CN106992636A - A kind of restoring on line machine - Google Patents

A kind of restoring on line machine Download PDF

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Publication number
CN106992636A
CN106992636A CN201710281818.9A CN201710281818A CN106992636A CN 106992636 A CN106992636 A CN 106992636A CN 201710281818 A CN201710281818 A CN 201710281818A CN 106992636 A CN106992636 A CN 106992636A
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CN
China
Prior art keywords
motor
restoring
leading screw
glider
collector ring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710281818.9A
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Chinese (zh)
Inventor
柴庆领
卞梦雅
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CANGZHOU HUA HAI FENG ELECTRICAL EQUIPMENT SCIENCE AND TECHNOLOGY DEVELOPMENT Co Ltd
Original Assignee
CANGZHOU HUA HAI FENG ELECTRICAL EQUIPMENT SCIENCE AND TECHNOLOGY DEVELOPMENT Co Ltd
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Application filed by CANGZHOU HUA HAI FENG ELECTRICAL EQUIPMENT SCIENCE AND TECHNOLOGY DEVELOPMENT Co Ltd filed Critical CANGZHOU HUA HAI FENG ELECTRICAL EQUIPMENT SCIENCE AND TECHNOLOGY DEVELOPMENT Co Ltd
Priority to CN201710281818.9A priority Critical patent/CN106992636A/en
Publication of CN106992636A publication Critical patent/CN106992636A/en
Pending legal-status Critical Current

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    • H02K15/0056

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  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

The invention discloses a kind of restoring on line machine, including fuselage, belt pulley, change pulley, reductor, motor and fixing hole, described fuselage includes trimming device.The present invention solves the problem that high capacity motor, collector ring of generator are unable to on-line maintenance, has filled up the blank of domestic restoring on line;Substantial amounts of fund is saved, the maintenance duration is shortened, has won economic benefit.

Description

A kind of restoring on line machine
Technical field
The invention belongs to high capacity motor, collector ring of generator on-line maintenance technical field, and in particular to one kind is repaiied online Complete machine.
Background technology
Motor is a kind of equipment for converting electrical current into mechanical energy.It is to use the power on coil (namely stator winding) Produce rotating excitation field and act on rotor (such as squirrel-cage closure aluminium frame) and form electro-magnetic motor force rotation torque.Motor is pressed using electricity Source difference is divided into dc motor and ac motor, and the motor in power system is largely alternating current generator, can be same Step motor either asynchronous machine (motor stator rotational speed of magnetic field does not keep synchronous speed with rotor rotary rpm).Motor it is main by Stator is constituted with rotor, and the direction of electrified wire movement under force in magnetic field is with the sense of current and magnetic induction line (magnetic direction) direction It is relevant.Electric motor operation principle is effect of the magnetic field to electric current stress, makes motor rotation.
Using and controlling for motor is very convenient, with self-starting, accelerates, brakes, inverts, the ability such as pulls, can be full The various service requirements of foot;The operating efficiency of motor is higher, and again without flue dust, smell, free from environmental pollution, noise is also smaller.By In its series of advantages, so in industrial and agricultural production, communications and transportation, national defence, business and household electrical appliance, medical appliance equipment etc. Each side extensive use.
Generator is that it is by the hydraulic turbine, steam turbine, diesel engine into the plant equipment of electric energy by the energy conversion of other forms Or other dynamic power machines drive, the energy that current, air-flow, fuel combustion or nuclear fission are produced is converted into mechanical energy and is transmitted to Generator, then electric energy is converted to by generator.Generator has widely in industrial and agricultural production, national defence, science and technology and daily life Purposes.
The form of generator is a lot, but its operation principle is all based on the law of electromagnetic induction and law of electromagnetic force.Therefore, its structure The rule made is:The magnetic circuit and circuit for carrying out electromagnetic induction mutually are constituted with appropriate magnetic conduction and conductive material, to produce Electromagnetic power, reaches the purpose of energy conversion.
Generator is generally made up of parts such as stator, rotor, end cap and bearings.Stator is by stator core, line winding, machine Seat and the other structures part composition for fixing these parts.Rotor is by rotor core (or magnetic pole, magnetic are gripped) winding, retaining ring, center The parts such as ring, slip ring, fan and rotating shaft are constituted.By bearing and end cap by the stator of generator, rotor is assembled, and makes to turn Son can rotate in the stator, do the motion of cutting magnetic line, so as to produce induced potential, drawn, be connected on back by binding post Lu Zhong, just generates electric current.
Collector ring is the commutator or slip ring for motor, and the sliding contact body of electric current is imported as export, and it leads Electricity, heat conduction and greasy property are good, and the instinct with certain mechanical strength and commutation property spark.Almost all of motor Carbon brush is all used, it is the important composition part of motor.Therefore collector ring plays input/output electric current and commutation in motor Effect, the rub proofness of collector ring directly affects the service life of motor.
Collector ring series of simultaneous motor and asynchronous motor etc. are compared using the motor of collector ring and are widely used for Estate Division Door, moreover, majority is run under various harsh conditions.Although these motors are acted on without commutation as direct current generator, But as commutator, also there is the inordinate wear of collector ring or brush, the disadvantage such as brush chattering and generation spark.Especially from From the point of view of brush material, collector ring not only uses electrographite brush with brush, and in order to improve the current density of brush, also makes sometimes With metal-graphite brush, so, it is necessary to consider the factors such as abnormal affter-expansion.Even for high speed as steam turbine generator Motor or the motor run in totally-enclosed gas medium and hydrogen medium, problem are quite a few.
The material of collector ring requires that mechanical strength is big, and is the good conductor of electricity, also to have corrosion resistance, be slided with brush During dynamic contact, it is necessary to possess wearability and stable sliding contact characteristic.Typically, the wearability of steel collector ring is good, and machinery is strong Degree is big, therefore is mostly used for because polarity causes on the larger synchronous motor of collector ring abrasion difference.
Typically, the wearability of steel collector ring is good, and mechanical strength is big, therefore is mostly used for because polarity causes collector ring to wear and tear On the larger synchronous motor of difference.Steel can be processed into the structure of complexity, and it is that one kind is readily obtained and cheap and good-quality material, So, it is widely used in the synchronous motor including the relatively low hydrogenerator of peripheral speed.For as steam turbine generator, The collector ring of mechanical strength and wearability under high peripheral speed is mainly emphasized, forged steel is also used sometimes.Furthermore, it desired to corrosion resistance When, stainless steel can be used, but the sliding properties of stainless steel are unstable, combine with brush it is improper often produce brush to beat, Easily cause that brush temperature rise is too high or inordinate wear, so must extraordinarily note when using.The copper collector ring such as bronze casting with Steel collector ring is compared, and its sliding properties are good, so have many uses, but when containing a large amount of low-melting point leads, because of the point that is powered Generate heat and produce de- lead phenomenon, easily cause collector ring abrasion or brush inordinate wear.
When collector ring works, the cooperation of brush and shell will very in place, and the material hardness of the two is suitable, Otherwise, often occurs the abrasion of the width as brush on collector ring.The motor especially run under hot environment, more holds Easily cause the excessive wear of brush or collector ring.When collector ring surface abrasion to a certain extent, leading between brush and collector ring Electrical property certainly will be declined to a great extent so as to influenceing motor to operate, and spark is there is also when serious, the phenomenon such as blow out, if do not controlled System, abrasion will progressively expand, and finally resulting in whole collector ring can not work.
And when collector ring is stopped, conventional repair method is that motor is integrally pulled down, then decomposed, finally Collector ring is repaired, conventional repair of collector ring is wasted time and energy, and is seriously reduced remediation efficiency, is improved rehabilitation cost, And the on-line operation of influence synchronous motor.
The content of the invention
It is an object of the invention to provide a kind of restoring on line machine, the problem of to solve proposed in above-mentioned background technology.
To achieve the above object, the present invention provides following technical scheme:A kind of restoring on line machine, including fuselage, belt pulley, Change pulley, reductor, motor and fixing hole, its design feature are:Described fuselage includes trimming device.
As preferred, trimming device includes leading screw and glider, and glider moves reciprocatingly on leading screw.
As preferred, leading screw is horizontally installed in the inner side of fuselage and through glider, and the surface of leading screw is provided with screw thread, silk The left side of thick stick is connected with belt pulley.
As preferred, glider is provided with tool rest, and tool rest is provided with cutter head and feed adjustment screw.
As preferred, the inner side of glider is provided with the groove matched with the screw thread of leading screw.
Motor is a kind of equipment for converting electrical current into mechanical energy.It is to use the power on coil (namely stator winding) Produce rotating excitation field and act on rotor (such as squirrel-cage closure aluminium frame) and form electro-magnetic motor force rotation torque.Motor is pressed using electricity Source difference is divided into dc motor and ac motor, and the motor in power system is largely alternating current generator, can be same Step motor either asynchronous machine (motor stator rotational speed of magnetic field does not keep synchronous speed with rotor rotary rpm).Motor it is main by Stator is constituted with rotor, and the direction of electrified wire movement under force in magnetic field is with the sense of current and magnetic induction line (magnetic direction) direction It is relevant.Electric motor operation principle is effect of the magnetic field to electric current stress, makes motor rotation.
Reductor plays matching rotating speed between prime mover and working machine or executing agency and transmits torque, reductor It is a kind of machinery of precision relatively, the use of its purpose is reduction rotating speed, increases torque.It can be divided into list according to transmission series difference Level and multistage speed reducer;It can be divided into cylindrical gear reducer, conical gear reducer and circular cone-Cylinder Gear according to tooth factory wheel shape Running wheel reductor;Arrangement form according to transmission can be divided into expansion, shunting and enter shaft type reductor together again.Decelerator is one Plant and constituted individual components are driven by the gear drive, worm-drive, pinion-endless screw being enclosed in stiff case, be commonly used for Speed reduction gearing between driving link and working machine.Matching rotating speed and biography are played between prime mover and working machine or executing agency The effect of torque is passed, using extremely wide in modern mechanical.Reductor is generally used for the drive apparatus of low rotation speed large torque, The few gear engagement output shaft of the number of teeth on input shaft that motor, internal combustion engine or other power run at high speed pass through reductor On gear wheel reach the purpose of deceleration, common reductor, which also has, several reaches effect of preferably slowing down to same principle gear Really, the ratio between number of teeth of big little gear, is exactly gearratio.
Belt pulley, belongs to hub class part, and general relative size is general to cast, be forged in manufacturing process than larger It is main.The larger method being designed as with casting of stock size, material is typically all cast iron (casting character is preferable), seldom uses cast steel (casting character of steel is not good);Stock size is less, can be designed as forging, material is steel.Belt pulley is mainly used in long distance From the output of the occasion, such as miniature diesel mechanomotive force of transmission power, agricultural vehicle, tractor, automobile, mining machinery, machinery adds Construction equipment, textile machine, package packing machine, lathe, forging bed, the transmission of some fraction horsepower motorcycle powers, agricultural machinery power Transmission, air compressor machine, decelerator, reductor, generator, cotton gin etc..The advantage of pulley drive has:Pulley drive can delay And load impacting;Pulley drive operates steadily, low noise, low vibration;Pulley drive it is simple in construction, it is easy to adjust;Skin Belt wheel transmission for belt pulley manufacture and installation accuracy unlike engaged transmission it is strict;Pulley drive has the work(of overload protection Energy;Two axle centre-to-centre spacing adjustable ranges of pulley drive are larger.
Compared with prior art, the present invention solves the problem that high capacity motor, collector ring of generator are unable to on-line maintenance, The blank of domestic restoring on line is filled up;Substantial amounts of fund is saved, the maintenance duration is shortened, has won economic benefit.
Brief description of the drawings
Fig. 1 is front view of the invention;
Fig. 2 is the structural representation of the fuselage of the present invention;
In figure:1- fuselages, 2- gliders, 3- tool rests, 4- cutter heads, 5- leading screws, 6- belt pulleys, 7- change pulleys, 8- reductors, 9- motor, 10- fixing holes, 11- trimming devices, 12- feeds adjustment screw.
Embodiment
Explanation that the present invention will be further explained below in conjunction with the accompanying drawings, but do not limit the scope of the invention.
In the description of the invention, it is necessary to illustrate, the instruction such as term " inner side ", " surface ", " left side ", " lower section " Orientation or position relationship are, based on orientation shown in the drawings or position relationship, to be for only for ease of the description present invention and simplification is retouched State, rather than indicate or imply that the device or element of meaning there must be specific orientation, with specific azimuth configuration and operation, Therefore it is not considered as limiting the invention.
Refer to Fig. 1-2, the present invention provides a kind of technical scheme, a kind of restoring on line machine, including fuselage 1, belt pulley 6, Change pulley 7, reductor 8, motor 9 and fixing hole 10, described fuselage 1 include trimming device 11.
Wherein, in the present embodiment, described trimming device 11 includes leading screw 5 and glider 2, and glider 2 is on leading screw 5 Move reciprocatingly.
Wherein, in the present embodiment, described leading screw 5 is horizontally installed in the inner side of fuselage 1 and through glider 2, described Leading screw 5 surface be provided with screw thread, the left side of described leading screw 5 is connected with belt pulley 6.
Wherein, in the present embodiment, described glider 2 is provided with tool rest 3, and tool rest 3 is adjusted provided with cutter head 4 and feed Screw 12.Tool rest 3 is the cutter head installing tache for having several array arrangements on lower section square and positioned at glider 2, tool rest 3, cutter head Installing tache can be circular or square or triangle etc., and cutter head 4 is provided with the mounting hole being adapted to cutter head installing tache.
Wherein, in the present embodiment, the inner side of described glider 2 is provided with the groove matched with the screw thread of leading screw 5.
A kind of technical scheme is provided according to the present invention, restoring on line machine is fixed on to be repaired set by fixing hole 10 first It is standby upper, change pulley 7 is driven by the belt pulley of motor 9 and reductor 8, drives belt pulley 6 to drive leading screw 5 to revolve by change pulley 7 Turn, the groove for driving glider 2 to match by the screw thread with leading screw 5 makees axially reciprocating, make to be arranged on glider 2 Cutter head 4 carrys out turning collector ring, so that collector ring reaches that surface is smooth, the high purpose of concentricity is not required to dismantle equipment, Directly collector ring can online be repaired, shorten the maintenance duration, save substantial amounts of fund, won economic benefit.
Motor is a kind of equipment for converting electrical current into mechanical energy.It is to use the power on coil (namely stator winding) Produce rotating excitation field and act on rotor (such as squirrel-cage closure aluminium frame) and form electro-magnetic motor force rotation torque.Motor is pressed using electricity Source difference is divided into dc motor and ac motor, and the motor in power system is largely alternating current generator, can be same Step motor either asynchronous machine (motor stator rotational speed of magnetic field does not keep synchronous speed with rotor rotary rpm).Motor it is main by Stator is constituted with rotor, and the direction of electrified wire movement under force in magnetic field is with the sense of current and magnetic induction line (magnetic direction) direction It is relevant.Electric motor operation principle is effect of the magnetic field to electric current stress, makes motor rotation.
Reductor plays matching rotating speed between prime mover and working machine or executing agency and transmits torque, reductor It is a kind of machinery of precision relatively, the use of its purpose is reduction rotating speed, increases torque.It can be divided into list according to transmission series difference Level and multistage speed reducer;It can be divided into cylindrical gear reducer, conical gear reducer and circular cone-Cylinder Gear according to tooth factory wheel shape Running wheel reductor;Arrangement form according to transmission can be divided into expansion, shunting and enter shaft type reductor together again.Decelerator is one Plant and constituted individual components are driven by the gear drive, worm-drive, pinion-endless screw being enclosed in stiff case, be commonly used for Speed reduction gearing between driving link and working machine.Matching rotating speed and biography are played between prime mover and working machine or executing agency The effect of torque is passed, using extremely wide in modern mechanical.Reductor is generally used for the drive apparatus of low rotation speed large torque, The few gear engagement output shaft of the number of teeth on input shaft that motor, internal combustion engine or other power run at high speed pass through reductor On gear wheel reach the purpose of deceleration, common reductor, which also has, several reaches effect of preferably slowing down to same principle gear Really, the ratio between number of teeth of big little gear, is exactly gearratio.
Belt pulley, belongs to hub class part, and general relative size is general to cast, be forged in manufacturing process than larger It is main.The larger method being designed as with casting of stock size, material is typically all cast iron (casting character is preferable), seldom uses cast steel (casting character of steel is not good);Stock size is less, can be designed as forging, material is steel.Belt pulley is mainly used in long distance From the output of the occasion, such as miniature diesel mechanomotive force of transmission power, agricultural vehicle, tractor, automobile, mining machinery, machinery adds Construction equipment, textile machine, package packing machine, lathe, forging bed, the transmission of some fraction horsepower motorcycle powers, agricultural machinery power Transmission, air compressor machine, decelerator, reductor, generator, cotton gin etc..The advantage of pulley drive has:Pulley drive can delay And load impacting;Pulley drive operates steadily, low noise, low vibration;Pulley drive it is simple in construction, it is easy to adjust;Skin Belt wheel transmission for belt pulley manufacture and installation accuracy unlike engaged transmission it is strict;Pulley drive has the work(of overload protection Energy;Two axle centre-to-centre spacing adjustable ranges of pulley drive are larger.
Collector ring is the commutator or slip ring for motor, and the sliding contact body of electric current is imported as export, and it leads Electricity, heat conduction and greasy property are good, and the instinct with certain mechanical strength and commutation property spark.Almost all of motor Carbon brush is all used, it is the important composition part of motor.Therefore collector ring plays input/output electric current and commutation in motor Effect, the rub proofness of collector ring directly affects the service life of motor.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power Profit is required rather than described above is limited, it is intended that all in the implication and scope of the equivalency of claim by falling Change is included in the present invention, and any reference in claim should not be considered as to the claim involved by limitation.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped Containing an independent technical scheme, this narrating mode of specification is only that for clarity, those skilled in the art should Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art It may be appreciated other embodiment.

Claims (5)

1. a kind of restoring on line machine, including fuselage, belt pulley, change pulley, reductor, motor and fixing hole, it is characterised in that: Described fuselage includes trimming device.
2. a kind of restoring on line machine according to claim 1, it is characterised in that:Described trimming device includes leading screw and cunning Row device, glider moves reciprocatingly on leading screw.
3. a kind of restoring on line machine according to claim 2, it is characterised in that:Described leading screw is horizontally installed in fuselage Glider is simultaneously run through in inner side, and the surface of described leading screw is provided with screw thread, and the left side of described leading screw is connected with belt pulley.
4. a kind of restoring on line machine according to claim 2, it is characterised in that:Described glider is provided with tool rest, knife Seat is provided with cutter head and feed adjustment screw.
5. a kind of restoring on line machine according to claim 2, it is characterised in that:The inner side of described glider is provided with and silk The groove that the screw thread of thick stick matches.
CN201710281818.9A 2017-04-15 2017-04-15 A kind of restoring on line machine Pending CN106992636A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110935891A (en) * 2018-09-21 2020-03-31 中车株洲电力机车研究所有限公司 Turning device for collector ring of generator on fan
CN112737246A (en) * 2020-12-29 2021-04-30 苏州百狮腾电气有限公司 Winding processing device for motor stator coil

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201807627U (en) * 2010-08-16 2011-04-27 无锡市凯利铝业有限公司 Semi-automatic rewinding machine for hot-extrusion copper and aluminum pipes
CN202825554U (en) * 2012-08-14 2013-03-27 元亮科技有限公司 Grinding plate finisher
CN202857721U (en) * 2012-10-24 2013-04-10 苏泽华 Full-automatic steam ironing machine
CN205927121U (en) * 2016-08-24 2017-02-08 贵州开磷集团股份有限公司 High pressure wound -rotor motor sliding ring turning device
CN106513846A (en) * 2016-12-31 2017-03-22 湖南海捷精密工业有限公司 Grinding device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201807627U (en) * 2010-08-16 2011-04-27 无锡市凯利铝业有限公司 Semi-automatic rewinding machine for hot-extrusion copper and aluminum pipes
CN202825554U (en) * 2012-08-14 2013-03-27 元亮科技有限公司 Grinding plate finisher
CN202857721U (en) * 2012-10-24 2013-04-10 苏泽华 Full-automatic steam ironing machine
CN205927121U (en) * 2016-08-24 2017-02-08 贵州开磷集团股份有限公司 High pressure wound -rotor motor sliding ring turning device
CN106513846A (en) * 2016-12-31 2017-03-22 湖南海捷精密工业有限公司 Grinding device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110935891A (en) * 2018-09-21 2020-03-31 中车株洲电力机车研究所有限公司 Turning device for collector ring of generator on fan
CN112737246A (en) * 2020-12-29 2021-04-30 苏州百狮腾电气有限公司 Winding processing device for motor stator coil
CN112737246B (en) * 2020-12-29 2022-09-30 苏州百狮腾电气有限公司 Winding processing device for motor stator coil

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