CN106985305A - Cutting blade assembly and rubbish comminutor - Google Patents
Cutting blade assembly and rubbish comminutor Download PDFInfo
- Publication number
- CN106985305A CN106985305A CN201710407583.3A CN201710407583A CN106985305A CN 106985305 A CN106985305 A CN 106985305A CN 201710407583 A CN201710407583 A CN 201710407583A CN 106985305 A CN106985305 A CN 106985305A
- Authority
- CN
- China
- Prior art keywords
- cutting
- garbage
- cutter
- screw
- cutting blade
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/20—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by expressing the material, e.g. through sieves and fragmenting the extruded length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/26—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
- B26D1/28—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting
- B26D1/29—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting with cutting member mounted in the plane of a rotating disc, e.g. for slicing beans
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Environmental & Geological Engineering (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
本发明涉及垃圾处理技术领域,尤其涉及一种切刀总成及垃圾造粒机,其中切刀总成包括多个切料刀片、切刀座和驱动装置;切刀座设置有中空结构,切料刀片沿切刀座中空结构的截面周向均匀分布,每个切料刀片分别连接一驱动装置,驱动装置驱动切料刀片相对切刀座旋转。其中切料刀片铰接于切刀座,驱动装置驱动切料刀片能够相对切刀座旋转,切料刀片旋转形成的旋转面平行于切料截面,随着切料的送入,旋转中的切料刀片能够实现切料的功能。沿着中空结构的截面轴向分布的切料刀片互相配合,加大切割面积,提高了工作效率,适合工业化大批量生产的需求。安装有该切刀总成的垃圾造粒机,造粒效果好,适合工业化生产。
The invention relates to the technical field of garbage disposal, in particular to a cutter assembly and a garbage granulator, wherein the cutter assembly includes a plurality of cutting blades, a cutter seat and a driving device; the cutter seat is provided with a hollow structure, The material blades are evenly distributed circumferentially along the cross section of the hollow structure of the cutter seat, and each material cutting blade is respectively connected with a driving device, and the driving device drives the material cutting blade to rotate relative to the cutter seat. The cutting blade is hinged to the cutter seat, and the driving device drives the cutting blade to rotate relative to the cutter seat. The rotating surface formed by the rotation of the cutting blade is parallel to the cutting section. The blade can realize the function of cutting material. The cutting blades distributed axially along the cross-section of the hollow structure cooperate with each other to increase the cutting area and improve the work efficiency, which is suitable for industrialized mass production. The garbage granulator equipped with the cutter assembly has good granulation effect and is suitable for industrial production.
Description
技术领域technical field
本发明涉及垃圾处理技术领域,尤其是涉及一种切刀总成及垃圾造粒机。The invention relates to the technical field of garbage disposal, in particular to a cutter assembly and a garbage granulator.
背景技术Background technique
目前城市生活垃圾热值较低,灰分大,垃圾焚烧预处理设备属于非标设备,而目前国内绝大多数垃圾焚烧项目属于直燃式(生活垃圾没有细致分选、造粒),生活垃圾从各个小区、学校、单位堆放场内直接拉到垃圾焚烧厂进炉焚烧。而市场上存在垃圾加工造粒清洁卫生的垃圾处理的需求。At present, the calorific value of urban domestic waste is low and the ash content is large. The waste incineration pretreatment equipment is non-standard equipment, and most of the domestic waste incineration projects are direct-fired (the domestic waste is not carefully sorted and granulated), and the domestic waste is from Each community, school, and unit stacking yard are directly pulled to the waste incineration plant for incineration. However, there is a demand for garbage processing and granulation in the market for clean and hygienic garbage disposal.
现有的垃圾造粒机中对压制后的垃圾进行切料的刀片不能满足高质量的垃圾造粒要求。The blades for cutting the compressed garbage in the existing garbage granulator cannot meet the requirements of high-quality garbage granulation.
发明内容Contents of the invention
本发明的目的在于提供一种切刀总成及垃圾造粒机,解决了现有技术中垃圾造粒机中对压制后的垃圾进行切料的刀片不能满足高质量的垃圾造粒要求的技术问题。The purpose of the present invention is to provide a cutter assembly and a garbage granulator, which solves the problem that the blades in the garbage granulator in the prior art that cut the compressed garbage cannot meet the requirements of high-quality garbage granulation question.
一方面,本发明提供一种切刀总成,包括:多个切料刀片、切刀座和驱动装置;所述切刀座设置有中空结构,所述切料刀片沿所述切刀座中空结构的截面均匀分布,每个所述切料刀片分别连接一所述驱动装置,所述驱动装置驱动所述切料刀片相对所述切刀座旋转。In one aspect, the present invention provides a cutter assembly, comprising: a plurality of cutting blades, a cutter seat and a driving device; the cutter seat is provided with a hollow structure, and the material cutting blade is hollow along the cutter seat The cross section of the structure is evenly distributed, and each of the cutting blades is respectively connected to a driving device, and the driving device drives the cutting blades to rotate relative to the cutter seat.
进一步地,所述切料刀片的数量为三个。Further, the number of the cutting blades is three.
进一步地,所述切刀座为圆形,且其中部具有圆形的所述中空结构。Further, the cutter seat is circular and has a circular hollow structure in its center.
进一步地,还包括辅助切刀片和辅助电机,所述辅助切刀片安装于所述辅助电机的输出轴,且所述辅助电机的输出轴穿过所述切料截面的中心。Further, it also includes an auxiliary cutting blade and an auxiliary motor, the auxiliary cutting blade is installed on the output shaft of the auxiliary motor, and the output shaft of the auxiliary motor passes through the center of the cutting section.
进一步地,还包括支架,所述切刀座安装于所述支架。Further, a bracket is also included, and the cutter seat is installed on the bracket.
另一方面,本发明提供一种垃圾造粒机,包括制料装置,所述制料装置具有进料口和出料口,所述进料口和所述出料口之间设置有挤压机构,所述出料口处设置有如上述技术方案中提供的任一种所述的切刀总成。On the other hand, the present invention provides a garbage granulator, including a material making device, the material making device has a material inlet and a material outlet, and an extruding device is arranged between the material inlet and the material outlet. mechanism, the outlet is provided with a cutter assembly as described in any one of the above technical solutions.
进一步地,所述挤压机构包括螺杆、螺杆外壳、减速机和原动机;所述原动机、所述减速机和所述螺杆传动连接,所述减速机的输出轴连接所述螺杆靠近所述进料口的一端,使所述螺杆在所述螺杆外壳内转动;沿所述进料口指向所述出料口的方向所述螺杆的螺距逐渐减小。Further, the extruding mechanism includes a screw, a screw housing, a speed reducer and a prime mover; the prime mover, the speed reducer and the screw are connected in transmission, and the output shaft of the speed reducer is connected to the screw close to the One end of the feeding port makes the screw rotate in the screw shell; the pitch of the screw decreases gradually along the direction from the feeding port to the discharging port.
进一步地,在所述螺杆外壳的外周设置有用于加热物料的加热器。Further, a heater for heating the material is arranged on the outer periphery of the screw shell.
进一步地,还包括用于打散所述出料口产出的物料的搅拌装置。Further, it also includes a stirring device for breaking up the materials produced by the outlet.
进一步地,所述搅拌装置包括搅拌辊和用于驱动所述搅拌辊的搅拌电机,所述搅拌辊上周向设置有搅拌棒。Further, the stirring device includes a stirring roller and a stirring motor for driving the stirring roller, and a stirring rod is arranged on the circumferential direction of the stirring roller.
本发明提供的一种切刀总成及垃圾造粒机能够达到以下有益效果:A cutter assembly and a garbage granulator provided by the present invention can achieve the following beneficial effects:
本发明提供的一种切刀总成包括多个切料刀片、切刀座和驱动装置;切刀座设置有中空结构,切料刀片沿切刀座中空结构的截面周向均匀分布,每个切料刀片分别连接一驱动装置,驱动装置驱动切料刀片相对切刀座旋转。其中切料刀片铰接于切刀座,驱动装置驱动切料刀片能够相对切刀座旋转,切料刀片旋转形成的旋转面平行于切料截面,随着切料的送入,旋转中的切料刀片能够实现切料的功能。沿着中空结构的截面轴向分布的切料刀片互相配合,加大切割面积,提高了工作效率,适合工业化大批量生产的需求。安装有该切刀总成的垃圾造粒机,造粒效果好,适合工业化生产。A cutter assembly provided by the present invention includes a plurality of cutting blades, a cutter seat and a driving device; The material cutting blades are respectively connected with a driving device, and the driving device drives the material cutting blades to rotate relative to the cutter seat. The cutting blade is hinged to the cutter seat, and the driving device drives the cutting blade to rotate relative to the cutter seat. The rotating surface formed by the rotation of the cutting blade is parallel to the cutting section. The blade can realize the function of cutting material. The cutting blades distributed axially along the cross-section of the hollow structure cooperate with each other to increase the cutting area and improve the work efficiency, which is suitable for the needs of industrialized mass production. The garbage granulator installed with the cutter assembly has good granulation effect and is suitable for industrial production.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the specific embodiments or prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本发明实施例一提供的一种切刀总成的切料刀片结构示意图;Fig. 1 is a schematic structural diagram of a cutting blade of a cutter assembly provided in Embodiment 1 of the present invention;
图2为本发明实施例一提供的一种切刀总成的辅助切刀片以及其与辅助电机的安装结构示意图;Fig. 2 is a schematic diagram of an auxiliary cutter blade of a cutter assembly provided in Embodiment 1 of the present invention and its installation structure with an auxiliary motor;
图3为本发明实施例二提供的一种垃圾造粒机的结构示意图;Fig. 3 is a schematic structural view of a garbage granulator provided in Embodiment 2 of the present invention;
图4为本发明实施例二提供的一种垃圾造粒机中搅拌装置的结构示意图。Fig. 4 is a schematic structural diagram of a stirring device in a garbage granulator provided by Embodiment 2 of the present invention.
图标:1-切刀总成;11-切料刀片;12-切刀座;13-辅助切刀片;131-辅助电机;2-支架;3-进料口;4-出料口;51-螺杆;52-螺杆外壳;53-减速机;54-原动机;6-加热器;7-搅拌辊;71-搅拌电机;72-搅拌棒。Icons: 1-cutter assembly; 11-cutting blade; 12-cutter seat; 13-auxiliary cutting blade; 131-auxiliary motor; 2-bracket; 3-inlet; 4-outlet; Screw; 52-screw shell; 53-reducer; 54-prime mover; 6-heater; 7-stirring roller; 71-stirring motor; 72-stirring rod.
具体实施方式detailed description
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
实施例一Embodiment one
本实施例提供一种切刀总成1,包括:多个切料刀片11、切刀座12、和驱动装置;切刀座12设置有中空结构,切料刀片11沿切刀座12中空结构的截面周向均匀分布,每个切料刀片11分别连接一驱动装置,驱动装置驱动切料刀片11相对切刀座12旋转。The present embodiment provides a cutter assembly 1, comprising: a plurality of cutting blades 11, a cutter seat 12, and a driving device; The cross-section is evenly distributed in the circumferential direction, and each cutting blade 11 is respectively connected to a driving device, and the driving device drives the cutting blade 11 to rotate relative to the cutter seat 12.
其中切料刀片11铰接于切刀座12,驱动装置驱动切料刀片11能够相对切刀座12旋转,切料刀片11旋转形成的旋转面平行于切料截面,随着切料的送入,旋转中的切料刀片11能够实现切料的功能。沿着中空结构的截面轴向分布的切料刀片11互相配合,加大切割面积,提高了工作效率,适合工业化大批量生产的需求。安装有该切刀总成1的垃圾造粒机,造粒效果好,适合工业化生产。Wherein the material cutting blade 11 is hinged on the cutting knife seat 12, and the driving device drives the material cutting blade 11 to be able to rotate relative to the cutting knife seat 12, and the rotating surface formed by the material cutting blade 11 rotation is parallel to the cutting material section, and along with the feeding of the cutting material, The cutting blade 11 in rotation can realize the function of cutting. The cutting blades 11 distributed along the axial direction of the cross-section of the hollow structure cooperate with each other to increase the cutting area and improve the work efficiency, which is suitable for industrial mass production. The garbage granulator installed with the cutter assembly 1 has good granulation effect and is suitable for industrial production.
具体地,切料刀片11的数量为三个,三个切料刀片11的安装点以切料截面的几何中心为圆心环形分布在切刀座12上,三个切料刀片11互相配合,加大切割面积,提高了工作效率。Specifically, the quantity of material cutting blade 11 is three, and the installation point of three material cutting blades 11 is circularly distributed on the cutter seat 12 with the geometric center of the material cutting section as the center of circle, and three material cutting blades 11 cooperate with each other, adding Large cutting area improves work efficiency.
其中,参照图1,切刀座12为圆形,其中部具有圆形的中空结构。切料刀片11固定用于中空结构的截面上。且三个切料刀片11的安装点将中空结构的截面三等分。当切料刀片11旋转起来,形成的旋转面平行于切料的截面,在切料输送过程中,旋转的切料刀片11完成切料工作。Wherein, referring to FIG. 1 , the cutter seat 12 is circular, and its middle part has a circular hollow structure. The cutting blade 11 is fixed on the section of the hollow structure. And the mounting points of the three cutting blades 11 divide the section of the hollow structure into three equal parts. When the material cutting blade 11 rotates, the rotating surface formed is parallel to the cross section of the material cutting, and during the material cutting conveying process, the rotating material cutting blade 11 completes the material cutting work.
具体地,驱动装置包括三个驱动电机,三驱动电机分别对应驱动三个切料刀片11。Specifically, the driving device includes three driving motors, and the three driving motors respectively drive three cutting blades 11 correspondingly.
三个驱动电机与三个切料刀片11的对应设置能够实现切料刀片11高速旋转,不但提高了切料质量,还提高了切料的工作效率。The corresponding arrangement of the three driving motors and the three cutting blades 11 can realize the high-speed rotation of the cutting blades 11, which not only improves the cutting quality, but also improves the working efficiency of cutting.
具体地,驱动电机的输出轴连接切料刀片11的旋转轴,切刀座12上设置有使切料刀片11的旋转轴穿过的安装孔,旋转轴与安装孔之间通过轴承连接。切料刀片11的中部固定于旋转轴,驱动电机带动旋转轴旋转,进而带动切料刀片11旋转。Specifically, the output shaft of the driving motor is connected to the rotating shaft of the cutting blade 11, and the cutter seat 12 is provided with a mounting hole through which the rotating shaft of the cutting blade 11 passes, and the rotating shaft and the mounting hole are connected by a bearing. The middle part of the cutting blade 11 is fixed on the rotating shaft, and the driving motor drives the rotating shaft to rotate, and then drives the cutting blade 11 to rotate.
另外,切料刀片11具有较大长宽比,切料刀片11的中部被铰接件铰接在切刀座12上,使切料刀片11能够相对切刀座12旋转。三个切料刀片11一起旋转,能够达到更好的切料效果。如果只有一个切料刀片11刀,切料刀片11在切料时阻力就比较大,有可能切料不均匀,三个切料刀片11可以加大切割面积,适合工业的大批量生产。In addition, the cutting blade 11 has a relatively large aspect ratio, and the middle part of the cutting blade 11 is hinged on the cutter seat 12 by a hinge, so that the cutting blade 11 can rotate relative to the cutter seat 12 . The three cutting blades 11 rotate together to achieve a better cutting effect. If there is only one cutting blade 11, the resistance of the cutting blade 11 is relatively large when cutting, and the cutting may be uneven. Three cutting blades 11 can increase the cutting area, which is suitable for industrial mass production.
需要说明的是,切料刀片11沿其长度方向的边均设置有刀刃,当切料刀片11顺时针旋转或逆时针旋转时,都能完成切料工作。并且,三个切料刀片11优选地旋转方向保持一致。It should be noted that the edge of the cutting blade 11 along its length direction is provided with cutting edges, and when the cutting blade 11 rotates clockwise or counterclockwise, the cutting work can be completed. Moreover, the three cutting blades 11 preferably keep the same rotation direction.
其中,切料刀片11的规格大小需要根据实际生产使用情况进行选择与设置,使三个切料刀片11旋转起来形成的旋转切面能够覆盖切料截面的外边缘。Wherein, the specifications of the cutting blades 11 need to be selected and set according to the actual production and usage conditions, so that the rotating section formed by the rotation of the three cutting blades 11 can cover the outer edge of the cutting section.
由于每个切料刀片11在旋转中形成一个圆形切面,三个圆形切面组合形成切料面,为了不影响各个切料刀片11各自的旋转状态,相邻的切料刀片11之间不会产生刮擦,切料刀片11形成的切料面中部会产生一个切料盲区,位于这一盲区的切料不能被三个旋转的切料刀片11接触并切碎,影响切料质量。Since each cutting blade 11 forms a circular cutting surface in rotation, three circular cutting surfaces are combined to form a cutting surface. Can produce scraping, the cutting material surface middle part that cutting blade 11 forms can produce a cutting material dead zone, the cutting material that is positioned at this blind zone can not be contacted and shredded by three rotating cutting blades 11, influences cutting material quality.
为了解决这个问题,参照图2,本发明实施例所提供的切刀总成1,还包括辅助切刀片13和辅助电机131,辅助切刀片13安装于辅助电机131的输出轴,且辅助电机131的输出轴穿过切料截面的中心。In order to solve this problem, referring to Fig. 2, the cutter assembly 1 provided by the embodiment of the present invention also includes an auxiliary cutter blade 13 and an auxiliary motor 131, the auxiliary cutter blade 13 is installed on the output shaft of the auxiliary motor 131, and the auxiliary motor 131 The output shaft passes through the center of the cutting section.
当切料输送经过三个切料刀片11,三个切料刀片11完成大部分切料工作,此时,位于三个切料刀片11形成的切料盲区中切料穿过切刀座12的中空结构送到辅助切刀片13设置的位置,辅助切刀片13完成切料盲区的切料工作。When the cutting material is transported through three cutting blades 11, the three cutting blades 11 complete most of the cutting work. The hollow structure is sent to the position where the auxiliary cutting blade 13 is set, and the auxiliary cutting blade 13 completes the material cutting work in the cutting blind area.
如此,三个切料刀片11与辅助切刀片13的设置,相互配合,能够达到更好的切料效果。In this way, the arrangement of the three cutting blades 11 and the auxiliary cutting blades 13 cooperate with each other to achieve a better cutting effect.
另外,本发明实施例提供的切刀总成1还包括支架2,切刀座12安装于支架2。In addition, the cutter assembly 1 provided by the embodiment of the present invention further includes a bracket 2 on which the cutter seat 12 is installed.
在实际生产使用中,切刀总成1需要设置在不同的位置,支架2能够将切刀总成1设置到合适的安装位置。In actual production and use, the cutter assembly 1 needs to be arranged in different positions, and the bracket 2 can set the cutter assembly 1 to a suitable installation position.
实施例二Embodiment two
参照体3,本发明实施例提供一种垃圾造粒机,包括制料装置,制料装置具有进料口3和出料口4,进料口3和出料口4之间设置有挤压机构,出料口4处设置有如实施例一提供的任意一种切刀总成1。With reference to the body 3, the embodiment of the present invention provides a garbage granulator, including a material preparation device, the material preparation device has a feed port 3 and a discharge port 4, and an extruding device is arranged between the feed port 3 and the discharge port 4 Mechanism, the outlet 4 is provided with any kind of cutter assembly 1 as provided in Embodiment 1.
现有的生活垃圾大部分为塑料垃圾,在对垃圾进行燃烧处理之前需要多垃圾进行预处理。在垃圾预处理过程中,需要对垃圾进行挤压、切粒,形成垃圾粒料,便于后续垃圾燃烧等处理。Most of the existing domestic waste is plastic waste, and many wastes need to be pretreated before burning the waste. In the process of garbage pretreatment, it is necessary to squeeze and pelletize the garbage to form garbage pellets, which is convenient for subsequent treatment such as garbage incineration.
其中,挤压机构横向设置,进料口3设置在挤压机构的一端。进料口3为漏斗状,其上端开口用于接收上游输送来的物料,下端与挤压机构连接,将物料经其下端输送进入挤压机构。挤压机构将进料口3输送来的垃圾物料进行挤压成型,便于后续切料处理。Wherein, the extruding mechanism is arranged horizontally, and the feeding port 3 is arranged at one end of the extruding mechanism. The feed port 3 is funnel-shaped, the upper end of which is open to receive the material conveyed from the upstream, and the lower end is connected with the extruding mechanism, and the material is conveyed into the extruding mechanism through the lower end. The extruding mechanism extrudes the garbage materials delivered by the feed port 3 to facilitate subsequent material cutting.
在制料装置相对进料口3的另一端设置有出料口4,在出料口4处设置有实施例一提供的切刀总成1。经过挤压装置挤压成型的垃圾物料经过切刀总成1的切粒,实现造粒,再经由出料口4输送到达下一垃圾处理工序。A material outlet 4 is provided at the other end of the material preparation device opposite to the material inlet 3 , and the cutter assembly 1 provided in Embodiment 1 is provided at the material outlet 4 . The garbage material extruded by the extrusion device is granulated by the cutter assembly 1 to realize granulation, and then transported through the discharge port 4 to the next garbage treatment process.
其中,挤压机构包括螺杆51、螺杆外壳52、减速机53和原动机54,原动机54、减速机53和螺杆51传动连接。螺杆外壳52架设在支架2上;减速机53的输出轴连接螺杆51靠近进料口3的一端,使螺杆51在螺杆外壳52内转动;沿进料口3指向出料口4的方向螺杆51的螺距逐渐减小。并且,沿着进料口3指向出料口4的方向,螺杆51的直径也优选地具有增大的趋势。Wherein, the extruding mechanism includes a screw 51 , a screw housing 52 , a speed reducer 53 and a prime mover 54 , and the prime mover 54 , the speed reducer 53 and the screw 51 are connected by transmission. The screw housing 52 is erected on the support 2; the output shaft of the reducer 53 is connected to one end of the screw 51 close to the feed port 3, so that the screw 51 rotates in the screw housing 52; The pitch gradually decreases. Moreover, along the direction from the feed port 3 to the discharge port 4, the diameter of the screw 51 preferably also has a tendency to increase.
具体地,挤压机构为圆柱体状,且横向设置。螺杆外壳52为空心圆筒状,其一端的上方连接进料口3,另一端设置连接出料口4。垃圾物料由进料口3输送进螺杆外壳52内的,经过螺杆51的挤压垃圾成型,到达挤压机构设置有出料口4时,成型的垃圾物料接触到切刀总成1,三个切料刀片11以及辅助切刀片13对物料进行切粒,实现物料切粒,再由出料口4排出。Specifically, the extruding mechanism is cylindrical and arranged laterally. The screw shell 52 is a hollow cylinder, the top of one end is connected to the feed port 3 , and the other end is connected to the discharge port 4 . Garbage materials are conveyed into the screw shell 52 by the feed port 3, and are formed by the extrusion of the screw 51, and when they reach the extrusion mechanism provided with the discharge port 4, the formed garbage materials touch the cutter assembly 1, three The cutting blade 11 and the auxiliary cutting blade 13 cut the material into pellets to realize the pelletizing of the material, and then discharge it from the discharge port 4 .
其中,为了实现对垃圾物料的物理性压制,使其成型,螺杆51的螺距,即螺杆51上的螺旋形叶片之间的距离以进料口3指向出料口4的方向逐渐减小。随着减速机53带动螺杆51的旋转,处于螺旋形叶片之间的垃圾物料不断向前推进,由于螺旋形叶片的距离逐渐减小,垃圾物料也逐渐被越压越紧实,密度越来越大。Wherein, in order to realize the physical compression of the waste material and make it shape, the pitch of the screw 51, that is, the distance between the helical blades on the screw 51 is gradually reduced in the direction from the feed port 3 to the discharge port 4. As the reducer 53 drives the screw 51 to rotate, the garbage materials between the helical blades are continuously pushed forward. As the distance between the helical blades gradually decreases, the garbage materials are gradually compressed and compacted, and the density is getting higher and higher. big.
螺杆51对垃圾物料的压缩是物理性的压缩,为了进一步提高对垃圾物料的挤压效果,本发明实施例所提供的垃圾造粒机中,在螺杆外壳52上设置有用于对螺杆外壳52内的垃圾物料进行加热的加热器6。The compression of the garbage material by the screw 51 is physical compression. In order to further improve the extrusion effect on the garbage material, in the garbage granulator provided in the embodiment of the present invention, a screw housing 52 is provided for compressing the screw housing 52. The heater 6 for heating the garbage material.
现有的生活垃圾大多为塑料垃圾,塑料在被加热的情况下,会发生塑性变形甚至融化,当垃圾的发生塑性变形甚至融化,能够进一步优化对垃圾的挤压成型效果。具体地,在螺杆外壳52外周环形设置有加热器6。Most of the existing domestic waste is plastic waste. When the plastic is heated, it will undergo plastic deformation or even melt. When the waste is plastically deformed or even melted, the extrusion molding effect on the waste can be further optimized. Specifically, a heater 6 is annularly arranged on the outer periphery of the screw housing 52 .
螺杆外壳52的形状为圆柱形,为了优化加热效果,加热器6以环形的方式设置在螺杆外壳52的外周面上。The shape of the screw housing 52 is cylindrical, and in order to optimize the heating effect, the heater 6 is arranged on the outer peripheral surface of the screw housing 52 in an annular manner.
具体地,加热器6环形设置的方式有多种。Specifically, there are many ways for the heater 6 to be arranged annularly.
加热器6可以为套状,套设在螺杆外壳52的外周面上,能够全方位地对螺杆外壳52内的垃圾物料进行均匀的加热。The heater 6 can be in the shape of a sleeve, which is sleeved on the outer peripheral surface of the screw housing 52, and can uniformly heat the garbage materials in the screw housing 52 in all directions.
加热器6可以为条状,沿着螺杆外壳52的长度方向以螺旋线旋转延伸的方式设置在螺杆外壳52的外周面上。在这种情况下,可以根据垃圾物料的多少对加热器6的疏密程度进行调整,在保证加热效果的基础之上节省能源。The heater 6 may be in the shape of a strip, and is arranged on the outer peripheral surface of the screw housing 52 in a manner of extending in a helical line along the length direction of the screw housing 52 . In this case, the density of the heater 6 can be adjusted according to the amount of waste material, so as to save energy on the basis of ensuring the heating effect.
加热器6可以为圈状,其内径大小与螺杆外壳52的外周直径相匹配,根据加热要求,选取合适数量圈状的加热器6,将其套设在螺杆外壳52的外周面上。The heater 6 can be ring-shaped, and its inner diameter matches the outer diameter of the screw housing 52 . According to heating requirements, select a suitable number of ring-shaped heaters 6 and set them on the outer peripheral surface of the screw housing 52 .
另外,加热器6优选为电磁加热器6。In addition, the heater 6 is preferably an electromagnetic heater 6 .
挤压机构成型的垃圾物料由于被加热器6加热,经过切刀总成1的切料工序得到粒料有很大可能粘接在一起,最好能够对物料进行冷却。为了提高对物料的冷却效果,还可以设置有冷却装置。具体地,冷却装置可以为风冷系统,该风冷系统具有能够深入到切刀座12的冷却空气管,在空气管的喷气口设置有喷嘴,风冷系统通过冷却空气管经喷嘴向切料刀片11喷出冷却空气,以降低被切完的物料颗粒的温度,提高造粒质量,避免物料颗粒粘连在一起形成大块。The rubbish material formed by the extrusion mechanism is likely to be bonded together through the cutting process of the cutter assembly 1 due to being heated by the heater 6, and it is best to cool the material. In order to improve the cooling effect on the material, a cooling device can also be provided. Specifically, the cooling device can be an air-cooling system, which has a cooling air pipe that can go deep into the cutter seat 12, and a nozzle is arranged at the air nozzle of the air pipe, and the air-cooling system passes the cooling air pipe through the nozzle to the cutting material. The blade 11 sprays cooling air to reduce the temperature of the cut material particles, improve the quality of granulation, and prevent the material particles from sticking together to form large pieces.
需要说明的是,喷嘴的喷气方向优选地偏离切刀座12的直径方向,这样的偏心吹风方式使得切刀座12上的切料颗粒在风吹作用下可以沿着切刀座12的边缘运动,避免切料颗粒被风吹得堆积,提高了冷却效果以及效率。It should be noted that the spraying direction of the nozzle is preferably deviated from the diameter direction of the cutter seat 12, such an eccentric blowing method makes the cutting particles on the cutter seat 12 move along the edge of the cutter seat 12 under the action of wind blowing. , to prevent the cutting particles from being piled up by the wind, which improves the cooling effect and efficiency.
为了进一步防止物料颗粒粘连在一起,在出料口4的位置下方设置有搅拌装置,从出料口4排出的垃圾粒料在进入承接并运输垃圾粒料之前,粒料先经过搅拌装置的搅拌,以将出料口4排出的垃圾粒料进行物理打散,防止粘连。In order to further prevent the material particles from sticking together, a stirring device is installed under the position of the discharge port 4. Before the garbage pellets discharged from the discharge port 4 enter the garbage pellets for acceptance and transportation, the pellets are first stirred by the stirring device. , to physically break up the garbage pellets discharged from the discharge port 4 to prevent adhesion.
具体地,参照图4,搅拌装置包括搅拌和用于驱动搅拌辊7的搅拌电机71,搅拌辊7上周向设置有搅拌棒72。Specifically, referring to FIG. 4 , the stirring device includes stirring and a stirring motor 71 for driving the stirring roller 7 , and the stirring roller 7 is provided with a stirring rod 72 in the circumferential direction.
搅拌电机71的输出轴连接搅拌辊7的转动轴,带动搅拌辊7绕搅拌轴旋转。在搅拌辊7旋转过程中,设置在搅拌辊7外周上的搅拌棒72将出料口4落下的垃圾物料打散,使其不会粘接成大块。The output shaft of the stirring motor 71 is connected to the rotating shaft of the stirring roller 7, and drives the stirring roller 7 to rotate around the stirring shaft. During the rotation process of the stirring roller 7, the stirring rod 72 arranged on the outer periphery of the stirring roller 7 breaks up the garbage material dropped by the discharge port 4 so that it will not be bonded into large pieces.
需要说明的是,搅拌棒72沿着搅拌辊7的周向表面均匀设置,搅拌棒72的长度方向沿着搅拌辊7的径向。从搅拌辊7的轴向截面观察,搅拌棒72以搅拌辊7的轴心为中点呈发散状分布,这样的分布方式能够达到更好的搅拌打散效果。It should be noted that the stirring rods 72 are evenly arranged along the circumferential surface of the stirring roller 7 , and the length direction of the stirring rods 72 is along the radial direction of the stirring roller 7 . Viewed from the axial cross-section of the stirring roller 7, the stirring rods 72 are distributed in a divergent shape with the axis center of the stirring roller 7 as the midpoint, and such a distribution method can achieve a better stirring and breaking effect.
可以看出,本实施例提供的垃圾造粒机,结构紧凑,造粒效果好,适合工业化的大批量生产。It can be seen that the garbage granulator provided in this embodiment has a compact structure and good granulation effect, and is suitable for industrial mass production.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710407583.3A CN106985305B (en) | 2017-06-02 | 2017-06-02 | Cutter assembly and garbage granulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710407583.3A CN106985305B (en) | 2017-06-02 | 2017-06-02 | Cutter assembly and garbage granulator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106985305A true CN106985305A (en) | 2017-07-28 |
| CN106985305B CN106985305B (en) | 2023-05-02 |
Family
ID=59421485
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710407583.3A Expired - Fee Related CN106985305B (en) | 2017-06-02 | 2017-06-02 | Cutter assembly and garbage granulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106985305B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110076264A (en) * | 2019-05-24 | 2019-08-02 | 常州机电职业技术学院 | Portable iron wire cutting device |
| CN111151195A (en) * | 2019-12-30 | 2020-05-15 | 中冶长天国际工程有限责任公司 | Three-way cross excitation perturbation method forced granulator |
| CN113858299A (en) * | 2021-09-26 | 2021-12-31 | 重庆中烟工业有限责任公司 | A vertical shredded tobacco ball breaking and cutting device |
| CN115284495A (en) * | 2022-07-06 | 2022-11-04 | 青岛科技大学 | Plastic garbage crushing equipment and method |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102712107A (en) * | 2009-06-18 | 2012-10-03 | 卡拉工业公司 | System for controlling the position of cutter grains in a pellet mill under fluid |
| CN104044224A (en) * | 2014-06-27 | 2014-09-17 | 张家港市联达机械有限公司 | Wiping and pre-pelleting machine |
| CN204431548U (en) * | 2015-02-05 | 2015-07-01 | 浙江世博新材料股份有限公司 | A kind of horizontal plastic pelleter |
| CN104943012A (en) * | 2014-03-27 | 2015-09-30 | 天津市川浩塑料制品有限公司 | Rotary and efficient plastic granulation device |
| CN205201618U (en) * | 2015-10-28 | 2016-05-04 | 联塑科技发展(武汉)有限公司 | Grain device is cut to PVC aggregate |
| CN206170416U (en) * | 2016-11-16 | 2017-05-17 | 南京杰亚挤出装备有限公司 | Novel granulator |
| CN209111285U (en) * | 2017-06-02 | 2019-07-16 | 孙庆根 | Cutting blade assembly and rubbish pelletizer |
-
2017
- 2017-06-02 CN CN201710407583.3A patent/CN106985305B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102712107A (en) * | 2009-06-18 | 2012-10-03 | 卡拉工业公司 | System for controlling the position of cutter grains in a pellet mill under fluid |
| CN104943012A (en) * | 2014-03-27 | 2015-09-30 | 天津市川浩塑料制品有限公司 | Rotary and efficient plastic granulation device |
| CN104044224A (en) * | 2014-06-27 | 2014-09-17 | 张家港市联达机械有限公司 | Wiping and pre-pelleting machine |
| CN204431548U (en) * | 2015-02-05 | 2015-07-01 | 浙江世博新材料股份有限公司 | A kind of horizontal plastic pelleter |
| CN205201618U (en) * | 2015-10-28 | 2016-05-04 | 联塑科技发展(武汉)有限公司 | Grain device is cut to PVC aggregate |
| CN206170416U (en) * | 2016-11-16 | 2017-05-17 | 南京杰亚挤出装备有限公司 | Novel granulator |
| CN209111285U (en) * | 2017-06-02 | 2019-07-16 | 孙庆根 | Cutting blade assembly and rubbish pelletizer |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110076264A (en) * | 2019-05-24 | 2019-08-02 | 常州机电职业技术学院 | Portable iron wire cutting device |
| CN110076264B (en) * | 2019-05-24 | 2021-02-05 | 常州机电职业技术学院 | Portable wire cutting device |
| CN111151195A (en) * | 2019-12-30 | 2020-05-15 | 中冶长天国际工程有限责任公司 | Three-way cross excitation perturbation method forced granulator |
| CN111151195B (en) * | 2019-12-30 | 2022-04-12 | 中冶长天国际工程有限责任公司 | Forced granulator adopting three-way cross excitation type disturbance method |
| CN113858299A (en) * | 2021-09-26 | 2021-12-31 | 重庆中烟工业有限责任公司 | A vertical shredded tobacco ball breaking and cutting device |
| CN115284495A (en) * | 2022-07-06 | 2022-11-04 | 青岛科技大学 | Plastic garbage crushing equipment and method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106985305B (en) | 2023-05-02 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101234316B (en) | Granulator feeding system | |
| CN106985305B (en) | Cutter assembly and garbage granulator | |
| CN206793833U (en) | A kind of biomass fuel granulator | |
| CN200998893Y (en) | Feeding system of plastic briquetting machine | |
| CN112090370A (en) | Biomass raw material granulating and forming device | |
| CN103286878B (en) | Plastic extruding pelletization unit | |
| CN210477483U (en) | Film recycling granulator | |
| CN106000573A (en) | Smashing device for leftover material of automotive spoiler and operation method thereof | |
| CN111943468A (en) | Sludge granulation production equipment and process thereof | |
| CN209111285U (en) | Cutting blade assembly and rubbish pelletizer | |
| KR101309034B1 (en) | Extrusion press for making refuse-derived fuel | |
| CN209224332U (en) | A kind of offal treatment PE foam pelletizer | |
| CN205704816U (en) | A kind of powdery paints extrusion device | |
| CN207736564U (en) | A screw conveying mechanism of a twin-screw granulator | |
| CN104943224A (en) | RDF forming machine | |
| CN205288324U (en) | Dicyclo mould is to roll -type granulator | |
| CN209065857U (en) | A straw solidification fuel machine | |
| CN200998656Y (en) | Feeding mechanism of pelletizer | |
| CN109998139A (en) | A kind of stalk separating twice extruder and method | |
| CN218366372U (en) | Full-automatic extruder for plastic ABS reclaimed materials | |
| CN215139633U (en) | High-speed mixing and granulating device | |
| CN110076933A (en) | A kind of waste plastic particle enhancing regeneration preparation facilities | |
| CN203427214U (en) | Plastic extrusion pelletizing machine set | |
| CN104401031A (en) | Stalk pellet flat die forming device | |
| CN207027929U (en) | A kind of conical double-screw comminutor for plastic products |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20230502 |