmental condition, flue gas separating measure in fuel, the boiler is provided with spiral continuous and quantitative feed, Double layer spiral flow has control air-supply, the aerobic abundant direct combustion of particle, strap to intercept the operation functions such as isolation of purified, can substitute coal-burning boiler and provide the user warming or production heat service.The boiler has that advanced technology is ripe, system is comprehensively complete, operation is connected that the smooth, thermal efficiency is high, fault rate is low, without outstanding features such as noxious gas emissions, can obtain reduction environmental pollution, utilize solid waste resource, saves the multiple benefits such as fossil energy.
Description
Technical field
This patent is related to a kind of Thermal Equipment, in particulars relate to one kind and does fuel with biomass compacted granules, and the biomass compacted granules direct combustion normal-pressure hot-water boiler that atmospheric hot-water provides the user warming or production heat service is produced by direct combustion type.
Background technology
AND ENERGY RESOURCES CONSUMPTION IN CHINA total amount nearly 2,500,000,000 tons of marks coal, as the energy resource consumption big country for occupying second place of the world, and the energy that China consumes at present, the overwhelming majority is provided by burning coal mode.Burning coal, can not only give off the harmful greenhouse gases such as a large amount of sulfur dioxide, carbon dioxide, and can give off a large amount of dust particle, and the PM2.5 molecules particularly discharged can all constitute high risks to atmospheric environment and human body health.
China is agriculture, production of forestry big country, and year biomass resource generation total amount is up to more than 5,000,000,000 tons of mark coals, with the resources advantage large-scale developed and utilized.Under national energy strategic guidance, in the case where prevention and control of air pollution action is actuated, China's biomass energy exploitation industry development is very swift and violent, and many advanced and mature conversion technology of biomass energy and special technology equipments are all widely applied successively.Wherein biomass solid shaping technology, biomass material compacting can be solidified into combustible granules, the technical barriers such as seasonal strong, decentralization high, water content is big, elongated loose, the inconvenience collection transport storage of volume of biomass material itself presence are preferably solved, are that extensive steady in a long-term apply creates good technical foundation condition.Recent years, time limit is all made in succession and eliminates the prevention and control of air pollution action plan torn open and remove less than 10 tons coal-burning boilers in many big or middle cities, the biomass boiler for making it possible to substitute coal-burning boiler, do fuel with biomass compacted granules arises at the historic moment development rapidly, and considerable influence is generated in conversion technology of biomass energy field.
The biomass boiler put on market at present, the overwhelming majority is on the basis of former coal-burning boiler, used by certain technological transformation aftershaping, all by the larger limitation of original structure, therefore existing biomass boiler all has some technical problems to varying degrees in terms of fuel addition manner, ventilation oxygen supply approach, combustion-chamber shape volume.It is mainly manifested in following three aspect.
1st, some biomass boilers have continued to use the filling method of coal-burning boiler, and directly fuel is added to combustion chamber using from fire door;But because biomass fuel phosphorus content is low, easily burn, need frequently to open fire door addition fuel, often produce the technical problems such as chamber temperature is unstable, fugitive constituent precipitation is insufficient, and open fire door in burning, not only easily cause flue gas to be escaped from fire door, and reduce boiler thermal output.
2nd, some biomass boilers have continued to use the chamber structure shape, volume size and ventilation oxygen supply approach of coal-burning boiler;But due to the physical property feature such as biomass fuel has that volatile content is big, component is complicated, the precipitation time is slow, enough combustion space and burning time are needed during burning, certain infiltration flow strength and appropriate stagnant control ability are needed during ventilation oxygen supply.The combustion chamber volume of coal-burning boiler is less than normal, and planform is simple, typically all uses bottom-up direct method of ventilation;This structure type is used for biomass fuel combustion, and often producing insufficient biomass fuel combustion, fugitive constituent and solid-state carbon granules, easily discharge, inhalable particles discharge the technical quality problems such as exceeded with the wind.
3rd, the existing biomass boiler overwhelming majority takes directly discharge flue gas, is configured without flue gas separating purifying device, generally existing inhalable particles discharge excessive problem.Biomass boiler does fuel using biomass compacted granules, although not producing the pernicious gases such as sulfur dioxide, control techniques is efficiently separated but if not taking discharge flue gas, a large amount of inhalable particles are still had, PM2.5 molecule discharge beyond standards are particularly had, atmospheric environment is polluted.
This patent is on the basis of the existing biomass boiler Shortcomings of China and weakness is conscientiously researched and analysed, according to the combustion characteristics of biomass compacted granules, targetedly form is added in fuel, air-supply oxygen supplying control method, combustion chamber direct combustion environmental condition, multinomial structure innovation technical measures are taken on the key core technology contents such as isolation of purified measure, research and design goes out one kind and does fuel using biomass compacted granules, with spiral continuous and quantitative feed, Double layer spiral flow has control to blow, the aerobic abundant direct combustion of fuel, flue gas intercepts the biomass compacted granules direct combustion normal-pressure hot-water boiler of the operation functions such as isolation of purified, coal-burning boiler can be substituted and meet enterprise of the northern area away from heating network, market, office, school, the production and living such as residential building place warming needs, also spray painting is adapted to, food, chemical industry, the technical conditions requirement of the industry productions such as medicine heat.
The content of the invention
The technical problem that this patent is intended to solve.
This patent is on the basis of the existing biomass boiler Shortcomings of China and weakness is conscientiously researched and analysed, for the combustion characteristics of biomass compacted granules, spiral is gone out by research and design and pushes feeding device, resolve continuously uninterrupted can carry out the quantitative feeding problem that equal and quantitative adds biomass compacted granules to particle burning room;Double layer spiral flow air-supply arrangement is gone out by research and design, the double-blast form being engaged with direct current eddy flow is resolved, being provided into particle burning room, there is quite infiltration flow strength and having for appropriate stagnant control ability to control air-supply problem;The aerobic direct combustion device of particle is gone out by research and design, resolves and is fully burnt the enough combustion space of offer, abundant holdup time, Homogeneous charge, the aerobic direct combustion environmental condition problem such as have control to blow for biomass compacted granules;By research and design smoke gas separating purifying device, the isolation of purified problem for containing exceeded inhalable particles in discharge flue gas is resolved.
This patent solves the technical scheme that technical problem is used.
The technical problem that this patent is solved, is achieved by the following technical programs:Research and design goes out one kind and does fuel using biomass compacted granules, there are control air-supply, the aerobic abundant direct combustion of particle, strap to intercept the technical characteristics such as isolation of purified with spiral continuous and quantitative feed, Double layer spiral flow, the biomass compacted granules direct combustion normal-pressure hot-water boiler that coal-burning boiler provides the user out warming or production heat can be substituted, including boiler furnace, spiral push the operation function parts such as the aerobic direct combustion device of feeding device, Double layer spiral flow air-supply arrangement, particle, flue gas separating purifying device, control box.
The boiler furnace that this patent research and design goes out, be it is a kind of the matrix part that Biomass compacted granules combustion heating, atmospheric hot-water circular flow, connection install all operation function parts can be provided, be made up of main parts sizes such as inner housing, shell body, dome-shaped top cover, disc bottom plates.
Described inner housing, by it is upper, in, the part of bottom three constitutes;The bottom design of inner housing is into cylindrical shape, on the top of cylindrical base, leaves two layers of 4 heated endless tube water inlet pipe and water outlet pipe welding and assembling technicses mouthful for being interspersed by isogonism point position;Cone barrel is designed in the middle part of inner housing, three layers 6 are left in cone cylinder and blocks fire tube group welding and assembling technicses mouthful apart from the water flowing for tilting cross-distribution at equal intervals by isogonism point position;The upper design of inner housing is into cylindrical shape, and suitable for reading open wide does fume emission mouthful, is sealedly connected and fixed by ring flange with horizontal smoke exhaust barrel;Inner housing it is upper, in, the part of bottom three select to be welded using boiler steel steel plate and be made, be welded using welding method and be fixed into rigid entirety, the inner chamber of inner housing formation constitutes particle burning room overall structure shape.Shell body, global design is into cylindrical shape, selection is welded using boiler steel steel plate to be made, it is welded in outer housing upper and is fixed with hot water outlet pipe, it is welded respectively in the middle part of shell body and is fixed with warm water return pipe and boiler additional soft wa ter pipe, boiler additional soft wa ter pipe is connected by moisturizing pipeline with the boiler soft water automatic water supply tank being fixed on outside boiler furnace, when not enough or shortage occurs in boiler furnace interior circulation soft water, it can automatically be supplemented, prevent industrial accident.Dome-shaped top cover, is designed to dome-shaped, and selection is made using boiler steel steel plate, and centre leaves inner housing cylinder-shaped upper part and passes through welding and assembling technicses mouthful, and top is mounted with boiler explosion relief valve.Disc bottom plate, it is designed to disc, selection is made using boiler steel steel plate, on disc bottom plate operation axial direction compacting camber is promoted along biomass compacted granules, it is easy to the biomass compacted granules for being scattered in floor peripheral to promote the axis of operation to gather from trend, is conducive to all fuel to burn and burns.Inner housing, shell body, dome-shaped top cover, disc bottom plate, boiler furnace is welded into using welding method, in the cavity formed between inner housing and shell body, equipped with boiler circulation soft water.
Boiler furnace, is fixed in Equipment Foundations entirely through boiler saddle;Above the disc bottom plate arc shaft axis side of boiler furnace bottom provided with feed the mouth of pipe, closely insert and be connected with pusher bobbin, reception by spiral push feeding device push into biomass compacted granules;The ash discharge mouth of pipe is provided with the disc bottom plate arc axis opposite side corresponding with the feed mouth of pipe, lime-ash storage bin of the ash discharge mouth of pipe with mounting arrangements below disc bottom plate is connected, receives the lime-ash that storage is burnt;Boiler furnace is connected by the hot water outlet pipe being provided with shell body and warm water return pipe with the thermal cycling pipe system of configuration.
The spiral that this patent research and design goes out pushes feeding device, it is that one kind pushes form with helix closed, the continuous uninterrupted equal and quantitative of biomass compacted granules is pushed to the feed operation function part that fuel is done into particle burning room, is made up of main parts sizes such as feed hopper, material storing box, augers.
Described feed hopper, the side's of being designed to cone-shaped, selection is made using carbon junction steel steel plate, suitable for reading open wide completely does charging door, the big share of biomass compacted granules is facilitated disposably to load, lower mouth does discharging opening and is sleeved in the square charging aperture of material storing box, and tilting cone angle by cone enables biomass compacted granules automatically continuously uninterruptedly to add into material storing box, it is ensured that the biomass compacted granules in material storing box remain full dress state.
Described material storing box, is made up of upper and lower two parts, and upper design is into the square chest bodily form, bottom is designed to flat cone-shaped, select to be made using carbon junction steel steel plate, be welded using welding method and be fixed into rigid entirety, be fixed on by installing connecting bracket on boiler random installation column.Material storing box it is square it is suitable for reading do charging aperture, be sleeved on outside the discharging opening of feed hopper, the automatic biomass compacted granules for receiving to be sent into from feed hopper;Mouth does discharging opening under the rectangle of material storing box, it is fastened on by flangeseal on the rectangular feeding throat that pusher bobbin is provided with, tilting cone angle by the flat cone of storing lower box part enables biomass compacted granules automatically continuously uninterruptedly to add into pusher bobbin, ensure that the biomass compacted granules in pusher bobbin remain full dress state, enabling auger, continuously uninterrupted equal and quantitative provides burning fuel to particle burning room;The sound light crossing-signal of mounting arrangements at the flat cone upper edge of storing lower box part, when lacking, which occur, in the biomass compacted granules in feed hopper expects situation out of stock, the audible-visual annunciator exposed can send sound, visual alarm in time, operating personnel are reminded to supplement addition fuel in time, keep feeding device to play particle burning room sealing anoxybiotic by full dress biomass compacted granules form to act on, avoid particle burning room flame from being sprayed next time in the effect of Whirl deposite tank power, trigger fire incident.
Described auger, by pusher bobbin, helical blade, pushes the main parts sizes such as main shaft, frequency modulation motor and constitutes.Pusher bobbin, selection is made using carbon junction steel seamless steel pipe, and front end is opened wide does discharging opening completely, is passed through annular wind pushing box horizontal close and is inserted into that the feeder sleeve left boiler furnace bottom is intraoral, rear end is fixed by bobbin end cap seal;On 140 ° of the tube wall top Angle Position that pusher bobbin leading portion passes through annular wind pushing box, provided with the staggered oblique fresh air inlet of multirow, most of oxygen-containing air that frequency modulation air blower is blown into can be introduced into pusher bobbin in the presence of circular arc choke guide plate;Rectangular feeding throat is provided with pusher bobbin back segment top, is sealedly connected and fixed by ring flange with the rectangle discharging opening on material storing box, the automatic biomass binder particle for receiving to be sent into from material storing box.Helical blade, by the planform size such as the length of design, lead angle, pitch, blade height, selection is made using carbon junction steel steel plate, is integrally welded on the outer surface for being fixed on and pushing main shaft.Main shaft is pushed, selection is made using carbon junction steel round steel, main shaft is pushed with helical blade, entirely through the bearing block mounting arrangements on bobbin end cap in pusher bobbin.In auger, by pusher bobbin internal diameter, push the physical dimensions such as major axis diameter, pitch, blade height and form a kind of fixed capacity space, the biomass compacted granules of same volume can be gathered, under in pushing with helical blade, the certain rotating speed of main shaft promotes, continuously biomass compacted granules can be pushed in particle burning room uninterrupted equal and quantitative.Frequency modulation motor, it is connected by shaft coupling with exposing the main-shaft spindle head that pushes outside bobbin end cap, frequency modulation motor frequency is changed by the frequency converter in control box, control auger rotating speed can be adjusted, feeding speed from biomass compacted granules to particle burning room and quantity that control provides can be effectively adjusted.
Spiral pushes this structural arrangement form of feeding device, by using the project slash such as conical feeder bucket and material storing box, auger, frequency modulation variable speed electric motors, particularly, make spiral push feeding device be provided with that taper is gathered materials automatically, spiral is continuously pushed, equal and quantitative feed, the feed operation function such as variable frequency adjustment control, preferably solve frequent unlatching fire door filling that domestic existing biomass boiler is present, the technical problem such as furnace temperature stability is poor, flue gas is easily escaped.
The Double layer spiral flow air-supply arrangement of this patent research and design, it is that one kind has control wind pushing form with Double layer spiral flow, oxygen-containing air is continuously uninterruptedly sent into the air-supply operation function part of oxygen-supplying combustion-supporting in particle burning room, is made up of main parts sizes such as annular wind pushing box, circular arc choke guide plate, oblique air intake pore, frequency modulation air blower, circular air funnels.
Described annular wind pushing box, is made up of parts such as air-supply tank shell, upper cover plate, bottom plates.Air-supply tank shell, is designed to cylindrical shape, and selection is made using carbon junction steel steel plate, and bottom leaves pusher bobbin, passing through for safe sparge pipe and seals technique for fixing mouthful, and middle part is passed through above technique mouthful in pusher bobbin and leaves circular air outlet;Upper cover plate and bottom plate, are designed to annular, and selection is made using carbon junction steel steel plate, on the internal circle mouthful of upper cover plate and bottom plate, be welded be fixed with upper and lower ring flange respectively;Air-supply tank shell, upper cover plate outer circumferential edge mouthful, bottom plate outer circumferential edge mouthful, are welded using welding method and are fixed into " Contraband " shape rigidity entirety, and the bottom of boiler furnace, a kind of annular wind pushing box of formation are fixed on by upper and lower flangeseal.
Described circular arc choke guide plate, is designed to circular arc curvature and pusher bobbin identical circular arc, and selection is made using carbon junction steel steel plate, and biasing is welded in the wind pushing box inner walls being fixed on above circular air outlet;Oxygen-containing air is sent into after annular wind pushing box by frequency modulation air blower by circular air outlet, under the obstruction guide effect of biasing circular arc choke guide plate, most of oxygen-containing air is directed into the oblique fresh air inlet being provided with from pusher bobbin and entered in bobbin, entered together in particle burning room with the biomass compacted granules pushed, in direct current wind form in the space of fuel combustion zone oxygen-supplying combustion-supporting, formed one layer of direct current air-supply passage.
Described oblique air intake pore, it is designed to pore shape, it is made up of 12 carbon junction steel seamless steel pipes, it is arranged in by oblique be welded of 30 ° of angle position of halving above the boiler furnace bottom feed mouth of pipe on the circumference in flame combustion area, air inlet, which is welded, to be fixed on boiler jacket body, air outlet, which is welded, to be fixed on boiler inner housing, and being welded respectively on the inwall of boiler inner housing by each oblique air intake pore air outlet is fixed with helical wind-guiding blade.Oxygen-containing air is sent into after annular wind pushing box by frequency modulation air blower, most of oxygen-containing air is directed into pusher bobbin under the effect of circular arc choke guide plate, remaining oxygen-containing air is under annular wind pushing box structure type and follow-up air intake Wind power propelling, it is directed to enter successively and is blown into along 12 oblique air intake pores of flame combustion area circumference above the boiler furnace bottom feed mouth of pipe in particle burning room, under the helical wind-guiding blade effect set by oblique air intake pore air outlet, in Whirl deposite tank form in flame combustion area space rotational flow oxygen-supplying combustion-supporting, form another layer of eddy flow air-supply passage.
Described frequency modulation air blower, is fixed on boiler random by connecting base plate and installs on column, the air inlet of air outlet and circular air funnel is sealedly connected and fixed;By the frequency converter being provided with control box, change the electric machine frequency of frequency modulation air blower, can effectively adjust wind speed from blowing oxygen supply operation to particle burning room and air quantity that control provides.
Described circular air funnel, is designed to cylindrical shape, and selection is made using carbon junction steel steel plate;Air inlet is sealedly connected and fixed by the air outlet of ring flange and frequency modulation air blower, and the circular air outlet that air outlet is provided with by ring flange with air-supply tank shell is sealedly connected and fixed.
This structural arrangement form of Double layer spiral flow air-supply arrangement, by using annular wind pushing box, circular arc choke guide plate, oblique air intake pore, helical wind-guiding blade, the multinomial structure innovation technology such as frequency modulation air blower, the oxygen-containing air for sending out Double layer spiral flow air-supply arrangement is provided with quite infiltration flow strength, it is appropriate to be detained control ability, the air-supply operation functions such as Double layer spiral flow air-supply oxygen-supplying combustion-supporting, the fuel combustion for preferably solving domestic existing biomass boiler presence is insufficient, fugitive constituent and solid-state carbon granules are easily escaped with the wind, the not high technical problem of boiler thermal output.
The aerobic direct combustion device of particle that this patent research and design goes out, it is that one kind closes direct combustion type so that fuel is aerobic, biomass compacted granules are fully effectively burnt to the burning operation function part of heating, are made up of main parts sizes such as particle burning room, igniting observation pore, safe sparge pipe, lime-ash storage bins.
Described particle burning room, is made up of the whole inner cavity of boiler inner housing, by the combustion heating process of biomass compacted granules, is divided into from bottom to top:Fuel combustion zone, flame combustion area, interception stagnant area, fume emission area, make particle burning room be provided with enough combustion spaces of fuel and abundant holdup time, can ensure that granular fuel is fully burnt in particle burning room.
Fuel combustion zone, is made up of the cylindrical shell lower lumen of boiler inner housing bottom, the feed mouth of pipe is set in cylindrical shell bottom side, and the ash discharge mouth of pipe is provided with the opposite side corresponding with the feed mouth of pipe.Biomass compacted granules are pushed into fuel combustion zone through being fed the mouth of pipe by auger, oxygen-containing air oxygen-supplying combustion-supporting is blown into by the air-supply of pusher bobbin direct current simultaneously, biomass compacted granules quickly complete dry, preheating, burning overall process, separate out fugitive constituent and solid-state carbon granules successively simultaneously, form fuel flame and change into heat energy, heating operation is carried out to the circulation soft water loaded in boiler furnace;Biomass compacted granules complete to change into after combustion heating operation to burn lime-ash in fuel combustion zone, lime-ash is burnt crowded to push what is subsequently constantly fed, slowly moved to ash discharge mouth of pipe direction along the arc axis of boiler disc bottom plate, it is final to be dropped to from the discharge of the ash discharge mouth of pipe in the lime-ash storage bin being provided with, wait concentrating in good time and remove.
Flame combustion area, is made up of the cylindrical shell upper lumen of boiler inner housing bottom, in cylindrical shell upper lumen, and mounting arrangements have annular to be heated endless tube;Annular is heated loop design into annular, selection is made using boiler steel rectangle seamless steel pipe, by provided with two layers of 4 heated endless tube water inlet pipe and water outlet pipes by isogonism point position interlaced arrangement, the welding and assembling technicses mouth left with cylindrical shell upper lumen is welded fixation, is connected with the circulation soft water loaded in boiler furnace.Biomass compacted granules are burnt the flame of formation in fuel combustion zone, the solid-state carbon granules for carrying the fugitive constituent separated out successively and not burning is flow in the flame combustion area of top, burnt away heating in flame combustion form, the oxygen-containing air blown into by 12 oblique air intake pores is under the effect of helical wind-guiding blade, in Whirl deposite tank form in the whole spaces in flame combustion area rotational flow oxygen-supplying combustion-supporting, making to enter all fugitive constituents and solid-state carbon granules in flame combustion area can be burnt by fully burning completely, and the flame temperature of formation reaches the peak of design;Thermal-flame in flame combustion area changes into heat energy, the circulation soft water loaded in endless tube and boiler furnace that is directly heated to annular carries out heating operation, circulation soft water temperature is set to reach the maximum water temperature of design, the hot water outlet pipe being provided with by boiler jacket body, warming or production heat service are provided a user out through thermal cycling pipe system, the warm water formed after heat supply is completed by thermal cycling pipe system, the warm water return pipe being provided with through boiler jacket body returns to boiler furnace interior circulation and used.
Stagnant area is intercepted, the cone barrel housing cavity in the middle part of boiler inner housing is constituted, in cone barrel housing cavity, and fire tube group is blocked in the water flowing that mounting arrangements have multi-layer net structure type;Fire tube group is blocked in water flowing, is designed to be made up of three layers of 6 boiler steel seamless pipe, and tilting the welding and assembling technicses left on cross modal and cone barrel housing mouth by isogonism point position with distance at equal intervals is welded fixation, is connected with the circulation soft water loaded in boiler furnace.Biomass compacted granules generate flue gas in fuel combustion zone, flame combustion area after burning burns heating, ascending air is formed under the collective effect of thermal-flame and follow-up air-supply wind-force, the solid-state carbon granules taken entrainment portions lime-ash and have not enough time to burn also is wrapped up in addition to flue gas in ascending air;Ascending air is quickly flow in the interception stagnant area of top; provided with water flowing block fire tube group stop interception function under hovered delay in stagnant area intercepting; during delay of hovering; heat in ascending air blocks the circulation soft water loaded in fire tube group to boiler furnace and water flowing and proceeds heating operation; the lime-ash and solid-state carbon granules contained in ascending air; dropped to because collision water flowing blocks fire tube group and loses kinetic energy and separated with flue gas in the flame combustion area of lower section, the solid-state carbon granules that falls back can be rekindled by whole and burnt under thermal-flame effect.
Fume emission area, is made up of the circular cylindrical shell intracoelomic cavity on boiler inner housing top, and circular cylindrical shell intracoelomic cavity is suitable for reading to form fume emission mouthful, is sealedly connected and fixed by ring flange with the horizontal smoke exhaust barrel in flue gas separating purifying device.Through intercepting the flue gas after lime-ash and solid-state carbon granules are isolated in stagnant area, it flow in the fume emission area of top, is flow to through flue gas discharge opening in flue gas separating purifying device under the subsequently promotion of air-supply wind-force, receives further isolation of purified processing.
Described igniting observation pore, ignites biomass compacted granules for delivering burning block, the combustion position in observation particle burning room;Igniting observation pore, selection is made using carbon junction steel seamless steel pipe, is welded and is fixed in the middle part of boiler furnace using welding method, lower end to flame combustion area, upper end is exposed outside boiler furnace, by provided with the quick opening and closing of fault of valve.
Described safe sparge pipe, stops working for boiler shutdown or needs quickly to extinguish the fuel burnt by water spray means under special circumstances;Safe sparge pipe, selection is made using carbon junction steel seamless steel pipe, is passed through by what is left on boiler furnace bottom and air-supply tank shell in technique mouthful, the fuel combustion zone for being inserted into particle burning room.
Described lime-ash storage bin, the seal box bodily form is designed to, selection is made using carbon junction steel steel plate, by quick connecting seat mounting arrangements in the lower section of boiler disc bottom plate, the ash discharge mouth of pipe being directly provided with boiler furnace bottom is tightly connected, and receive storage biomass compacted granules burns lime-ash.
This structural arrangement form of the aerobic direct combustion device of particle, particle burning room is constituted by using by boiler inner housing whole inner cavity, the heated endless tube of annular is set, the multinomial structure innovation technology such as fire tube group is blocked in the water flowing of multi-layer net structure type, the aerobic direct combustion device of particle is set to be provided with enough fuel combustion spaces, the sufficient fire smoke gases holdup time, the burning operation functions such as good feed air-supply direct combustion condition, the fuel combustion consumption for preferably solving domestic existing biomass boiler presence is big, fuel ignition substance combustion is insufficient, the effusion of fugitive constituent carbon granules is more, the low technical problem of flame temperature.
The flue gas separating purifying device that this patent research and design goes out, it is that one kind stops interception mode with strap, boiler combustion is discharged to the purification operation function part that the inhalable particles contained in flue gas are separated, is made up of main parts sizes such as strap deduster, horizontal smoke exhaust barrel, vertical smoke exhaust barrel, lime-ash containers.
Described strap deduster, for boiler combustion to be discharged into the atmosphere pollutions such as the lime-ash, the inhalable particles that contain in flue gas, stop that interception mode is separated from the flue gas of discharge by strap, selection is equipped with using the strap deduster of proper standard specifications and models, is fixed on by mounting bracket in Equipment Foundations;The smoke inlet of strap deduster is sealedly connected and fixed by ring flange and the outlet flue of horizontal smoke exhaust barrel, and outlet flue is sealedly connected and fixed by ring flange and the smoke inlet of vertical smoke exhaust barrel, and dust-exhausting port is tightly connected by quick connecting seat with lime-ash container.
Described horizontal smoke exhaust barrel, is designed to cylindrical shape, and selection is made using carbon junction steel steel plate;Smoke inlet is sealedly connected and fixed by the flue gas discharge opening of ring flange and boiler inner housing top cylinder shape housing, and outlet flue is sealedly connected and fixed by the smoke inlet of ring flange and strap deduster.
Described vertical smoke exhaust barrel, is designed to comply with the cylindrical shape of exhaustion smoke height standard requirement, and selection is made using carbon junction steel steel plate, is fixed on by erection support in the Equipment Foundations by boiler furnace;Smoke inlet is sealedly connected and fixed by the outlet flue of ring flange and strap deduster, and outlet flue is opened wide directly to high-altitude completely.
Described lime-ash container, is designed to casing shape, and selection is made using carbon junction steel steel plate, is tightly connected by the dust-exhausting port of quick connecting seat and strap deduster, receives lime-ash and inhalable particles that storage is discharged from strap deduster.
The control box that this patent research and design goes out, is designed to control box structure type, is made up of parts such as casing, frequency converter, Industry Control single-chip microcomputer, circuit, control measuring instrument, control panel, display screens, mounting arrangements are by boiler furnace;Control box is designed to based on Industry Control single-chip microcomputer, the functions such as storage, instruction output, screen display are calculated with simple programming, signal acquisition process, data, pass through bundle conductor and data wire, on the one hand it is connected with the signal acquisition transmission part such as sensor, the measure control instrument of operation field, on the other hand it is connected with the driving part such as the frequency converter of each apparatus for work, motor, air blower, water pump, magnetic valve, manipulates all operation programs and various job run technical parameters of control biomass compacted granules direct combustion normal-pressure hot-water boiler.
The effect that this patent has the advantage that and reached
The use biomass compacted granules that this patent research and design goes out do the biomass compacted granules direct combustion normal-pressure hot-water boiler of fuel, by targetedly adding form in fuel, air-supply oxygen supplying control method, combustion chamber direct combustion environmental condition, multinomial innovative technology measure is taken in terms of the key core technology contents such as flue gas isolation of purified measure, make biomass compacted granules direct combustion normal-pressure hot-water boiler that there is spiral continuous and quantitative feed, Double layer spiral flow has control to blow, the aerobic abundant direct combustion of particle, strap intercepts the significantly technical characteristic such as isolation of purified, coal-burning boiler can be substituted and provide the user out warming or production heat service, it is ripe with advanced technology, system is comprehensively complete, operation linking is smooth, the thermal efficiency is high, fault rate is low, without technical advantages such as noxious gas emissions, replacement coal-burning boiler can be obtained, reduce environmental pollution, utilize solid waste resource, reduce the multiple Social benefit and economic benefits such as operating cost.
Brief description of the drawings
Accompanying drawing 1:Biomass compacted granules direct combustion normal-pressure hot-water boiler structure arranges schematic diagram.
Accompanying drawing 2:Spiral pushes feeding device structure arrangement schematic diagram.
Accompanying drawing 3:The aerobic direct combustion apparatus structure arrangement schematic diagram of particle.
Reference title:I-flue gas separating purifying device;II-boiler furnace;III-Double layer spiral flow air-supply arrangement;The aerobic direct combustion device of IV-particle;V-spiral pushes feeding device.1-boiler saddle;2-annular wind pushing box;3-circle air outlet;4-circular arc choke guide plate;5-shell body;6-warm water return pipe;7-boiler soft water automatic water supply tank;8-inner housing;9-strap deduster;10-hot water outlet pipe;11-explosion relief valve;12-transverse direction smoke exhaust barrel;13-vertical smoke exhaust barrel;14-frequency modulation motor;15-feed hopper;16-audible-visual annunciator;17-material storing box;18-rectangular feeding throat;19-helical blade;20-push main shaft;21-oblique fresh air inlet;22-pusher bobbin;23-fume emission area;24-intercept stagnant area;25-flame combustion area;26-fuel combustion zone;27-lime-ash storage bin;28-ash discharge mouth of pipe;29-oblique air intake pore;30-be heated endless tube water inlet pipe and water outlet pipe;31-feed mouth of pipe;32-annular is heated endless tube;Fire tube group is blocked in 33-ventilation.
Embodiment
This patent structure arranges embodiment.
As shown in Figure 1, the biomass compacted granules direct combustion normal-pressure hot-water boiler of this patent research and design, including boiler furnace (II), spiral push the operation function parts such as the aerobic direct combustion device (IV) of feeding device (V), Double layer spiral flow air-supply arrangement (III), particle, flue gas separating purifying device (I), control box.
As shown in Figure 1, described boiler furnace (II), is made up of main parts sizes such as inner housing (8), shell body (5), dome-shaped top cover, disc bottom plates.Inner housing (8), by it is upper, in, the part of bottom three constitutes;Bottom design is into cylindrical shape, two layers of 4 heated endless tube water inlet pipe and water outlet pipe (30) welding and assembling technicses mouthful for being interspersed by isogonism point position are left on the top of cylindrical base, middle part is designed to cone barrel, three layers 6 are left in cone cylinder and blocks fire tube group (33) welding and assembling technicses mouthful apart from the water flowing for tilting cross-distribution at equal intervals by isogonism point position, upper design is into cylindrical shape, suitable for reading open wide does fume emission mouthful, passes through ring flange and horizontal smoke exhaust barrel(12)It is sealedly connected and fixed;Inner housing (8) it is upper, in, the part of bottom three select to be welded using boiler steel steel plate and be made, be welded using welding method and be fixed into rigid entirety, the inner chamber of inner housing (8) formation constitutes particle burning room global shape.Shell body (5), global design is into cylindrical shape, and selection is welded using boiler steel steel plate to be made;It is welded on shell body (5) top and is fixed with hot water outlet pipe (10), middle part is welded respectively is fixed with warm water return pipe (6) and boiler additional soft wa ter pipe, and boiler additional soft wa ter pipe is by moisturizing pipeline and is fixed on boiler furnace(Ⅱ)Outside boiler soft water automatic water supply tank (7) is connected.Dome-shaped top cover, is designed to dome-shaped, and selection is made using boiler steel steel plate, and centre leaves inner housing (8) cylinder-shaped upper part and passes through welding and assembling technicses mouthful, and top is mounted with boiler explosion relief valve (11).Disc bottom plate, is designed to disc, and selection is made using boiler steel steel plate;On disc bottom plate operation axial direction compacting camber is promoted along biomass compacted granules.Inner housing (8), shell body (5), dome-shaped top cover, disc bottom plate, boiler furnace (II) is welded into using welding method, in the cavity formed between inner housing (8) and shell body (5), equipped with boiler circulation soft water;Boiler furnace (II) is fixed in Equipment Foundations entirely through boiler saddle (1).
As shown in accompanying drawing 1, accompanying drawing 2, described spiral pushes feeding device (V), is made up of main parts sizes such as feed hopper (15), material storing box (17), augers.Feed hopper (15), the side's of being designed to cone-shaped, selection is made using carbon junction steel steel plate, and suitable for reading open wide completely does charging door, and lower mouth does discharging opening and is sleeved in the square charging aperture of material storing box (17).Material storing box (17), is made up of upper and lower two parts, and upper design is into the square chest bodily form, bottom is designed to flat cone-shaped, select to be made using carbon junction steel steel plate, be welded using welding method and be fixed into rigid entirety, be fixed on by installing connecting bracket on boiler random installation column;The square of material storing box (17) suitable for reading does charging aperture, outside the discharging opening for being sleeved on feed hopper (15), mouth does discharging opening and is fastened on by flangeseal on the rectangular feeding throat (18) that pusher bobbin (22) is provided with rectangle, the sound light crossing-signal of mounting arrangements (16) at the flat cone upper edge in bottom.Auger, by pusher bobbin (22), helical blade (19), pushes main shaft (20), frequency modulation motor (14) and constitutes;Pusher bobbin (22), selection is made using carbon junction steel seamless steel pipe, front end is opened wide do discharging opening completely, pass through annular wind pushing box (2) horizontal close to be inserted into the feed mouth of pipe (31) that boiler furnace (II) bottom is provided with, rear end is fixed by bobbin end cap seal;On 140 ° of the tube wall top Angle Position that pusher bobbin (22) leading portion passes through annular wind pushing box (2), provided with the staggered oblique fresh air inlet (21) of multirow, rectangular feeding throat (18) is provided with pusher bobbin (22) back segment top, is sealedly connected and fixed by ring flange with the rectangle discharging opening on material storing box (17);Helical blade (19), by the planform size such as the length of design, lead angle, pitch, blade height, selection is made using carbon junction steel steel plate, is integrally welded and is fixed on the outer surface for pushing main shaft (20);Push main shaft (20), selection is made using carbon junction steel round steel, with helical blade (19) to push main shaft (20) interior in pusher bobbin (22) entirely through the bearing block mounting arrangements on bobbin end cap;Frequency modulation motor (14), is connected by shaft coupling with exposing main shaft (20) spindle nose that pushes outside bobbin end cap.
As shown in accompanying drawing 1, accompanying drawing 2, accompanying drawing 3, described Double layer spiral flow air-supply arrangement(Ⅲ), by annular wind pushing box (2), circular arc choke guide plate (4), oblique air intake pore(29), frequency modulation air blower, the main parts size composition such as circular air funnel.Annular wind pushing box (2), is made up of air-supply tank shell, upper cover plate, bottom plate;Air-supply tank shell, is designed to cylindrical shape, and selection is made using carbon junction steel steel plate, and pusher bobbin is left in bottom(22), safe sparge pipe pass through sealing technique for fixing mouthful, middle part is in pusher bobbin(22)Pass through technique mouthful top and leave circular air outlet (3);Upper cover plate and bottom plate, are designed to annular, and selection is made using carbon junction steel steel plate, on the internal circle mouthful of upper cover plate and bottom plate, be welded be fixed with upper and lower ring flange respectively;Air-supply tank shell, upper cover plate outer circumferential edge mouthful, bottom plate outer circumferential edge mouthful, are welded using welding method and are fixed into " Contraband " shape rigidity entirety, the bottom of boiler furnace (II) is fixed on by upper and lower flangeseal.Circular arc choke guide plate (4), it is designed to circular arc curvature and pusher bobbin (22) identical circular arc, selection is made using carbon junction steel steel plate, and biasing is welded in the wind pushing box inner walls being fixed on above circular air outlet (3).Oblique air intake pore (29), is designed to pore shape, is made up of 12 carbon junction steel seamless steel pipes, by the oblique flame combustion area that is arranged in above boiler furnace (II) the bottom feed mouth of pipe (31) of being welded of 30 ° of angle position of halving(25)On circumference, air inlet, which is welded, to be fixed on boiler jacket body (5), air outlet, which is welded, to be fixed on boiler inner housing (8), is welded respectively on boiler inner housing (8) inwall by each oblique air intake pore (29) air outlet and is fixed with helical wind-guiding blade.Frequency modulation air blower, is fixed on boiler random by connecting base plate and installs on column, the air inlet of air outlet and circular air funnel is sealedly connected and fixed.Circular air funnel, it is designed to cylindrical shape, selection is made using carbon junction steel steel plate, air inlet is sealedly connected and fixed by the air outlet of ring flange and frequency modulation air blower, and the circular air outlet (3) that air outlet is provided with by ring flange with annular wind pushing box (2) housing is sealedly connected and fixed.
As shown in accompanying drawing 1, accompanying drawing 3, the aerobic direct combustion device (IV) of described particle is made up of main parts sizes such as particle burning room, igniting observation pore, safe sparge pipe, lime-ash storage bins (27).Particle burning room, is made up of the inner chamber of boiler inner housing (8), and fuel combustion zone (26), flame combustion area (25), interception stagnant area (24), fume emission area (23) are divided into from bottom to top;Fuel combustion zone (26), it is made up of the cylindrical shell lower lumen of boiler inner housing (8) bottom, the feed mouth of pipe (31) is set in cylindrical shell bottom side, the ash discharge mouth of pipe (28) is provided with the cylindrical shell bottom opposite side corresponding with the feed mouth of pipe (31), is introduced by the feed mouth of pipe (31) from pusher bobbin(22)The biomass compacted granules fuel being pushed to, introduces the direct current wind oxygen-supplying combustion-supporting that oblique fresh air inlet (21) blows into from pusher bobbin (22) tube wall, to being seated in boiler furnace(Ⅱ)Interior circulation soft water carries out heating operation;Flame combustion area (25), it is made up of the cylindrical shell upper lumen of boiler inner housing (8) bottom, mounting arrangements have annular to be heated endless tube (32) in cylindrical shell upper lumen, the annular endless tube (32) that is heated is designed to annular, selection is made using boiler steel rectangle seamless steel pipe, the welding and assembling technicses mouth left by two layers 4 heated endless tube water inlet pipe and water outlet pipes (30) by isogonism point position interlaced arrangement and cylindrical shell upper lumen is welded fixation, it is connected with the circulation soft water of filling in boiler furnace (II), the Whirl deposite tank oxygen-supplying combustion-supporting blown into by 12 be arranged on boiler furnace (II) oblique air intake pores (29) and helical wind-guiding blade, to being seated in boiler furnace(II) the circulation soft water progress heating operation and in the heated endless tube (32) of annular;The hot water outlet pipe (10) that high temperature circulation soft water after heating is provided with by boiler jacket body (5), the thermal cycling pipe system being configured provides a user out warming or production heat service, the warm water formed after heat supply is completed by thermal cycling pipe system, the warm water return pipe (6) being provided with through boiler jacket body (5) returns to boiler furnace (II) interior circulation and used;Intercept stagnant area (24), cone barrel housing cavity in the middle part of boiler inner housing (8) is constituted, fire tube group (33) is blocked in the water flowing that mounting arrangements have multi-layer net structure type in cone barrel housing cavity, water flowing blocks fire tube group (33) and is designed to be made up of three layers of 6 boiler steel seamless pipe, the welding and assembling technicses left on cross modal and cone barrel housing mouth is tilted with distance at equal intervals to be welded fixation, be connected with the circulation soft water of filling in boiler furnace (II) by isogonism point position;Fume emission area (23), it is made up of the circular cylindrical shell intracoelomic cavity on boiler inner housing (8) top, circular cylindrical shell intracoelomic cavity formation flue gas discharge opening suitable for reading, is sealedly connected and fixed by the horizontal smoke exhaust barrel (12) of ring flange and flue gas separating purifying device (I).Igniting observation pore, selection is made using carbon junction steel seamless steel pipe, is welded using welding method in the middle part of the boiler furnace (II), and lower end is to flame combustion area (25), upper end expose in boiler furnace (II) outside, by provided with the quick opening and closing of fault of valve.Safe sparge pipe, selection is made using carbon junction steel seamless steel pipe, passes through technique mouthful by what is left on boiler furnace (II) bottom and annular wind pushing box (22) housing, inserting is arranged in fuel combustion zone (26).Lime-ash storage bin (27), it is designed to the seal box bodily form, selection is made using carbon junction steel steel plate, by quick connecting seat mounting arrangements below the disc bottom plate of boiler furnace (II), the ash discharge mouth of pipe (28) being provided with boiler furnace (II) bottom is tightly connected.
As shown in Figure 1, described flue gas separating purifying device (I), is made up of main parts sizes such as strap deduster (9), horizontal smoke exhaust barrel (12), vertical smoke exhaust barrel (13), lime-ash containers.Strap deduster (9), selection uses the strap deduster of standard specification model(9)It is equipped, it is fixed on by mounting bracket in Equipment Foundations, smoke inlet is sealedly connected and fixed by ring flange and the outlet flue of horizontal smoke exhaust barrel (12), outlet flue is sealedly connected and fixed by ring flange and the smoke inlet of vertical smoke exhaust barrel (13), and dust-exhausting port is tightly connected by quick connecting seat with lime-ash container.Horizontal smoke exhaust barrel (12), it is designed to cylindrical shape, selection is made using carbon junction steel steel plate, smoke inlet is sealedly connected and fixed by the flue gas discharge opening of ring flange and boiler inner housing (8) top cylinder shape housing, and outlet flue is sealedly connected and fixed by the smoke inlet of ring flange and strap deduster (9).Vertical smoke exhaust barrel (13), it is designed to comply with the cylindrical shape of exhaustion smoke height standard requirement, selection is made using carbon junction steel steel plate, it is fixed on by erection support in the other Equipment Foundations of boiler furnace (II), smoke inlet is sealedly connected and fixed by the outlet flue of ring flange and strap deduster (9), and outlet flue is opened wide directly to high-altitude completely.Lime-ash container, is designed to casing shape, and selection is made using carbon junction steel steel plate, is tightly connected by the dust-exhausting port of quick connecting seat and strap deduster (9).
Described control box, it is made up of parts such as casing, frequency converter, Industry Control single-chip microcomputer, circuit, control measuring instrument, control panel, display screens, mounting arrangements are other in boiler furnace (II), pass through bundle conductor and data wire, on the one hand it is connected with the signal acquisition transmission part such as sensor, the measure control instrument of operation field, the driving part such as frequency converter, motor (14), air blower, water pump, magnetic valve on the other hand with each apparatus for work is connected.
This patent operation operation embodiment.
As shown in accompanying drawing 1, accompanying drawing 2, accompanying drawing 3, when the biomass compacted granules direct combustion normal-pressure hot-water boiler of this patent research and design carries out concrete operations operation, on the premise of circulation soft water is each filled with confirmation boiler, thermal cycling pipe system, user's radiator, biomass compacted granules are successively filled into material storing box (17), feed hopper (15) first, subsequent start-up frequency modulation motor (14), in the fuel combustion zone (26) that a small amount of biomass compacted granules are pushed to particle burning room, frequency modulation motor (14) is closed immediately;Subsequent start-up frequency modulation air blower, after after oxygen-containing air priority filling disks annular air supply case (2), boiler inner housing (8) inner chamber, flue gas separating purifying device (I), check that each operation function part is sealedly connected and fixed place, confirm that normal operation, without wind point is let out, closes frequency modulation air blower.
Burning block is knocked down from igniting peep hole, ignite the biomass compacted granules fuel being pushed in fuel combustion zone (26);Restart frequency modulation motor (14) and frequency modulation air blower simultaneously immediately, while adjust electric machine frequency by the frequency converter in control box, make speed, quantity that push is fed and wind speed, the air quantity of air-supply oxygen supply are mutually coordinated matches.
It is seated in feed hopper (15), the biomass compacted granules in material storing box (17), under the effect of cone cone angle, automatically continuously the uninterrupted rectangular feeding throat (18) being provided with by pusher bobbin (22) gathers in pusher bobbin (22);Biomass compacted granules remain full dress state in material storing box (17), and closing oxygen barrier effect is played to the fuel combustion in particle burning room, and combustion flame can be prevented to act on spray next time in Whirl deposite tank power and trigger fire incident;Audible-visual annunciator (16) is provided with the flat cone upper edge in material storing box (17) bottom, when lacking, which occur, in the biomass compacted granules in feed hopper (15) expects situation out of stock, the audible-visual annunciator (16) exposed can send sound and optic signal automatically, remind operating personnel to supplement addition raw material in time.
In auger, by pusher bobbin (22) internal diameter, push main shaft (20) diameter, pitch, helical blade (19) height etc. physical dimension form a kind of fixed capacity space, the biomass compacted granules of same volume can be gathered;Main shaft (20) is pushed with certain rotational speed by frequency modulation motor (14) drive belt helical blade (19), the continuous uninterrupted equal and quantitative of the biomass compacted granules being collected in pusher bobbin (22) heating of particle burning Indoor Combustion can be pushed to.
Frequency modulation air blower blows oxygen-containing air into annular wind pushing box (2) through circular air funnel, circular air outlet (3), under the obstruction guide effect of biasing circular arc choke guide plate (4), most of oxygen-containing air is directed into the oblique fresh air inlet (21) being provided with from pusher bobbin (22) tube wall and entered in pusher bobbin (22), in the fuel combustion zone (26) for entering particle burning room together with the biomass compacted granules that are pushed, dried in direct current wind form into fuel combustion zone (26) space oxygen-supplying combustion-supporting;Remaining oxygen-containing air is under the promotion of annular wind pushing box (2) structure type and follow-up air intake wind-force, it is directed into and enters successively along along 12 oblique air intake pores (29) of flame combustion area (25) circumference above boiler furnace (II) the bottom feed mouth of pipe (31), under the helical wind-guiding blade effect being provided with by oblique air intake pore (29) air outlet, in Whirl deposite tank form, rotational flow is dried oxygen-supplying combustion-supporting in flame combustion area (25) space.
Biomass compacted granules, by auger after being located at the feed mouth of pipe (31) of boiler furnace (II) bottom and being pushed to the fuel combustion zone of particle burning room (26), under the oxygen-containing air oxygen-supplying combustion-supporting blown into direct current wind formal adjoint, biomass compacted granules quickly complete dry, preheating, burning overall process, separate out fugitive constituent and solid-state carbon granules successively simultaneously, form fuel flame and change into heat energy, heating operation is carried out to the circulation soft water of filling in boiler furnace (II).Biomass compacted granules, complete to change into after combustion heating in fuel combustion zone (26) to burn lime-ash, lime-ash is burnt crowded to push what is subsequently constantly fed, slowly moved to the ash discharge mouth of pipe (28) direction along the arc axis of boiler disc bottom plate, it is final to be discharged from the ash discharge mouth of pipe (28) in the lime-ash storage bin (27) for dropping to and being provided with, wait concentrating in good time and remove.
After biomass compacted granules complete combustion heating in fuel combustion zone (26), form fuel flame and carry the fugitive constituent separated out successively and the solid-state carbon granules not burnt, it flow in the flame combustion area (25) of top, is burnt away heating in flame combustion form in crowded push for subsequently carrying out wind wind-force;The oxygen-containing air blown into from 12 oblique air intake pores (29) is under the effect of helical wind-guiding blade, in Whirl deposite tank form in flame combustion area (25) whole spaces rotational flow oxygen-supplying combustion-supporting, all fugitive constituents and solid-state carbon granules that enter in flame combustion area (25) are made to be burnt by fully burning completely, the flame temperature of formation reaches the peak of design;Thermal-flame in flame combustion area (25) changes into heat energy, to provided with annular be heated the circulation soft water progress heating operation of filling in endless tube (32) and boiler furnace (II), circulation soft water temperature is reached the maximum water temperature of design;High temperature circulation soft water, the hot water outlet pipe (10) being provided with by boiler jacket body (5), warming or production heat service are provided a user through thermal cycling pipe system, complete the warm water formed after heat supply, the warm water return pipe (6) being provided with by thermal cycling pipe system through boiler jacket body (5), backspace boiler furnace (II) interior circulation is used.
Biomass compacted granules, complete to generate flue gas after burning burns heating in fuel combustion zone (26), flame combustion area (25), the solid-state carbon granules for also being wrapped up in addition to flue gas in ascending air, ascending air and taking and being entrained with lime-ash and have not enough time to burn is formed under the collective effect of thermal-flame and follow-up air-supply wind-force;Ascending air quickly flow to top and intercepted in stagnant area (24), provided with water flowing block fire tube group (33) stop interception function under hovered delay in stagnant area (24) intercepting;During delay of hovering; the circulation soft water that heat in ascending air blocks filling in fire tube group (33) and boiler furnace (II) to water flowing proceeds heating operation; the lime-ash and solid-state carbon granules contained in ascending air can block fire tube group (33) and lose kinetic energy and be separated with flue gas because of collision water flowing; in the flame combustion area (25) for dropping to lower section; under thermal-flame effect, the solid-state carbon granules dropped, which is all rekindled, to be burnt.
Intercepting the flue gas after isolating lime-ash and solid-state carbon granules in stagnant area (24), flow under the subsequently promotion of air-supply wind-force in the fume emission area (23) of top, through provided with flue gas discharge opening, horizontal smoke exhaust barrel (12) entered in equipped strap dust excluder (9);Strap deduster (9) stops interception mode with strap, will separate, is flowed into through dust-exhausting port in lime-ash container containing lime-ash and other inhalable particles in flue gas, waits concentrating in good time and removes;Lime-ash and the flue gas of other inhalable particles are isolated, is flow to through outlet flue in the vertical smoke exhaust barrel (13) for meeting the requirement of exhaustion smoke height standard being provided with and is discharged into high-altitude.
So far, the operation operation overall process of biomass compacted granules direct combustion normal-pressure hot-water boiler is completed.
Claims (4)
1. a kind of biomass compacted granules direct combustion normal-pressure hot-water boiler, it is characterised in that:The biomass compacted granules direct combustion normal-pressure hot-water boiler, including boiler furnace (II), spiral push the aerobic direct combustion device (IV) of feeding device (V), Double layer spiral flow air-supply arrangement (III), particle, flue gas separating purifying device (I), control box;Described boiler furnace (II), by inner housing (8), shell body (5), dome-shaped top cover, disc bottom plate is constituted, inner housing (8) includes upper, in, the part of bottom three, bottom design is into cylindrical shape, two layers of 4 heated endless tube water inlet pipe and water outlet pipe (30) welding and assembling technicses mouthful for being interspersed by isogonism point position are left on the top of cylindrical base, middle part is designed to cone barrel, three layers 6 are left in cone cylinder and blocks fire tube group (33) welding and assembling technicses mouthful apart from the water flowing for tilting cross-distribution at equal intervals by isogonism point position, upper design is into cylindrical shape, suitable for reading open wide does fume emission mouthful, pass through ring flange and horizontal smoke exhaust barrel(12)It is sealedly connected and fixed, inner housing (8) it is upper, in, the part of bottom three selected to be welded using boiler steel steel plate and is made, it is welded using welding method and is fixed into rigid entirety, shell body (5) global design is into cylindrical shape, selection is welded using boiler steel steel plate to be made, it is welded on shell body (5) top and is fixed with hot water outlet pipe (10), middle part is welded respectively is fixed with warm water return pipe (6) and boiler additional soft wa ter pipe, and boiler additional soft wa ter pipe is by moisturizing pipeline and is fixed on boiler furnace(Ⅱ)Outside boiler soft water automatic water supply tank (7) is connected, dome-shaped design of cover is into dome-shaped, selection is made using boiler steel steel plate, leave inner housing (8) cylinder-shaped upper part and pass through welding and assembling technicses mouthful in centre, top is mounted with boiler explosion relief valve (11), disc back-plane design is into disc, selection is made using boiler steel steel plate, on disc bottom plate operation axial direction compacting camber is promoted along biomass compacted granules, inner housing (8), shell body (5), dome-shaped top cover, disc bottom plate, it is welded using welding method and constitutes boiler furnace (II), the cavity formed between inner housing (8) and shell body (5) circulates soft water built with boiler, it is fixed on entirely through boiler saddle (1) in Equipment Foundations;Described spiral pushes feeding device (V), it is made up of feed hopper (15), material storing box (17), auger, it is fixed on entirely through connecting bracket is installed on boiler random installation column, the pusher bobbin (22) of auger passes through annular wind pushing box (2) horizontal close and is inserted into the feed mouth of pipe (31) that boiler furnace (II) bottom is provided with;Described Double layer spiral flow air-supply arrangement(Ⅲ), by annular wind pushing box (2), circular arc choke guide plate (4), oblique air intake pore(29), frequency modulation air blower, circular air funnel composition, annular wind pushing box(2)Housing by provided with upper and lower flangeseal be fixed on boiler furnace (II) bottom, frequency modulation air blower is fixed on boiler random by connecting base plate and installed on column, passes through circular air funnel and annular wind pushing box(2)The circular air outlet being provided with(3)It is sealedly connected and fixed;The aerobic direct combustion device (IV) of described particle, by particle burning room, igniting observation pore, safe sparge pipe, lime-ash storage bin (27) is constituted, the inner chamber that particle burning room is formed by boiler inner housing (8) is constituted, fuel combustion zone (26) is divided into from bottom to top, flame combustion area (25), intercept stagnant area (24), fume emission area (23), igniting observation pore selection is made using carbon junction steel seamless steel pipe, it is welded using welding method in the middle part of boiler furnace (II), lower end is to flame combustion area (25), upper end expose boiler furnace (II) outside by provided with the quick opening and closing of fault of valve, safe sparge pipe selection is made using carbon junction steel seamless steel pipe, it is arranged in by the technique mouthful inserting of passing through left on boiler furnace (II) bottom and annular wind pushing box (22) housing in fuel combustion zone (26), lime-ash storage bin (27) is designed to the seal box bodily form, selection is made using carbon junction steel steel plate, by quick connecting seat mounting arrangements below boiler furnace (II) disc bottom plate, the ash discharge mouth of pipe (28) being provided with boiler furnace (II) bottom is tightly connected;Described flue gas separating purifying device (I), by strap deduster (9), horizontal smoke exhaust barrel (12), vertical smoke exhaust barrel (13), lime-ash container is constituted, strap deduster (9) selection is equipped with using standard specification model, it is fixed on by mounting bracket in Equipment Foundations, smoke inlet is sealedly connected and fixed by ring flange and the outlet flue of horizontal smoke exhaust barrel (12), outlet flue is sealedly connected and fixed by ring flange and the smoke inlet of vertical smoke exhaust barrel (13), dust-exhausting port is tightly connected by quick connecting seat with lime-ash container, horizontal smoke exhaust barrel (12) is designed to cylindrical shape, selection is made using carbon junction steel steel plate, smoke inlet is sealedly connected and fixed by the flue gas discharge opening of ring flange and boiler inner housing (8) top cylinder shape housing, outlet flue is sealedly connected and fixed by the smoke inlet of ring flange and strap deduster (9), vertical smoke exhaust barrel (13) is designed to comply with the cylindrical shape of exhaustion smoke height standard requirement, selection is made using carbon junction steel steel plate, it is fixed on by erection support in the other Equipment Foundations of boiler furnace (II), smoke inlet is sealedly connected and fixed by the outlet flue of ring flange and strap deduster (9), outlet flue is opened wide directly to high-altitude completely, lime-ash container is designed to casing shape, selection is made using carbon junction steel steel plate, it is tightly connected by the dust-exhausting port of quick connecting seat and strap deduster (9).
2. a kind of biomass compacted granules direct combustion normal-pressure hot-water boiler according to claim 1, it is characterised in that:Spiral pushes feed hopper (15) side of being designed to cone-shaped of feeding device (V), selection is made using carbon junction steel steel plate, suitable for reading open wide completely does charging door, and lower mouth does discharging opening and is sleeved in the square charging aperture of material storing box (17);The material storing box (17) that spiral pushes feeding device (V) is made up of upper and lower two parts, upper design is into the square chest bodily form, bottom is designed to flat cone-shaped, select to be made using carbon junction steel steel plate, it is welded using welding method and is fixed into rigid entirety, the square charging aperture suitable for reading that does is sleeved on outside the discharging opening of feed hopper (15), mouth does discharging opening and is fastened on by flangeseal on the rectangular feeding throat (18) that pusher bobbin (22) is provided with rectangle, the sound light crossing-signal of mounting arrangements (16) at the flat cone upper edge in bottom;Spiral pushes the auger of feeding device (V) by pusher bobbin (22), helical blade (19), push main shaft (20), frequency modulation motor (14) is constituted, pusher bobbin (22) selection is made using carbon junction steel seamless steel pipe, front end is opened wide do discharging opening completely, rear end is fixed by bobbin end cap seal, 140 ° of the tube wall top Angle Position that pusher bobbin (22) leading portion passes through annular wind pushing box (2) is provided with the staggered oblique fresh air inlet (21) of multirow, back segment top is sealedly connected and fixed provided with rectangular feeding throat (18) by ring flange with the rectangle discharging opening on material storing box (17), helical blade (19) is by the length designed, lead angle, pitch, the planform such as blade height size selection is made using carbon junction steel steel plate, entirety, which is welded, to be fixed on the outer surface for pushing main shaft (20), main shaft (20) selection is pushed to be made using carbon junction steel round steel, main shaft (20) is pushed entirely through the bearing block mounting arrangements on bobbin end cap in the pusher bobbin (22) with helical blade (19), frequency modulation motor (14) is connected by shaft coupling with exposing main shaft (20) spindle nose that pushes outside bobbin end cap.
3. a kind of biomass compacted granules direct combustion normal-pressure hot-water boiler according to claim 1, it is characterised in that:Double layer spiral flow air-supply arrangement(Ⅲ)Annular wind pushing box (2) be made up of air-supply tank shell, upper cover plate, bottom plate, wind pushing box housing design is into cylindrical shape, and selection is made using carbon junction steel steel plate, and pusher bobbin is left in bottom(22), safe sparge pipe pass through sealing technique for fixing mouthful, middle part is in pusher bobbin(22)Pass through technique mouthful top and leave circular air outlet (3), upper cover plate and bottom plate are designed to annular, selection is made using carbon junction steel steel plate, it is welded respectively on the internal circle mouthful of upper cover plate and bottom plate and is fixed with upper and lower ring flange, air-supply tank shell, upper cover plate outer circumferential edge mouthful, bottom plate outer circumferential edge mouthful, being welded using welding method, it is rigid overall to fix composition " Contraband " shape;Double layer spiral flow air-supply arrangement(Ⅲ)Circular arc choke guide plate (4), it is designed to that circular arc curvature is made with the selection of pusher bobbin (22) identical circular arc using carbon junction steel steel plate, biasing is welded in the wind pushing box inner walls being fixed on above circular air outlet (3);Double layer spiral flow air-supply arrangement(Ⅲ)Oblique air intake pore (29) be designed to pore shape, be made up of 12 carbon junction steel seamless steel pipes, the flame combustion area of boiler furnace (II) bottom be arranged in by oblique be welded of 30 ° of angle position of halving(25)On circumference, air inlet, which is welded, to be fixed on boiler jacket body (5), air outlet, which is welded, to be fixed on boiler inner housing (8), is welded respectively on boiler inner housing (8) inwall by each oblique air intake pore (29) air outlet and is fixed with helical wind-guiding blade;Double layer spiral flow air-supply arrangement(Ⅲ)Circular air funnel be designed to cylindrical shape, selection is made using carbon junction steel steel plate, air inlet is sealedly connected and fixed by the air outlet of ring flange and frequency modulation air blower, and the circular air outlet (3) that air outlet is provided with by ring flange with annular wind pushing box (2) housing is sealedly connected and fixed.
4. a kind of biomass compacted granules direct combustion normal-pressure hot-water boiler according to claim 1, it is characterised in that:The fuel combustion zone (26) of particle burning room is made up of the cylindrical shell lower lumen of boiler inner housing (8) bottom, cylindrical shell bottom side sets the feed mouth of pipe (31), and the cylindrical shell bottom opposite side corresponding with the feed mouth of pipe (31) is provided with the ash discharge mouth of pipe (28);The flame combustion area (25) of particle burning room is made up of the cylindrical shell upper lumen of boiler inner housing (8) bottom, mounting arrangements have annular to be heated endless tube (32) in cylindrical shell upper lumen, the annular endless tube (32) that is heated is designed to annular, selection is made using boiler steel rectangle seamless steel pipe, the welding and assembling technicses mouth left by two layers 4 heated endless tube water inlet pipe and water outlet pipes (30) by isogonism point position interlaced arrangement and cylindrical shell upper lumen is welded fixation, is connected with the circulation soft water of filling in boiler furnace (II);Cone barrel housing cavity of the interception stagnant area (24) of particle burning room in the middle part of boiler inner housing (8) is constituted, fire tube group (33) is blocked in the water flowing that mounting arrangements have multi-layer net structure type in cone barrel housing cavity, water flowing blocks fire tube group (33) and is designed to be made up of three layers of 6 boiler steel seamless pipe, the welding and assembling technicses left on cross modal and cone barrel housing mouth is tilted with distance at equal intervals to be welded fixation, be connected with the circulation soft water of filling in boiler furnace (II) by isogonism point position;The fume emission area (23) of particle burning room is made up of the circular cylindrical shell intracoelomic cavity on boiler inner housing (8) top, circular cylindrical shell intracoelomic cavity formation flue gas discharge opening suitable for reading, is sealedly connected and fixed by the horizontal smoke exhaust barrel (12) of ring flange and flue gas separating purifying device (I).
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CN110530751A (en) * | 2019-09-12 | 2019-12-03 | 内蒙古农业大学 | A kind of wind-sand flow varied angle erosion device |
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