CN106988754A - Narrow space shield tunneling machine starting method - Google Patents

Narrow space shield tunneling machine starting method Download PDF

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Publication number
CN106988754A
CN106988754A CN201710406659.0A CN201710406659A CN106988754A CN 106988754 A CN106988754 A CN 106988754A CN 201710406659 A CN201710406659 A CN 201710406659A CN 106988754 A CN106988754 A CN 106988754A
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China
Prior art keywords
starting
shield machine
shield
soil
narrow space
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CN201710406659.0A
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Inventor
付鹤林
杨坤
梁新权
蒋华春
杨世鹏
黄伟
于艺林
陈�峰
李丰果
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Changsha Metro Line 1 Construction Development Co ltd
Central South University
China Construction First Group Corp Ltd
China Railway 16th Bureau Group Co Ltd
Sanchu Co Ltd of China Railway Tunnel Group Co Ltd
Original Assignee
Changsha Metro Line 1 Construction Development Co ltd
Central South University
China Construction First Group Corp Ltd
China Railway 16th Bureau Group Co Ltd
Sanchu Co Ltd of China Railway Tunnel Group Co Ltd
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Publication of CN106988754A publication Critical patent/CN106988754A/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/08Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/107Reinforcing elements therefor; Holders for the reinforcing elements
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/38Waterproofing; Heat insulating; Soundproofing; Electric insulating

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Civil Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

The invention discloses an initial method of a shield machine in a narrow space, which comprises the following steps: a. the original underground diaphragm wall is replaced by plain soil concrete in a layered replacement mode from bottom to top by the original tunnel portal replacement; the steel ring of the starting tunnel portal is prolonged, so that the starting end of the shield is reinforced to achieve a preset effect, and the smooth starting of the shield machine is ensured; b. inspecting, maintaining and debugging the shield machine; c. and carrying out shield launching by means of the reaction frame and the negative ring pipe piece. The ground layer outside the starting well and the end ground layer do not need to be reinforced additionally, the occupied area of the starting well can be reduced, the influence on peripheral traffic is reduced to the minimum, construction can be realized under the condition that peripheral pipelines do not need to be changed, investment is reduced, disturbance to residents is reduced, the situation is met, and the method is economical and reasonable. The method is suitable for construction under the condition that the shield machine initial end well cannot be reinforced.

Description

狭窄空间盾构机始发方法Starting method of shield machine in narrow space

技术领域technical field

本发明涉及一种隧道施工方法,特别地,涉及一种用于非常规条件下的狭窄空间盾构机始发方法。The invention relates to a tunnel construction method, in particular, to a starting method for a shield machine in a narrow space under unconventional conditions.

背景技术Background technique

盾构机始发是盾构施工风险最大的环节之一,防止出现坍塌、喷涌等事故是施工的重点。The starting of the shield machine is one of the most risky links in shield construction, and preventing accidents such as collapse and gushing is the focus of construction.

盾构机常规始发方案为:始发井外地层采用外排旋喷桩加固、化学浆加固法、冻结法等。而端头地层加固法、化学浆加固法往往加固效果不能达到预期效果,冻结法施工费用昂贵。如遇隧道埋深深、地下水压力大的情况,常规的加固方式将不能够满足安全施工的要求。The conventional launch plan of the shield machine is: the formation outside the launch shaft is reinforced by the outer row of jet grouting piles, chemical slurry reinforcement method, freezing method, etc. However, the reinforcement effect of the end formation reinforcement method and the chemical slurry reinforcement method often cannot achieve the expected effect, and the construction cost of the freezing method is expensive. If the tunnel is deeply buried and the groundwater pressure is high, conventional reinforcement methods will not be able to meet the requirements of safe construction.

某区域隧道轨道交通线路施工,施工位置端头结构为盾构机始发的工作井,由于端头地质条件复杂,上部为砂卵石地层,地面管线较多且迁改困难,无法进行地面加固,先期在工作井内采用水平加固也因为地下水充沛且压力过大,导致无法达到加固要求,水平加固的方式也宣告失败。In the construction of a tunnel rail transit line in a certain area, the end structure of the construction site is a working well originating from a shield machine. Due to the complex geological conditions at the end, the upper part is a sandy pebble stratum, there are many ground pipelines and it is difficult to relocate, so ground reinforcement cannot be carried out. The horizontal reinforcement used in the working well in the early stage was also unable to meet the reinforcement requirements due to the abundant groundwater and excessive pressure, and the horizontal reinforcement method also failed.

发明内容Contents of the invention

本发明所要解决的技术问题是提供一种能解决现有盾构始发施工位置在面对地址条件复杂的地段,无法进行竖直方向和水平方向的加固,从而产生施工风险的技术问题的狭窄空间盾构机始发方法。The technical problem to be solved by the present invention is to provide a narrow shield that can solve the technical problem that the starting construction position of the existing shield machine is facing complex conditions and cannot be reinforced in the vertical and horizontal directions, thereby causing construction risks. The starting method of the space shield machine.

为了解决上述技术问题,本发明提供的狭窄空间盾构机始发方法,包括以下步骤:a、始发洞门置换采用自下而上的分层置换方式,将原有地连墙以素土混凝土进行置换;延长始发洞门钢环,以使盾构始发端头加固达到预定效果,保证盾构机的顺利始发;b、对盾构机进行检查、维护和调试;c、依靠反力架和负环管片进行盾构始发。In order to solve the above-mentioned technical problems, the starting method of the narrow space shield machine provided by the present invention includes the following steps: a. The starting hole replacement adopts a bottom-up layered replacement method, and the original ground connecting wall is replaced with plain soil Replace the concrete; extend the steel ring of the launching portal so that the reinforcement of the starting end of the shield machine can achieve the predetermined effect and ensure the smooth starting of the shield machine; b. Check, maintain and debug the shield machine; c. Rely on The reaction frame and the negative ring segments are used for shield tunneling.

具体地,步骤a中的分层置换,每层高度0.5m~1.5m;置换施工时预备应急物资,以防止地下富水区域出现坍塌。Specifically, for the layered replacement in step a, the height of each layer is 0.5m to 1.5m; emergency supplies are prepared during the replacement construction to prevent the underground water-rich area from collapsing.

具体地,步骤a中的延长始发洞门钢环具体为:在始发洞门安装用于延长洞门的钢环,钢环内侧设置至少两道密封钢刷,同时在钢环侧边预留注浆孔,以方便始发过程中注入油脂止水。Specifically, the extension of the steel ring of the starting portal in step a is as follows: installing a steel ring for extending the portal at the starting portal, setting at least two sealing steel brushes inside the steel ring, and pre-setting the steel ring on the side of the steel ring. Leave grouting holes to facilitate the injection of grease and water stop during the starting process.

具体地,还包括始发洞门置换过程中的始发洞门的破除,具体为:采用人工配合机械破除每层0.5m~1.5m的内层地连墙混凝土,再割除内层的钢筋;割除内层的钢筋后再破除外层地连墙混凝土,然后再割除外层的钢筋;保证钢筋割除后与始发洞门的钢环齐平;破除外层地连墙混凝土时,保证原有地连墙迎土面混凝土保护层的结构完整,以减少漏水和泥沙坍塌的产生几率。Specifically, it also includes the demolition of the original portal during the replacement process of the original portal, specifically: using manual cooperation with machinery to destroy the concrete of the inner ground connecting wall of 0.5m to 1.5m in each layer, and then cut off the steel bars of the inner layer; Cut off the steel bars of the inner layer, then break the concrete of the outer ground connecting wall, and then cut off the outer steel bars; ensure that the steel bars are cut flush with the steel ring of the opening door; when breaking the concrete of the outer ground connecting wall, ensure that the original The structure of the concrete protective layer on the earth-facing surface of the ground connection wall is complete to reduce the probability of water leakage and sediment collapse.

具体地,始发洞门破除及钢筋割除每完成一层,采用C25喷射素土混凝土置换一层;素土混凝土的置换厚度为1m~1.5m,以保证洞门的稳定性。Specifically, every time a floor is completed when the starting portal is demolished and steel bars are removed, a layer of C25 sprayed plain soil concrete is used to replace it; the thickness of the plain soil concrete replacement is 1m to 1.5m to ensure the stability of the portal.

具体地,素土混凝土喷射过程中,在掌子面预留50PVC的泄水管,泄水管留设间距为0.8m~1.2m,以梅花形布置;在相邻两层置换层的搭接位置布设用于上下层素土混凝土之间连接的竹片,竹片的分布间距为0.3m~0.8m,竹片采用内外双层布设。Specifically, during the plain soil concrete spraying process, reserve 50PVC drainpipes, the drainpipes should be set at a distance of 0.8m to 1.2m, and arranged in a plum blossom shape; bamboo chips and bamboo chips for connecting the plain soil and concrete of the upper and lower layers are arranged at the overlapping positions of two adjacent replacement layers. The distribution spacing of the bamboo is 0.3m ~ 0.8m, and the bamboo slices are arranged in two layers inside and outside.

具体地,在始发洞门置换前,采用袖阀管对始发洞门土体进行水玻璃浆液注浆,以进行止水,使地层含水量减小,从而保证始发门洞置换的施工正常进行;在始发门洞处采用型钢支撑进行加固处理,以降低盾构机始发时产生的压力对始发门洞及周边土体的影响。Specifically, before the replacement of the original portal, the sleeve valve pipe is used to grout the soil of the original portal with water glass grout to stop water and reduce the water content of the formation, so as to ensure the normal construction of the original portal replacement. Carry out; the starting door opening is reinforced with steel supports to reduce the impact of the pressure generated when the shield machine is starting on the starting door opening and surrounding soil.

具体地,步骤b的具体实施步骤包括:对刀具及盾构机后配套进行维修;对正面滚刀、边缘滚刀、中心双刃滚刀、磨损严重的刮刀以及磨损严重的切刀进行检查或更换;对刀座进行检查,磨损严重的进行更换;对后配套台车、电瓶车和龙门吊进行检查维修,确保设备的完好。Specifically, the specific implementation steps of step b include: maintenance of the tool and the supporting equipment of the shield machine; inspection or Replacement; check the tool holder and replace it if it is seriously worn; check and repair the supporting trolley, battery car and gantry crane to ensure that the equipment is in good condition.

具体地,步骤c的具体实施步骤为:开始安装负环管片,边安装负环管片,盾构机边向洞圈推进;为减少盾构始发时的推进阻力和避免刀盘上的刀头损坏洞口密封装置,在刀盘和洞口密封装置上涂抹润滑油以减小摩擦力。Specifically, the specific implementation steps of step c are: start to install the negative ring segment, and while installing the negative ring segment, the shield machine advances toward the hole ring; The cutter head damages the hole seal, apply lubricating oil on the cutter head and the hole seal to reduce friction.

具体地,盾构向始发洞门土体逐渐靠拢,使盾构机头部切入土体,再经刀盘旋转切削土体,充满盾构机土仓,开始建立正面土压力以平衡盾构正面土压,确保土体的位移量降至最小值;盾构始发阶段的施工参数根据多次模拟试验预先确定,当盾构机整体进入洞圈后,通过负环管片的注浆孔均匀地向负环管片外部压注水硬性浆液充填空隙,以防止漏浆;盾构始发推进时,观察反力架以及反力架后方斜撑是否产生变形,以防止位移量过大而造成破坏;推进前,在盾构基座面上涂抹润滑油,以减少盾构的推进阻力。Specifically, the shield gradually moves closer to the soil of the starting tunnel, so that the head of the shield machine cuts into the soil, and then the cutter head rotates to cut the soil, filling the soil chamber of the shield machine, and begins to build up the frontal soil pressure to balance the shield. The positive earth pressure ensures that the displacement of the soil is minimized; the construction parameters of the initial stage of the shield tunneling are pre-determined based on multiple simulation tests. Evenly press-inject hydraulic grout to the outside of the negative ring segment to fill the gap to prevent grout leakage; when the shield machine starts to advance, observe whether the reaction force frame and the diagonal brace behind the reaction force frame are deformed, so as to prevent the displacement caused by excessive displacement. Destruction; Before advancing, apply lubricating oil on the base surface of the shield to reduce the resistance of the shield.

本发明具有以下有益效果:The present invention has the following beneficial effects:

本发明提供的狭窄空间盾构机始发方法,针对始发井端头无法加固土体接收的高风险,直接对始发洞口进行结构置换,利用素土混凝土自下而上逐层置换原有地连墙,以达到加固的目的,从而降低、规避风险、确保始发施工安全。通过延长始发洞门钢环,建立“盾外加盾”的密闭空间,在加固盾构始发端头的同时延缓始发距离,始发前对盾构机进行检查、维护和调试,盾构机调试完成后依靠反力架和负环管片进行盾构始发,使盾构始发尽量接近正常掘进状态,对坍塌、喷涌等多因素叠加事故风险错峰,从而保证盾构始发施工安全。无需对始发井外地层以及端头地层进行额外的加固,可以减少始发井占地面积,使其对周边交通影响降到最小,可以实现在不需要周边管线改移的情况下施工,减少投资、减少扰民,符合实情,经济合理。适用于盾构机始发端头井无法加固的情况下的施工。The launching method of the narrow space shield machine provided by the present invention aims at the high risk that the end of the launching shaft cannot be reinforced to receive the soil, and directly replaces the structure of the launching hole, and replaces the original ground layer by layer with plain soil concrete. Connect the wall to achieve the purpose of reinforcement, thereby reducing and avoiding risks and ensuring the safety of the initial construction. By extending the steel ring of the starting portal, a confined space of "shield plus shield" is established, the starting end of the shield is reinforced while the starting distance is delayed, and the shield machine is inspected, maintained and debugged before starting. After the commissioning of the machine is completed, rely on the reaction frame and the negative ring segment to start the shield tunneling, so that the shield tunneling start is as close as possible to the normal excavation state, and the multi-factor superimposed accident risk such as collapse and gushing is staggered, so as to ensure the shield tunneling construction Safety. There is no need for additional reinforcement of the stratum outside the launch shaft and the strata at the end, which can reduce the area occupied by the launch shaft and minimize its impact on surrounding traffic, and can realize construction without the need for surrounding pipelines to be relocated, reducing Investment and reduction of disturbing residents are in line with the actual situation and economically reasonable. It is suitable for the construction where the starting end well of the shield machine cannot be reinforced.

除了上面所描述的目的、特征和优点之外,本发明还有其它的目的、特征和优点。下面将参照图,对本发明作具体详细的说明。In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described in detail below with reference to the drawings.

附图说明Description of drawings

构成本申请的一部分的附图用来提供对本发明的具体理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The drawings constituting a part of this application are used to provide a specific understanding of the present invention, and the schematic embodiments of the present invention and their descriptions are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:

图1是本发明优选实施例的狭窄空间盾构机始发方法的步骤流程框图。Fig. 1 is a flow chart of steps of a method for starting a shield machine in a narrow space according to a preferred embodiment of the present invention.

具体实施方式detailed description

以下结合附图对本发明的实施例进行详细说明,但是本发明可以由下述所限定和覆盖的多种不同方式实施。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention can be implemented in various ways defined and covered below.

图1是本发明优选实施例的狭窄空间盾构机始发方法的步骤流程框图。如图1所示,本实施例的狭窄空间盾构机始发方法,包括以下步骤:a、始发洞门置换采用自下而上的分层置换方式,将原有地连墙以素土混凝土进行置换;延长始发洞门钢环,以使盾构始发端头加固达到预定效果,保证盾构机的顺利始发;b、对盾构机进行检查、维护和调试;c、依靠反力架和负环管片进行盾构始发。本发明狭窄空间盾构机始发方法,针对始发井端头无法加固土体接收的高风险,直接对始发洞口进行结构置换,利用素土混凝土自下而上逐层置换原有地连墙,以达到加固的目的,从而降低、规避风险、确保始发施工安全。通过延长始发洞门钢环,建立“盾外加盾”的密闭空间,在加固盾构始发端头的同时延缓始发距离,始发前对盾构机进行检查、维护和调试,盾构机调试完成后依靠反力架和负环管片进行盾构始发,使盾构始发尽量接近正常掘进状态,对坍塌、喷涌等多因素叠加事故风险错峰,从而保证盾构始发施工安全。无需对始发井外地层以及端头地层进行额外的加固,可以减少始发井占地面积,使其对周边交通影响降到最小,可以实现在不需要周边管线改移的情况下施工,减少投资、减少扰民,符合实情,经济合理。适用于盾构机始发端头井无法加固的情况下的施工。Fig. 1 is a flow chart of steps of a method for starting a shield machine in a narrow space according to a preferred embodiment of the present invention. As shown in Figure 1, the starting method of the shield machine in a narrow space in this embodiment includes the following steps: a. The starting hole replacement adopts a bottom-up layered replacement method, and the original ground connecting wall is replaced with plain soil Replace the concrete; extend the steel ring of the launching portal so that the reinforcement of the starting end of the shield machine can achieve the predetermined effect and ensure the smooth starting of the shield machine; b. Check, maintain and debug the shield machine; c. Rely on The reaction frame and the negative ring segments are used for shield tunneling. The launching method of the narrow space shield machine of the present invention aims at the high risk that the end of the launching shaft cannot be reinforced to receive the soil, and directly replaces the structure of the launching hole, and replaces the original ground connection wall layer by layer with plain soil concrete from bottom to top , in order to achieve the purpose of reinforcement, thereby reducing and avoiding risks and ensuring the safety of initial construction. By extending the steel ring of the starting portal, a confined space of "shield plus shield" is established, the starting end of the shield is reinforced while the starting distance is delayed, and the shield machine is inspected, maintained and debugged before starting. After the commissioning of the machine is completed, rely on the reaction frame and the negative ring segment to start the shield tunneling, so that the shield tunneling start is as close as possible to the normal excavation state, and the multi-factor superimposed accident risk such as collapse and gushing is staggered, so as to ensure the shield tunneling construction Safety. There is no need for additional reinforcement of the stratum outside the launch shaft and the strata at the end, which can reduce the area occupied by the launch shaft and minimize its impact on surrounding traffic, and can realize construction without the need for surrounding pipelines to be relocated, reducing Investment and reduction of disturbing residents are in line with the actual situation and economically reasonable. It is suitable for the construction where the starting end well of the shield machine cannot be reinforced.

本实施例中,步骤a中的分层置换,每层高度0.5m~1.5m。置换施工时预备应急物资,以防止地下富水区域出现坍塌。In this embodiment, for the layered replacement in step a, the height of each layer is 0.5m-1.5m. Prepare emergency supplies during replacement construction to prevent collapse of underground water-rich areas.

本实施例中,步骤a中的延长始发洞门钢环具体为:在始发洞门安装用于延长洞门的钢环,钢环内侧设置至少两道密封钢刷,同时在钢环侧边预留注浆孔,以方便始发过程中注入油脂止水。In this embodiment, the steel ring for extending the originating portal in step a is specifically: install a steel ring for extending the portal at the originating portal, set at least two sealing steel brushes inside the steel ring, and at the same time install a steel ring on the steel ring side Grouting holes are reserved on the side to facilitate the injection of grease and water stop during the starting process.

本实施例中,始发洞门置换过程中的始发洞门破除,具体为:采用人工配合机械破除每层0.5m~1.5m的内层地连墙混凝土,再割除内层的钢筋。割除内层的钢筋后再破除外层地连墙混凝土,然后再割除外层的钢筋。保证钢筋割除后与始发洞门的钢环齐平。破除外层地连墙混凝土时,保证原有地连墙迎土面混凝土保护层的结构完整,以减少漏水和泥沙坍塌的产生几率。In this embodiment, the demolition of the initial portal during the replacement process of the primary portal is specifically: using manual cooperation with machinery to demolish the concrete of the inner ground connecting wall of 0.5m to 1.5m per layer, and then cut off the steel bars of the inner layer. After cutting off the steel bars of the inner layer, the concrete of the ground connection wall of the outer layer is broken, and then the steel bars of the outer layer are cut off. Make sure that the steel bar is flush with the steel ring of the opening door after the steel bar is cut. When breaking the concrete of the outer ground connection wall, ensure the structural integrity of the original concrete protective layer on the soil surface of the ground connection wall to reduce the probability of water leakage and sediment collapse.

本实施例中,始发洞门破除及钢筋割除每完成一层,采用C25喷射素土混凝土置换一层。素土混凝土的置换厚度为1m~1.5m,以保证洞门的稳定性。In this example, every time a layer is completed after the opening door is removed and the steel bars are removed, a layer of C25 sprayed plain soil concrete is used to replace the layer. The replacement thickness of plain soil concrete is 1m~1.5m to ensure the stability of the portal.

本实施例中,素土混凝土喷射过程中,在掌子面预留50PVC的泄水管,泄水管留设间距为0.8m~1.2m,以梅花形布置。在相邻两层置换层的搭接位置布设用于上下层素土混凝土之间连接的竹片,竹片的分布间距为0.3m~0.8m,竹片采用内外双层布设。In this embodiment, during the plain soil concrete spraying process, reserve 50PVC drainpipes, the distance between the drainpipes is 0.8m ~ 1.2m, and they are arranged in a plum blossom shape. Bamboo slices are arranged at the overlapping position of the two adjacent replacement layers for connection between the plain soil concrete of the upper and lower layers. The distribution spacing of the bamboo slices is 0.3m~0.8m, and the bamboo slices are arranged in two layers inside and outside.

本实施例中,在始发洞门置换前,采用袖阀管对始发洞门土体进行水玻璃浆液注浆,以进行止水,使地层含水量减小,从而保证始发门洞置换的施工正常进行。在始发门洞处采用型钢支撑进行加固处理,以降低盾构机始发时产生的压力对始发门洞及周边土体的影响。In this embodiment, before the starting portal is replaced, the sleeve valve pipe is used to grout the soil of the starting portal with water glass grout to stop water and reduce the water content of the formation, thereby ensuring the replacement of the starting portal. Construction is proceeding as normal. The starting door opening is reinforced with section steel support to reduce the impact of the pressure generated by the shield machine on the starting door opening and surrounding soil.

本实施例中,步骤b的具体实施步骤包括:对刀具及盾构机后配套进行维修。对正面滚刀、边缘滚刀、中心双刃滚刀、磨损严重的刮刀以及磨损严重的切刀进行检查或更换。对刀座进行检查,磨损严重的进行更换。对后配套台车、电瓶车和龙门吊进行检查维修,确保设备的完好。In this embodiment, the specific implementation steps of step b include: performing maintenance on the cutting tool and the supporting equipment of the shield machine. Inspect or replace front reels, edge reels, center double-edged reels, severely worn scrapers, and severely worn cutters. Check the tool seat and replace it if it is severely worn. Check and maintain the supporting trolley, battery car and gantry crane to ensure that the equipment is in good condition.

本实施例中,步骤c的具体实施步骤为:开始安装负环管片,边安装负环管片,盾构机边向洞圈推进。为减少盾构始发时的推进阻力和避免刀盘上的刀头损坏洞口密封装置,在刀盘和洞口密封装置上涂抹润滑油以减小摩擦力。In this embodiment, the specific implementation steps of step c are: start to install the negative ring segment, and while installing the negative ring segment, the shield machine advances toward the hole ring. In order to reduce the propulsion resistance at the start of the shield and avoid the cutter head on the cutter head from damaging the hole sealing device, apply lubricating oil on the cutter head and the hole sealing device to reduce friction.

本实施例中,盾构向始发洞门土体逐渐靠拢,使盾构机头部切入土体,再经刀盘旋转切削土体,充满盾构机土仓,开始建立正面土压力以平衡盾构正面土压,确保土体的位移量降至最小值。盾构始发阶段的施工参数根据多次模拟试验预先确定,当盾构机整体进入洞圈后,通过负环管片的注浆孔均匀地向负环管片外部压注水硬性浆液充填空隙,以防止漏浆。盾构始发推进时,观察反力架以及反力架后方斜撑是否产生变形,以防止位移量过大而造成破坏。推进前,在盾构基座面上涂抹润滑油,以减少盾构的推进阻力。In this embodiment, the shield gradually moves closer to the soil at the originating portal, so that the head of the shield machine cuts into the soil, and then the cutter head rotates to cut the soil, filling the soil chamber of the shield machine, and begins to build up the frontal soil pressure to balance The earth pressure on the front of the shield ensures that the displacement of the soil is minimized. The construction parameters of the initial stage of the shield tunneling are pre-determined based on multiple simulation tests. After the shield machine enters the hole ring as a whole, the hydraulic grout is evenly injected to the outside of the negative ring segment through the grouting hole of the negative ring segment to fill the gap. to prevent leakage. When the shield starts to propel, observe whether the reaction frame and the diagonal brace behind the reaction frame are deformed, so as to prevent damage caused by excessive displacement. Before propulsion, apply lubricating oil on the base surface of the shield to reduce the propulsion resistance of the shield.

实施时,提供一种狭窄空间盾构机始发方法,具体实施步骤如下:During implementation, a shield machine starting method in a narrow space is provided, and the specific implementation steps are as follows:

a、始发洞门置换a. Replacement of the starting portal

由于始发端头加固未能达到预定效果,为保证盾构机的顺利始发,采用延长始发洞门钢环的方式进行盾构机的始发掘进,要对地连墙进行素混凝土置换。同时为保证始发洞门的稳定性,将素混凝土厚度增大到1.2m。Since the reinforcement at the starting end failed to achieve the expected effect, in order to ensure the smooth starting of the shield machine, the method of extending the steel ring of the starting portal was used to carry out the starting excavation of the shield machine, and plain concrete replacement was required for the ground connection wall . At the same time, in order to ensure the stability of the starting portal, the thickness of plain concrete was increased to 1.2m.

始发洞门置换时应当分层置换,每层高度1m,自下而上进行置换。端头地下水丰富,始发洞门所处位置为砂卵石层,易出现坍塌事故,置换施工时应准备好足够的沙袋、模板、方木等应急物资。When replacing the starting portal, it should be replaced in layers, each layer is 1m high, and the replacement should be carried out from bottom to top. The groundwater at the end is rich, and the starting portal is located in a sandy pebble layer, which is prone to collapse accidents. Sufficient emergency materials such as sandbags, formwork, and square logs should be prepared during replacement construction.

始发洞门破除时首先采用人工配合机械破除每层1m的内层地连墙混凝土,再割除内层钢筋,割除钢筋后再破除外层地连墙混凝土,再割除外层钢筋,钢筋割除必须与始发洞门钢环齐平,破除外层地连墙混凝土时应尽量不损坏地连墙迎土面混凝土保护层,减少漏水和泥沙坍塌。When demolition of the starting portal, the 1m inner ground wall concrete of each layer is firstly removed manually and mechanically, and then the inner layer steel bars are cut off. It is flush with the steel ring of the opening door, and when breaking the concrete of the outer ground connecting wall, try not to damage the concrete protective layer of the ground connecting wall facing the soil, so as to reduce water leakage and sediment collapse.

破除及钢筋割除每完成一层,采用C25喷射混凝土置换一层。置换厚度为1.2m。在混凝土喷射过程中,在掌子面预留50PVC泄水管,泄水管留设间距1m,梅花型布置;同时在上下层搭接位置布设竹片用于上下层混凝土的连接,竹片间距0.5m,内外双层布置。After demolition and reinforcement removal, each layer is replaced with C25 shotcrete. The displacement thickness is 1.2m. During concrete spraying, reserve 50PVC drainpipes, with a spacing of 1m and a plum blossom arrangement; at the same time, bamboo chips are arranged at the overlapping position of the upper and lower layers for the connection of the upper and lower layers of concrete, with a spacing of 0.5m between the bamboo chips, and the inner and outer layers are arranged.

左线施工始发洞门置换过程中,由于地层含水量较大,无法实现正常置换,故在始发洞门置换施工前,采用袖阀管对始发洞门土体进行水玻璃浆液注浆用于止水。注浆止水完成后再进行始发洞门置换施工,保证施工的安全性。During the replacement process of the starting portal of the construction on the left line, due to the high water content of the strata, normal replacement cannot be realized. Therefore, before the replacement construction of the starting portal, the sleeve valve pipe is used to perform water glass grouting on the soil of the starting portal Used to stop water. After the grouting and water sealing are completed, the starting portal replacement construction will be carried out to ensure the safety of the construction.

同时考虑右线始发时,可能始发压力过大,对左线土体及始发洞门稳定及产生一定的影响。在始发洞门处采用型钢支撑进行加固处理。At the same time, it is considered that when the right line starts, the starting pressure may be too large, which will have a certain impact on the stability and stability of the left line soil and the starting portal. Steel supports are used for reinforcement at the starting portal.

b、盾构始发b. Shield starting

首先对刀具及盾构机后配套进行维修。刀具包括正面滚刀、边缘滚刀、中心双刃滚刀及磨损严重的刮刀、切刀进行更换。对刀座进行检查,磨损严重的进行更换。并对后配套台车及电瓶车、龙门吊等设备进行检查维修,确保设备的完好。First of all, repair the cutting tool and the supporting equipment of the shield machine. The knives include front hobs, edge hobs, center double-edged hobs and severely worn scrapers and cutters for replacement. Check the tool seat and replace it if it is severely worn. And check and maintain the supporting trolleys, battery cars, gantry cranes and other equipment to ensure that the equipment is in good condition.

在始发洞门安装延长始发洞门钢环,钢环内侧设置两道密封钢刷,同时在钢环侧边预留注浆孔,方便始发过程中注入油脂止水。Install and extend the steel ring of the starting hole at the starting hole, set two sealing steel brushes inside the steel ring, and reserve grouting holes on the side of the steel ring to facilitate the injection of grease and water stop during the starting process.

盾构机调试完后,依靠反力架和负环管片进行盾构始发。开始安装负环管片,边安装负环管片,盾构机边向洞圈推进。为减少盾构始发时的推进阻力和避免刀盘上的刀头损坏洞口密封装置,在刀盘和洞口密封装置上涂抹润滑油以减小摩擦力。After the shield machine is debugged, rely on the reaction force frame and the negative ring segment to start the shield. Start to install the negative ring segment, and while installing the negative ring segment, the shield machine advances towards the hole ring. In order to reduce the propulsion resistance at the start of the shield and avoid the cutter head on the cutter head from damaging the hole sealing device, apply lubricating oil on the cutter head and the hole sealing device to reduce friction.

盾构向始发洞门土体逐渐靠拢,使盾构机头部切入土体,再经刀盘旋转切削土体,充满盾构机土仓,开始建立正面土压力以平衡盾构正面土压,确保土体的位移量降至最小值。盾构始发阶段的施工参数根据多次试验确定,当盾构机整体进入洞圈后,通过管片注浆孔均匀地向管片外部压注水硬性浆液充填空隙,防止漏浆。推进时,注意观察反力架和后面斜撑是否产生变形,防止位移量过大而造成破坏。为减少盾构的推进阻力,推进前,在盾构基座面上涂抹润滑油。The shield gradually moves closer to the soil of the starting tunnel, so that the head of the shield machine cuts into the soil, and then the cutter head rotates to cut the soil, filling the soil chamber of the shield machine, and begins to build up the frontal soil pressure to balance the frontal soil pressure of the shield , to ensure that the displacement of the soil is reduced to a minimum. The construction parameters of the shield tunneling stage are determined based on multiple tests. When the shield machine enters the hole ring as a whole, the hydraulic grout is evenly injected into the outside of the segment through the segment grouting hole to fill the gap to prevent grout leakage. When advancing, pay attention to observe whether the reaction frame and the rear diagonal brace are deformed to prevent damage caused by excessive displacement. In order to reduce the propulsion resistance of the shield machine, apply lubricating oil on the base surface of the shield machine before propulsion.

c、反力架、支撑及预埋件c. Reaction frame, support and embedded parts

反力架及其支撑Reaction frame and its support

盾构反力架由钢环、后盾框及钢支撑组成,钢环宽50cm,钢环精度要求:环面平整度5mm,使砼管片受力均匀;钢环后部用56#二榀工字钢制作后盾框,钢环与后盾框之间焊接固定并用Φ529mm钢管支撑,盾构掘进时的后座反向力,通过钢支撑传递至主体结构的底板和侧墙上,钢支撑焊接在预埋的钢板或植筋钢板上。The shield reaction frame is composed of steel ring, back shield frame and steel support. The width of the steel ring is 50cm. The precision requirement of the steel ring is: the flatness of the ring surface is 5mm, so that the concrete segment is evenly stressed; The back shield frame is made of steel, and the steel ring and the back shield frame are welded and fixed and supported by Φ529mm steel pipes. The reverse force of the back seat during shield excavation is transmitted to the bottom plate and side wall of the main structure through the steel support, and the steel support is welded on the prefabricated Buried steel plate or planted reinforcement steel plate.

反力架的顶部及底部的斜撑:顶部各使用4根HW200×200钢支撑均匀布置加固,斜撑将反力架的受力传至中板;底部各使用4根HW250×250钢支撑亦均匀布置加固,斜撑将反力架的受力传至底板。Diagonal bracing at the top and bottom of the reaction frame: 4 HW200×200 steel supports are evenly arranged and reinforced on the top, and the diagonal braces transmit the force of the reaction frame to the middle plate; 4 HW250×250 steel supports are used at the bottom. The reinforcement is evenly arranged, and the diagonal brace transmits the force of the reaction frame to the bottom plate.

在钢支撑与混凝土板或梁接触的接触面适当处理,进行焊接钢板。首先在对应的位置上凿除混凝土保护层,使钢板焊接在结构钢筋上,钢板厚度为15mm,尺寸必须大于支撑体面。需要在底板上处理的部位包括:反力架底部、斜撑等部位。具体位置在实施时现场确定。Welded steel plates are properly prepared at the contact surfaces where the steel supports are in contact with the concrete slabs or beams. First, chisel off the concrete protective layer at the corresponding position, so that the steel plate is welded on the structural steel bar. The thickness of the steel plate is 15mm, and the size must be larger than the support surface. The parts that need to be processed on the bottom plate include: the bottom of the reaction frame, the diagonal brace and other parts. The specific location will be determined on-site during implementation.

d、地表沉降监测d. Surface subsidence monitoring

(1)地表沉降监测(1) Surface subsidence monitoring

①监测实施方法① Implementation method of monitoring

基点埋设:基点应埋设在沉降影响范围以外的稳定区域,并且应埋设在视野开阔、通视条件较好的地方;基点数量根据需要设置,基点要牢固可靠。Base point embedding: The base point should be buried in a stable area outside the scope of settlement influence, and should be buried in a place with a wide view and good visibility conditions; the number of base points should be set according to the need, and the base point should be firm and reliable.

沉降测点埋设:用冲击钻在地表钻孔,然后放入长200mm~300mm,直径20mm~30mm的圆头钢筋,四周用水泥砂浆填实。Embedding of settlement measuring points: Drill holes on the surface with a percussion drill, then put in round-head steel bars with a length of 200mm to 300mm and a diameter of 20mm to 30mm, and fill the surroundings with cement mortar.

测量方法:观测方法采用精密水准测量方法。基点和附近水准点联测取得初始高程。观测时各项限差宜严格控制,每测点读数高差不宜超过0.3mm,对不在水准路线上的观测点,一个测站不宜超过3个,超过时应重读后视点读数,以作核对。首次观测应对测点进行连续两次观测,两次高程之差应小于±1.0mm,取平均值作为初始值。Measurement method: The observation method adopts the precise leveling measurement method. The initial elevation is obtained by joint measurement of the base point and nearby benchmarking points. During the observation, the tolerances should be strictly controlled, and the reading height difference of each measuring point should not exceed 0.3mm. For observation points that are not on the leveling route, one measuring station should not exceed 3. If it exceeds, the reading of the backsight point should be re-read for verification. For the first observation, two consecutive observations should be made at the measuring point, and the difference between the two elevations should be less than ±1.0mm, and the average value should be taken as the initial value.

沉降值计算:在条件许可的情况下,尽可能的布设导线网,以便进行平差处理,提高观测精度,然后按照测站进行平差,求得各点高程。施工前,由基点通过水准测量测出隆陷观测点的初始高程H0,在施工过程中测出的高程为Hn。则高差△H=Hn-H0即为沉降值。Calculation of settlement value: When conditions permit, lay out the wire network as much as possible to facilitate adjustment processing and improve observation accuracy, and then perform adjustment according to the station to obtain the elevation of each point. Before construction, the initial elevation H0 of the observation point of the uplift is measured from the base point by leveling, and the elevation measured during the construction is Hn. Then the height difference △H=Hn-H0 is the settlement value.

②数据分析与处理②Data analysis and processing

地表沉降量测随施工进度进行,根据开挖部位、步骤及时监测,并将各沉降测点沉降值绘制成沉降变化曲线图、沉降变化速度图、加速度曲线图。The surface settlement measurement is carried out along with the construction progress, and is monitored in time according to the excavation site and steps, and the settlement values of each settlement measurement point are drawn into a settlement change curve, a settlement change speed diagram, and an acceleration curve diagram.

e、地表裂缝观测e. Surface crack observation

地表裂缝状况的监测通常作为地铁明挖、盾构施工影响程度的重要依据之一。采用直接观测的方法,将裂缝进行编号并划出测读位置,必要时可用钢尺测读。监测数量和位置根据现场情况确定。The monitoring of surface cracks is usually used as one of the important basis for the influence degree of subway open cut and shield construction. Using the method of direct observation, number the cracks and mark out the reading position. If necessary, you can use a steel ruler to measure and read. The number and location of monitoring shall be determined according to the site conditions.

f、地表建筑沉降、倾斜及裂缝监测f. Surface building settlement, inclination and crack monitoring

(1)建筑物沉降监测(1) Building settlement monitoring

①监测实施方法① Implementation method of monitoring

测点埋设:在地表下沉的纵向和横向影响范围内的建筑物应进行建筑物下沉及倾斜监测,基点的埋设同地表沉降观测。沉降测点埋设,用冲击钻在建筑物的基础或墙上钻孔,然后放入长直径20mm~30mm的半圆头弯曲钢筋,四周用水泥砂浆填实。测点的埋设高度应方便观测,对测点应采取保护措施,避免在施工过程中受到破坏。每幢建筑物上一般布置4个观测点,特别重要的建筑物布置6个测点。Embedding of measuring points: Buildings within the vertical and lateral influence range of surface subsidence should be monitored for building subsidence and inclination, and the embedding of base points is the same as for surface subsidence observation. To bury the settlement measuring point, use a percussion drill to drill a hole on the foundation or wall of the building, then put in a curved steel bar with a semicircular head with a long diameter of 20mm to 30mm, and fill it with cement mortar around it. The buried height of the measuring points should be convenient for observation, and protective measures should be taken for the measuring points to avoid damage during construction. Generally, 4 observation points are arranged on each building, and 6 observation points are arranged on particularly important buildings.

测量方法:与地表沉降观测相同。Measurement method: the same as the surface subsidence observation.

沉降计算:与地表沉降观测相同。Subsidence Calculation: Same as Surface Subsidence Observation.

②数据分析与处理②Data analysis and processing

采用比较法、作图法和数学、物理模型,分析各监测物理量值大小、变化规律、发展趋势,以便对工程的安全状态和应采取的措施进行评估、决策。Use comparative method, drawing method and mathematical and physical models to analyze the magnitude, change law and development trend of each monitored physical quantity, so as to evaluate and make decisions on the safety status of the project and the measures that should be taken.

绘制时间位移曲线散点图和距离位移曲线散点图。如果位移的变化随时间而渐趋稳定,说明围岩处于稳定状态,支护系统是有效、可靠的。反常曲线中,如果出现了反弯点,这说明位移出现反常的急剧增长现象,表明围岩和支护已呈不稳定状态,应立即相应的工程措施。Draw a scatterplot of time-displacement curves and a scatterplot of distance-displacement curves. If the change of displacement gradually becomes stable with time, it means that the surrounding rock is in a stable state and the support system is effective and reliable. In the abnormal curve, if there is an inflection point, it means that the displacement has an abnormal and sharp increase, indicating that the surrounding rock and support are already in an unstable state, and corresponding engineering measures should be taken immediately.

在取得足够的数据后,还应根据散点图的数据分布状况,选择合适的函数,对监测结果进行回归分析,以预测该测点可能出现的最大位移值,预测结构和建筑物的安全状况。After obtaining sufficient data, an appropriate function should be selected according to the data distribution of the scatter diagram, and regression analysis should be performed on the monitoring results to predict the maximum displacement value that may occur at the measuring point and predict the safety status of the structure and building .

(2)建筑物裂缝观测(2) Building crack observation

建筑物的沉降和倾斜必然导致结构构件的应力调整而产生裂缝,裂缝开展状况的监测通常作为施工影响程度的重要依据之一。通常采用直接观测的方法,将裂缝进行编号并划出测读位置,观测裂缝的发生发展过程。必要时通过裂缝观测仪进行裂缝宽度测读。监测数量和位置根据现场情况确定。The settlement and inclination of the building will inevitably lead to the stress adjustment of the structural components to produce cracks, and the monitoring of crack development is usually one of the important basis for the degree of construction impact. Usually, the method of direct observation is used to number the cracks and mark out the reading position to observe the occurrence and development process of the cracks. When necessary, the crack width is measured and read by the crack observer. The number and location of monitoring shall be determined according to the site conditions.

g、监测频率及标准g. Monitoring frequency and standards

施工监控量测值控制标准表Construction monitoring measurement value control standard table

根据上述的监测管理基准,可选择监测频率:一般在Ⅲ级管理阶段监测频率适当放大一些;在Ⅱ级管理阶段则注意加密监测次数;在Ⅰ级管理阶段则密切关注,加强监测,监测频率可达到1-2次/天或更多。According to the above-mentioned monitoring and management standards, the monitoring frequency can be selected: generally, the monitoring frequency is appropriately enlarged in the management stage of level III; Reach 1-2 times/day or more.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1.一种狭窄空间盾构机始发方法,其特征在于:包括以下步骤:1. A shield machine starting method in a narrow space, characterized in that: comprising the following steps: a、始发洞门置换采用自下而上的分层置换方式,将原有地连墙以素土混凝土进行置换;延长始发洞门钢环,以使盾构始发端头加固达到预定效果,保证盾构机的顺利始发;a. The replacement of the starting portal adopts a bottom-up layered replacement method, replacing the original ground connection wall with plain soil concrete; extending the steel ring of the starting portal so that the reinforcement of the starting end of the shield reaches the predetermined level effect, to ensure the smooth starting of the shield machine; b、对盾构机进行检查、维护和调试;b. Check, maintain and debug the shield machine; c、依靠反力架和负环管片进行盾构始发。c. Relying on the reaction frame and the negative ring segment to initiate the shield tunneling. 2.根据权利要求1所述的狭窄空间盾构机始发方法,其特征在于:所述的步骤a中的分层置换,每层高度0.5m~1.5m;置换施工时预备应急物资,以防止地下富水区域出现坍塌。2. The starting method of the shield machine in a narrow space according to claim 1, characterized in that: the layered replacement in the step a, the height of each layer is 0.5m ~ 1.5m; emergency supplies are prepared during the replacement construction, with Prevents collapse in subsurface water-rich areas. 3.根据权利要求1所述的狭窄空间盾构机始发方法,其特征在于:所述的步骤a中的延长始发洞门钢环具体为:在始发洞门安装用于延长洞门的钢环,钢环内侧设置至少两道密封钢刷,同时在钢环侧边预留注浆孔,以方便始发过程中注入油脂止水。3. The starting method of a shield machine in a narrow space according to claim 1, characterized in that: the steel ring for extending the starting door in the step a is specifically: installed at the starting door for extending the door There are at least two sealing steel brushes on the inner side of the steel ring, and grouting holes are reserved on the side of the steel ring to facilitate the injection of grease and water stop during the starting process. 4.根据权利要求3所述的狭窄空间盾构机始发方法,其特征在于:还包括始发洞门置换过程中的始发洞门的破除,具体为:4. The starting method of shield machine in narrow space according to claim 3, characterized in that: it also includes breaking the starting hole in the process of replacing the starting hole, specifically: 采用人工配合机械破除每层0.5m~1.5m的内层地连墙混凝土,再割除内层的钢筋;Manually combined with machinery to remove the concrete of the inner ground connection wall of each layer of 0.5m ~ 1.5m, and then cut off the steel bars of the inner layer; 割除内层的钢筋后再破除外层地连墙混凝土,然后再割除外层的钢筋;Cut off the steel bars of the inner layer, then break the concrete of the outer ground connection wall, and then cut off the steel bars of the outer layer; 保证钢筋割除后与始发洞门的钢环齐平;Ensure that the steel bars are flush with the steel ring of the opening door after cutting; 破除外层地连墙混凝土时,保证原有地连墙迎土面混凝土保护层的结构完整,以减少漏水和泥沙坍塌的产生几率。When breaking the concrete of the outer ground connection wall, ensure the structural integrity of the original concrete protective layer on the soil surface of the ground connection wall to reduce the probability of water leakage and sediment collapse. 5.根据权利要求4所述的狭窄空间盾构机始发方法,其特征在于:始发洞门破除及钢筋割除每完成一层,采用C25喷射素土混凝土置换一层;素土混凝土的置换厚度为1m~1.5m,以保证洞门的稳定性。5. The starting method of the narrow space shield machine according to claim 4, characterized in that: the starting hole is broken and the steel bar is cut off and every layer is completed, the replacement layer is replaced by C25 sprayed plain soil concrete; the replacement of plain soil concrete The thickness is 1m ~ 1.5m to ensure the stability of the portal. 6.根据权利要求5所述的狭窄空间盾构机始发方法,其特征在于:素土混凝土喷射过程中,在掌子面预留的泄水管,泄水管留设间距为0.8m~1.2m,以梅花形布置;在相邻两层置换层的搭接位置布设用于上下层素土混凝土之间连接的竹片,竹片的分布间距为0.3m~0.8m,竹片采用内外双层布设。6. The starting method of shield machine in narrow space according to claim 5, characterized in that: during the plain soil concrete spraying process, the tunnel surface is reserved The drainage pipes shall be set at a distance of 0.8m to 1.2m and arranged in a plum blossom shape; bamboo chips for connection between the plain soil and concrete of the upper and lower layers shall be arranged at the overlapping positions of two adjacent replacement layers. The distribution spacing is 0.3m ~ 0.8m, and the bamboo slices are arranged in two layers inside and outside. 7.根据权利要求6所述的狭窄空间盾构机始发方法,其特征在于:在始发洞门置换前,采用袖阀管对始发洞门土体进行水玻璃浆液注浆,以进行止水,使地层含水量减小,从而保证始发门洞置换的施工正常进行;在始发门洞处采用型钢支撑进行加固处理,以降低盾构机始发时产生的压力对始发门洞及周边土体的影响。7. The starting method of shield machine in narrow space according to claim 6, characterized in that: before the starting hole is replaced, the sleeve valve pipe is used to carry out water glass slurry grouting to the starting hole soil to carry out Stop the water to reduce the water content of the ground, so as to ensure the normal construction of the starting door opening replacement; use steel support for reinforcement treatment at the starting door opening, so as to reduce the pressure generated by the shield machine when starting the starting door opening and its surroundings influence of the soil. 8.根据权利要求1至7中任一项所述的狭窄空间盾构机始发方法,其特征在于:所述的步骤b的具体实施步骤包括:8. The starting method of a shield machine in a narrow space according to any one of claims 1 to 7, characterized in that: the specific implementation steps of step b include: 对刀具及盾构机后配套进行维修;Carry out maintenance on the tool and the supporting equipment of the shield machine; 对正面滚刀、边缘滚刀、中心双刃滚刀、磨损严重的刮刀以及磨损严重的切刀进行检查或更换;Check or replace frontal hobs, edge hobs, center double-edged hobs, severely worn scrapers, and severely worn cutters; 对刀座进行检查,磨损严重的进行更换;Check the tool seat and replace it if it is seriously worn; 对后配套台车、电瓶车和龙门吊进行检查维修,确保设备的完好。Check and maintain the supporting trolley, battery car and gantry crane to ensure that the equipment is in good condition. 9.根据权利要求1至7中任一项所述的狭窄空间盾构机始发方法,其特征在于:所述的步骤c的具体实施步骤为:9. The starting method of a shield machine in a narrow space according to any one of claims 1 to 7, characterized in that: the specific implementation steps of the step c are: 开始安装负环管片,边安装负环管片,盾构机边向洞圈推进;Start to install the negative ring segment, while installing the negative ring segment, the shield machine advances towards the hole ring; 为减少盾构始发时的推进阻力和避免刀盘上的刀头损坏洞口密封装置,在刀盘和洞口密封装置上涂抹润滑油以减小摩擦力。In order to reduce the propulsion resistance at the start of the shield and avoid the cutter head on the cutter head from damaging the hole sealing device, apply lubricating oil on the cutter head and the hole sealing device to reduce friction. 10.根据权利要求9所述的狭窄空间盾构机始发方法,其特征在于:盾构向始发洞门土体逐渐靠拢,使盾构机头部切入土体,再经刀盘旋转切削土体,充满盾构机土仓,开始建立正面土压力以平衡盾构正面土压,确保土体的位移量降至最小值;10. The starting method of the shield machine in a narrow space according to claim 9, characterized in that: the shield machine gradually moves closer to the soil body of the starting hole, so that the head of the shield machine cuts into the soil body, and then the cutter head rotates and cuts The soil is filled with the soil chamber of the shield machine, and the frontal earth pressure begins to be established to balance the frontal earth pressure of the shield to ensure that the displacement of the soil is minimized; 盾构始发阶段的施工参数根据多次模拟试验预先确定,当盾构机整体进入洞圈后,通过负环管片的注浆孔均匀地向负环管片外部压注水硬性浆液充填空隙,以防止漏浆;The construction parameters of the initial stage of the shield tunneling are pre-determined according to multiple simulation tests. After the shield machine enters the hole ring as a whole, the hydraulic grout is evenly injected to the outside of the negative ring segment through the grouting hole of the negative ring segment to fill the gap. to prevent leakage; 盾构始发推进时,观察反力架以及反力架后方斜撑是否产生变形,以防止位移量过大而造成破坏;When the shield starts to propel, observe whether the reaction frame and the diagonal brace behind the reaction frame are deformed to prevent damage caused by excessive displacement; 推进前,在盾构基座面上涂抹润滑油,以减少盾构的推进阻力。Before propulsion, apply lubricating oil on the base surface of the shield to reduce the propulsion resistance of the shield.
CN201710406659.0A 2017-01-22 2017-06-02 Narrow space shield tunneling machine starting method Pending CN106988754A (en)

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CN113389558A (en) * 2021-07-02 2021-09-14 中铁十一局集团有限公司 TBM (Tunnel boring machine) starting platform for narrow space and construction method thereof

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