CN106981401B - Drop-out fuse lower lead making table - Google Patents
Drop-out fuse lower lead making table Download PDFInfo
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- CN106981401B CN106981401B CN201710216544.5A CN201710216544A CN106981401B CN 106981401 B CN106981401 B CN 106981401B CN 201710216544 A CN201710216544 A CN 201710216544A CN 106981401 B CN106981401 B CN 106981401B
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- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
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Abstract
Description
技术领域technical field
本发明涉及一种电缆引线制作设备,更具体地说,它涉及一种跌落式熔断器下引线制作台。The present invention relates to a cable lead wire manufacturing equipment, more specifically, it relates to a drop-out fuse lower lead wire manufacturing table.
背景技术Background technique
现在,很多配网施工作业人员技能水平参差不齐、施工工艺不统一、下料随意性大,作业现场杂乱等问题频发。双杆变跌落式熔断器下引线一般通过剪取定长电缆线,然后在电缆线两端压装接头制作而成,接头压装完成后需要对下引线进行弯线操作,以满足下引线的安装要求。目前,下引线的这些制作步骤大多是人工手动完成的,电缆线剪线通过剪线钳完成,电缆线剥线通过剥线钳完成,电缆线接头压装通过压装钳完成,电缆线弯线通过手动完成。整个下引线制作过程操作繁琐,对作业人员的熟练程度要求较高,自动化程度低,劳动强度大,工作效率低,而且作业现场杂乱。At present, many distribution network construction workers have uneven skill levels, inconsistent construction techniques, random cutting of materials, and frequent problems such as messy job sites. The lower lead wire of the double-pole variable drop-out fuse is generally made by cutting a fixed-length cable, and then pressing the joint at both ends of the cable. After the joint is pressed, the lower lead wire needs to be bent to meet the requirements of the lower lead wire. Installation requirements. At present, these manufacturing steps of the lower lead are mostly done manually. The cable cutting is completed by wire cutters, the cable stripping is completed by wire strippers, the cable joints are pressed by press-fitting pliers, and the cable bending is completed by wire cutters. By doing it manually. The entire down lead production process is cumbersome to operate, requires a high level of proficiency for operators, has a low degree of automation, high labor intensity, low work efficiency, and a messy job site.
中国专利公告号CN105185566A,公开了一种变压器高压引接线制作工艺流程及其制作装置,变压器高压引接线制作装置包括工作台,工作台上设置曲线器、曲线定形器、绝缘子支架、避雷器固定支架和绝缘线支架。在变压器高压引接线制作装置上完成变压器高压引接线的装配制作,再统一运到施工现场安装,能够减少过多的高空作业,降低施工难度,提高现场作业进度。但是整个引接线制作过程操作繁琐,对作业人员的熟练程度要求较高,自动化程度低,劳动强度大,工作效率低。Chinese patent announcement number CN105185566A discloses a manufacturing process of high-voltage lead wires for transformers and a manufacturing device thereof. The device for manufacturing high-voltage lead wires of transformers includes a workbench on which a curver, a curve shaper, an insulator bracket, a lightning arrester fixing bracket and Insulated wire holder. Complete the assembly and manufacture of transformer high-voltage lead-wires on the transformer high-voltage lead-wire manufacturing device, and then transport them to the construction site for installation, which can reduce excessive high-altitude operations, reduce construction difficulty, and improve on-site operation progress. However, the entire lead wire production process is cumbersome to operate, requires high proficiency of operators, has a low degree of automation, high labor intensity, and low work efficiency.
发明内容Contents of the invention
本发明克服了下引线制作过程操作繁琐,对作业人员的熟练程度要求较高,自动化程度低,劳动强度大,工作效率低,而且作业现场杂乱的不足,提供了一种跌落式熔断器下引线制作台,整个下引线制作过程操作简单,对作业人员的熟练程度要求低,自动化程度高,劳动强度低,工作效率高,而且作业现场紧凑整齐。The invention overcomes the disadvantages of cumbersome operation in the production process of the lower lead wire, higher requirements on the proficiency of operators, low degree of automation, high labor intensity, low work efficiency, and messy work site, and provides a drop-out fuse lower lead wire The production table, the entire down lead production process is simple to operate, requires low proficiency of operators, high degree of automation, low labor intensity, high work efficiency, and the work site is compact and tidy.
为了解决上述技术问题,本发明采用以下技术方案:一种跌落式熔断器下引线制作台,包括工作台,工作台上从左往右依次设有送线机构、剪线机构、剥线机构、弯线机构,剥线机构设有两个,工作台上靠近剥线机构位置均设有压装机构,两剥线机构之间连接有送线导槽,送线导槽左端朝向剪线机构设置,送线导槽右端的剥线机构上安装有到位感应器,送线导槽和工作台之间连接有线夹安装块,送线导槽上设有若干安装孔,安装孔贯穿到线夹安装块内。In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions: a drop-out fuse lower lead production table, including a workbench, on which a wire feeding mechanism, a wire trimming mechanism, a wire stripping mechanism, There are two wire bending mechanisms and two wire stripping mechanisms, and a press-fitting mechanism is installed on the workbench close to the wire stripping mechanism. There is a wire feeding guide groove connected between the two wire stripping mechanisms, and the left end of the wire feeding guide groove is set toward the wire trimming mechanism. , the wire stripping mechanism at the right end of the wire feeding guide groove is equipped with an in-position sensor, the wire feeding guide groove and the workbench are connected with a wire clamp installation block, and there are several installation holes on the wire feeding guide groove, and the installation holes penetrate to the wire clamp installation within the block.
下引线制作时,先将电缆线从送线机构自动送入,从送线机构送送出的电缆线沿着送线导槽向右移动,当电缆线的右端触碰上到位感应器时,送线机构停止工作,此时将安装在线夹安装块上的线夹与电缆线连接,然后剪线机构开始工作自动将电缆线剪断。将剪断的电缆线取下,并将两端分别插入到两剥线机构进行自动剥线操作,剥线完成后在电缆线两端套接压装接头,之后将压装接头置入压装机构进行自动压装操作,使压装接头紧紧地连接在电缆线端部。最后将电缆线装入弯线机构进行自动弯线操作,最终完成下引线的制作。整个下引线制作过程操作简单,对作业人员的熟练程度要求低,自动化程度高,劳动强度低,工作效率高,而且作业现场紧凑整齐。When making the lower lead, the cable is automatically fed in from the wire feeding mechanism, and the cable sent out from the wire feeding mechanism moves to the right along the wire feeding guide groove. When the right end of the cable touches the upper position sensor, the feeding Wire mechanism stops working, and now the wire clip installed on the wire clip mounting block is connected with the cable, and then the wire cutting mechanism starts to work and automatically cuts the cable. Remove the cut cable, and insert the two ends into the two stripping mechanisms for automatic stripping operation. After the stripping is completed, put the crimping connector on both ends of the cable, and then put the crimping connector into the crimping mechanism Carry out automatic press-fitting operation, so that the press-fit connector is tightly connected to the end of the cable. Finally, put the cables into the wire bending mechanism for automatic wire bending operation, and finally complete the production of the lower lead. The entire down lead production process is simple to operate, requires less proficiency of operators, has a high degree of automation, low labor intensity, high work efficiency, and the work site is compact and tidy.
作为优选,线夹安装块为木块。木块具有一定的缓冲效果,线夹上的螺栓插装到线夹安装块上的安装孔中,在安装线夹的时候,自动扳手将螺栓拧紧时具有一定的缓冲力,避免损伤自动扳手和螺栓。Preferably, the wire clamp installation block is a wooden block. The wooden block has a certain cushioning effect. The bolts on the clamp are inserted into the mounting holes on the clamp installation block. When installing the clamp, the automatic wrench has a certain cushioning force when tightening the bolts to avoid damage to the automatic wrench and bolt.
作为优选,送线机构包括送线箱、两组垂直设置的轮辊组,轮辊组包括平行设置的主动轮辊、从动轮辊,主动轮辊传动连接驱动电机,从动轮辊两端均连接抵接弹簧,从动轮辊外壁抵接在主动轮辊外壁上,送线箱上安装有同轴设置的进线管和出线管。As a preference, the wire feeding mechanism includes a wire feeding box and two sets of vertically arranged wheel roller groups. The wheel roller group includes driving wheel rollers and driven wheel rollers arranged in parallel. The outer wall of the driven wheel roller is abutted against the outer wall of the driving wheel roller, and the wire feeding box is equipped with a coaxially arranged inlet pipe and outlet pipe.
电缆线从进线管送入,经过两组轮辊组后从出线管送出。在抵接弹簧作用下,不论电缆线粗细多少电缆线始终能紧密夹持在主动轮辊和从动轮辊之间,驱动电机工作带动主动轮辊转动,从而带动电缆线向右侧输送。通过垂直设置的两组轮辊组来输送电缆线,有效防止电缆线横向和竖向的晃动,确保电缆线的平稳可靠输送。The cable is fed in from the inlet pipe, and sent out from the outlet pipe after passing through two sets of rollers. Under the action of the contact spring, no matter how thick the cable is, the cable can always be tightly clamped between the driving wheel and the driven wheel, and the drive motor drives the driving wheel to rotate, thereby driving the cable to be transported to the right. The cables are conveyed by two sets of wheels and rollers arranged vertically, which can effectively prevent the horizontal and vertical shaking of the cables and ensure the stable and reliable conveying of the cables.
作为优选,主动轮辊、从动轮辊均为表面压花的尼龙轮辊。压花尼龙轮辊有效防止电缆线输送过程中出现打滑现象。Preferably, both the driving wheel and the driven wheel are nylon rollers with embossed surfaces. The embossed nylon roller effectively prevents slippage during cable conveying.
作为优选,剪线机构包括支座、铰接在支座上的两弧形的剪线刀,两弧形剪线刀的开口相对设置且剪线刀的刀刃相对设置,剪线刀上均紧固连接连杆,连杆上转动连接剪线拉杆,剪线拉杆连接剪线活塞缸伸缩杆。As preferably, the thread cutting mechanism comprises a support, two arc-shaped thread cutters hinged on the support, the openings of the two arc-shaped thread cutters are arranged oppositely and the blades of the thread cutters are arranged oppositely, and the thread cutters are all fastened Connect the connecting rod, rotate on the connecting rod to connect the thread trimming pull rod, and the thread trimming pull rod connects the thread trimming piston cylinder telescopic rod.
电缆线剪断操作时,剪线活塞缸伸缩杆回缩,拉动连杆向下转动,从而使两剪线刀向相互靠近的方向转动对电缆线进行剪切。剪切过程由剪线活塞缸驱动完成,剪切力大,剪切平稳可靠。During the cable cutting operation, the telescoping rod of the thread cutting piston cylinder retracts, and the pulling connecting rod rotates downward, so that the two thread cutters rotate toward each other to cut the cable. The shearing process is driven by the thread trimming piston cylinder, with large shearing force and stable and reliable shearing.
作为优选,剥线机构包括上模座、可升降的下模座,上模座和下模座相对面上均设有呈内凹弧形的长条状的装线槽,装线槽底面安装有长条状的剥线刀,剥线刀一端连接弧形的剪切刀,下模座下端连接剥线活塞缸伸缩杆。As a preference, the wire stripping mechanism includes an upper mold base and a lower mold base that can be lifted, and the opposite surfaces of the upper mold base and the lower mold base are provided with elongated wire slots in the shape of a concave arc, and the bottom surface of the wire slots is installed There is a strip-shaped wire stripping knife, one end of the wire stripping knife is connected with an arc-shaped shearing knife, and the lower end of the lower mold base is connected with the telescopic rod of the stripping piston cylinder.
剥线操作时,将电缆线端部安放到上模座的装线槽内,然后启动剥线活塞缸,剥线活塞缸伸缩杆推动下模座向上升起,使下模座上的装线槽夹紧到电缆线上,两剥线刀将电缆线外皮切割成两瓣,两剪切刀将两瓣电缆线外皮切断,从而完成对电缆线的剥线操作,然后剥线活塞缸回位,带动下模座回位,最后将电缆线取下。整个剥线过程的动力来自剥线活塞缸,大大方便了剥线操作,提高了工作效率,省时省力。When stripping, place the end of the cable in the wire groove of the upper mold base, then start the stripping piston cylinder, and the telescopic rod of the stripping piston cylinder pushes the lower mold base upward to make the wire loading on the lower mold base The groove is clamped to the cable, the two stripping knives cut the cable sheath into two parts, and the two shears cut off the two parts of the cable sheath to complete the stripping operation of the cable, and then the stripping piston cylinder returns to its position , to drive the lower mold base back to its position, and finally remove the cable. The power of the whole stripping process comes from the stripping piston cylinder, which greatly facilitates the stripping operation, improves work efficiency, and saves time and effort.
作为优选,压装机构包括底座、两夹臂、压装活塞缸,两夹臂相对设置且靠近上端位置铰接在底座上,两夹臂相对面上底座上方位置均可拆卸连接有压头,压装活塞缸伸缩杆连接推动块,推动块上设有两相对设置的推动槽,推动槽从上往下朝外倾斜设置,两夹臂下端分别与两推动槽活动连接。Preferably, the press-fitting mechanism includes a base, two clamping arms, and a press-fitting piston cylinder. The two clamping arms are arranged opposite to each other and hinged on the base near the upper end. The telescoping rod of the piston cylinder is connected to the push block, and the push block is provided with two oppositely arranged push grooves, the push grooves are inclined outward from top to bottom, and the lower ends of the two clamping arms are respectively movably connected with the two push grooves.
电缆线端部剥线完成后将接头套装到电缆线端部,再将套接电缆线的接头安放到两压头之间,启动压装活塞缸,压装活塞缸带动推动块向上移动,从而推动两夹臂下端向外张开,两夹臂上端向内靠近并通过两压头对接头进行压装操作。压装完成后,压装活塞缸的伸缩杆回位,带动夹臂回位,最后将电缆线取下即可。整个过程速度快,电缆线接头压装的工作效率高,通过压装活塞缸来驱动压装,压装力大,接头压装效果好,接头压装后连接稳定可靠,大大降低了劳动强度,省时省力。After the end of the cable is stripped, put the connector on the end of the cable, and then place the connector of the socketed cable between the two pressure heads, start the press-fit piston cylinder, and the press-fit piston cylinder drives the push block to move upwards, thereby Push the lower ends of the two clamping arms to open outwards, and the upper ends of the two clamping arms move inward and press the joints through the two pressing heads. After the press-fitting is completed, the telescopic rod of the press-fitting piston cylinder returns to the position, drives the clamp arm to return to the position, and finally the cable can be removed. The whole process is fast, and the work efficiency of the cable connector press-fit is high. The press-fit is driven by the press-fit piston cylinder, the press-fit force is large, the joint press-fit effect is good, the connection is stable and reliable after the joint is pressed, and the labor intensity is greatly reduced. save time and energy.
作为优选,弯线机构包括弯线活塞缸、辅助活塞缸、支撑轮,支撑轮上可转动连接两转动杆,两转动杆相对设置,转动杆外端连接导向杆,导向杆上端均连接弯线动轮,弯线活塞缸的伸缩杆上连接驱动块,驱动块上设有两横向设置的滑槽,两滑槽左右相对设置,导向杆下端分别可滑动插接在两滑槽内,辅助活塞缸伸缩杆设置在两弯线动轮之间且朝向支撑轮设置。As a preference, the wire bending mechanism includes a wire bending piston cylinder, an auxiliary piston cylinder, and a support wheel. Two rotating rods are rotatably connected to the supporting wheel, and the two rotating rods are arranged oppositely. The drive wheel is connected to the telescopic rod of the curved line piston cylinder. The drive block is provided with two laterally arranged chute, and the two chute are arranged opposite to each other on the left and right. The telescopic rod is arranged between the two curved line moving wheels and is arranged towards the support wheel.
初始状态,两弯线动轮相互靠近并且设置在辅助活塞缸伸缩杆和支撑轮之间,电缆线弯线时,将电缆线放置到支撑轮和弯线动轮之间,然后同时启动弯线活塞缸和辅助活塞缸,辅助活塞缸伸缩杆前端抵接在电缆线上,对下电缆线进行定位。弯线活塞缸伸缩杆推动驱动块移动,从而带动导向杆移动,导向杆带动转动杆转动,连接在转动杆上的弯线动轮与转动杆一起转动的过程中对电缆线进行弯线操作。电缆线绕着支撑轮进行弯曲。两弯线动轮移动到相互靠近位置时,电缆线弯线完成,然后弯线活塞缸伸缩杆和辅助活塞缸伸缩杆反向移动回位,弯线动轮回位。电缆线弯线操作方便省力,弯线精准,工作效率高。In the initial state, the two wire bending wheels are close to each other and set between the telescopic rod of the auxiliary piston cylinder and the support wheel. When the cable is bent, place the cable between the support wheel and the wire bending wheel, and then start the wire bending piston cylinder at the same time and the auxiliary piston cylinder, the front end of the telescopic rod of the auxiliary piston cylinder is abutted on the cable, and the lower cable is positioned. The wire bending piston cylinder telescopic rod pushes the driving block to move, thereby driving the guide rod to move, and the guide rod drives the rotating rod to rotate, and the wire bending wheel connected to the rotating rod rotates together with the rotating rod to perform bending operation on the cable. The cables are bent around the support wheels. When the two wire bending moving wheels moved to a position close to each other, the cable wire bending was completed, and then the wire bending piston cylinder telescopic rod and the auxiliary piston cylinder telescopic rod moved back in reverse, and the wire bending moving wheel returned to its position. The cable bending operation is convenient and labor-saving, the bending is precise, and the work efficiency is high.
作为优选,送线导槽朝向剪线机构端设有宽度从左往右依次减小的导向段,送线导槽上和线夹安装块对应位置设有线夹连接盘,安装孔设置在线夹连接盘上。导向段对电缆线进行导向,便于电缆线的输送。线夹连接盘的设置便于线夹的安装连接。As a preference, the wire feeding guide groove is provided with a guide section whose width decreases from left to right toward the end of the wire trimming mechanism, and a wire clamp connection plate is provided on the wire feeding guide groove corresponding to the wire clamp installation block, and the installation hole is set to connect the wire clamp on the plate. The guide section guides the cables to facilitate the transportation of the cables. The setting of the wire clip connection plate facilitates the installation and connection of the wire clip.
作为优选,工作台上安装有若干个置物支架,置物支架上端设有V形支撑头和环形插套。置物支架用于下引线制作过程中操作工具的放置,有利于工作台的紧凑整洁。As a preference, several storage brackets are installed on the workbench, and the upper end of the storage bracket is provided with a V-shaped support head and an annular socket. The storage bracket is used for the placement of operating tools during the production of down leads, which is conducive to the compactness and tidiness of the workbench.
与现有技术相比,本发明的有益效果是:整个下引线制作过程操作简单,对作业人员的熟练程度要求低,自动化程度高,劳动强度低,工作效率高,而且作业现场紧凑整齐。Compared with the prior art, the present invention has the beneficial effects of simple operation of the entire down lead manufacturing process, low requirements for operator proficiency, high degree of automation, low labor intensity, high work efficiency, and a compact and tidy work site.
附图说明Description of drawings
图1是本发明的一种结构示意图;Fig. 1 is a kind of structural representation of the present invention;
图2是本发明的送线机构的内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the wire feeding mechanism of the present invention;
图3是本发明的剪线机构的结构示意图;Fig. 3 is the structural representation of thread trimming mechanism of the present invention;
图4是本发明的剥线机构的结构示意图;Fig. 4 is the structural representation of stripping mechanism of the present invention;
图5是本发明的压装机构的结构示意图;Fig. 5 is the structural representation of the press-fitting mechanism of the present invention;
图6是本发明的弯线机构的结构示意图;Fig. 6 is a schematic structural view of the wire bending mechanism of the present invention;
图7是本发明的弯线活塞缸的连接结构示意图;Fig. 7 is a schematic diagram of the connection structure of the curved line piston cylinder of the present invention;
图中:1、工作台,2、送线机构,3、剪线机构,4、剥线机构,5、弯线机构,6、压装机构,7、送线导槽,8、到位感应器,9、线夹安装块,10、安装孔,11、导向段,12、线夹连接盘,13、置物支架,14、支撑头,15、环形插套,16、送线箱,17、主动轮辊,18、从动轮辊,19、驱动电机,20、抵接弹簧,21、滑道,22、滑动座,23、进线管,24、出线管,25、支座,26、剪线刀,27、连杆,28、剪线拉杆,29、剪线活塞缸,30、上模座,31、下模座,32、装线槽,33、剥线刀,34、剪切刀,35、剥线活塞缸,36、限位挡板,37、底座,38、夹臂,39、压装活塞缸,40、压头,41、外压装槽,42、内压装槽,43、推动块,44、推动槽,45、滑动轴,46、弯线活塞缸,47、辅助活塞缸,48、支撑轮,49、转动杆,50、导向杆,51、弯线动轮,52、驱动块,53、滑槽,54、避让槽,55、弯线定轮,56、电缆线。In the figure: 1. Workbench, 2. Wire feeding mechanism, 3. Thread trimming mechanism, 4. Wire stripping mechanism, 5. Wire bending mechanism, 6. Pressing mechanism, 7. Wire feeding guide groove, 8. Position sensor , 9, wire clamp installation block, 10, installation hole, 11, guide section, 12, wire clamp connection plate, 13, storage bracket, 14, support head, 15, ring socket, 16, wire feeding box, 17, active Wheel roller, 18, driven wheel roller, 19, driving motor, 20, abutment spring, 21, slideway, 22, sliding seat, 23, inlet pipe, 24, outlet pipe, 25, support, 26, thread trimmer Knife, 27, connecting rod, 28, thread trimming pull rod, 29, thread trimming piston cylinder, 30, upper die seat, 31, lower die seat, 32, wire slot, 33, wire stripping knife, 34, shearing knife, 35, wire stripping piston cylinder, 36, limit baffle, 37, base, 38, clamp arm, 39, press-fit piston cylinder, 40, pressure head, 41, outer press-fit groove, 42, inner press-fit groove, 43 , push block, 44, push groove, 45, slide shaft, 46, bent line piston cylinder, 47, auxiliary piston cylinder, 48, support wheel, 49, rotating rod, 50, guide rod, 51, bent line moving wheel, 52, Drive block, 53, chute, 54, avoidance groove, 55, curved line fixed wheel, 56, cable.
具体实施方式Detailed ways
下面通过具体实施例,并结合附图,对本发明的技术方案作进一步的具体描述:Below by specific embodiment, in conjunction with accompanying drawing, the technical solution of the present invention is described in further detail:
实施例:一种跌落式熔断器下引线制作台(参见附图1至7),包括工作台1,工作台上从左往右依次设有送线机构2、剪线机构3、剥线机构4、弯线机构5,剥线机构设有两个,工作台上靠近剥线机构位置均设有压装机构6,两剥线机构之间连接有送线导槽7,送线导槽左端朝向剪线机构设置,送线导槽右端的剥线机构上安装有到位感应器8,到位感应器采用行程开关,送线导槽和工作台之间连接有线夹安装块9,线夹安装块为木块,送线导槽上设有若干安装孔10,安装孔贯穿到线夹安装块内。送线导槽朝向剪线机构端设有宽度从左往右依次减小的导向段11,送线导槽上和线夹安装块对应位置设有线夹连接盘12,安装孔设置在线夹连接盘上。送线导槽外壁上设有刻度线。工作台上安装有若干个置物支架13,置物支架上端设有V形支撑头14和环形插套15。Embodiment: A production table for the lower lead of a drop-out fuse (see Figures 1 to 7), including a workbench 1, on which a wire feeding mechanism 2, a wire cutting mechanism 3, and a wire stripping mechanism are sequentially arranged from left to right 4. There are two wire bending mechanisms 5 and two wire stripping mechanisms, and a pressing mechanism 6 is installed on the workbench close to the wire stripping mechanism. There is a wire feeding guide groove 7 connected between the two wire stripping mechanisms, and the left end of the wire feeding guide groove is It is set towards the wire trimming mechanism, and the in-position sensor 8 is installed on the wire stripping mechanism at the right end of the wire feeding guide groove. Be wooden block, be provided with some mounting holes 10 on the wire feeding guide groove, the mounting holes penetrate into the wire clip mounting block. The wire feeding guide groove is provided with a guide section 11 whose width decreases from left to right toward the end of the wire trimming mechanism, and a wire clamp connecting plate 12 is provided on the wire feeding guide groove corresponding to the wire clamp installation block, and the installation hole is set on the wire clamp connecting plate superior. Scale lines are arranged on the outer wall of the wire feeding guide groove. Several storage supports 13 are installed on the workbench, and the upper end of the storage support is provided with a V-shaped support head 14 and an annular socket 15.
送线机构包括送线箱16、两组垂直设置的轮辊组,轮辊组包括平行设置的主动轮辊17、从动轮辊18,主动轮辊、从动轮辊均为表面压花的尼龙轮辊。两组轮辊组的主动轮辊轴线与从动轮辊轴线构成的平面相互平行。主动轮辊传动连接驱动电机19,驱动电机输出轴和主动轮辊之间链传动。从动轮辊两端均连接抵接弹簧20,从动轮辊外壁抵接在主动轮辊外壁上。主动轮辊两端转动连接在送线箱内壁上,送线箱内壁上和从动轮辊对应位置设有滑道21,滑道内均可滑动安装有滑动座22,从动轮辊两端分别可转动安装在滑动座上,抵接弹簧安装在滑道内且抵接在滑动座上。送线箱上安装有同轴设置的进线管23和出线管24。进线管和出线管的电缆线进入端呈喇叭状结构。The wire feeding mechanism includes a wire feeding box 16 and two sets of rollers arranged vertically. The roller group includes driving rollers 17 and driven rollers 18 arranged in parallel. Both the driving rollers and the driven rollers are nylon rollers with embossed surfaces. roll. The plane formed by the axis of the driving wheel and the axis of the driven wheel of the two groups of wheel and roller is parallel to each other. The drive wheel transmission is connected to the drive motor 19, and the drive motor output shaft and the drive wheel are chain driven. Both ends of the driven wheel roller are connected to abutment springs 20, and the outer wall of the driven wheel roller abuts against the outer wall of the driving wheel roller. Both ends of the driving wheel roller are rotatably connected to the inner wall of the wire feeding box, and a slideway 21 is provided on the inner wall of the wire feeding box corresponding to the driven wheel roller, and a sliding seat 22 is installed in the slideway, and the two ends of the driven wheel roller can rotate respectively Installed on the sliding seat, the abutment spring is installed in the slideway and abuts on the sliding seat. A wire inlet pipe 23 and an outlet pipe 24 arranged coaxially are installed on the wire feeding box. The cable entry end of the inlet pipe and the outlet pipe is in the shape of a trumpet.
剪线机构包括支座25、铰接在支座上的两弧形的剪线刀26,两弧形剪线刀的开口相对设置且剪线刀的刀刃相对设置,剪线刀上均紧固连接连杆27,连杆上转动连接剪线拉杆28,剪线拉杆连接剪线活塞缸29伸缩杆。工作台上设有避让窗,剪线拉杆穿过避让窗,剪线活塞缸安装在工作台下方。支座下端安装在工作台上,支座上端连接有铰接轴,剪线刀均可转动安装在铰接轴上。出线管的出线端朝向两剪线刀之间。The thread cutting mechanism comprises a support 25, two arc-shaped thread cutters 26 hinged on the support, the openings of the two arc-shaped thread cutters are arranged oppositely and the blades of the thread cutters are arranged oppositely, and the thread cutters are all fastened and connected. Connecting rod 27, on the connecting rod, rotate and connect thread trimming pull bar 28, and thread trimming pull bar connects thread trimming piston cylinder 29 telescopic rods. There is an avoidance window on the workbench, the thread trimmer rod passes through the avoidance window, and the thread trimmer piston cylinder is installed under the workbench. The lower end of the support is installed on the workbench, the upper end of the support is connected with a hinged shaft, and the thread cutter can be rotatably installed on the hinged shaft. The outlet end of the outlet tube faces between the two thread cutters.
剥线机构包括上模座30、可升降的下模座31,上模座和下模座相对面上均设有呈内凹弧形的长条状的装线槽32,装线槽底面安装有长条状的剥线刀33,剥线刀一端连接弧形的剪切刀34,下模座下端连接剥线活塞缸35伸缩杆。上模座上和剪切刀对面位置连接有限位挡板36,限位挡板设置在上模座和下模座的外侧。上模座通过支架连接在工作台上。The wire stripping mechanism includes an upper mold base 30 and a liftable lower mold base 31. On the opposite surfaces of the upper mold base and the lower mold base, there are elongated wire slots 32 in a concave arc shape, and the bottom surface of the wire slots is installed Stripping stripping knife 33 is arranged, and stripping knife one end connects arc-shaped shearing knife 34, and the lower die base lower end connects stripping piston cylinder 35 telescopic rods. A limit baffle 36 is connected with the position opposite to the shear knife on the upper die base, and the limit baffle is arranged on the outside of the upper die base and the lower die base. The upper mold base is connected on the workbench through a bracket.
压装机构包括底座37、两夹臂38、压装活塞缸39,两夹臂相对设置且靠近上端位置铰接在底座上,两夹臂相对面上底座上方位置均可拆卸连接有压头40,压头相对面上设有外压装槽41和内压装槽42,外压装槽设置在内压装槽上方,两外压装槽相对设置,两内压装槽相对设置。压装活塞缸伸缩杆连接推动块43,推动块上设有两相对设置的推动槽44,推动槽从上往下朝外倾斜设置,两夹臂下端分别与两推动槽活动连接。夹臂下端均设有滑动轴45,滑动轴与推动槽活动连接。底座紧固连接在工作台上。The press-fitting mechanism includes a base 37, two clamping arms 38, and a press-fitting piston cylinder 39. The two clamping arms are arranged oppositely and are hinged on the base near the upper end position. On the opposite surfaces of the two clamping arms, the position above the base can be detachably connected with a pressure head 40. An outer press-fit groove 41 and an inner press-fit groove 42 are arranged on the opposite face of the indenter, the outer press-fit groove is arranged above the inner press-fit groove, the two outer press-fit grooves are set oppositely, and the two inner press-fit grooves are set oppositely. The press-fit piston cylinder telescopic rod connects the push block 43, and the push block is provided with two oppositely arranged push grooves 44, the push grooves are inclined outwardly from top to bottom, and the lower ends of the two clamping arms are respectively movably connected with the two push grooves. The lower ends of the clamp arms are all provided with sliding shafts 45, and the sliding shafts are flexibly connected with the pushing grooves. The base is firmly connected on the workbench.
弯线机构包括弯线活塞缸46、辅助活塞缸47、支撑轮48,支撑轮上可转动连接两转动杆49,两转动杆相对设置,转动杆外端连接导向杆50,导向杆上端均连接弯线动轮51,弯线活塞缸的伸缩杆上连接驱动块52,驱动块上设有两横向设置的滑槽53,两滑槽左右相对设置,导向杆下端分别可滑动插接在两滑槽内,辅助活塞缸伸缩杆设置在两弯线动轮之间且朝向支撑轮设置。工作台上设有环形的避让槽54,避让槽和支撑轮同轴设置,导向杆活动穿过避让槽,工作台上和辅助活塞缸伸缩杆相对位置设有弯线定轮55,弯线定轮和辅助活塞缸伸缩杆设置在支撑轮的两侧。本发明中所有的活塞缸均为气缸。Bending mechanism comprises bending line piston cylinder 46, auxiliary piston cylinder 47, support wheel 48, can rotatably connect two rotating rods 49 on the supporting wheel, two rotating rods are relatively arranged, and rotating rod outer end connects guide rod 50, and guide rod upper end all connects Bending line driving wheel 51, connecting drive block 52 on the telescoping rod of bending line piston cylinder, is provided with two laterally arranged chute 53 on the driving block, two chutes are arranged opposite to each other, and the lower ends of the guide rods can be slidably inserted in the two chute respectively. Inside, the telescoping rod of the auxiliary piston cylinder is arranged between the two curved line moving wheels and arranged towards the support wheel. The workbench is provided with an annular avoidance groove 54, the avoidance groove and the support wheel are coaxially arranged, the guide rod moves through the avoidance groove, and the relative position of the auxiliary piston cylinder telescopic rod on the workbench is provided with a curved line fixed wheel 55, and the curved line fixed wheel 55 is arranged on the workbench. Wheels and auxiliary piston cylinder telescopic rods are arranged on both sides of the supporting wheel. All piston cylinders among the present invention are air cylinders.
下引线制作时,先将电缆线从送线机构自动送入,电缆线从进线管送入,经过两组轮辊组后从出线管送出。在抵接弹簧作用下,不论电缆线粗细多少电缆线始终能紧密夹持在主动轮辊和从动轮辊之间,驱动电机工作带动主动轮辊转动,从而带动电缆线向右侧输送。通过垂直设置的两组轮辊组来输送电缆线,有效防止电缆线横向和竖向的晃动,确保电缆线的平稳可靠输送。从送线机构送送出的电缆线沿着送线导槽向右移动,当电缆线的右端触碰上到位感应器时,送线机构停止工作,此时将安装在线夹安装块上的线夹与电缆线连接,然后剪线机构开始工作自动将电缆线剪断。电缆线剪断操作时,剪线活塞缸伸缩杆回缩,拉动连杆向下转动,从而使两剪线刀向相互靠近的方向转动对电缆线进行剪切。剪切过程由剪线活塞缸驱动完成,剪切力大,剪切平稳可靠。将剪断的电缆线取下,并将两端分别插入到两剥线机构进行自动剥线操作,剥线操作时,将电缆线端部安放到上模座的装线槽内,然后启动剥线活塞缸,剥线活塞缸伸缩杆推动下模座向上升起,使下模座上的装线槽夹紧到电缆线上,两剥线刀将电缆线外皮切割成两瓣,两剪切刀将两瓣电缆线外皮切断,从而完成对电缆线的剥线操作,然后剥线活塞缸回位,带动下模座回位,最后将电缆线取下。然后在电缆线两端套接压装接头,之后将压装接头置入压装机构进行自动压装操作,使压装接头紧紧地连接在电缆线端部。压装时,将套接电缆线的接头安放到两压头之间,启动压装活塞缸,压装活塞缸带动推动块向上移动,从而推动两夹臂下端向外张开,两夹臂上端向内靠近并通过两压头对接头进行压装操作。压装完成后,压装活塞缸的伸缩杆回位,带动夹臂回位,最后将电缆线取下即可。最后将电缆线装入弯线机构进行自动弯线操作,电缆线弯线时,将电缆线放置到支撑轮和弯线动轮之间,然后同时启动弯线活塞缸和辅助活塞缸,辅助活塞缸伸缩杆前端抵接在电缆线上,对下电缆线进行定位。弯线活塞缸伸缩杆推动驱动块移动,从而带动导向杆移动,导向杆带动转动杆转动,连接在转动杆上的弯线动轮与转动杆一起转动的过程中对电缆线进行弯线操作。电缆线绕着支撑轮进行弯曲。两弯线动轮移动到相互靠近位置时,电缆线弯线完成,然后弯线活塞缸伸缩杆和辅助活塞缸伸缩杆反向移动回位,弯线动轮回位。最终完成下引线的制作。整个下引线制作过程操作简单,对作业人员的熟练程度要求低,自动化程度高,劳动强度低,工作效率高,而且作业现场紧凑整齐。When making the lower lead wire, the cable is automatically fed in from the wire feeding mechanism, the cable is fed in from the wire inlet pipe, and then sent out from the wire outlet pipe after passing through two sets of wheels and rollers. Under the action of the contact spring, no matter how thick the cable is, the cable can always be tightly clamped between the driving wheel and the driven wheel, and the drive motor drives the driving wheel to rotate, thereby driving the cable to be transported to the right. The cables are conveyed by two sets of wheels and rollers arranged vertically, which can effectively prevent the horizontal and vertical shaking of the cables and ensure the stable and reliable conveying of the cables. The cable sent from the wire feeding mechanism moves to the right along the wire feeding guide groove. When the right end of the cable touches the upper position sensor, the wire feeding mechanism stops working. At this time, the wire clamp on the wire clamp installation block will be installed. Connect with the cable, and then the wire cutting mechanism starts to work to cut the cable automatically. During the cable cutting operation, the telescoping rod of the thread cutting piston cylinder retracts, and the pulling connecting rod rotates downward, so that the two thread cutters rotate toward each other to cut the cable. The shearing process is driven by the thread trimming piston cylinder, with large shearing force and stable and reliable shearing. Remove the cut cable, and insert the two ends into the two stripping mechanisms for automatic stripping operation. During the stripping operation, place the end of the cable in the wire slot of the upper mold base, and then start the stripping Piston cylinder, wire stripping piston cylinder telescopic rod pushes the lower mold base upwards, so that the wire slot on the lower mold base is clamped to the cable, two stripping knives cut the cable sheath into two pieces, two shearing knives Cut off the two lobes of the cable sheath to complete the stripping operation of the cable, then the stripping piston cylinder returns to drive the lower mold base to return, and finally the cable is removed. Then the two ends of the cable are sleeved with press-fit joints, and then the press-fit joints are put into the press-fit mechanism for automatic press-fit operation, so that the press-fit joints are tightly connected to the ends of the cables. When press-fitting, place the connector of the sleeved cable between the two press heads, start the press-fit piston cylinder, and the press-fit piston cylinder drives the push block to move upward, thereby pushing the lower ends of the two clamp arms to open outwards, and the upper ends of the two clamp arms Approach inward and press-fit the joint with the two press heads. After the press-fitting is completed, the telescopic rod of the press-fitting piston cylinder returns to the position, drives the clamp arm to return to the position, and finally the cable can be removed. Finally, put the cable into the wire bending mechanism for automatic wire bending operation. When the cable is bent, place the cable between the support wheel and the wire bending wheel, and then start the wire bending piston cylinder and auxiliary piston cylinder at the same time, and the auxiliary piston cylinder The front end of the telescopic rod abuts against the cable to position the lower cable. The wire bending piston cylinder telescopic rod pushes the driving block to move, thereby driving the guide rod to move, and the guide rod drives the rotating rod to rotate, and the wire bending wheel connected to the rotating rod rotates together with the rotating rod to perform bending operation on the cable. The cables are bent around the support wheels. When the two wire bending moving wheels moved to a position close to each other, the cable wire bending was completed, and then the wire bending piston cylinder telescopic rod and the auxiliary piston cylinder telescopic rod moved back in reverse, and the wire bending moving wheel returned to its position. Finally, the production of the lower lead is completed. The entire down lead production process is simple to operate, requires less proficiency of operators, has a high degree of automation, low labor intensity, high work efficiency, and the work site is compact and tidy.
以上所述的实施例只是本发明的一种较佳的方案,并非对本发明作任何形式上的限制,在不超出权利要求所记载的技术方案的前提下还有其它的变体及改型。The embodiment described above is only a preferred solution of the present invention, and does not limit the present invention in any form. There are other variations and modifications on the premise of not exceeding the technical solution described in the claims.
Claims (9)
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