CN106984633B - Utilize the method for plasma torch recycling treatment incineration of refuse flyash - Google Patents

Utilize the method for plasma torch recycling treatment incineration of refuse flyash Download PDF

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Publication number
CN106984633B
CN106984633B CN201710302846.4A CN201710302846A CN106984633B CN 106984633 B CN106984633 B CN 106984633B CN 201710302846 A CN201710302846 A CN 201710302846A CN 106984633 B CN106984633 B CN 106984633B
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plasma torch
heat
exchanger rig
waste
flying dust
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CN106984633A (en
Inventor
杨帆
孙钟华
李哲
田君国
李要建
李军
陈竹
严圣军
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Jiangsu Tianying Plasma Technology Co., Ltd
Jiangsu Tianying Environmental Protection Energy Equipment Co Ltd
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Jiangsu Tianying Environmental Protection Energy Equipment Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B19/00Obtaining zinc or zinc oxide
    • C22B19/20Obtaining zinc otherwise than by distilling
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B19/00Obtaining zinc or zinc oxide
    • C22B19/30Obtaining zinc or zinc oxide from metallic residues or scraps
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/001Dry processes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/006Wet processes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/20Waste processing or separation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/58Construction or demolition [C&D] waste

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The present invention provides a kind of method using plasma torch recycling treatment incineration of refuse flyash, by adding consumer waste incineration bottom ash into flying dust, cullet, other siliceous wastes such as building waste and high heating value liquid dangerous waste and molding mode pre-processes raw material, treated, and raw material is sent by feed unit using oxygen as in the transferred-arc plasma torch melting furnace of working gas, flying dust melt after melting is cooled into vitreum through air-cooled, the tail gas generated in furnace first passes around salt collection and purifier units removal villaumite, enter back into acid recovery unit recycling HCl, SO2Recovery unit recycles SO2, so that tail gas is obtained harmless treatment, the sludge generated in treatment process melts down, waste water recycling, heat recovery, while processing the innoxious minimizing of dioxin in flying dust and curing heavy metal, no waste water and dregs discharge.

Description

Utilize the method for plasma torch recycling treatment incineration of refuse flyash
Technical field
The present invention relates to flying dust process fields, and in particular to a kind of to be flown using the waste incineration of plasma torch recycling treatment The method of ash.
Background technique
With China's industrialization, information-based and urbanization deep and modernized society rapid development, environmental pollution It is increasingly severe, continue haze weather and high PM2.5 concerns somebody's vital interests with common people's health, so that it is tight to air pollution to increase the common people The concern of principal characteristic, and one of main source of PM2.5 is exactly the burning of the wastes such as rubbish.Since 1979, China city House refuse total amount is increased every year with about 9% average speed, and a small number of megalopolis have been more than even more this speed, over the years, Up to 8,000,000,000 tons of waste total amount of the unordered stacking in the whole nation, seriously polluted atmosphere and groundwater resources.
For a long time, main both at home and abroad that house refuse is handled using the methods of sanitary landfills, biological compost and burning;But It is that there are many drawbacks for these methods, and if landfill method occupied area is larger, there are secondary pollutions;Incineration method is also easy to produce a large amount of two English and furans are disliked, and dioxin is one of current organic matter most toxic in the world, domestic garbage incineration flyash is by " country's danger Dangerous waste register (2008) " it is classified as hazardous waste and is managed, it is handled as required with hazardous waste.Current processing mode is universal There are processing to be not thorough, there are the various problems such as secondary pollution and serious waste of resources, this allows for people and has to seek more Waste is dealt carefully with and efficiently used to effective processing method.The main method of flying dust processing at present includes solidification/stabilization Change, plasma fusion, sintering, cement kiln collaboration processing etc..
Plasma melted glass is current state-of-the-art flying dust processing means, plasma melting technical treatment flying dust Mechanism is as follows: for microcosmic angle, due to DC Electric Field, medium can discharge and generate largely takes can electronics, molecule by In ionization and excitation is occurred by the intense bombardment for taking energy electronics, a series of physical and chemical reaction of simultaneous makes Complicated poisonous and hazardous macromolecular waste is converted into the small molecule safe material of simple nonhazardous, therefore waste is degraded With innoxious removal;For macroscopic perspective, arc discharge generates up to 7000 DEG C of plasma, flying dust is heated to very high Temperature, to quickly and effectively destroy waste.Flammable organic principle sufficiently cracks gasification, makes to be converted to imflammable gas such as Carbon monoxide, hydrogen etc., can be used for energy recovery.Non-flammable inorganic constituents becomes harmless slag after plasma high-temperature process Body can be used as construction material, such as glass and metal.But there are many deficiencies for plasma melting technical treatment flying dust at present Place, flying dust are directly entered in processing equipment, under the plasma jet impact in treatment furnace, it will cause two in subsequent tail gas Secondary flying dust problem;The flue gas generated in system also cannot be handled friendly, and the flue gas that raw material melting process is discharged is mainly CO2、SO2、H2O, the substances direct emission such as NaCl, KCl causes the waste of resource, easily formation secondary flying ash.
Summary of the invention
The problem to be solved in the present invention is that the method for existing processing incineration of refuse flyash not enough thoroughly easily forms two Secondary pollution.
To solve the above problems, the present invention provides a kind of side using plasma torch recycling treatment incineration of refuse flyash Method specifically includes following steps:
(1) additive is added in flying dust or bottom ash to be uniformly mixed, makes 1 ﹕ 1~3.8 of mass ratio of Ca and Si;
(2) mixture deployed in step (1) is compressed in flakes, through broken, whole grain and sieving technology, obtains granular substance Material;
(3) above-mentioned granular material is passed through in plasma torch melting furnace, the flying dust melt after melting is through air-cooled cooling Form vitreum;
(4) flue gas that raw material melting process in above-mentioned plasmatorch melting furnace discharges is passed through villaumite collector unit, this is System includes concatenated heat-exchanger rig one and heat-exchanger rig two, 900~1000 DEG C of temperature of control in heat-exchanger rig one, heat-exchanger rig two Interior 350~450 DEG C of control temperature;
(5) flue gas being discharged in villaumite collector unit in step (4) is passed through HCl collector unit;
(6) flue gas that HCl collector unit in step (5) is discharged is entered into SO2Recovery unit.
The additive containing Si is added into flying dust to pre-process raw material, treated, and raw material is sent by feed unit In plasma torch melting furnace, the flying dust melt after melting is cooled into vitreum through air-cooled, and the tail gas generated in furnace passes through first It crosses villaumite and collects removal villaumite, this internal system is heat exchange structure, make flue gas cool-down to 900~1000 DEG C in heat-exchanger rig one, NaCl and KCl are separated, and enter back into series connection heat-exchanger rig two, control 350~450 DEG C of temperature in heat-exchanger rig two, FeCl2、ZnCl2Equal substances are separated;Enter back into acid recovery unit recycling HCl, SO2Recovery unit recycles SO2, make tail gas Harmless treatment is obtained, the sludge generated in treatment process melts down, waste water recycling, heat recovery, while innoxious minimizing Recycle the byproduct and heat generated.
Further, substance isolated in heat exchanger two is dissolved in after water with NaOH tune pH value is 10-12.FeCl2、 ZnCl2Equal substances are separated, and adjust pH value for 10-12 after being re-dissolved in water, go out the micro huge sum of money such as Fe, Zn conducive to purification & isolation Belong to, periodically melt down, recycles.
Additive in above-mentioned steps (1) is siliceous waste liquid, waste incineration bottom ash, cullet or building waste.It uses Siliceous consumer waste incineration bottom ash, cullet, building waste, high heat toxic waste liquid etc. substitute other siliceous products, so that Waste can be utilized rationally, and flying dust can be made to form vitreum, curing heavy metal.
Further, the partial size of granular material is preferably 10-40mm in above-mentioned steps (2).Be conducive in melting process It is heated evenly, while reducing the entrainment in subsequent melt furnace or sintering process or flue secondary flying ash phenomenon.
Using pure oxygen as plasma torch working gas in above-mentioned steps (3).It is that working gas makes technique mistake using oxygen Journey generates without additional nitric oxide or nitrogen dioxide, conducive to the post-processing of flue gas, containing in part flying dust or additive The nitric oxide generated in itrogenous organic substance the perhaps few final discharge nitric oxide of titanium dioxide nitrogen quantity or nitrogen dioxide gas Lower than national emission standard.
It is 1100-1600 DEG C that step (3) plasma, which melts in-furnace temperature, is conducive to the formation of glassy state.
Further, control temperature is preferably 1000 DEG C in heat-exchanger rig one in above-mentioned steps (4), control in heat exchanger two Temperature is preferably 400 DEG C.
Further, substance isolated in heat exchanger two is dissolved in after water with NaOH tune pH value is 10-12.FeCl2、 ZnCl2Equal substances are separated, and adjust pH value for 10-12 after being re-dissolved in water, Fe, Zn come out conducive to purification & isolation etc. is micro heavy Metal periodically melts down, and recycles.
Further, step (5) is specially and the flue gas being discharged in villaumite collector unit in step (4) is passed through in water, obtains HCl solution.Operation is simple and feasible for this, low in cost.
Further, the SO in step (6)2Recovery unit, the cigarette that specially HCl recovery unit in step (5) is discharged Gas and Ca (OH)2After being reacted, the preparation that whisker preparation unit carries out whisker is entered back into.
Compared with prior art, the beneficial effects of the present invention are:
(1) additive pretreatment is added to flying dust or bottom ash before plasma fusion, advantageously reduces subsequent melt furnace Or entrainment or flue secondary flying ash phenomenon in sintering process;
(2) method provided by the invention obtains glassy state mixture by plasma fusion technology, is conducive to solidification and flies Heavy metal in the pollutants such as ash;
(3) flue gas of discharge is handled, HCl, whisker, NaCl, KCl etc. can be recycled, accomplish minimizing, harmless Change, the purpose of recycling.
Specific embodiment
For a better understanding of the present invention, the present invention is further illustrated below with reference to the present embodiment.
Embodiment 1
Flying dust is uniformly mixed with building waste, is compressed in flakes by rolling depressor, using broken, whole grain and sieving technology The granular material that average grain diameter is 32mm is obtained, which is passed through in plasma torch melting furnace, is made with oxygen For plasma torch work carrier gas, melting furnace temperature is 1500 DEG C, and the flying dust after melting obtains glassy state object through air-cooled cooling; Flue gas discharge in melting furnace, is successively passed through heat-exchanger rig one and heat-exchanger rig two, wherein flue-gas temperature drops in heat-exchanger rig one It is 1000 DEG C, NaCl and KCl are separated, and flue-gas temperature is reduced to 400 DEG C by heat-exchanger rig two, FeCl2、ZnCl2Equal substances quilt It separates;The flue gas come out from heat-exchanger rig two is passed through in water and recycles HCl, flue gas not soluble in water is passed through Ca (OH)2 In, recycle SO2.Flue gas through above-mentioned processing is finally discharged, and reaches discharge standard.
Embodiment 2
Flying dust is uniformly mixed with cullet, is compressed in flakes by rolling depressor, is obtained using broken, whole grain and sieving technology The granular material for being 25mm to average grain diameter, in the material, the mass values of Ca and Si are 4.0, which is led to Enter in plasma torch melting furnace, worked carrier gas using oxygen as plasma torch, and melting furnace temperature is 1300 DEG C, after melting Flying dust obtains glassy state object through air-cooled cooling;Flue gas discharge in melting furnace, is successively passed through heat-exchanger rig one and heat-exchanger rig Two, wherein flue-gas temperature is reduced to 980 DEG C by heat-exchanger rig one, and NaCl and KCl are separated, and heat-exchanger rig two is by flue-gas temperature 390 DEG C are reduced to, FeCl2、ZnCl2Equal substances are separated, by isolated FeCl2、ZnCl2It is dissolved in after water with NaOH tune PH value is 12, obtains the hydroxide sediment of solid, iron is obtained after melting down, the oxide of zinc recycles;It will be from heat-exchanger rig Two flue gases come out are passed through in water, recycle HCl;Flue gas not soluble in water is passed through Ca (OH)2In, recycle SO2.Through above-mentioned processing Gas be finally discharged, reach discharge standard.
Embodiment 3
Flying dust is uniformly mixed with waste incineration bottom ash, Si content is higher in the bottom ash, it is compressed in flakes by rolling depressor, then Obtain the granular material that average grain diameter is 20mm by broken, whole grain and sieving technology, by the granular material be passed through etc. from In daughter torch melting furnace, worked carrier gas using oxygen as plasma torch, and melting furnace temperature is 1100 DEG C, the flying dust warp after melting Air-cooled cooling obtains glassy state object;Flue gas discharge in melting furnace, is successively passed through heat-exchanger rig one and heat-exchanger rig two, wherein Flue-gas temperature is reduced to 900 DEG C by heat-exchanger rig one, and NaCl and KCl are separated, and flue-gas temperature is reduced to 400 by heat-exchanger rig two DEG C, FeCl2、ZnCl2Equal substances are separated;The flue gas come out from heat-exchanger rig two is passed through in water, HCl is recycled;It will be insoluble Ca (OH) is passed through in the flue gas of water2In, recycle SO2.Gas through above-mentioned processing is finally discharged, and reaches discharge standard.
Embodiment 4
Flying dust is uniformly mixed with waste liquid, Si content is higher in the waste liquid, is compressed in flakes by rolling depressor, using broken Broken, whole grain and sieving technology obtain the granular material that average grain diameter is 10mm, which is passed through plasma torch In melting furnace, worked carrier gas using oxygen as plasma torch, and melting furnace temperature is 1100 DEG C, and the flying dust after melting is through air-cooled cold But glassy state object is obtained;Flue gas discharge in melting furnace, is successively passed through heat-exchanger rig one and heat-exchanger rig two, wherein heat exchange dress It setting one and flue-gas temperature is reduced to 1000 DEG C, NaCl and KCl are separated, and flue-gas temperature is reduced to 400 DEG C by heat-exchanger rig two, FeCl2、ZnCl2Equal substances are separated, by isolated FeCl2、ZnCl2Being dissolved in after water with NaOH tune pH value is 11, is obtained To the hydroxide sediment of solid, iron is obtained after melting down, the oxide of zinc recycles;The flue gas that will be come out from heat-exchanger rig two It is passed through in bag filter, removes a small amount of solid dust being wherein mingled with;Then the cigarette not come will be discharged from bag filter Gas is passed through in water, obtains HCl solution;Flue gas not soluble in water is continued to be passed through Ca (OH)2In solution, SO is recycled2.Through above-mentioned processing Gas be finally discharged, reach discharge standard.
Above-described embodiment is only preferred embodiment, is not limited the embodiments.For the common of fields For technical staff, other different forms of changes or modifications may be made based on the above description.It is all according to the present invention Equivalent changes and modifications made by the content of claim all should be used as technology scope of the invention.

Claims (5)

1. a kind of method using plasma torch recycling treatment incineration of refuse flyash, which comprises the following steps:
(1) additive is added in flying dust or bottom ash and is uniformly mixed to obtain mixture, make 1 ﹕ 1 of mass ratio of Ca and Si in mixture ~3.8;
(2) mixture deployed in step (1) is compressed in flakes, through broken, whole grain and sieving technology, obtains granular material;
(3) above-mentioned granular material is passed through in plasma torch melting furnace, the flying dust melt after melting is cooled into through air-cooled Vitreum;
(4) flue gas that raw material melting process in plasmatorch melting furnace discharges is passed through villaumite collector unit, this element includes string The heat-exchanger rig one and heat-exchanger rig two of connection, interior 900 ~ 1000 DEG C of temperature of the control of heat-exchanger rig one, isolate NaCl and KCl, change 350 ~ 450 DEG C of temperature of control, isolates FeCl in thermal two2And ZnCl2
(5) flue gas being discharged in villaumite collector unit in step (4) is passed through HCl collector unit;
(6) flue gas that HCl collector unit in step (5) is discharged is passed through SO2Recovery unit;
Additive in the step (1) is siliceous waste liquid, waste incineration bottom ash, cullet or building waste;
The partial size of granular material is 10 ~ 40mm in the step (2);
The step (5) is specially that the flue gas being discharged in villaumite collector unit in step (4) is passed through in water, obtains HCl solution;
SO in the step (6)2Recovery unit, the flue gas and Ca (OH) that specially HCl recovery unit in step (5) is discharged2 After being reacted, the preparation that whisker preparation unit carries out whisker is entered back into.
2. utilizing the method for plasma torch recycling treatment incineration of refuse flyash as described in claim 1, it is characterised in that It is 10 ~ 12 with NaOH tune pH value after substance isolated in step (4) heat-exchanger rig two is dissolved in water.
3. utilizing the method for plasma torch recycling treatment incineration of refuse flyash as described in claim 1, it is characterised in that Using pure oxygen as plasma torch working gas in step (3).
4. utilizing the method for plasma torch recycling treatment incineration of refuse flyash as described in claim 1, it is characterised in that It is 1100 ~ 1600 DEG C that step (3) plasma, which melts in-furnace temperature,.
5. utilizing the method for plasma torch recycling treatment incineration of refuse flyash as described in claim 1, it is characterised in that Controlled at 1000 DEG C in heat-exchanger rig one in the step (4), heat-exchanger rig two is interior controlled at 400 DEG C.
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CN110043905B (en) * 2019-04-02 2021-04-02 中广核研究院有限公司 Additive for vitrification treatment of incineration fly ash and method for vitrification treatment of incineration fly ash
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CN101885584A (en) * 2010-07-20 2010-11-17 刘阳生 Method for treating waste incineration fly ash by electric melting
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