CN106987759A - A kind of corrosion-resistant screw-thread steel smelting process containing rare earth element - Google Patents

A kind of corrosion-resistant screw-thread steel smelting process containing rare earth element Download PDF

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Publication number
CN106987759A
CN106987759A CN201710196196.XA CN201710196196A CN106987759A CN 106987759 A CN106987759 A CN 106987759A CN 201710196196 A CN201710196196 A CN 201710196196A CN 106987759 A CN106987759 A CN 106987759A
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Prior art keywords
rare earth
molten steel
pulvis
steel
corrosion
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CN201710196196.XA
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CN106987759B (en
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姜利
刘亚辉
姜铁鑫
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Anshan Xintie Special Steel Manufacturing Co ltd
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Haicheng Xin Rui Casting Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/04Making ferrous alloys by melting
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/0006Adding metallic additives
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • C21C7/06Deoxidising, e.g. killing
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/005Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Steel In Its Molten State (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

A kind of anti-corrosion spiral smelting process containing rare earth element that the present invention is provided, rare earth pulvis is mixed with iron powder, briquetting and sintering form rare earth block materials, rare earth pulvis is firmly wrapped in iron powder, it is added into before molten steel casting in molten steel, the dissolving that rare earth pulvis is completed during tundish flows into crystallizer again is flowed into by ladle in molten steel, homogenization, reduce the reaction time of rare earth pulvis and molten steel, reduce the total amount of rare earth compound, the rare earth pulvis for not being in time for reaction dissolve simultaneously after is directly solid-solubilized in steel matrix, add the recovery rate of solid solution state rare earth element, improve the corrosion resistance of steel matrix.

Description

A kind of corrosion-resistant screw-thread steel smelting process containing rare earth element
Technical field
The present invention relates to field of steel metallurgy, more particularly to a kind of corrosion-resistant screw-thread steel smelting process containing rare earth element.
Background technology
Screw-thread steel is important construction material, is widely used in the civil engineering construction such as house, bridge, road, is modern One of core material of building.At present, steel bar corrosion is to influence one of principal element of reinforced concrete structure durability, is also Important Project premature failure and the major reason for exiting military service in advance, especially in the specific environments such as ocean and dynamic load and many of static load Under the coupling of factor, steel bar corrosion will be caused to aggravate, therefore, since 1950s, foreign countries proceed by The research of corrosion-resistant screw-thread steel, its core concept is by adding Cr, Ni, Cu, P, Mo, Sn, Ti, Nb, W, V, Re etc. in steel Alloying element, makes steel produce fine and close interior rusty scale, reduces corrosion rate, so that the corrosion resistance of reinforcing bar in itself is improved, it is open Number describe grinding for this respect for CN104018091A patent of invention and Publication No. CN104372246A patent of invention Study carefully work.
For alloying element most in anti-corrosion spiral, can directly it add in the case of the abundant deoxidation of molten steel Enter, recovery rate is higher, but for rare earth element therein, this process is then much more complex.The influence corrosion proof rare earth element of steel exists Exist in steel with solid solution state, it can improve the polarization resistance and corrosion potential of steel matrix, therefore, it is possible to improve steel matrix Corrosion resistance, but not all entrance molten steel rare earth element with solid solution state exist.Due to general screw thread steel smelting using Si, Mn deoxidization techniques, and the affinity of rare earth element and oxygen is significantly larger than Si, Mn, therefore rare earth element is further into meeting after molten steel Reacted with the oxygen in molten steel;Meanwhile, the sulfur content in general screw-thread steel is 0.01% or so at present, and is balanced each other with rare earth element Molten steel sulfur content below 0.0050%, therefore rare earth element enter molten steel after can also further with the reaction of Salmon-Saxl in molten steel; In addition, rare earth element can also carry out denaturation treatment to the field trash in molten steel.Integrate and see, rare earth element enters first after molten steel It can first be chemically reacted with the oxygen in molten steel, sulphur, field trash, generation rare earth oxide, rare-earth sulfide and rare earth oxygen sulphur Compound, remaining rare earth element just exists with solution.
The fusing point and density of the rare earth compound of table 1
These rare earth compound fusing points are higher, and density is approached with molten steel, it is difficult to be excluded from molten steel, on the one hand can influence steel The cleanliness factor of water, can cause continuous casting sprue to store stream, while can also reduce rare earth element recovery rate, finally influence screw-thread steel when serious Mechanical property and corrosion resisting property.
The content of the invention
The purpose of the present invention is to overcome the deficiencies in the prior art there is provided a kind of corrosion-resistant screw thread steel smelting containing rare earth element In the reaction time of method, reduction rare earth pulvis and molten steel, the total amount of rare earth compound is reduced, can make not being in time for reaction after dissolving Rare earth pulvis be directly solid-solubilized in steel matrix, add the recovery rate of solid solution state rare earth element, improve the corrosion-resistant of steel matrix Ability.
To achieve the above object, the present invention is realized using following technical scheme:
A kind of corrosion-resistant screw-thread steel smelting process containing rare earth element, specific method is as follows:
1) preparation of rare earth block materials:Rare earth pulvis and iron powder are subjected to mechanical mixture, mixing using rotary drum mixer Weight/mass percentage composition shared by rare earth pulvis is 5%-20% afterwards, and the pulvis surface after mixing is without obvious rare earth powder particles; By after mixing pulvis carry out briquetting and sintering processes formation rare earth block materials, it is sintered after, rare earth pulvis is firmly wrapped It is rolled in inside iron powder, and rare earth block materials have certain intensity and proportion;
2) electric arc furnaces melting waste steel is utilized, when steel scrap is completely melt to add ferrosilicon and manganeisen in backward molten steel to molten steel Carry out deoxidation treatment, it is ensured that molten steel dissolved oxygen content is less than 0.0040%, and deoxygenated alloy is added as requested after adding 5-10min Various alloying elements in addition to rare earth element, make alloying element fully, uniform dissolution is into molten steel;
3) rare earth block materials are added in sky ladle and tapped into ladle, it is ensured that the tapping process molten steel band quantity of slag is small In 5kg/t steel, casting is hereafter proceeded by, casting cycle uses protective casting, and molten steel is flowed into crystallizer through tundish, is formed Meet desired square billet;
Described rare earth pulvis and the granularity of iron powder cannot be greater than 0.5mm.
The briquetting processing of described rare earth block materials uses the mixing powder after universal press, briquetting to have rule outer Shape.
The sintering processes of described rare earth block materials are carried out under hydrogen shield hot conditions, and 1100 DEG C of sintering temperature- 1300 DEG C, sintering time 20-30min.
Above-mentioned steps 2) in into molten steel add deoxidier when liquid steel temperature be not less than 1600 DEG C.
Above-mentioned steps 2) in tapping terminate to casting start time interval be not more than 10min.
Compared with prior art, the beneficial effects of the invention are as follows:
In traditional anti-corrosion spiral smelting process containing rare earth element, typically rare earth element is completed in ladle refining process And the alloying process of other alloying elements, it certainly will so cause rare earth element further anti-with the element such as the oxygen in molten steel, sulphur Should, dystectic rare earth compound is formed, the cleanliness factor of molten steel is not only influenceed, solid solution state rare earth content can be also reduced, so as to reduce The mechanical property and decay resistance of spiral.A kind of anti-corrosion spiral smelting side containing rare earth element that the present invention is provided Method, rare earth pulvis is mixed with iron powder, briquetting and sintering form rare earth block materials, rare earth pulvis is firmly wrapped in iron powder In, it is added into molten steel, is flowed into molten steel by ladle complete during tundish flows into crystallizer again before molten steel casting Dissolving, homogenization into rare earth pulvis, reduce the reaction time of rare earth pulvis and molten steel, reduce the total of rare earth compound Amount, while the rare earth pulvis for not being in time for reaction after dissolving is directly solid-solubilized in steel matrix, adds solid solution state rare earth element Recovery rate, improves the corrosion resistance of steel matrix.
Brief description of the drawings
Fig. 1 is that common process is mingled with form comparison diagram with rare earth of the present invention.
In figure:(a) it is common process, (b) is the present invention.
Embodiment
Embodiments of the present invention are further illustrated below in conjunction with the accompanying drawings:
A kind of corrosion-resistant screw-thread steel smelting process containing rare earth element, specific method is as follows:
1) preparation of rare earth block materials:Rare earth pulvis and iron powder are subjected to mechanical mixture, mixing using rotary drum mixer Weight/mass percentage composition shared by rare earth pulvis is 5%-20% afterwards, and the pulvis surface after mixing is without obvious rare earth powder particles; By after mixing pulvis carry out briquetting and sintering processes formation rare earth block materials, it is sintered after, rare earth pulvis is firmly wrapped It is rolled in inside iron powder, and rare earth block materials have certain intensity and proportion;
2) electric arc furnaces melting waste steel is utilized, when steel scrap is completely melt to add ferrosilicon and manganeisen in backward molten steel to molten steel Carry out deoxidation treatment, it is ensured that molten steel dissolved oxygen content is less than 0.0040%, and deoxygenated alloy is added as requested after adding 5-10min Various alloying elements in addition to rare earth element, make alloying element fully, uniform dissolution is into molten steel;
3) rare earth block materials are added in sky ladle and tapped into ladle, it is ensured that the tapping process molten steel band quantity of slag is small In 5kg/t steel, casting is hereafter proceeded by, casting cycle uses protective casting, and molten steel is flowed into crystallizer through tundish, is formed Meet desired square billet;
Described rare earth pulvis and the granularity of iron powder cannot be greater than 0.5mm.
The briquetting processing of described rare earth block materials uses the mixing powder after universal press, briquetting to have rule outer Shape.
The sintering processes of described rare earth block materials are carried out under hydrogen shield hot conditions, and 1100 DEG C of sintering temperature- 1300 DEG C, sintering time 20-30min.
Above-mentioned steps 2) in into molten steel add deoxidier when liquid steel temperature be not less than 1600 DEG C.
Above-mentioned steps 2) in tapping terminate to casting start time interval be not more than 10min.
Embodiment 1:
The chemical composition of spiral such as table 2:
The screw thread composition of steel of table 2, %
C Si Mn P S Cr Mo V Re
0.03 0.5 2.3 <0.01 <0.01 8.5 2.2 0.04 0.02
Specific steps:
1) preparation of rare earth block material:Granularity is less than to 0.5mm rare earth powder and atomized iron powder using rotary drum mixer Mixed, full dose content of rare earth is 98% in rare earth pulvis, wherein Ce contents are 97.32%, La contents 0.28%, and remaining is Impurity.Iron content is 99% in iron powder, and remaining is impurity.The weight/mass percentage composition of rare earth pulvis is 15% after mixing.Utilize ten thousand Energy forcing press carries out briquetting to mixing powder, is then sintered in hydrogen shield high temperature sintering furnace, sintering temperature 1200 DEG C, sintering time 25min.Form rare earth block materials.
2) melt carbon content in 7t steel scraps, steel scrap using electric arc furnaces and be less than 0.0050%, phosphorus content less than 0.0080%, sulphur Content is less than 0.0060%.Steel scrap is warming up to 1610 DEG C after being completely melt, be subsequently to added into 220kg low-carbon ferromanganeses (manganese content 80%, Carbon content 0.2%, remaining is impurity) and 50kg ferrosilicon (silicone content 76%, remaining is impurity) deoxidation is carried out to molten steel, after deoxidation Molten steel dissolved oxygen content is 0.0021%, and deoxygenated alloy adds addition 963kg low-carbon ferrochromiums after 7min, and (chromium content 65%, carbon contain Amount 0.2%, remaining is impurity), 255kg molybdenum-irons (molybdenum content 62%, remaining be impurity), 5.7kg vanadium iron (content of vanadium 51%, its Remaining is impurity).
3) 11.2kg rare earth block materials are added in empty ladle, are gone out when the liquid steel temperature in electric arc furnaces is 1590 DEG C Steel, tapping process molten steel band quantity of slag 30kg, tapping terminates to proceed by molten steel casting after 5min, and symbol is cast into through billet caster Close desired strand.
This technique is compared with common process (rare earth alloy is directly added into electric arc furnaces), and Cleanliness of Molten Steel is significantly improved, Strand middle rare earth is mingled with using ESEM and analyzed, large particle rare-earth, which is mingled with, in this technique significantly reduces, it is specific such as Fig. 1 It is shown.This technique rare earth element recovery rate is also highly improved and (is shown in Table 3) simultaneously, and solid solution state rare earth content is higher.
The common process of table 3 is contrasted with rare earth element recovery rate of the present invention

Claims (6)

1. a kind of corrosion-resistant screw-thread steel smelting process containing rare earth element, it is characterised in that specific method is as follows:
1) preparation of rare earth block materials:Rare earth pulvis and iron powder are subjected to mechanical mixture using rotary drum mixer, it is dilute after mixing Weight/mass percentage composition shared by native pulvis is 5%-20%, and the pulvis surface after mixing is without obvious rare earth powder particles;Will be mixed Pulvis after even carries out briquetting and sintering processes formation rare earth block materials, it is sintered after, rare earth pulvis is firmly wrapped in Inside iron powder, and rare earth block materials have certain intensity and proportion;
2) electric arc furnaces melting waste steel is utilized, when steel scrap is completely melt that ferrosilicon and manganeisen are added in backward molten steel to be carried out to molten steel Deoxidation treatment, it is ensured that molten steel dissolved oxygen content is less than 0.0040%, and deoxygenated alloy is added after 5-10min and added as requested except dilute Various alloying elements beyond earth elements, make alloying element fully, uniform dissolution is into molten steel;
3) rare earth block materials are added in sky ladle and tapped into ladle, it is ensured that the tapping process molten steel band quantity of slag is less than 5kg/t steel, hereafter proceeds by casting, and casting cycle uses protective casting, and molten steel is flowed into crystallizer through tundish, forms full The square billet that foot is required.
2. a kind of anti-corrosion spiral smelting process containing rare earth element according to claim 1, it is characterised in that:It is described Rare earth pulvis and the granularity of iron powder cannot be greater than 0.5mm.
3. a kind of anti-corrosion spiral smelting process containing rare earth element according to claim 1, it is characterised in that:It is described Rare earth block materials briquetting processing use the mixing powder after universal press, briquetting that there is irregular figure.
4. a kind of anti-corrosion spiral smelting process containing rare earth element according to claim 1, it is characterised in that:It is described The sintering processes of rare earth block materials carried out under hydrogen shield hot conditions, 1100 DEG C -1300 DEG C of sintering temperature, during sintering Between 20-30min.
5. a kind of anti-corrosion spiral smelting process containing rare earth element according to claim 1, it is characterised in that:It is above-mentioned Step 2) in into molten steel add deoxidier when liquid steel temperature be not less than 1600 DEG C.
6. a kind of anti-corrosion spiral smelting process containing rare earth element according to claim 1, it is characterised in that:It is above-mentioned Step 2) in tapping terminate to casting start time interval be not more than 10min.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110129536A (en) * 2019-04-03 2019-08-16 如皋市福锴金属制品有限公司 A kind of screw-thread steel and its thermal diffusion Treatment technique for processing
CN114297889A (en) * 2021-12-16 2022-04-08 武汉科技大学 Novel steel ladle multi-field coupling analysis method
CN114908207A (en) * 2022-04-18 2022-08-16 包头钢铁(集团)有限责任公司 Method for improving rare earth yield by controlling sulfur content of molten steel

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103160651A (en) * 2013-03-04 2013-06-19 内蒙古包钢钢联股份有限公司 Rare-earth adding method of vacuum induction furnace smelting experimental steel
CN103820740A (en) * 2014-02-28 2014-05-28 南车戚墅堰机车车辆工艺研究所有限公司 Ferrite heatproof cast steel, preparation method thereof and applications thereof
CN103820739A (en) * 2014-02-28 2014-05-28 南车戚墅堰机车车辆工艺研究所有限公司 Ferrite heat-resisting cast steel, preparation method thereof and applications thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103160651A (en) * 2013-03-04 2013-06-19 内蒙古包钢钢联股份有限公司 Rare-earth adding method of vacuum induction furnace smelting experimental steel
CN103820740A (en) * 2014-02-28 2014-05-28 南车戚墅堰机车车辆工艺研究所有限公司 Ferrite heatproof cast steel, preparation method thereof and applications thereof
CN103820739A (en) * 2014-02-28 2014-05-28 南车戚墅堰机车车辆工艺研究所有限公司 Ferrite heat-resisting cast steel, preparation method thereof and applications thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110129536A (en) * 2019-04-03 2019-08-16 如皋市福锴金属制品有限公司 A kind of screw-thread steel and its thermal diffusion Treatment technique for processing
CN114297889A (en) * 2021-12-16 2022-04-08 武汉科技大学 Novel steel ladle multi-field coupling analysis method
CN114297889B (en) * 2021-12-16 2024-05-24 武汉科技大学 Multi-field coupling analysis method for novel steel ladle
CN114908207A (en) * 2022-04-18 2022-08-16 包头钢铁(集团)有限责任公司 Method for improving rare earth yield by controlling sulfur content of molten steel

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